SD 110 Step 1 Training

7/15/2019 SD 110 Step 1 Training

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Volvo Construction EquipmentGlobal CST- Training

Machine Weight (w / ROPS and inside scraper Volvo Single Drum Compactor SD110

Operating Weight (CECE) kg 11125

Static weight @ drum kg 6100

Static weight @ Tires kg 5025

Shipping weight kg 10876

Engine

Make Volvo D5DA3

Model Turbocharged and liquid cooled 4- cylinder

Rated power at 2200 speed 99 KW

Propulsion TypeHydrostatic, motor on planetary axle w /.No spin differential and 2 –speed axle drive

motor

Travel speed Km/h2 – speed motor into planetary

High 0 – 11.Low 0 - 6

Drums

Width mm 2134

Diameter mm 1500

Shell thickness mm 25

Gradeability % 28%

Vibration

Frequency Hz 30

Amplitude mm Low 1.29 & High 1.92

Centrifugal force KN Low 224 & High 309

Brake system

Service brake Dynamic hydrostatic through propulsion system

Parking / Secondary - brakeSpring Applied Hydraulically Released (SAHR) on axle

Miscellaneous

1. Articulation Angle(plus / minus) O 40

2. Oscillation Angle (plus / minus) O 17

3. Inside Turning Radius (to drum edge) mm 3652

4. Fuel capaci ty l 270

5. Hydraulic oil capacity l 125

WALK AROUND

SD110

VOLVO SINGLE

DRUM

COMPACTORS

Ref. No.20025564-Ai

Printed in India 2011.06

Construction Equipment

This information is current at the time of

publication. Volvo India Private Limited reserves the

right to make product improvements without notice




Volvo Single Drum Compactor SD110With optional drum drive





Engine

Make Volvo D5DA3



Propulsion TypeHydrostatic, single speed motor on planetary axle w /.No spin differential and 2 –

speed drum drive motor

Travel speed Km/h2 – speed motor into planetary

High 0 – 13.Low 0 - 9

Drums

Width mm 2134

Diameter mm 1500


Gradeability % 52%

Vibration

Frequency Hz 30



Brake system


Parking / Secondary - brakeSpring Applied Hydraulically Released (SAHR) on axle and drum drive motor

Miscellaneous

1. Articulation Angle(plus / minus) O 40O





6. Tire size 587 x 660 (23.1 x 26) – 8 PR R3

WALK AROUND

SD110

VOLVO SINGLE

DRUM

COMPACTORS

Ref. No.20025564-Ai









Volvo Single Drum Compactor SD110 P





Engine

Make Volvo D5DA3



Propulsion TypeHydrostatic, single speed motor on planetary axle w /.No spin differential and 2 –

speed drum drive motor

Drum DriveTravel speed Km/h

2 – speed motor into planetaryHigh 0 – 13.

Low 0 - 9

Drums

Width mm 2134

Diameter mm 1500


Gradeability % 48%

Vibration

Frequency Hz 30



Brake system


Parking / Secondary - brakeSpring Applied Hydraulically Released (SAHR) on axle and drum drive motor

Miscellaneous

1. Articulation Angle(plus / minus) O 40O





6. Tire size 587 x 660 (23.1 x 26) – 8 PR R3

WALK AROUND

SD110

VOLVO SINGLE

DRUM

COMPACTORS

Ref. No.20025564-Ai









11 - Reliability

Unprecedented, thorough lab and field testing over thousands of

hours has proven quality and reliability of design.

WALK-AROUND GUIDE

Operator Comfort Serviceability Safety ValueProductivity

6 – Systems

Correctly matched -designed components, specifically developed

for compactor applications. Drive system, vibration system

,steering system, and brake system design,, for excellent operator control, and long service life.

2- Selectable Two amplitudes

Easy-to-use operator adjustments allow

for frequent change as soil applicationconditions vary, improving versatility.

8 - Hydraulics

Volvo's closed loop and open loop system,

hydraulic system powered by variable

displacement axial piston pumps and gear pumps

provides excellent compactor performance while

conserving fuel.

3 - Frame

Rugged frames, designed and made of

heavy gauge steel for long service life,

durability and maximum strength.,5 – Volvo Engine

Volvo engine D5DA3 Turbo charged & Liquid cooled Tier 3 -

Powerful ,environment friendly diesel engine of 133 HP

emission compliant, matched to the powertrain optimum

performance and fuel efficiency.

4 - Access Panels

Diesel engine and all hydraulic components are easily accessible

from all side, Test points incorporated in hydraulic circuit - makes

service and maintenance easier than ever before.

7 – Serviceability – best in class

The swing up engine hood design enables fast

removal and replacement of major components witha minimum of special tools. Maintenance intervals

keep costs to a minimum while increasing machine

availability.

1 – Drive system

Closed loop hydrostatic ,single speed motor

on planetary axle with ,No spin differential

and 2 speed drum drive motor long life. High

tractive power. Maintenance requirements are

minimal.

10 ROPS / FOPS safety

Provides peace of mind and safety by protecting the operator

In the event of machine roll over and / or overhead falling objects

9- Excellent Operator Environment

Isolated operator „s platform. , Trend settingoperator comfort offers optimum operator comfort

and safety, excellent all-round vision and a wide

spectrum of options to please the most

discriminating operator. Serviceability isunmatched.




SD 110 Compactor Key features

Powerful efficient Volvo Engine -

Tier 3 , D5DA3 133 hp @ 2200 rpm

High and low amplitude

Heavy duty, no –spin differential axles

Isolated operator’s platform

Balanced weight

ROPS / FOPS safety

All – round visibility

Variable frequencies

Two speed transmission

Stable maneuvering

Design provides easy, complete

access to engine and hydraulic

components.

Dealer support comes standard

service and parts support

Back up alarm



Product features

& benefits

SD110




Product features and benefits –SD110

8 2013-07-08

Top product features

Engine and drive system

Amplitude and frequency

Visibility and safety

Serviceability

Versatility





10 2013-07-08

Two-speed transmission





11 2013-07-08

Balanced weight

6075 kg 4950 kg

55% 45%

Performance





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Dual amplitudes applications





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Infinitely Variable Frequency





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Work site visibility

Safety





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Articulated steering

Performance Safety





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Ground level serviceability

Serviceability





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ROPS (w/sunshade)

Safety





18 2013-07-08

SD110 Walk-Around

Station 2

SD110 drum

vibration

system andperformance

specs

Station 4

SD110 center joint for articulated

steering and frame oscillation

Station 5

SD110 drive

system, rear

axle, tires for

gradeability and

traction

Station 6

SD110 Volvo

engine and other components unde

rear hood

Station 7

SD110 ground

level access for maintenance and

service

Station 8

SD110 operator

platform, seatingand controls;

safety features

Station 1 drum

isolation andvibration

Station 3 Drum

drive or axle drive





19 2013-07-08

SD110 Walk-Around

Station 1 drum

isolation andvibration

Station 2

SD110 drum

vibration

system and

performance

specs

Station 3 Drum

drive or axle drive

Station 4

SD110 center joint for articulated

steering and frame oscillationStation 5

SD110 drive

system, rear axle, tires for

grade ability

and traction

Station 6

SD110 Volvo

engine and other components under

rear hood

Station 8

SD110 operator

platform, seatingand controls;

safety features

Station 7

SD110 ground

level access for maintenance and

service





20 2013-07-08



TechnicalSpecification

SD110 Tier III




Machine Service specification –SD 110

22 2013-07-08

Machine Service Specification

Machine Model SD 110 Tier 3





23 2013-07-08

Machine weights

1. Weight SD110 SD110 D SD110P

Operating weight: 11125 Kg 11212Kg 11932Kg

Static weight @ drum: 6100 Kg 6240Kg 6960Kg

Static weight@ Tyres: 5025 Kg 4972Kg 4972Kg

Shipped weight 10876 Kg 10963Kg 11683Kg

Fuel Consumption: 12.3Lts / hr. 12.3 Lts/hr. 12.3 Lts/hr.





24 2013-07-08

Machine weights

2. Weight SD110 Drum drive

Operating weight: 11212 Kg

Static weight @ drum: 6240 Kg

Static weight@ Tyres: 4972 Kg

Shipped weight 10963 Kg

Fuel Consumption: 12.3Lts / hr.





25 2013-07-08

Machine weights

3. Weight SD110 P

Operating weight: 11932 Kg

Static weight @ drum: 6960 Kg

Static weight@ Tyres: 4972 Kg

Shipped weight 11683 Kg

Fuel Consumption: 12.3Lts / hr.





26 2013-07-08

Drum

4. Drum SD110 SD110D SD110P

Width : 2134mm 2134 mm 2134 mm

Diameter : 1500mm 1500 mm 1500 mm

Shell thickness: 25mm 25 mm 25 mm

Diameter over Pad feet 1702 mm

Pad feet Number of: 120 No‟s

Pad Height 102 mm

Pad Tip Area 125 Cm2





27 2013-07-08

Engine

5. Engine: Standard

Make: Volvo

Model: AG D5DA3

RPM Hi/Low: 2300 / 1000 rpm

Power: 133 hp / 99 kw @ 2200 rpm

Fuel Consumption: 3.2 gph / 12.3 lph @ 67% D.C





28 2013-07-08

Cooling package

6. COC :

Radiator: AKG

Oil cooler: AKG

Fan: 24 inc plastic 12 blades





29 2013-07-08

Pump Drive

7. Pump Drive: None – Direct drive

Make: Centa – k, CK -125 SAE 10

Ratio: 1





30 2013-07-08

Hydraulic Pumps –Traction – SD1108. Hydraulic Pumps: Traction

Make: Sauer Series 90

Type: PistonDisplacement: 3.35 cir / 54.9 ccr

System Relief: 5510 psi / 380 bar

Efficiency (Vol): 96% M & 98% Vol

Flow @ op. speed: 30.7 gpm / 116.1 lpm

Charge Pump Disp / psi.: 0.86 cir / 290 psi

Charge Relief: 290 psi / 20 bar

Flow Controls: MDC- 0.032 dia OrificeInput speed 2250 rpm

Flange & spline SAE-C 21T, 16/32 DP





31 2013-07-08

Hydraulic Pumps –Traction – SD110D & P8. Hydraulic Pumps: Traction

Make: Sauer Series 90

Type: PistonDisplacement: 6.10 cir / 100.0 ccr


Efficiency (Vol): 91% Mech & 94% Vol

Flow @ op. speed: 55.9 gpm / 211.4. lpm

Charge Pump Disp / psi.: 1.22 cir / 350 psi

Charge Relief: 350 psi / 24 bar

Flow Controls: MDC- 0.032 in dia OrificeInput speed 2250 rpm

Flange & spline SAE-C 23T, 16/32 DP

H d li P Vib ti SD110 D & P





32 2013-07-08

Hydraulic Pump – Vibration SD110, D, & P9. Hydraulic Pumps: Vibration

Make: Sauer 42

Type: Piston

Displacement: 2.4 cir / 39.3 ccr


Efficiency (Vol): 92 % Mech & 94% Vol


Charge Pump Disp /psi: 0.85 cir / 285 psi

Input speed 2250 rpmFlow Controls: Manual Displacement control

Flange & spline SAE-B 13T, 16/32 DP

H d li P St i SD110 D & P





33 2013-07-08

Hydraulic Pump – Steering SD110, D, & P10. Hydraulic Pumps: Steering

Make: Sauer - Sundstrand SNP2 /11DSC 06

Type: Gear

Displacement: 0.67 cir / 11 ccr


Efficiency (Vol): 90 % M & 96% Vol


Charge Pump Disp /psi: N/a

Input speed 2225 rpm

Flange & spline SAE-A 9T, 16/32 DP





34 2013-07-08

Hydraulic Motors SD11011. Hydraulic Motors: Axle

Make: (1) Sauer Sundstrand

Model: Series 40, M46

Displacement: 2.80 cir 45.9cc/rev

Maximum rated pressure 5000 psi 345 bar

Efficiency (Vol): 91% M 93% Vol

Output speed Low / High 2353rpm 4823rpm

Flow controls External 2 Speed shift valve






35 2013-07-08

Hydraulic Motors SD110D & P11. Hydraulic Motors: Axle



Displacement: High/ Low 4.58 cir 75.1cc/rev



Output speed Low / High 1272rpm 1837rpm

Flow controls External 2 Speed shift valve






36 2013-07-08

Hydraulic Motors – SD110

12. Hydraulic Motors: Vibration



Displacement: 2.65 cir 43.4 cc/rev



Output speed Low / High 1720 rpm






37 2013-07-08

Hydraulic Motors – SD110D & P12. Hydraulic Motors: Vibration



Displacement: 2.65 cir 43.4 cc/rev



Output speed Low / High 1780 rpm






38 2013-07-08

Gear reducers

13. Axle SD110

Make: Hurth 193 /93

Efficiency: 91%

Ratio: 113.11 low 55.19 high

Vibration: None – Direct

Drum Drive: No Gears





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Gear reducers13. Axle SD110D & P

Make: Hurth 192 /79

Efficiency: 90% Mech

Ratio: Hi / Lo 43.71 Low 43.71 High

Drum Drive: MKE 35 – direct

Efficiency 100% Mech

Ratio Hi / Lo 1.00 Low 1.00 High

B k





40 2013-07-08

Brakes

14. Brakes:

Service: Hydrostatic

Secondary/Parking: Spring Applied, Hydraulic Release

common with secondary

Make: Integral, Multiple wet disc,

218 psi / full release

P l i





41 2013-07-08

Propulsion

15. Drive System SD110 SD110D SD110P

Axle Drive 2 Speed Single Speed Motor with no

Motor with planetary spin differential

gear box and no

spin Differential

Drum Drive Dummy Hub Two speed motor with torque

Hub

Vib ti





42 2013-07-08

Vibration

16. Vibration SD110 SD110 D SD110P

Frequency 0-30 Hz 0-30 Hz 0-30 Hz

0- 1800VPM 0-1800VPM 0-1800VPM

Centrifugal force High 309KN 300KN 314KNCentrifugal force Low 224 KN 220KN 234KN

Nominal Amplitude High 1.92 mm 1.92 mm 1.59 mm

Nominal Amplitude Low 1.29 mm 1.29 mm 1.06 mm

Note: Bolt on Pad foot amplitude : 1.38 MM High & 0.92 mm Low

D i T





43 2013-07-08

Drive Tyres

17. Size 23.1 x 26 R3, 8PR TL

Pressure 16 PSI or 1 bar

Ballast per tyre 387 Kg

Rim Size DW 20 -26

Over all Dia. (Max) 1514 mm

El t i l





44 2013-07-08

Electrical

18. Electrical : 12VDC, negative ground

Battery (1) BCI Group size L537 xW212xH247mm;

1000 CCA; 300 min reserve (@800F), 150 Ah

Alternator: Make ISKRA, 01183181 KZ,

14 volts, 95 A

Starter: Make ISKRA – 4 KW 00281774

Travel speed





45 2013-07-08

Travel speed

19. Travel Speed: SD110 SD110D SD110P

High (Km.h) 0 -11 0 -13 0 -13

Low (Km.h) 0 - 6 0 - 9 0 - 9

Miscellaneous





46 2013-07-08

Miscellaneous

20. Others : SD110 SD110D SD110P

Articulation angle (+/-) 0 40 40 40

Oscillation angle (+/-) 0 17 17 17

Inside Turning Radius mm 3652 3652 3652

Miscellaneous





47 2013-07-08

Miscellaneous

21. Others : SD110 SD110D SD110P

Fuel Capacity(Total) 280 l 280l 280 l

Fuel Capacity (Useable) 270 l 270 l 270 l

Hydraulic Oil Capacity(Total) 160 l 160 l 160 l

Hydraulic Oil Capacity (Useable) 125 l 125 l 125 l

Gradeabilty 28% 52% 48 %





48 2013-07-08



Compactor SD110 Tier 3

Major components identification

Major components SD110




Major components identification SD110 – Tier 3

50 2013-07-08

Major components SD110

Engine




Major components SD110 – Tier 3

51 2013-07-08

Engine

Volvo D5D GA E3 - Tier 3

Power 133HP or 99 KW @ 2200

rpm

Low Idle 1000 rpm High idle 2300 rpm

Engine cooling package





52 2013-07-08

Engine cooling package

Cooling package AKG

Fan 24 in plastic 12 blades

CAC

Radiator Hydraulic oil cooler

Engine Air filter





53 2013-07-08

Engine Air filter

Engine air filter

Dry type cleaner with safety cartridge

Primary & secondary filter

Filtration efficiency 99.9 %

Air cleaner end cap

Rubber ejector valve

Love joy coupling





54 2013-07-08

Love joy coupling

Love joy coupling

Drive sleeve (Metal sleeve)

21 T – splines SD110

23 T – splines SD110 drum

drive

Love joy coupling





55 2013-07-08

Drive sleeve coupling

Love joy coupling

Love joy coupling





56 2013-07-08

Drive sleeve coupling

Drive sleeve (Metal sleeve)

Two grub screws

Allen key 6 mm (socket type)

Love joy coupling

Love joy coupling





57 2013-07-08

Plate

j y p g

Love joy coupling





58 2013-07-08

Drive sleeve assembled to

propulsion pump

Torque grub screw 52 Ft lbs.

Gap from pump spigot 63.3 +/- 1

j y p g

Pump drive





59 2013-07-08

p

Direct drive Centa-k, CK-125 SAE10

Ratio 1

Pump mounting plate

Hydraulic Propulsion pump





60 2013-07-08

y p p p

Propulsion pump Axial piston

pump

Sauer Series 90

Displacement 3.35 in3 / rev

or 54.9 cc/ rev

System relief pressure 5510

psi or 380 bar

Flow 30.7 GPM or 116.1 l/ m

Hydraulic Vibration pump





61 2013-07-08

y p p

Vibration pump Axial piston

pump

Sauer Series 42

Displacement 2.4 in3 / rev or

39.3 cc/ rev


psi or 280 bar


Hydraulic Steering pump





62 2013-07-08

Steering pump Gear pump

Sauer SNP2/11 DSC 06

Displacement 0.67 in3 / rev

or 11 cc/ rev


psi or 172 bar


Hydraulic axle motor





63 2013-07-08

Axle motor

Sauer Series 40, M46


45.9 cc/ rev

Maximum rated pressure 5000

psi or 345 bar

Output speed Low 2353 rpm

Output speed High 4823 rpm

Hydraulic Vibration motor





64 2013-07-08

Vibration motor

Sauer Series 40, M44


43.4 cc/ rev

Maximum rated pressure 5000

psi or 345 bar

Output speed 1780 rpm

SD 110 Tier 3 – Main frame structure





65 2013-07-08

Rear frame + Front frame

Connected by swivel frame

Two articulation pins

One oscillation pin

Hydraulic tank & Diesel

tank are mounted

Gear Reducer - Regular Axle





66 2013-07-08

Transmission Hurth axle 193/93

Efficiency 91 %

Ratio low 113.11 (Low)

Ratio high 55.19 (high)

Hydraulic Steering valve & system





67 2013-07-08

Steering valve

Steering column

Hydraulic Steering cylinders





68 2013-07-08

Steering cylinder Bore 3.0 in or 76.2 mm

Rod 1.5 in or 38.1 mm

Stroke 10.0 in or 254 mm

Torque Hub





69 2013-07-08

Torque Hub

The torque hub is used to provide support

for the drum on the drive motor side of the drum, and to rotate the drum for

propulsion.

General Purpose:

Carrier





70 2013-07-08

Carrier

General Purpose:

The carrier assembly acts like a wheel

bearing and provides the right supportfor the drum, allowing the drum to turn

while being fastened to the frame.

Drum eccentric assembly





71 2013-07-08

Hub

Hub

Eccentric shaft

Eccentric shaft

Drive sleeve

Bearing

Bearing

W= 74. 7 kgs

Standard W= 126 kgsLow amplitude eccentric W = 138.6 kgs

Drum eccentric assembly High & Low

S





72 2013-07-08

High Amplitude

Low Amplitude

Eccentric RotationEccentric Rotation

Internal Eccentric Stop

Center Eccentric is Free to Rotate Inside Eccentric Outer Housing.

It will Locate Itself Depending on the Rotation of the Eccentric Assembly.

Shown in the High Amplitude Position.

Wheel / Rim





73 2013-07-08

Rim size DW 20 -26 Air valve

Valve cap

Plug

Drive tyres





74 2013-07-08

Size 23.1 x 26 R3, 8 PR

Pressure 16 psi or 1 bar

3/4th of water

Approx – 500 L

Hydraulic oil Tank





75 2013-07-08

Hydraulic tank

Hydraulic oil:

Volvo super hydraulic oil ISO VG 46

Capacity: 33.02 GAL or 125 L

Hydraulic tank breather with a hole in the plug

Hydraulic tank strainers





76 2013-07-08

Hydraulic tank suctionStrainers

Two numbers inside tank

Hydraulic filters





77 2013-07-08

Propulsion pump suction filter Vibration pump suction filter

Filtration 10 microns

No bypass

Brake & De-stroke valve





78 2013-07-08

Brake pressure switch

Brake valve

De – stroke valve

Hydraulic Thermal bypass valve





79 2013-07-08

Thermal bypass valve

Temp below 710 C (1600 F) directly to tank

Between 710 C (1600 F) and 850 C (1850 F)

and higher thermal by pass valve

Directs thru cooler

External 2 Speed shift valve





80 2013-07-08

Two speed shift valve Low & High speed

Connections on the valve numbers

M3 P = 3

Y B1=2

L1 T =1

Engine FRP hood





81 2013-07-08

Engine FRP hood

Slopping & lockable

Engine FRP hood





82 2013-07-08

Engine FRP hood

Slopping & lockable

Latches

Retractor mechanism & strap

Bent tube ROPS/FOPS (w/sunshade)





83 2013-07-08

ROPS/FOPS (w/sunshade)

Weight: 314 Kgs

Torque: 1860 ft. lbs. or 2522 Nm

ISO 3471 -1 – 2004

No alternation or modification

on this structure

Propulsion & Vibration control lever





84 2013-07-08

1. Propulsion lever

2. Vibration control lever

3. Control lever internals

Swivel Frame

Swivel frame 2 Articulation pin & 1 Oscillation pin clevis)





85 2013-07-08

Swivel frame 2 Articulation pin & 1 Oscillation pin clevis)

Rear Frame assembly

Front Frame assembly

Swivel frame

Diesel Fuel Tank





86 2013-07-08

Fuel tank

Capacity 73.96 Gallon or

280 L (Total)

270 L (Useable)

Diesel tank breather

Drum Drive motor





87 2013-07-08

Drum Drive Poclain MKE 35 – 1 No

Displacement High 85.1 Cir

Displacement Low 213.1 Cir

Max rated pressure – 450 bar

or 6530 psi

SD110 Drum assembly cut section view





88 2013-07-08

SD110 T3 D - Single Drum





89 2013-07-08

1. Drum

2. Drive plate

3. Motor Drum Drive

4. Shock mount

5. Bracket, Drive motor mounting

2 Speed Radial piston motor

SD110 Drum Shim set calculation




Drum shim set calculation

90 2013-07-08

Drum Drive motor





91 2013-07-08

From Brake valve

Drum drive motor R to Axle

motor B

Drum drive motor L to Axlemotor A

Motor case drain to Hyd Tank

From 2 speed shift valve

Bolt – on pad foot shell





92 2013-07-08

Bolt on Pad foot Drum shell

Bolt – 8 No‟s

Washer – 16 No‟s

Hexagon nut – 8 no‟s

Bolt – on pad foot shell on drum





93 2013-07-08

1. Shell thickness 25 mm

2. Diameter over pad feet 1702 mm

3. Pad feet number of 120

4. Pad feet tip area cm2 125

Material scraper





94 2013-07-08

Drum material scraper

Material scraper





95 2013-07-08

Pad foot machine

Drum scrapper

SD110/ Pad foot shell





96 2013-07-08

Pad foot shell machine indifferent view

Axle Drum drive





97 2013-07-08

1. Heavy duty Hurth axle(192/79)

2. Ratio low: 1 (Low)

3. Ratio high: 1 (High)

4. Designed for heavy duty cycle

5. Parts are not replaceable with

regular axle 193/93

Drive Tyres

Si 23 1 26R3 8PR TL





98 2013-07-08

Size 23.1x 26R3,8PR TL

Pressure 16 psi

Ballast per tyre 854lb or

387 kgs.

Operator seat





99 2013-07-08

One number ergonomically

designed operator seat

Lap type Seat belt

Seat switch

Compact meter





100 2013-07-08

• The Compact meter is simply a measure of soil stiffness.

• It consist off accelerometer (s) mounted inside the drum and it measures

“ rebound” and the gauge simply read out in increasing values.

• If the material is soft when the drum impacts it, the energy is absorbed,

low number value on gauge. If soil is more compacted the drum will impactit and “stop” quicker; which the accelerometer measures.

Accelerometer Compact meter

Battery





101 2013-07-08

Electrical 12VDC, negative ground Battery – one

BCI: L537 x W212 x H247 mm

1000 CCA: 300 min reserve @

80 deg F)

A.H – 150 ampere hour

Battery cut off switch





102 2013-07-08

Battery cut of switch

Starter





103 2013-07-08

Starter Motor

Iskara – 12 Volts 4 KW

Alternator





104 2013-07-08

Alternator Iskara – 01183181 KZ 12 Volts

(95 Amps)

LH Control panel carling switches





105 2013-07-08

1. Hazard switch2. Beacon light switch

3. High / Low speed switch

4. Park brake test switch

5. Park brake switch

Warning Indicators on operator console

Tell Tales





106 2013-07-08

1. LH & RH turn indicator

2. Seat belt indicator

3. Air filter choke indicator

4. Coolant temperature indicator

5. Pre heat indicator

6. Engine oil pressure indicator

7. No charge indicator

8. High beam indicator

RH Control panel carling switches





107 2013-07-08

1. High beam switch2. Low beam switch

3. Rear work lamp switch

4. Park light switch

5. LH & RH indicator switch

6. Horn push button

7. Fuel gauge

8. Key switch

Operator Control panel





108 2013-07-08

Monitoring gauges Carling Switches

Indicators on panel

Vandalism cover

Electrical relays & fuse location in box





109 2013-07-08

1. 60 Amps fuse

2. Low beam relay

3. Alarm relay

4. Brake latch relay

5. Brake light relay

Electrical distribution box

6. Head light relay





110 2013-07-08

7. Reverse light relay

8. Flasher light relay

9. Position light relay

10. Rear light relay

11. High beam relay






111 2013-07-08

1. Power relay

2. Resistor 68Ω 5 watts

3. Timer relay

4. Fuses






112 2013-07-08

On Frame rear near battery

1. Starter relay

2. Fuse 60 Amps

3. Glow plug relay

No of Relays = 14 No‟s

No of fuses = 15 No‟s

No of Diodes = 15 No‟s

Beckon light





113 2013-07-08

1. Flashing Beacon Light (Option)

2. Rear work Light

Rear working light





114 2013-07-08

Rear Work Light

Rear combination light LH & RH

• Top Amber left & right indicator &





115 2013-07-08

• Top Amber left & right indicator &

Hazard

• Red park light on only when park light

switch on or when rear light on

• White light on while reversing

• Bottom Red brake light

Railings

New designed railings





116 2013-07-08



SD110

Service Function

Vibratory Compactor

SD110 Vibratory Compactor

Service Function Service Function




Service Function –SD110

118 2013-07-08

S – Check

A – Add

G – Grease

T – Torque

AR – As Required

Service Function

C – Change

D – Drain

F - Fill

CL – Clean

FTLH – Fill To Level Hole






119 2013-07-08






120 2013-07-08

SD110 Vibratory Compactor Service Intervals 10 Hours or Daily

Ref No: 1





121 2013-07-08

Ref No: 1

Description: Engine oil Recommended Lubricant: VDS-3,CL,SAE 15W40

Service code: SA

Comments: Fill to Dipstick Full Mark


Service Intervals 10 Hours or Daily





122 2013-07-08

Ref No: 2

Description: Air Cleaner

Service code: S

Comments: Check indicator

1. Outer element change at clog indication

2. Inner element change at 3rd change of outer element.







123 2013-07-08

Ref No: 3

Description: Fuel filter

Recommended Lubricant: Collected water

Service code: D

Comments:







124 2013-07-08

Ref No: 4

Description: Fuel tank

Recommended Lubricant: Diesel fuel

Service code: SA

Comments: 74 GAL / 280 L







125 2013-07-08

Ref No: 5

Description: Engine coolant

Recommended Lubricant: Volvo VCS coolant – 15.5 liters

Service code: SA

Comments: Change coolant at 6000 hrs. / 4 Years

Tool Required ; 22 & 24 Double end







126 2013-07-08

Ref No: 6

Description: Engine cooling system

Recommended Lubricant: Clean fins

Service code: S

Comments:


Service Intervals 50 Hours or Weekly





127 2013-07-08

Ref No: 7

Description: Battery

Recommended Lubricant: Distilled water

Service code: SA

Comments: As required

Tool required; Open end or Ring spanner 16/17







128 2013-07-08

Ref No: 8

Description: Torque Hub Oil

Recommended Lubricant: SAE 85W -90 LS API GL5

Service code: SA

Comments: Fill to Level Hole

Tool required; Square plug key 3/8”







129 2013-07-08

Ref No: 9

Description: Swivel & Cylinder pins

Recommended Lubricant: MPG –EP2 Grease

Service code: G

Comments: 3 Shots each

Tool required; Grease gun







130 2013-07-08

Ref No: 10

Description: Centre Swivel

Recommended Lubricant: MPG –EP2 Grease

Service code: G

Comments: 5 Shots

Tool required; Grease gun







131 2013-07-08

Ref No: 11

Description: Tyre Pressure

Recommended Lubricant: Compressed Air

Service code: SA

Comments: 16 psi

Tool required; Tyre pressure gauge







132 2013-07-08

Ref No: 12

Description: Hydraulic Oil

Recommended Lubricant: Volvo super hydraulic oil ISO VG 46

Service code: SA

Comments: FTLH







133 2013-07-08

Ref No: 13

Description: Wheel nut

Recommended Lubricant: See operator manual

Service code: S T

Comments: 350 FT - LB

Tool required; Tool Hex socket 1. 5/16 ”x3/4 sq drive

Torque wrench







134 2013-07-08

Ref No: 14

Description: Eccentric Oil

Recommended Lubricant: Mobil SHC 630

Service code: SA


Tool required; Allen key 14 mm







135 2013-07-08

Ref No: 16

Description: Air cleaner system integrity

Recommended Lubricant: (3)

Service code: S

Comments: See operators manual


Service Intervals 100 Hours or Monthly





136 2013-07-08

Ref No: 17

Description: Shift Linkage

Recommended Lubricant: Engine oil

Service code: A

Comments: 2 Drops each

Tool required; Lubricating oil can







137 2013-07-08

Ref No: 18

Description: Axle housing Oil


Service code: SA


Tool required; Ring spanner 17 mm







138 2013-07-08

Ref No: 19

Description: Transmission Oil


Service code: SA









139 2013-07-08

Ref No: 20

Description: Wheel End Oil


Service code: SA


Tool required; Key Allen 12 mm


Service Intervals 250 Hours or Quarterly

R f N 21





140 2013-07-08

Ref No: 21 Description: Engine Oil

Recommended Lubricant: VDS -3 CL -4 SAE 15W - 40

Service code:

Comments: 1.See engine operation manual for initial

engine break – in maintenance

4. See engine manual

Oil Qty – 15.5 LT MAX

Tool required; Drain valve coupling



Ref No: 22

D i ti E i Filt (L b Oil)





141 2013-07-08

Description: Engine Filter (Lub Oil) Recommended Lubricant: (1) & (4)

Service code: C

Comments: 1.See engine operation manual for initial


4. See operator manual

Tool required; Heavy duty filter wrench







142 2013-07-08

Ref No: 23

Description: Axle housing Breather


Service code: CL

Comments: 2 See operator manual

Tool required; Ring spanner 24 mm & 14 mm







143 2013-07-08

Ref No: 24

Description: Hydraulic filters

Recommended Lubricant: (2) & (3)

Service code: C

Comments: 2 See operator manual

3 See parts manualQty – 2 No‟s




Ref No: 25

Description: Engine Fuel filters





144 2013-07-08

Description: Engine Fuel filters

Recommended Lubricant: (2) & (3)

Service code: C

Comments: 1 See engine operation manual for initial


2 See operator manual3 See parts manual

Qty – 3 filters




f 26





145 2013-07-08

Ref No: 26

Description: Carrier Breather


Service code: C L

Comments:

Tool required; Ring spanner / DE 22 mm


Service Intervals 500 Hours or Semi Annually

R f N 27





146 2013-07-08

Ref No: 27

Description: ARTL Vertical Nuts

Recommended Lubricant:

Service code: ST

Comments: 500 FT - LB

Tool required; Box spanner 75 mm & Torque wrench



R f N 28





147 2013-07-08

Ref No: 28

Description: Eccentric Oil

Recommended Lubricant: Mobil SHC 630

Service code: DF

Comments: 41 LT – Max (Total) Drain & Fill

Tool required; Allen key 14 mm



Ref No: 29





148 2013-07-08

Ref No: 29

Description: Axle housing Oil


Service code: DF

Comments: 12 LT – Max Drain & Fill




Ref No: 30





149 2013-07-08

Ref No: 30

Description: Transmission Oil (Drop out put box)


Service code: DF

Comments: 1.9 LT – Max Drain & Fill




Ref No: 31





150 2013-07-08

Ref No: 31

Description: Wheel end Oil


Service code: DF

Comments: 1.8 LT – Max (Drain & Fill)

Tool required; Key Allen 12 mm



Ref No: 32





151 2013-07-08

Ref No: 32

Description: Axle mounting bolts


Service code: ST

Comments: 460 FT – LB Torque

Tool required; 30 mm Box spanner & Ring 30

Torque wrench



Ref No: 33





152 2013-07-08

Ref No: 33

Description: Horizontal Swivel Nut


Service code: ST

Comments: See operators manual

Tool required; Box spanner 100 mm & Torque

wrench



Ref No: 34





153 2013-07-08

Ref No: 34

Description: Torque Hub oil

Recommended Lubricant: SAE 85W -90 LS GL5

Service code: DF

Comments: FTLH (2 LT) Fill to Level Hole

Tool required; 3/8” square drive



Ref No: 35





154 2013-07-08

Ref No: 35

Description: Carrier Oil

Recommended Lubricant: Mobil SCH 630

Service code: DF

Comments: FTLH (2 LT) Fill to Level Hole

Tool required; 27 & 22 DE

14/15 mm Double end



Ref No: 36

Description: Air Filter Element





155 2013-07-08

p


Service code: C



Change at 1000 hrs. or 1 year which ever earlier



Ref No: 37

Description: Poly V - Belt





156 2013-07-08

p y


Service code: S



Tool Required: ½ “ square drive T handle


Service Intervals 1000 Hours or Annually

Ref No: 38





157 2013-07-08

Description: Hydraulic Oil

Recommended Lubricant: Volvo super hydraulic oil ISO VG 46

Service code: DF

Comments: 42GAL / 160 L Drain & Fill

Tool required; Open end spanner 24 mm


Service Intervals 1000 Hours or Annually

Ref No: 39





158 2013-07-08

Description: Suction Strainer


Service code: CL

Comments: Clean

Tool required; 65 mm Spanner OE for strainer

50 mm Spanner OE for hose






159 2013-07-08

SD110 -Tool kit for service functions





160 2013-07-08



Lubricants

information

Vibratory Compactor SD110

Lubricants SD110 – Tier 3

SD110 Tier 3




Lubricants –SD110 Tier 3

162 2013-07-08

Lubricants Part No Description Quantity Unit

Drum

Eccentric Oil

70865670 Mobil SCH 630 41 Liter

Drum Torque

hub Oil

15188563 Oil Gear SAE

85W 40

1.9 Liter

Carrier Oil 70865670 Mobil SCH 630 0.9 Liter


SD110 Tier 3






163 2013-07-08

Axle

Differential &

Brake

15188563 Oil Gear, SAE

85W 40

12 Liter

Transmission

(drop out put

box)

15188563 Oil Gear, SAE

85W 40

1.9 Liter

Wheel end oil 15188563 Oil Gear, SAE

85W 40

1.8 Liter


SD110 Tier 3






164 2013-07-08

p y

Engine

Radiator

Coolant

11715727 VCS Coolant 22 Liter

Engine Crank

Case Oil

11708321 SAE 15W - 40 15.5 Liter

Grease 13923115 MPG-EP-

Grease

2 Kg


SD110 Tier 3





165 2013-07-08


Diesel 70652102 Diesel 280 - Total

270 - Useable

Liter

Hydraulic Oil 936903 Hydraulic Oil

ISO VG 46

160 (Total)

125 (Useable)

Liter





166 2013-07-08



Road machine

D5 Engine Training

Engine Identification - 010102




D5 engine training Road machine

168 2013-07-08

Engine serial number

Engine identification plate

Also on engine cover

Engine Identification plate - 010103





169 2013-07-08

Engine Type plate:

• Engine model

• Engine spec No• Engine serial number (8 digits)

• Rated engine speed

• Injection timing and type of cam shaft

• Injection pump code

• Piston class

Engine view from right

1. Crank case breather

2. Lubricating oil filling

3 Injection pump




Paver D5 engine

170 2013-07-08

3. Injection pump

4. Lubricating oil stick

5. Lube oil cooler

6. Lube oil replacement filter

7. Lubricating oil drain plug8. Exchangeable fuel filter N/A

9. V-belts

10. Generator

Engine view from left




Paver D5 engine

171 2013-07-08

1. Combustion air inlet

2. Coolant out let

3. Coolant inlet

4. Connection charge air cooler

5. Exhaust outlet6. Starter

Engine Ignition order - 010104

Direction of rotation: Counter clockwise

As seen from the fly wheel





172 2013-07-08

Engine Ignition order : 1 – 3 – 4 - 2

Cylinder head valves - 010202

Valves:

• There are some difference in valve guide





173 2013-07-08

• There are some difference in valve guide

• The valve springs of D5D / D7D have no

special direction of installation and are

replaceable

• D5D / D7D valve guide are seal with „O” rings

Crank mechanism - 010301





174 2013-07-08

• Crank mechanism


D5D & D7D: Wet liner replaceable





175 2013-07-08

D5D & D7D: Wet liner replaceable


Connecting rod:

• The connecting rod is made of forgedsteel and the bearing cap (1) is guided

using two guide pin (3)





176 2013-07-08

using two guide pin (3)

• Locating lug (2) are provided in

bearing shells

• Connecting rod and bearing are

marked (4)

• Marking (5) on the piston is to face

the fly wheel

Piston - 010304

Max injection pressure 1500 bar





177 2013-07-08

• The pistons are made of special aluminum alloy. The piston is slightly off – Centre

(A) in relation to the piston guide pin

• The piston must be installed with fly wheel symbol on the piston top facing the

fly wheel

• There are three piston rings. The top ring has a ring carrier made of cast iron

• 6 hole nozzle

Selecting gasket - 010305

Gasket holes





178 2013-07-08

1, 2 & 3

Piston crown clearance:• To obtain the power, fuel consumption and exhaust gas emission specified

for engine the piston height above the block face has to me measured and

correct thickness for the cylinder head gasket has to be determined

• The piston height is measured using a dial gauge (1) fixture (2) and spacer (3)

• The procedure is described in service manual

Engine Timing gear - 010401

1. Governor gear





179 2013-07-08

4. Crank shaft gear

2. Transfer gear

3. Cam shaft gear

Lubricating oil diagram

1. Lubricating oil sump

2. Lubricating oil pump

3. Pressure limiting valve TCD2013

4. Lube oil cooler 5. Check valve TCD 2012




Paver D5 engine

180 2013-07-08

6. Bypass valve

7. Bypass valve

8. Pressure control valve

9. Lubricating oil filter

10. Main lube oil channel

11. Piston cooling nozzle

12. Rocker arm

13. Internally switched exhaust gas return

14. Turbo charger

15. Air compressor

Lubrication system - 020103

Lubrication system D5D

7. Lube oil filter with integrated by pass

valve 2.5 bar

8 By pass valve oil cooler located in oil





181 2013-07-08

8. By pass valve oil cooler located in oil

cooler housing 4.0 bar

9. Oil pressure valve located in oil cooler

housing 10 bar

10. Lube oil pump 90 l/min at 2500 rpm

Oil pump - 020202

1. Suction

2. Pressure chamber to crank housing





182 2013-07-08

3. Inner Rotor

4. Outer Rotor

5. Driven from crank shaft

6. Safety valve

Piston Cooling Nozzle - 020301





183 2013-07-08

• The piston cooling nozzle made of plastic are fitted in the main bearing

pedestals

Fuel system - 030101





184 2013-07-08

• Change unit injector pump for cylinder number 3 on D5D with injection timer

• Read off EP code for cylinder No 3 on the engine identification plate under

column EP (1)

• Read sequence

Line 1 = cylinder 1

Line 2 = cylinder 2 and so on……

Fuel system - 030104 1. Injection pump

2. Delivery pipe

3. Engine block

4. Shim





185 2013-07-08

5. Roller tappet

6. Cam shaft

7. Fuel rack

8. Fuel duct

9. Injector

Mechanical single injection pump system




Paver D5 engine

186 2013-07-08

Fuel system - 030105





187 2013-07-08

Fuel schematic

1. Fuel tank

2. Fuel pre-filter 3. Fuel pump

4 Exchangeable fuel filter




Paver D5 engine

188 2013-07-08

4. Exchangeable fuel filter

5. Fuel supply line to the FCU

6. Control block fuel control unit

7. High pressure pump

8. Rail (Not applicable)

9. Injector

10. Fuel return to fuel tank

Fuel schematic




Paver D5 engine

189 2013-07-08

Fuel block diagram

1. Diesel Tank 2. Water separator 3. Feed pump

4 Fuel filter 5 Fuel supply to fuel control unit / Control block




190 2013-07-08


4. Fuel filter 5. Fuel supply to fuel control unit / Control block

6. U. I High pressure pump 7. Injector

8. Excess leak return 9. Diesel Tank

Coolant diagram (example)

1. Cooler

2. Cooler inlet

3. Coolant pump

4. Coolant partial flow to the lubricating oil cooler 5. Lube oil cooler

6. Coolant supply for engine cooling




Paver D5 engine

191 2013-07-08

pp y g g

7. Cylinder pipe head cooling

8. Connection possibility for cab heating

9. Heat exchanger

10. Return line11. Coolant return to thermostat

12. Coolant out let

13. Compensation line

14. Venting pipe

Schematic outlet controlled cooling system

Expansion Tank

Water out let




Paver D5 engine

192 2013-07-08

Water Pump

Radiator Engine oil cooler

Water inletThermostat

Coolant block diagram (example)

1. Oil cooler inlet 2. Water pump 3. Engine cooler

4. Engine block / Head / Engine cylinder Head




193 2013-07-08


5. Thermostat cooler out let 6. By pass thru special lines

7. Oil cooler outlet

Working description

The coolant pump (“water pump”) draws in the coolant via hose lines directly

from the cooler and delivers it first via the engine-integrated lube oil cooler,

thereafter enters the engine, flows along the cylinder, upwards into the

cylinder head and to the thermostat at the coolant outlet. From there, thecoolant is directed via special lines to the cooler inlet.




Paver D5 engine

194 2013-07-08

When the engine is still cold the coolant is short circuited through the engine

until thermostat response temperature has been reached (starting opening)

according to the volume of hot coolant flowing off, the water pump draws in

cold coolant from the cooler

Coolant thermostat

Checking the thermostat when removed

1. Measure dimension “a” on thermostat

Note: “a” starts of lift at approx. 83+2 (T1)

“b” end of lift at approx 95+5 (T2)




195 2013-07-08

b end of lift at approx. 95 (T2)

Lift movement with indicated temp T2,

Min. 8 mm


Fuel system cylinder No positions -030113





196 2013-07-08

Internal exhaust gas recirculation

1. Additional cam for exhaust gas recirculation

Inlet valve opens briefly during the outlet cycleand emits an exhaust gas partial flow to the

suction system.




Paver D5 engine

197 2013-07-08

This partial volume is sucked back in the next

suction cycle

Charging

Turbo charger with charge air cooling

Advantages:

V l t i ffi i f i i

Turbine

Compressor

From filter




Paver D5 engine

198 2013-07-08

Volumetric efficiency of engine increases

Increase Horse Power

Emission improved

Compact in size

To CAC

Charging piping connection

Air filter

Compressor




Paver D5 engine

199 2013-07-08

CAC

Engine Inlet manifold

Engine exhaust

Fuel shut off solenoid

Resistance 4.9 ohms





200 2013-07-08

1. Fuel shut off solenoid operates when

there is ignition supply – 2nd position

2. Fuel shut off solenoid + excess fuel

solenoid in 3rd start position

Excess fuel solenoid

1. Excess fuel solenoid

2. Sensor Not applicable




Electrical Harness Installation –SD110

201 2013-07-08

1. Fuel shut off solenoid operates when

there is ignition supply – 2nd position

2. Fuel shut off solenoid + excess fuel

solenoid in 3rd start position

Engine oil pressure switch

Engine oil pressure switch





202 2013-07-08

Engine water temperature switch

Engine Water temperature switch





203 2013-07-08

Engine glow plug

Engine Glow plug

Time 8 seconds





204 2013-07-08

Time - 8 seconds

Temperature 950 0 c

Diesel tank fuel sender

Fuel sender





205 2013-07-08

Mechanical governor

J

Governor adjustment screws

Full load “G”

Torque maximum “E”




Paver D5 engine

206 2013-07-08

EG

Torque maximum E

NA based fuel charge “J”

Excess fuel start solenoid

Engine V- belt

Procedure Change Engine V belt

V – belt AVX 11 (Width 11 mm)

Belt tensioning – Automatic tensioning

Spring – loaded clamping roller




207 2013-07-08

Spring loaded clamping roller


Removing the Starter motor




208 2013-07-08


Installing the Starter motor




209 2013-07-08


EK code - 030114





210 2013-07-08

A measurement - 030115





211 2013-07-08

Dimensions, definitions - 030116





212 2013-07-08

Theoretical shim thickness - 030118





213 2013-07-08

Actual shim thickness - 030119





214 2013-07-08

Reinstallation - 030120





215 2013-07-08

Special tools - 030121





216 2013-07-08

Unit pump installation - 030122





217 2013-07-08

Unit pump installation - 030123





218 2013-07-08

Assembly injection pump





219 2013-07-08

Unit injection pump system





220 2013-07-08

Explanation Lo & EP- code for D5D engines





221 2013-07-08

EP-Code on identification plate





222 2013-07-08

Determination compensation shim





223 2013-07-08

From value TS to SS





224 2013-07-08

F I P installation, step 1





225 2013-07-08

F I P installation, step 2





226 2013-07-08

Example –

Lubricating oil consumption(at least 100 operating hours) engine in high load operation

Op. h Fuel Lts Lube oil Date Driver Example

9 423 2 15.2 12 Paul

12 551 2 16.2.12

13 523 2 17.2.12

11 600 2 18.2.12 Shashi

13 620 2 19.2.12




227 2013-07-08

14 590 2 20.2.12

10 450 2 21.2.12 Ballal11 597 2 22.2.12

12 580 2 23.2.12

13 620 2 24.2.12 Ramalu

118 5554 20


Example –

Lubricating oil consumption(at least 100 operating hours) engine in high load operation

Calculation example:

Fuel consumption = 5554 l Lubricating oil consumption = 20 l

Calculation:




228 2013-07-08

5554 l = 100%

20 l = x

100 %

20 L

5554 L= 0.36 %X =


Maintenance Job Volvo D5D Engine

Check oil level in engine

Engine oil change

Cleaning fuel pre filters & fuel filter cartridge

Checking and cleaning air filter




229 2013-07-08


Checking and cleaning air filter

Cleaning cooling system

Maintenance Job Volvo D5D Engine

Checking V- belt tension

Battery servicing works

Breathing fuel pipes

Checking cooling water level




230 2013-07-08


Checking cooling water level

Thank You & Happy Learning





231 2013-07-08

SD110 – Electrical schematic circuit

India




Hydraulic & Electrical schematic circuit - SD110

232 2013-07-08

India

SD110 T3 (Export) - Electrical schematic circuit





233 2013-07-08

Drawing No 12780856 Issue No 03 Sheet No 1/4

SD110 T3 (Export - Electrical schematic circuit





234 2013-07-08







235 2013-07-08







236 2013-07-08


5- Axle and motor brake




Axle & Motor brake - SD110

237 2013-07-08

Manual Release of axle brake

Gap 34mm + 0.5 mm between the

Axle arm and screw head top

5- SD110 D axle and motor brake





238 2013-07-08

SD110D axle SD110 D Drum Drive motor


Cover

Brake

Cam





239 2013-07-08

SD110 D Drum Drive motor

Bearing support

Dynamic brake

5- SD110 Drum drive motor – Pt. no12765132

Speed sensor out let

1. Purpose: Transducer

can be connected

2 Function : Measure




SD110 Drum drive motor

240 2013-07-08

2. Function : Measure

the speed

Model A302590

5 - Brake / Destroke valve

1. Brake Pressure switch

2. Brake dump valve

3. Pump destroke valve




Brake & Destroke Trouble shooting guide –SD110

241 2013-07-08

BDV Coil – Resistance = 7.2 Ω

PDV Coil – Resistance = 7.2 Ω


P

T S1

S2

B1B2

Part No: 59122085

Voltage: 12 volts

Max Torque; 4 -6 lb –ft or 5 -8 Nm

NOB1 = SAHR Brake

B2 SAHR B k

Minimum brake release – 14 bar or 203 psi

Maximum brake release – 20 bar or 290 psi





242 2013-07-08

CNO

NC

P = Pump Charge pump pressure

T = Hydraulic Tank

B2 = SAHR Brake

S1 = To Pump servo control M4

S2 = To Pump servo control M5


P

T S1

S2

B1B2

Neutral condition without power

1. S1 & S2 – is connected – B1, B2 & T

is connected P – blocked

Energized condition power on

2. S1 & S2 – blocked – P connected to B1, B2

T – blocked

CNO

NC





243 2013-07-08

3. If charge pressure is normal at brakes

all that is required to release the brakes(minimum 203 psi or 14 bar) – It confirms

the valve is hydraulically okay & the problem

could be in the axle brake itself


T = Hydraulic Tank

B1 & B2 = SAHR Brake

S1 & S2 = To Pump servo control M4 & M5


P

T S1

S2

B1B2

CNO

NC

Finally to check and conclude the valve is

hydraulically okay or not working

1. Fix a pressure gauge on B1 & B2 andblock the Axle brake port

2. If brake release pressure is obtained

minimum 203 psi or 14 bar we can

conclude the valve is okay





244 2013-07-08


T = Hydraulic Tank

B1 & B2 = SAHR Brake

S1 & S2 = To Pump servo control M4 & M5

y

3. Note: This is when the valve is in

energized condition

5 - Brake / Destroke valve Electrical Block Diagram

Power Relay

Park Brake / Test Switch

Key Switch Fuse F1 (40 Amps)





245 2013-07-08

Brake dump valve

Pump destroke valve

D6 Diode






246 2013-07-08

SD110 D Axle Motor SD110 D Two speed shift valve

6-Hydraulic Steering valve & system




Hydraulic steering SD110 – Tier 3

247 2013-07-08

7- Frame

Rear frame compatibility for Standard axle & drum drive axle




Frame assembly - SD110

248 2013-07-08

Rear frame

Swivel frame

Front frame

8- Cab & ROP’s




Console & Rops - SD110

249 2013-07-08

Operators platform assemblyOperators console assembly

9 - Simple Hydrostatic Circuit Building

Learning Exercise

http://localhost/var/www/apps/C-Drive/My%20Documents/Sauver/BasicHydro3.exe




250 2013-07-08

Simple Hydrostatic Circuit Building

9 - SD110 – Hydraulic schematic circuit




Hydraulic schematic circuit - SD110

251 2013-07-08

9 – SD110D Hydraulic schematic circuit





252 2013-07-08

9 – SD110D Hydraulic piping circuit





253 2013-07-08






254 2013-07-08






255 2013-07-08

10 – SD110 Global options

Options Installation procedure required

1. Strobe lamp (Beacon lamp) No

2. Bolt on shell Yes3. Drum pad foot installation Yes

4. Work lights Yes

5. ROPS Yes

6. Scraper bar for pad foot drum No

7 Work lights on railing Yes




Options - SD110

256 2013-07-08

7. Work lights on railing Yes

8. Work lamp, HD lamp, Back alarm Yes

9. Vandalism cover Yes

10. Beacon lamp (12784833) Yes