7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 1/254
Volvo Construction EquipmentGlobal CST- Training
Machine Weight (w / ROPS and inside scraper Volvo Single Drum Compactor SD110
Operating Weight (CECE) kg 11125
Static weight @ drum kg 6100
Static weight @ Tires kg 5025
Shipping weight kg 10876
Engine
Make Volvo D5DA3
Model Turbocharged and liquid cooled 4- cylinder
Rated power at 2200 speed 99 KW
Propulsion TypeHydrostatic, motor on planetary axle w /.No spin differential and 2 –speed axle drive
motor
Travel speed Km/h2 – speed motor into planetary
High 0 – 11.Low 0 - 6
Drums
Width mm 2134
Diameter mm 1500
Shell thickness mm 25
Gradeability % 28%
Vibration
Frequency Hz 30
Amplitude mm Low 1.29 & High 1.92
Centrifugal force KN Low 224 & High 309
Brake system
Service brake Dynamic hydrostatic through propulsion system
Parking / Secondary - brakeSpring Applied Hydraulically Released (SAHR) on axle
Miscellaneous
1. Articulation Angle(plus / minus) O 40
2. Oscillation Angle (plus / minus) O 17
3. Inside Turning Radius (to drum edge) mm 3652
4. Fuel capaci ty l 270
5. Hydraulic oil capacity l 125
WALK AROUND
SD110
VOLVO SINGLE
DRUM
COMPACTORS
Ref. No.20025564-Ai
Printed in India 2011.06
Construction Equipment
This information is current at the time of
publication. Volvo India Private Limited reserves the
right to make product improvements without notice
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 2/254
Volvo Construction EquipmentGlobal CST- Training
Volvo Single Drum Compactor SD110With optional drum drive
Operating Weight (CECE) kg 11212
Static weight @ drum kg 6240
Static weight @ Tires kg 4972
Shipping weight kg 10963
Engine
Make Volvo D5DA3
Model Turbocharged and liquid cooled 4- cylinder
Rated power at 2200 speed 99 KW
Propulsion TypeHydrostatic, single speed motor on planetary axle w /.No spin differential and 2 –
speed drum drive motor
Travel speed Km/h2 – speed motor into planetary
High 0 – 13.Low 0 - 9
Drums
Width mm 2134
Diameter mm 1500
Shell thickness mm 25
Gradeability % 52%
Vibration
Frequency Hz 30
Amplitude mm Low 1.29 & High 1.92
Centrifugal force KN Low 220 & High 300
Brake system
Service brake Dynamic hydrostatic through propulsion system
Parking / Secondary - brakeSpring Applied Hydraulically Released (SAHR) on axle and drum drive motor
Miscellaneous
1. Articulation Angle(plus / minus) O 40O
2. Oscillation Angle (plus / minus) O 17
3. Inside Turning Radius (to drum edge) mm 3652
4. Fuel capaci ty l 270
5. Hydraulic oil capacity l 125
6. Tire size 587 x 660 (23.1 x 26) – 8 PR R3
WALK AROUND
SD110
VOLVO SINGLE
DRUM
COMPACTORS
Ref. No.20025564-Ai
Printed in India 2011.06
Construction Equipment
This information is current at the time of
publication. Volvo India Private Limited reserves the
right to make product improvements without notice
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 3/254
Volvo Construction EquipmentGlobal CST- Training
Volvo Single Drum Compactor SD110 P
Operating Weight (CECE) kg 11932
Static weight @ drum kg 6960
Static weight @ Tires kg 4972
Shipping weight kg 11683
Engine
Make Volvo D5DA3
Model Turbocharged and liquid cooled 4- cylinder
Rated power at 2200 speed 99 KW
Propulsion TypeHydrostatic, single speed motor on planetary axle w /.No spin differential and 2 –
speed drum drive motor
Drum DriveTravel speed Km/h
2 – speed motor into planetaryHigh 0 – 13.
Low 0 - 9
Drums
Width mm 2134
Diameter mm 1500
Shell thickness mm 25
Gradeability % 48%
Vibration
Frequency Hz 30
Amplitude mm Low 1.06 & High 1.59
Centrifugal force KN Low 234 & High 314
Brake system
Service brake Dynamic hydrostatic through propulsion system
Parking / Secondary - brakeSpring Applied Hydraulically Released (SAHR) on axle and drum drive motor
Miscellaneous
1. Articulation Angle(plus / minus) O 40O
2. Oscillation Angle (plus / minus) O 17
3. Inside Turning Radius (to drum edge) mm 3652
4. Fuel capaci ty l 270
5. Hydraulic oil capacity l 125
6. Tire size 587 x 660 (23.1 x 26) – 8 PR R3
WALK AROUND
SD110
VOLVO SINGLE
DRUM
COMPACTORS
Ref. No.20025564-Ai
Printed in India 2011.06
Construction Equipment
This information is current at the time of
publication. Volvo India Private Limited reserves the
right to make product improvements without notice
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 4/254
Volvo Construction EquipmentGlobal CST- Training
11 - Reliability
Unprecedented, thorough lab and field testing over thousands of
hours has proven quality and reliability of design.
WALK-AROUND GUIDE
Operator Comfort Serviceability Safety ValueProductivity
6 – Systems
Correctly matched -designed components, specifically developed
for compactor applications. Drive system, vibration system
,steering system, and brake system design,, for excellent operator control, and long service life.
2- Selectable Two amplitudes
Easy-to-use operator adjustments allow
for frequent change as soil applicationconditions vary, improving versatility.
8 - Hydraulics
Volvo's closed loop and open loop system,
hydraulic system powered by variable
displacement axial piston pumps and gear pumps
provides excellent compactor performance while
conserving fuel.
3 - Frame
Rugged frames, designed and made of
heavy gauge steel for long service life,
durability and maximum strength.,5 – Volvo Engine
Volvo engine D5DA3 Turbo charged & Liquid cooled Tier 3 -
Powerful ,environment friendly diesel engine of 133 HP
emission compliant, matched to the powertrain optimum
performance and fuel efficiency.
4 - Access Panels
Diesel engine and all hydraulic components are easily accessible
from all side, Test points incorporated in hydraulic circuit - makes
service and maintenance easier than ever before.
7 – Serviceability – best in class
The swing up engine hood design enables fast
removal and replacement of major components witha minimum of special tools. Maintenance intervals
keep costs to a minimum while increasing machine
availability.
1 – Drive system
Closed loop hydrostatic ,single speed motor
on planetary axle with ,No spin differential
and 2 speed drum drive motor long life. High
tractive power. Maintenance requirements are
minimal.
10 ROPS / FOPS safety
Provides peace of mind and safety by protecting the operator
In the event of machine roll over and / or overhead falling objects
9- Excellent Operator Environment
Isolated operator „s platform. , Trend settingoperator comfort offers optimum operator comfort
and safety, excellent all-round vision and a wide
spectrum of options to please the most
discriminating operator. Serviceability isunmatched.
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 5/254
Volvo Construction EquipmentGlobal CST- Training
SD 110 Compactor Key features
Powerful efficient Volvo Engine -
Tier 3 , D5DA3 133 hp @ 2200 rpm
High and low amplitude
Heavy duty, no –spin differential axles
Isolated operator’s platform
Balanced weight
ROPS / FOPS safety
All – round visibility
Variable frequencies
Two speed transmission
Stable maneuvering
Design provides easy, complete
access to engine and hydraulic
components.
Dealer support comes standard
service and parts support
Back up alarm
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 6/254
Product features
& benefits
SD110
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 7/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
8 2013-07-08
Top product features
Engine and drive system
Amplitude and frequency
Visibility and safety
Serviceability
Versatility
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 8/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
10 2013-07-08
Two-speed transmission
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 9/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
11 2013-07-08
Balanced weight
6075 kg 4950 kg
55% 45%
Performance
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 10/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
12 2013-07-08
Dual amplitudes applications
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 11/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
13 2013-07-08
Infinitely Variable Frequency
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 12/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
14 2013-07-08
Work site visibility
Safety
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 13/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
15 2013-07-08
Articulated steering
Performance Safety
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 14/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
16 2013-07-08
Ground level serviceability
Serviceability
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 15/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
17 2013-07-08
ROPS (w/sunshade)
Safety
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 16/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
18 2013-07-08
SD110 Walk-Around
Station 2
SD110 drum
vibration
system andperformance
specs
Station 4
SD110 center joint for articulated
steering and frame oscillation
Station 5
SD110 drive
system, rear
axle, tires for
gradeability and
traction
Station 6
SD110 Volvo
engine and other components unde
rear hood
Station 7
SD110 ground
level access for maintenance and
service
Station 8
SD110 operator
platform, seatingand controls;
safety features
Station 1 drum
isolation andvibration
Station 3 Drum
drive or axle drive
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 17/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
19 2013-07-08
SD110 Walk-Around
Station 1 drum
isolation andvibration
Station 2
SD110 drum
vibration
system and
performance
specs
Station 3 Drum
drive or axle drive
Station 4
SD110 center joint for articulated
steering and frame oscillationStation 5
SD110 drive
system, rear axle, tires for
grade ability
and traction
Station 6
SD110 Volvo
engine and other components under
rear hood
Station 8
SD110 operator
platform, seatingand controls;
safety features
Station 7
SD110 ground
level access for maintenance and
service
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 18/254
Volvo Construction EquipmentGlobal CST- Training
Product features and benefits –SD110
20 2013-07-08
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 19/254
TechnicalSpecification
SD110 Tier III
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 20/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
22 2013-07-08
Machine Service Specification
Machine Model SD 110 Tier 3
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 21/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
23 2013-07-08
Machine weights
1. Weight SD110 SD110 D SD110P
Operating weight: 11125 Kg 11212Kg 11932Kg
Static weight @ drum: 6100 Kg 6240Kg 6960Kg
Static weight@ Tyres: 5025 Kg 4972Kg 4972Kg
Shipped weight 10876 Kg 10963Kg 11683Kg
Fuel Consumption: 12.3Lts / hr. 12.3 Lts/hr. 12.3 Lts/hr.
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 22/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
24 2013-07-08
Machine weights
2. Weight SD110 Drum drive
Operating weight: 11212 Kg
Static weight @ drum: 6240 Kg
Static weight@ Tyres: 4972 Kg
Shipped weight 10963 Kg
Fuel Consumption: 12.3Lts / hr.
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 23/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
25 2013-07-08
Machine weights
3. Weight SD110 P
Operating weight: 11932 Kg
Static weight @ drum: 6960 Kg
Static weight@ Tyres: 4972 Kg
Shipped weight 11683 Kg
Fuel Consumption: 12.3Lts / hr.
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 24/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
26 2013-07-08
Drum
4. Drum SD110 SD110D SD110P
Width : 2134mm 2134 mm 2134 mm
Diameter : 1500mm 1500 mm 1500 mm
Shell thickness: 25mm 25 mm 25 mm
Diameter over Pad feet 1702 mm
Pad feet Number of: 120 No‟s
Pad Height 102 mm
Pad Tip Area 125 Cm2
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 25/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
27 2013-07-08
Engine
5. Engine: Standard
Make: Volvo
Model: AG D5DA3
RPM Hi/Low: 2300 / 1000 rpm
Power: 133 hp / 99 kw @ 2200 rpm
Fuel Consumption: 3.2 gph / 12.3 lph @ 67% D.C
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 26/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
28 2013-07-08
Cooling package
6. COC :
Radiator: AKG
Oil cooler: AKG
Fan: 24 inc plastic 12 blades
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 27/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
29 2013-07-08
Pump Drive
7. Pump Drive: None – Direct drive
Make: Centa – k, CK -125 SAE 10
Ratio: 1
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 28/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
30 2013-07-08
Hydraulic Pumps –Traction – SD1108. Hydraulic Pumps: Traction
Make: Sauer Series 90
Type: PistonDisplacement: 3.35 cir / 54.9 ccr
System Relief: 5510 psi / 380 bar
Efficiency (Vol): 96% M & 98% Vol
Flow @ op. speed: 30.7 gpm / 116.1 lpm
Charge Pump Disp / psi.: 0.86 cir / 290 psi
Charge Relief: 290 psi / 20 bar
Flow Controls: MDC- 0.032 dia OrificeInput speed 2250 rpm
Flange & spline SAE-C 21T, 16/32 DP
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 29/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
31 2013-07-08
Hydraulic Pumps –Traction – SD110D & P8. Hydraulic Pumps: Traction
Make: Sauer Series 90
Type: PistonDisplacement: 6.10 cir / 100.0 ccr
System Relief: 6525 psi / 450 bar
Efficiency (Vol): 91% Mech & 94% Vol
Flow @ op. speed: 55.9 gpm / 211.4. lpm
Charge Pump Disp / psi.: 1.22 cir / 350 psi
Charge Relief: 350 psi / 24 bar
Flow Controls: MDC- 0.032 in dia OrificeInput speed 2250 rpm
Flange & spline SAE-C 23T, 16/32 DP
H d li P Vib ti SD110 D & P
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 30/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
32 2013-07-08
Hydraulic Pump – Vibration SD110, D, & P9. Hydraulic Pumps: Vibration
Make: Sauer 42
Type: Piston
Displacement: 2.4 cir / 39.3 ccr
System Relief: 4060 psi / 280 bar
Efficiency (Vol): 92 % Mech & 94% Vol
Flow @ op. speed: 22.0 gpm / 83.2 lpm
Charge Pump Disp /psi: 0.85 cir / 285 psi
Input speed 2250 rpmFlow Controls: Manual Displacement control
Flange & spline SAE-B 13T, 16/32 DP
H d li P St i SD110 D & P
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 31/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
33 2013-07-08
Hydraulic Pump – Steering SD110, D, & P10. Hydraulic Pumps: Steering
Make: Sauer - Sundstrand SNP2 /11DSC 06
Type: Gear
Displacement: 0.67 cir / 11 ccr
System Relief: 2500 psi / 172 bar
Efficiency (Vol): 90 % M & 96% Vol
Flow @ op. speed: 6.3 gpm / 23.7 lpm
Charge Pump Disp /psi: N/a
Input speed 2225 rpm
Flange & spline SAE-A 9T, 16/32 DP
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 32/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
34 2013-07-08
Hydraulic Motors SD11011. Hydraulic Motors: Axle
Make: (1) Sauer Sundstrand
Model: Series 40, M46
Displacement: 2.80 cir 45.9cc/rev
Maximum rated pressure 5000 psi 345 bar
Efficiency (Vol): 91% M 93% Vol
Output speed Low / High 2353rpm 4823rpm
Flow controls External 2 Speed shift valve
Flange & spline SAE-A 15T, 16/32 DP
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 33/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
35 2013-07-08
Hydraulic Motors SD110D & P11. Hydraulic Motors: Axle
Make: (1) Sauer Sundstrand
Model: Series 90, M75
Displacement: High/ Low 4.58 cir 75.1cc/rev
Maximum rated pressure 7000 psi 483 bar
Efficiency (Vol): 91% M 93% Vol
Output speed Low / High 1272rpm 1837rpm
Flow controls External 2 Speed shift valve
Flange & spline SAE-A 15T, 16/32 DP
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 34/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
36 2013-07-08
Hydraulic Motors – SD110
12. Hydraulic Motors: Vibration
Make: (1) Sauer Sundstrand
Model: Series 40, M44
Displacement: 2.65 cir 43.4 cc/rev
Maximum rated pressure 5000 psi 345 bar
Efficiency (Vol): 92% M 97% Vol
Output speed Low / High 1720 rpm
Flange & spline SAE-A 15T, 16/32 DP
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 35/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
37 2013-07-08
Hydraulic Motors – SD110D & P12. Hydraulic Motors: Vibration
Make: (1) Sauer Sundstrand
Model: Series 40, M44
Displacement: 2.65 cir 43.4 cc/rev
Maximum rated pressure 5000 psi 345 bar
Efficiency (Vol): 91% M 93% Vol
Output speed Low / High 1780 rpm
Flange & spline SAE-A 15T, 16/32 DP
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 36/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
38 2013-07-08
Gear reducers
13. Axle SD110
Make: Hurth 193 /93
Efficiency: 91%
Ratio: 113.11 low 55.19 high
Vibration: None – Direct
Drum Drive: No Gears
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 37/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
39 2013-07-08
Gear reducers13. Axle SD110D & P
Make: Hurth 192 /79
Efficiency: 90% Mech
Ratio: Hi / Lo 43.71 Low 43.71 High
Drum Drive: MKE 35 – direct
Efficiency 100% Mech
Ratio Hi / Lo 1.00 Low 1.00 High
B k
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 38/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
40 2013-07-08
Brakes
14. Brakes:
Service: Hydrostatic
Secondary/Parking: Spring Applied, Hydraulic Release
common with secondary
Make: Integral, Multiple wet disc,
218 psi / full release
P l i
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 39/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
41 2013-07-08
Propulsion
15. Drive System SD110 SD110D SD110P
Axle Drive 2 Speed Single Speed Motor with no
Motor with planetary spin differential
gear box and no
spin Differential
Drum Drive Dummy Hub Two speed motor with torque
Hub
Vib ti
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 40/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
42 2013-07-08
Vibration
16. Vibration SD110 SD110 D SD110P
Frequency 0-30 Hz 0-30 Hz 0-30 Hz
0- 1800VPM 0-1800VPM 0-1800VPM
Centrifugal force High 309KN 300KN 314KNCentrifugal force Low 224 KN 220KN 234KN
Nominal Amplitude High 1.92 mm 1.92 mm 1.59 mm
Nominal Amplitude Low 1.29 mm 1.29 mm 1.06 mm
Note: Bolt on Pad foot amplitude : 1.38 MM High & 0.92 mm Low
D i T
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 41/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
43 2013-07-08
Drive Tyres
17. Size 23.1 x 26 R3, 8PR TL
Pressure 16 PSI or 1 bar
Ballast per tyre 387 Kg
Rim Size DW 20 -26
Over all Dia. (Max) 1514 mm
El t i l
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 42/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
44 2013-07-08
Electrical
18. Electrical : 12VDC, negative ground
Battery (1) BCI Group size L537 xW212xH247mm;
1000 CCA; 300 min reserve (@800F), 150 Ah
Alternator: Make ISKRA, 01183181 KZ,
14 volts, 95 A
Starter: Make ISKRA – 4 KW 00281774
Travel speed
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 43/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
45 2013-07-08
Travel speed
19. Travel Speed: SD110 SD110D SD110P
High (Km.h) 0 -11 0 -13 0 -13
Low (Km.h) 0 - 6 0 - 9 0 - 9
Miscellaneous
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 44/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
46 2013-07-08
Miscellaneous
20. Others : SD110 SD110D SD110P
Articulation angle (+/-) 0 40 40 40
Oscillation angle (+/-) 0 17 17 17
Inside Turning Radius mm 3652 3652 3652
Miscellaneous
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 45/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
47 2013-07-08
Miscellaneous
21. Others : SD110 SD110D SD110P
Fuel Capacity(Total) 280 l 280l 280 l
Fuel Capacity (Useable) 270 l 270 l 270 l
Hydraulic Oil Capacity(Total) 160 l 160 l 160 l
Hydraulic Oil Capacity (Useable) 125 l 125 l 125 l
Gradeabilty 28% 52% 48 %
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 46/254
Volvo Construction EquipmentGlobal CST- Training
Machine Service specification –SD 110
48 2013-07-08
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 47/254
Compactor SD110 Tier 3
Major components identification
Major components SD110
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 48/254
Volvo Construction EquipmentGlobal CST- Training
Major components identification SD110 – Tier 3
50 2013-07-08
Major components SD110
Engine
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 49/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
51 2013-07-08
Engine
Volvo D5D GA E3 - Tier 3
Power 133HP or 99 KW @ 2200
rpm
Low Idle 1000 rpm High idle 2300 rpm
Engine cooling package
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 50/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
52 2013-07-08
Engine cooling package
Cooling package AKG
Fan 24 in plastic 12 blades
CAC
Radiator Hydraulic oil cooler
Engine Air filter
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 51/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
53 2013-07-08
Engine Air filter
Engine air filter
Dry type cleaner with safety cartridge
Primary & secondary filter
Filtration efficiency 99.9 %
Air cleaner end cap
Rubber ejector valve
Love joy coupling
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 52/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
54 2013-07-08
Love joy coupling
Love joy coupling
Drive sleeve (Metal sleeve)
21 T – splines SD110
23 T – splines SD110 drum
drive
Love joy coupling
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 53/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
55 2013-07-08
Drive sleeve coupling
Love joy coupling
Love joy coupling
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 54/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
56 2013-07-08
Drive sleeve coupling
Drive sleeve (Metal sleeve)
Two grub screws
Allen key 6 mm (socket type)
Love joy coupling
Love joy coupling
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 55/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
57 2013-07-08
Plate
j y p g
Love joy coupling
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 56/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
58 2013-07-08
Drive sleeve assembled to
propulsion pump
Torque grub screw 52 Ft lbs.
Gap from pump spigot 63.3 +/- 1
j y p g
Pump drive
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 57/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
59 2013-07-08
p
Direct drive Centa-k, CK-125 SAE10
Ratio 1
Pump mounting plate
Hydraulic Propulsion pump
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 58/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
60 2013-07-08
y p p p
Propulsion pump Axial piston
pump
Sauer Series 90
Displacement 3.35 in3 / rev
or 54.9 cc/ rev
System relief pressure 5510
psi or 380 bar
Flow 30.7 GPM or 116.1 l/ m
Hydraulic Vibration pump
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 59/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
61 2013-07-08
y p p
Vibration pump Axial piston
pump
Sauer Series 42
Displacement 2.4 in3 / rev or
39.3 cc/ rev
System relief pressure 4060
psi or 280 bar
Flow 22.0 GPM or 83.2 l/ m
Hydraulic Steering pump
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 60/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
62 2013-07-08
Steering pump Gear pump
Sauer SNP2/11 DSC 06
Displacement 0.67 in3 / rev
or 11 cc/ rev
System relief pressure 2500
psi or 172 bar
Flow 6.3 GPM or 23.7 l/ m
Hydraulic axle motor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 61/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
63 2013-07-08
Axle motor
Sauer Series 40, M46
Displacement 2.80 in3 / rev or
45.9 cc/ rev
Maximum rated pressure 5000
psi or 345 bar
Output speed Low 2353 rpm
Output speed High 4823 rpm
Hydraulic Vibration motor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 62/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
64 2013-07-08
Vibration motor
Sauer Series 40, M44
Displacement 2.65 in3 / rev or
43.4 cc/ rev
Maximum rated pressure 5000
psi or 345 bar
Output speed 1780 rpm
SD 110 Tier 3 – Main frame structure
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 63/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
65 2013-07-08
Rear frame + Front frame
Connected by swivel frame
Two articulation pins
One oscillation pin
Hydraulic tank & Diesel
tank are mounted
Gear Reducer - Regular Axle
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 64/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
66 2013-07-08
Transmission Hurth axle 193/93
Efficiency 91 %
Ratio low 113.11 (Low)
Ratio high 55.19 (high)
Hydraulic Steering valve & system
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 65/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
67 2013-07-08
Steering valve
Steering column
Hydraulic Steering cylinders
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 66/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
68 2013-07-08
Steering cylinder Bore 3.0 in or 76.2 mm
Rod 1.5 in or 38.1 mm
Stroke 10.0 in or 254 mm
Torque Hub
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 67/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
69 2013-07-08
Torque Hub
The torque hub is used to provide support
for the drum on the drive motor side of the drum, and to rotate the drum for
propulsion.
General Purpose:
Carrier
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 68/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
70 2013-07-08
Carrier
General Purpose:
The carrier assembly acts like a wheel
bearing and provides the right supportfor the drum, allowing the drum to turn
while being fastened to the frame.
Drum eccentric assembly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 69/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
71 2013-07-08
Hub
Hub
Eccentric shaft
Eccentric shaft
Drive sleeve
Bearing
Bearing
W= 74. 7 kgs
Standard W= 126 kgsLow amplitude eccentric W = 138.6 kgs
Drum eccentric assembly High & Low
S
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 70/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
72 2013-07-08
High Amplitude
Low Amplitude
Eccentric RotationEccentric Rotation
Internal Eccentric Stop
Center Eccentric is Free to Rotate Inside Eccentric Outer Housing.
It will Locate Itself Depending on the Rotation of the Eccentric Assembly.
Shown in the High Amplitude Position.
Wheel / Rim
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 71/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
73 2013-07-08
Rim size DW 20 -26 Air valve
Valve cap
Plug
Drive tyres
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 72/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
74 2013-07-08
Size 23.1 x 26 R3, 8 PR
Pressure 16 psi or 1 bar
3/4th of water
Approx – 500 L
Hydraulic oil Tank
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 73/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
75 2013-07-08
Hydraulic tank
Hydraulic oil:
Volvo super hydraulic oil ISO VG 46
Capacity: 33.02 GAL or 125 L
Hydraulic tank breather with a hole in the plug
Hydraulic tank strainers
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 74/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
76 2013-07-08
Hydraulic tank suctionStrainers
Two numbers inside tank
Hydraulic filters
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 75/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
77 2013-07-08
Propulsion pump suction filter Vibration pump suction filter
Filtration 10 microns
No bypass
Brake & De-stroke valve
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 76/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
78 2013-07-08
Brake pressure switch
Brake valve
De – stroke valve
Hydraulic Thermal bypass valve
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 77/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
79 2013-07-08
Thermal bypass valve
Temp below 710 C (1600 F) directly to tank
Between 710 C (1600 F) and 850 C (1850 F)
and higher thermal by pass valve
Directs thru cooler
External 2 Speed shift valve
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 78/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
80 2013-07-08
Two speed shift valve Low & High speed
Connections on the valve numbers
M3 P = 3
Y B1=2
L1 T =1
Engine FRP hood
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 79/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
81 2013-07-08
Engine FRP hood
Slopping & lockable
Engine FRP hood
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 80/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
82 2013-07-08
Engine FRP hood
Slopping & lockable
Latches
Retractor mechanism & strap
Bent tube ROPS/FOPS (w/sunshade)
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 81/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
83 2013-07-08
ROPS/FOPS (w/sunshade)
Weight: 314 Kgs
Torque: 1860 ft. lbs. or 2522 Nm
ISO 3471 -1 – 2004
No alternation or modification
on this structure
Propulsion & Vibration control lever
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 82/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
84 2013-07-08
1. Propulsion lever
2. Vibration control lever
3. Control lever internals
Swivel Frame
Swivel frame 2 Articulation pin & 1 Oscillation pin clevis)
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 83/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
85 2013-07-08
Swivel frame 2 Articulation pin & 1 Oscillation pin clevis)
Rear Frame assembly
Front Frame assembly
Swivel frame
Diesel Fuel Tank
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 84/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
86 2013-07-08
Fuel tank
Capacity 73.96 Gallon or
280 L (Total)
270 L (Useable)
Diesel tank breather
Drum Drive motor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 85/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
87 2013-07-08
Drum Drive Poclain MKE 35 – 1 No
Displacement High 85.1 Cir
Displacement Low 213.1 Cir
Max rated pressure – 450 bar
or 6530 psi
SD110 Drum assembly cut section view
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 86/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
88 2013-07-08
SD110 T3 D - Single Drum
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 87/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
89 2013-07-08
1. Drum
2. Drive plate
3. Motor Drum Drive
4. Shock mount
5. Bracket, Drive motor mounting
2 Speed Radial piston motor
SD110 Drum Shim set calculation
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 88/254
Volvo Construction EquipmentGlobal CST- Training
Drum shim set calculation
90 2013-07-08
Drum Drive motor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 89/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
91 2013-07-08
From Brake valve
Drum drive motor R to Axle
motor B
Drum drive motor L to Axlemotor A
Motor case drain to Hyd Tank
From 2 speed shift valve
Bolt – on pad foot shell
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 90/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
92 2013-07-08
Bolt on Pad foot Drum shell
Bolt – 8 No‟s
Washer – 16 No‟s
Hexagon nut – 8 no‟s
Bolt – on pad foot shell on drum
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 91/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
93 2013-07-08
1. Shell thickness 25 mm
2. Diameter over pad feet 1702 mm
3. Pad feet number of 120
4. Pad feet tip area cm2 125
Material scraper
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 92/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
94 2013-07-08
Drum material scraper
Material scraper
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 93/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
95 2013-07-08
Pad foot machine
Drum scrapper
SD110/ Pad foot shell
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 94/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
96 2013-07-08
Pad foot shell machine indifferent view
Axle Drum drive
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 95/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
97 2013-07-08
1. Heavy duty Hurth axle(192/79)
2. Ratio low: 1 (Low)
3. Ratio high: 1 (High)
4. Designed for heavy duty cycle
5. Parts are not replaceable with
regular axle 193/93
Drive Tyres
Si 23 1 26R3 8PR TL
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 96/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
98 2013-07-08
Size 23.1x 26R3,8PR TL
Pressure 16 psi
Ballast per tyre 854lb or
387 kgs.
Operator seat
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 97/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
99 2013-07-08
One number ergonomically
designed operator seat
Lap type Seat belt
Seat switch
Compact meter
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 98/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
100 2013-07-08
• The Compact meter is simply a measure of soil stiffness.
• It consist off accelerometer (s) mounted inside the drum and it measures
“ rebound” and the gauge simply read out in increasing values.
• If the material is soft when the drum impacts it, the energy is absorbed,
low number value on gauge. If soil is more compacted the drum will impactit and “stop” quicker; which the accelerometer measures.
Accelerometer Compact meter
Battery
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 99/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
101 2013-07-08
Electrical 12VDC, negative ground Battery – one
BCI: L537 x W212 x H247 mm
1000 CCA: 300 min reserve @
80 deg F)
A.H – 150 ampere hour
Battery cut off switch
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 100/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
102 2013-07-08
Battery cut of switch
Starter
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 101/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
103 2013-07-08
Starter Motor
Iskara – 12 Volts 4 KW
Alternator
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 102/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
104 2013-07-08
Alternator Iskara – 01183181 KZ 12 Volts
(95 Amps)
LH Control panel carling switches
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 103/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
105 2013-07-08
1. Hazard switch2. Beacon light switch
3. High / Low speed switch
4. Park brake test switch
5. Park brake switch
Warning Indicators on operator console
Tell Tales
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 104/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
106 2013-07-08
1. LH & RH turn indicator
2. Seat belt indicator
3. Air filter choke indicator
4. Coolant temperature indicator
5. Pre heat indicator
6. Engine oil pressure indicator
7. No charge indicator
8. High beam indicator
RH Control panel carling switches
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 105/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
107 2013-07-08
1. High beam switch2. Low beam switch
3. Rear work lamp switch
4. Park light switch
5. LH & RH indicator switch
6. Horn push button
7. Fuel gauge
8. Key switch
Operator Control panel
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 106/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
108 2013-07-08
Monitoring gauges Carling Switches
Indicators on panel
Vandalism cover
Electrical relays & fuse location in box
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 107/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
109 2013-07-08
1. 60 Amps fuse
2. Low beam relay
3. Alarm relay
4. Brake latch relay
5. Brake light relay
Electrical distribution box
6. Head light relay
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 108/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
110 2013-07-08
7. Reverse light relay
8. Flasher light relay
9. Position light relay
10. Rear light relay
11. High beam relay
Electrical distribution box
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 109/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
111 2013-07-08
1. Power relay
2. Resistor 68Ω 5 watts
3. Timer relay
4. Fuses
Electrical distribution box
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 110/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
112 2013-07-08
On Frame rear near battery
1. Starter relay
2. Fuse 60 Amps
3. Glow plug relay
No of Relays = 14 No‟s
No of fuses = 15 No‟s
No of Diodes = 15 No‟s
Beckon light
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 111/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
113 2013-07-08
1. Flashing Beacon Light (Option)
2. Rear work Light
Rear working light
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 112/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
114 2013-07-08
Rear Work Light
Rear combination light LH & RH
• Top Amber left & right indicator &
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 113/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
115 2013-07-08
• Top Amber left & right indicator &
Hazard
• Red park light on only when park light
switch on or when rear light on
• White light on while reversing
• Bottom Red brake light
Railings
New designed railings
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 114/254
Volvo Construction EquipmentGlobal CST- Training
Major components SD110 – Tier 3
116 2013-07-08
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 115/254
SD110
Service Function
Vibratory Compactor
SD110 Vibratory Compactor
Service Function Service Function
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 116/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
118 2013-07-08
S – Check
A – Add
G – Grease
T – Torque
AR – As Required
Service Function
C – Change
D – Drain
F - Fill
CL – Clean
FTLH – Fill To Level Hole
SD110 Vibratory Compactor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 117/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
119 2013-07-08
SD110 Vibratory Compactor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 118/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
120 2013-07-08
SD110 Vibratory Compactor Service Intervals 10 Hours or Daily
Ref No: 1
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 119/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
121 2013-07-08
Ref No: 1
Description: Engine oil Recommended Lubricant: VDS-3,CL,SAE 15W40
Service code: SA
Comments: Fill to Dipstick Full Mark
SD110 Vibratory Compactor
Service Intervals 10 Hours or Daily
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 120/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
122 2013-07-08
Ref No: 2
Description: Air Cleaner
Service code: S
Comments: Check indicator
1. Outer element change at clog indication
2. Inner element change at 3rd change of outer element.
SD110 Vibratory Compactor
Service Intervals 10 Hours or Daily
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 121/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
123 2013-07-08
Ref No: 3
Description: Fuel filter
Recommended Lubricant: Collected water
Service code: D
Comments:
SD110 Vibratory Compactor
Service Intervals 10 Hours or Daily
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 122/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
124 2013-07-08
Ref No: 4
Description: Fuel tank
Recommended Lubricant: Diesel fuel
Service code: SA
Comments: 74 GAL / 280 L
SD110 Vibratory Compactor
Service Intervals 10 Hours or Daily
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 123/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
125 2013-07-08
Ref No: 5
Description: Engine coolant
Recommended Lubricant: Volvo VCS coolant – 15.5 liters
Service code: SA
Comments: Change coolant at 6000 hrs. / 4 Years
Tool Required ; 22 & 24 Double end
SD110 Vibratory Compactor
Service Intervals 10 Hours or Daily
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 124/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
126 2013-07-08
Ref No: 6
Description: Engine cooling system
Recommended Lubricant: Clean fins
Service code: S
Comments:
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 125/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
127 2013-07-08
Ref No: 7
Description: Battery
Recommended Lubricant: Distilled water
Service code: SA
Comments: As required
Tool required; Open end or Ring spanner 16/17
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 126/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
128 2013-07-08
Ref No: 8
Description: Torque Hub Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: SA
Comments: Fill to Level Hole
Tool required; Square plug key 3/8”
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 127/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
129 2013-07-08
Ref No: 9
Description: Swivel & Cylinder pins
Recommended Lubricant: MPG –EP2 Grease
Service code: G
Comments: 3 Shots each
Tool required; Grease gun
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 128/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
130 2013-07-08
Ref No: 10
Description: Centre Swivel
Recommended Lubricant: MPG –EP2 Grease
Service code: G
Comments: 5 Shots
Tool required; Grease gun
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 129/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
131 2013-07-08
Ref No: 11
Description: Tyre Pressure
Recommended Lubricant: Compressed Air
Service code: SA
Comments: 16 psi
Tool required; Tyre pressure gauge
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 130/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
132 2013-07-08
Ref No: 12
Description: Hydraulic Oil
Recommended Lubricant: Volvo super hydraulic oil ISO VG 46
Service code: SA
Comments: FTLH
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 131/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
133 2013-07-08
Ref No: 13
Description: Wheel nut
Recommended Lubricant: See operator manual
Service code: S T
Comments: 350 FT - LB
Tool required; Tool Hex socket 1. 5/16 ”x3/4 sq drive
Torque wrench
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 132/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
134 2013-07-08
Ref No: 14
Description: Eccentric Oil
Recommended Lubricant: Mobil SHC 630
Service code: SA
Comments: Fill to Level Hole
Tool required; Allen key 14 mm
SD110 Vibratory Compactor
Service Intervals 50 Hours or Weekly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 133/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
135 2013-07-08
Ref No: 16
Description: Air cleaner system integrity
Recommended Lubricant: (3)
Service code: S
Comments: See operators manual
SD110 Vibratory Compactor
Service Intervals 100 Hours or Monthly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 134/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
136 2013-07-08
Ref No: 17
Description: Shift Linkage
Recommended Lubricant: Engine oil
Service code: A
Comments: 2 Drops each
Tool required; Lubricating oil can
SD110 Vibratory Compactor
Service Intervals 100 Hours or Monthly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 135/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
137 2013-07-08
Ref No: 18
Description: Axle housing Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: SA
Comments: As required
Tool required; Ring spanner 17 mm
SD110 Vibratory Compactor
Service Intervals 100 Hours or Monthly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 136/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
138 2013-07-08
Ref No: 19
Description: Transmission Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: SA
Comments: As required
Tool required; Ring spanner 17 mm
SD110 Vibratory Compactor
Service Intervals 100 Hours or Monthly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 137/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
139 2013-07-08
Ref No: 20
Description: Wheel End Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: SA
Comments: Fill to Level Hole
Tool required; Key Allen 12 mm
SD110 Vibratory Compactor
Service Intervals 250 Hours or Quarterly
R f N 21
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 138/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
140 2013-07-08
Ref No: 21 Description: Engine Oil
Recommended Lubricant: VDS -3 CL -4 SAE 15W - 40
Service code:
Comments: 1.See engine operation manual for initial
engine break – in maintenance
4. See engine manual
Oil Qty – 15.5 LT MAX
Tool required; Drain valve coupling
SD110 Vibratory Compactor
Service Intervals 250 Hours or Quarterly
Ref No: 22
D i ti E i Filt (L b Oil)
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 139/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
141 2013-07-08
Description: Engine Filter (Lub Oil) Recommended Lubricant: (1) & (4)
Service code: C
Comments: 1.See engine operation manual for initial
engine break – in maintenance
4. See operator manual
Tool required; Heavy duty filter wrench
SD110 Vibratory Compactor
Service Intervals 250 Hours or Quarterly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 140/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
142 2013-07-08
Ref No: 23
Description: Axle housing Breather
Recommended Lubricant: (2)
Service code: CL
Comments: 2 See operator manual
Tool required; Ring spanner 24 mm & 14 mm
SD110 Vibratory Compactor
Service Intervals 250 Hours or Quarterly
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 141/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
143 2013-07-08
Ref No: 24
Description: Hydraulic filters
Recommended Lubricant: (2) & (3)
Service code: C
Comments: 2 See operator manual
3 See parts manualQty – 2 No‟s
Tool required; Heavy duty filter wrench
SD110 Vibratory Compactor
Service Intervals 250 Hours or Quarterly
Ref No: 25
Description: Engine Fuel filters
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 142/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
144 2013-07-08
Description: Engine Fuel filters
Recommended Lubricant: (2) & (3)
Service code: C
Comments: 1 See engine operation manual for initial
engine break – in maintenance
2 See operator manual3 See parts manual
Qty – 3 filters
Tool required; Heavy duty filter wrench
SD110 Vibratory Compactor
Service Intervals 250 Hours or Quarterly
f 26
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 143/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
145 2013-07-08
Ref No: 26
Description: Carrier Breather
Recommended Lubricant: (2)
Service code: C L
Comments:
Tool required; Ring spanner / DE 22 mm
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
R f N 27
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 144/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
146 2013-07-08
Ref No: 27
Description: ARTL Vertical Nuts
Recommended Lubricant:
Service code: ST
Comments: 500 FT - LB
Tool required; Box spanner 75 mm & Torque wrench
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
R f N 28
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 145/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
147 2013-07-08
Ref No: 28
Description: Eccentric Oil
Recommended Lubricant: Mobil SHC 630
Service code: DF
Comments: 41 LT – Max (Total) Drain & Fill
Tool required; Allen key 14 mm
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 29
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 146/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
148 2013-07-08
Ref No: 29
Description: Axle housing Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: DF
Comments: 12 LT – Max Drain & Fill
Tool required; Ring spanner 17 mm
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 30
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 147/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
149 2013-07-08
Ref No: 30
Description: Transmission Oil (Drop out put box)
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: DF
Comments: 1.9 LT – Max Drain & Fill
Tool required; Ring spanner 17 mm
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 31
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 148/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
150 2013-07-08
Ref No: 31
Description: Wheel end Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: DF
Comments: 1.8 LT – Max (Drain & Fill)
Tool required; Key Allen 12 mm
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 32
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 149/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
151 2013-07-08
Ref No: 32
Description: Axle mounting bolts
Recommended Lubricant: (2)
Service code: ST
Comments: 460 FT – LB Torque
Tool required; 30 mm Box spanner & Ring 30
Torque wrench
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 33
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 150/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
152 2013-07-08
Ref No: 33
Description: Horizontal Swivel Nut
Recommended Lubricant: (2)
Service code: ST
Comments: See operators manual
Tool required; Box spanner 100 mm & Torque
wrench
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 34
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 151/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
153 2013-07-08
Ref No: 34
Description: Torque Hub oil
Recommended Lubricant: SAE 85W -90 LS GL5
Service code: DF
Comments: FTLH (2 LT) Fill to Level Hole
Tool required; 3/8” square drive
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 35
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 152/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
154 2013-07-08
Ref No: 35
Description: Carrier Oil
Recommended Lubricant: Mobil SCH 630
Service code: DF
Comments: FTLH (2 LT) Fill to Level Hole
Tool required; 27 & 22 DE
14/15 mm Double end
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 36
Description: Air Filter Element
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 153/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
155 2013-07-08
p
Recommended Lubricant: (2)
Service code: C
Comments: 1 See engine operation manual for initial
engine break – in maintenance
Change at 1000 hrs. or 1 year which ever earlier
SD110 Vibratory Compactor
Service Intervals 500 Hours or Semi Annually
Ref No: 37
Description: Poly V - Belt
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 154/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
156 2013-07-08
p y
Recommended Lubricant: (2)
Service code: S
Comments: 1 See engine operation manual for initial
engine break – in maintenance
Tool Required: ½ “ square drive T handle
SD110 Vibratory Compactor
Service Intervals 1000 Hours or Annually
Ref No: 38
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 155/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
157 2013-07-08
Description: Hydraulic Oil
Recommended Lubricant: Volvo super hydraulic oil ISO VG 46
Service code: DF
Comments: 42GAL / 160 L Drain & Fill
Tool required; Open end spanner 24 mm
SD110 Vibratory Compactor
Service Intervals 1000 Hours or Annually
Ref No: 39
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 156/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
158 2013-07-08
Description: Suction Strainer
Recommended Lubricant: (2)
Service code: CL
Comments: Clean
Tool required; 65 mm Spanner OE for strainer
50 mm Spanner OE for hose
SD110 Vibratory Compactor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 157/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
159 2013-07-08
SD110 -Tool kit for service functions
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 158/254
Volvo Construction EquipmentGlobal CST- Training
Service Function –SD110
160 2013-07-08
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 159/254
Lubricants
information
Vibratory Compactor SD110
Lubricants SD110 – Tier 3
SD110 Tier 3
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 160/254
Volvo Construction EquipmentGlobal CST- Training
Lubricants –SD110 Tier 3
162 2013-07-08
Lubricants Part No Description Quantity Unit
Drum
Eccentric Oil
70865670 Mobil SCH 630 41 Liter
Drum Torque
hub Oil
15188563 Oil Gear SAE
85W 40
1.9 Liter
Carrier Oil 70865670 Mobil SCH 630 0.9 Liter
Lubricants SD110 – Tier 3
SD110 Tier 3
Lubricants Part No Description Quantity Unit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 161/254
Volvo Construction EquipmentGlobal CST- Training
Lubricants –SD110 Tier 3
163 2013-07-08
Axle
Differential &
Brake
15188563 Oil Gear, SAE
85W 40
12 Liter
Transmission
(drop out put
box)
15188563 Oil Gear, SAE
85W 40
1.9 Liter
Wheel end oil 15188563 Oil Gear, SAE
85W 40
1.8 Liter
Lubricants SD110 – Tier 3
SD110 Tier 3
Lubricants Part No Description Quantity Unit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 162/254
Volvo Construction EquipmentGlobal CST- Training
Lubricants –SD110 Tier 3
164 2013-07-08
p y
Engine
Radiator
Coolant
11715727 VCS Coolant 22 Liter
Engine Crank
Case Oil
11708321 SAE 15W - 40 15.5 Liter
Grease 13923115 MPG-EP-
Grease
2 Kg
Lubricants SD110 – Tier 3
SD110 Tier 3
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 163/254
Volvo Construction EquipmentGlobal CST- Training
Lubricants –SD110 Tier 3
165 2013-07-08
Lubricants Part No Description Quantity Unit
Diesel 70652102 Diesel 280 - Total
270 - Useable
Liter
Hydraulic Oil 936903 Hydraulic Oil
ISO VG 46
160 (Total)
125 (Useable)
Liter
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 164/254
Volvo Construction EquipmentGlobal CST- Training
Lubricants –SD110 Tier 3
166 2013-07-08
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 165/254
Road machine
D5 Engine Training
Engine Identification - 010102
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 166/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
168 2013-07-08
Engine serial number
Engine identification plate
Also on engine cover
Engine Identification plate - 010103
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 167/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
169 2013-07-08
Engine Type plate:
• Engine model
• Engine spec No• Engine serial number (8 digits)
• Rated engine speed
• Injection timing and type of cam shaft
• Injection pump code
• Piston class
Engine view from right
1. Crank case breather
2. Lubricating oil filling
3 Injection pump
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 168/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
170 2013-07-08
3. Injection pump
4. Lubricating oil stick
5. Lube oil cooler
6. Lube oil replacement filter
7. Lubricating oil drain plug8. Exchangeable fuel filter N/A
9. V-belts
10. Generator
Engine view from left
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 169/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
171 2013-07-08
1. Combustion air inlet
2. Coolant out let
3. Coolant inlet
4. Connection charge air cooler
5. Exhaust outlet6. Starter
Engine Ignition order - 010104
Direction of rotation: Counter clockwise
As seen from the fly wheel
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 170/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
172 2013-07-08
Engine Ignition order : 1 – 3 – 4 - 2
Cylinder head valves - 010202
Valves:
• There are some difference in valve guide
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 171/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
173 2013-07-08
• There are some difference in valve guide
• The valve springs of D5D / D7D have no
special direction of installation and are
replaceable
• D5D / D7D valve guide are seal with „O” rings
Crank mechanism - 010301
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 172/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
174 2013-07-08
• Crank mechanism
Crank mechanism - 010302
D5D & D7D: Wet liner replaceable
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 173/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
175 2013-07-08
D5D & D7D: Wet liner replaceable
Crank mechanism - 010303
Connecting rod:
• The connecting rod is made of forgedsteel and the bearing cap (1) is guided
using two guide pin (3)
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 174/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
176 2013-07-08
using two guide pin (3)
• Locating lug (2) are provided in
bearing shells
• Connecting rod and bearing are
marked (4)
• Marking (5) on the piston is to face
the fly wheel
Piston - 010304
Max injection pressure 1500 bar
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 175/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
177 2013-07-08
• The pistons are made of special aluminum alloy. The piston is slightly off – Centre
(A) in relation to the piston guide pin
• The piston must be installed with fly wheel symbol on the piston top facing the
fly wheel
• There are three piston rings. The top ring has a ring carrier made of cast iron
• 6 hole nozzle
Selecting gasket - 010305
Gasket holes
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 176/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
178 2013-07-08
1, 2 & 3
Piston crown clearance:• To obtain the power, fuel consumption and exhaust gas emission specified
for engine the piston height above the block face has to me measured and
correct thickness for the cylinder head gasket has to be determined
• The piston height is measured using a dial gauge (1) fixture (2) and spacer (3)
• The procedure is described in service manual
Engine Timing gear - 010401
1. Governor gear
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 177/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
179 2013-07-08
4. Crank shaft gear
2. Transfer gear
3. Cam shaft gear
Lubricating oil diagram
1. Lubricating oil sump
2. Lubricating oil pump
3. Pressure limiting valve TCD2013
4. Lube oil cooler 5. Check valve TCD 2012
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 178/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
180 2013-07-08
6. Bypass valve
7. Bypass valve
8. Pressure control valve
9. Lubricating oil filter
10. Main lube oil channel
11. Piston cooling nozzle
12. Rocker arm
13. Internally switched exhaust gas return
14. Turbo charger
15. Air compressor
Lubrication system - 020103
Lubrication system D5D
7. Lube oil filter with integrated by pass
valve 2.5 bar
8 By pass valve oil cooler located in oil
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 179/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
181 2013-07-08
8. By pass valve oil cooler located in oil
cooler housing 4.0 bar
9. Oil pressure valve located in oil cooler
housing 10 bar
10. Lube oil pump 90 l/min at 2500 rpm
Oil pump - 020202
1. Suction
2. Pressure chamber to crank housing
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 180/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
182 2013-07-08
3. Inner Rotor
4. Outer Rotor
5. Driven from crank shaft
6. Safety valve
Piston Cooling Nozzle - 020301
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 181/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
183 2013-07-08
• The piston cooling nozzle made of plastic are fitted in the main bearing
pedestals
Fuel system - 030101
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 182/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
184 2013-07-08
• Change unit injector pump for cylinder number 3 on D5D with injection timer
• Read off EP code for cylinder No 3 on the engine identification plate under
column EP (1)
• Read sequence
Line 1 = cylinder 1
Line 2 = cylinder 2 and so on……
Fuel system - 030104 1. Injection pump
2. Delivery pipe
3. Engine block
4. Shim
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 183/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
185 2013-07-08
5. Roller tappet
6. Cam shaft
7. Fuel rack
8. Fuel duct
9. Injector
Mechanical single injection pump system
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 184/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
186 2013-07-08
Fuel system - 030105
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 185/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
187 2013-07-08
Fuel schematic
1. Fuel tank
2. Fuel pre-filter 3. Fuel pump
4 Exchangeable fuel filter
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 186/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
188 2013-07-08
4. Exchangeable fuel filter
5. Fuel supply line to the FCU
6. Control block fuel control unit
7. High pressure pump
8. Rail (Not applicable)
9. Injector
10. Fuel return to fuel tank
Fuel schematic
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 187/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
189 2013-07-08
Fuel block diagram
1. Diesel Tank 2. Water separator 3. Feed pump
4 Fuel filter 5 Fuel supply to fuel control unit / Control block
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 188/254
Volvo Construction EquipmentGlobal CST- Training
190 2013-07-08
D5 engine training Road machine
4. Fuel filter 5. Fuel supply to fuel control unit / Control block
6. U. I High pressure pump 7. Injector
8. Excess leak return 9. Diesel Tank
Coolant diagram (example)
1. Cooler
2. Cooler inlet
3. Coolant pump
4. Coolant partial flow to the lubricating oil cooler 5. Lube oil cooler
6. Coolant supply for engine cooling
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 189/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
191 2013-07-08
pp y g g
7. Cylinder pipe head cooling
8. Connection possibility for cab heating
9. Heat exchanger
10. Return line11. Coolant return to thermostat
12. Coolant out let
13. Compensation line
14. Venting pipe
Schematic outlet controlled cooling system
Expansion Tank
Water out let
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 190/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
192 2013-07-08
Water Pump
Radiator Engine oil cooler
Water inletThermostat
Coolant block diagram (example)
1. Oil cooler inlet 2. Water pump 3. Engine cooler
4. Engine block / Head / Engine cylinder Head
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 191/254
Volvo Construction EquipmentGlobal CST- Training
193 2013-07-08
D5 engine training Road machine
5. Thermostat cooler out let 6. By pass thru special lines
7. Oil cooler outlet
Working description
The coolant pump (“water pump”) draws in the coolant via hose lines directly
from the cooler and delivers it first via the engine-integrated lube oil cooler,
thereafter enters the engine, flows along the cylinder, upwards into the
cylinder head and to the thermostat at the coolant outlet. From there, thecoolant is directed via special lines to the cooler inlet.
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 192/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
194 2013-07-08
When the engine is still cold the coolant is short circuited through the engine
until thermostat response temperature has been reached (starting opening)
according to the volume of hot coolant flowing off, the water pump draws in
cold coolant from the cooler
Coolant thermostat
Checking the thermostat when removed
1. Measure dimension “a” on thermostat
Note: “a” starts of lift at approx. 83+2 (T1)
“b” end of lift at approx 95+5 (T2)
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 193/254
Volvo Construction EquipmentGlobal CST- Training
195 2013-07-08
b end of lift at approx. 95 (T2)
Lift movement with indicated temp T2,
Min. 8 mm
D5 engine training Road machine
Fuel system cylinder No positions -030113
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 194/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
196 2013-07-08
Internal exhaust gas recirculation
1. Additional cam for exhaust gas recirculation
Inlet valve opens briefly during the outlet cycleand emits an exhaust gas partial flow to the
suction system.
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 195/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
197 2013-07-08
This partial volume is sucked back in the next
suction cycle
Charging
Turbo charger with charge air cooling
Advantages:
V l t i ffi i f i i
Turbine
Compressor
From filter
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 196/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
198 2013-07-08
Volumetric efficiency of engine increases
Increase Horse Power
Emission improved
Compact in size
To CAC
Charging piping connection
Air filter
Compressor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 197/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
199 2013-07-08
CAC
Engine Inlet manifold
Engine exhaust
Fuel shut off solenoid
Resistance 4.9 ohms
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 198/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
200 2013-07-08
1. Fuel shut off solenoid operates when
there is ignition supply – 2nd position
2. Fuel shut off solenoid + excess fuel
solenoid in 3rd start position
Excess fuel solenoid
1. Excess fuel solenoid
2. Sensor Not applicable
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 199/254
Volvo Construction EquipmentGlobal CST- Training
Electrical Harness Installation –SD110
201 2013-07-08
1. Fuel shut off solenoid operates when
there is ignition supply – 2nd position
2. Fuel shut off solenoid + excess fuel
solenoid in 3rd start position
Engine oil pressure switch
Engine oil pressure switch
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 200/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
202 2013-07-08
Engine water temperature switch
Engine Water temperature switch
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 201/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
203 2013-07-08
Engine glow plug
Engine Glow plug
Time 8 seconds
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 202/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
204 2013-07-08
Time - 8 seconds
Temperature 950 0 c
Diesel tank fuel sender
Fuel sender
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 203/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
205 2013-07-08
Mechanical governor
J
Governor adjustment screws
Full load “G”
Torque maximum “E”
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 204/254
Volvo Construction EquipmentGlobal CST- Training
Paver D5 engine
206 2013-07-08
EG
Torque maximum E
NA based fuel charge “J”
Excess fuel start solenoid
Engine V- belt
Procedure Change Engine V belt
V – belt AVX 11 (Width 11 mm)
Belt tensioning – Automatic tensioning
Spring – loaded clamping roller
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 205/254
Volvo Construction EquipmentGlobal CST- Training
207 2013-07-08
Spring loaded clamping roller
D5 engine training Road machine
Removing the Starter motor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 206/254
Volvo Construction EquipmentGlobal CST- Training
208 2013-07-08
D5 engine training Road machine
Installing the Starter motor
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 207/254
Volvo Construction EquipmentGlobal CST- Training
209 2013-07-08
D5 engine training Road machine
EK code - 030114
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 208/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
210 2013-07-08
A measurement - 030115
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 209/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
211 2013-07-08
Dimensions, definitions - 030116
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 210/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
212 2013-07-08
Theoretical shim thickness - 030118
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 211/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
213 2013-07-08
Actual shim thickness - 030119
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 212/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
214 2013-07-08
Reinstallation - 030120
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 213/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
215 2013-07-08
Special tools - 030121
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 214/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
216 2013-07-08
Unit pump installation - 030122
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 215/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
217 2013-07-08
Unit pump installation - 030123
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 216/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
218 2013-07-08
Assembly injection pump
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 217/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
219 2013-07-08
Unit injection pump system
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 218/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
220 2013-07-08
Explanation Lo & EP- code for D5D engines
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 219/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
221 2013-07-08
EP-Code on identification plate
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 220/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
222 2013-07-08
Determination compensation shim
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 221/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
223 2013-07-08
From value TS to SS
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 222/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
224 2013-07-08
F I P installation, step 1
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 223/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
225 2013-07-08
F I P installation, step 2
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 224/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
226 2013-07-08
Example –
Lubricating oil consumption(at least 100 operating hours) engine in high load operation
Op. h Fuel Lts Lube oil Date Driver Example
9 423 2 15.2 12 Paul
12 551 2 16.2.12
13 523 2 17.2.12
11 600 2 18.2.12 Shashi
13 620 2 19.2.12
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 225/254
Volvo Construction EquipmentGlobal CST- Training
227 2013-07-08
14 590 2 20.2.12
10 450 2 21.2.12 Ballal11 597 2 22.2.12
12 580 2 23.2.12
13 620 2 24.2.12 Ramalu
118 5554 20
D5 engine training Road machine
Example –
Lubricating oil consumption(at least 100 operating hours) engine in high load operation
Calculation example:
Fuel consumption = 5554 l Lubricating oil consumption = 20 l
Calculation:
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 226/254
Volvo Construction EquipmentGlobal CST- Training
228 2013-07-08
5554 l = 100%
20 l = x
100 %
20 L
5554 L= 0.36 %X =
D5 engine training Road machine
Maintenance Job Volvo D5D Engine
Check oil level in engine
Engine oil change
Cleaning fuel pre filters & fuel filter cartridge
Checking and cleaning air filter
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 227/254
Volvo Construction EquipmentGlobal CST- Training
229 2013-07-08
D5 engine training Road machine
Checking and cleaning air filter
Cleaning cooling system
Maintenance Job Volvo D5D Engine
Checking V- belt tension
Battery servicing works
Breathing fuel pipes
Checking cooling water level
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 228/254
Volvo Construction EquipmentGlobal CST- Training
230 2013-07-08
D5 engine training Road machine
Checking cooling water level
Thank You & Happy Learning
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 229/254
Volvo Construction EquipmentGlobal CST- Training
D5 engine training Road machine
231 2013-07-08
SD110 – Electrical schematic circuit
India
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 230/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic & Electrical schematic circuit - SD110
232 2013-07-08
India
SD110 T3 (Export) - Electrical schematic circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 231/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic & Electrical schematic circuit - SD110
233 2013-07-08
Drawing No 12780856 Issue No 03 Sheet No 1/4
SD110 T3 (Export - Electrical schematic circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 232/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic & Electrical schematic circuit - SD110
234 2013-07-08
Drawing No 12780856 Issue No 03 Sheet No 2/4
SD110 T3 (Export - Electrical schematic circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 233/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic & Electrical schematic circuit - SD110
235 2013-07-08
Drawing No 12780856 Issue No 03 Sheet No 3/4
SD110 T3 (Export - Electrical schematic circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 234/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic & Electrical schematic circuit - SD110
236 2013-07-08
Drawing No 12780856 Issue No 03 Sheet No 4/4
5- Axle and motor brake
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 235/254
Volvo Construction EquipmentGlobal CST- Training
Axle & Motor brake - SD110
237 2013-07-08
Manual Release of axle brake
Gap 34mm + 0.5 mm between the
Axle arm and screw head top
5- SD110 D axle and motor brake
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 236/254
Volvo Construction EquipmentGlobal CST- Training
Axle & Motor brake - SD110
238 2013-07-08
SD110D axle SD110 D Drum Drive motor
5- SD110 D axle and motor brake
Cover
Brake
Cam
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 237/254
Volvo Construction EquipmentGlobal CST- Training
Axle & Motor brake - SD110
239 2013-07-08
SD110 D Drum Drive motor
Bearing support
Dynamic brake
5- SD110 Drum drive motor – Pt. no12765132
Speed sensor out let
1. Purpose: Transducer
can be connected
2 Function : Measure
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 238/254
Volvo Construction EquipmentGlobal CST- Training
SD110 Drum drive motor
240 2013-07-08
2. Function : Measure
the speed
Model A302590
5 - Brake / Destroke valve
1. Brake Pressure switch
2. Brake dump valve
3. Pump destroke valve
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 239/254
Volvo Construction EquipmentGlobal CST- Training
Brake & Destroke Trouble shooting guide –SD110
241 2013-07-08
BDV Coil – Resistance = 7.2 Ω
PDV Coil – Resistance = 7.2 Ω
5 - Brake / Destroke valve
P
T S1
S2
B1B2
Part No: 59122085
Voltage: 12 volts
Max Torque; 4 -6 lb –ft or 5 -8 Nm
NOB1 = SAHR Brake
B2 SAHR B k
Minimum brake release – 14 bar or 203 psi
Maximum brake release – 20 bar or 290 psi
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 240/254
Volvo Construction EquipmentGlobal CST- Training
Brake & Destroke Trouble shooting guide –SD110
242 2013-07-08
CNO
NC
P = Pump Charge pump pressure
T = Hydraulic Tank
B2 = SAHR Brake
S1 = To Pump servo control M4
S2 = To Pump servo control M5
5 - Brake / Destroke valve
P
T S1
S2
B1B2
Neutral condition without power
1. S1 & S2 – is connected – B1, B2 & T
is connected P – blocked
Energized condition power on
2. S1 & S2 – blocked – P connected to B1, B2
T – blocked
CNO
NC
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 241/254
Volvo Construction EquipmentGlobal CST- Training
Brake & Destroke Trouble shooting guide –SD110
243 2013-07-08
3. If charge pressure is normal at brakes
all that is required to release the brakes(minimum 203 psi or 14 bar) – It confirms
the valve is hydraulically okay & the problem
could be in the axle brake itself
P = Pump Charge pump pressure
T = Hydraulic Tank
B1 & B2 = SAHR Brake
S1 & S2 = To Pump servo control M4 & M5
5 - Brake / Destroke valve
P
T S1
S2
B1B2
CNO
NC
Finally to check and conclude the valve is
hydraulically okay or not working
1. Fix a pressure gauge on B1 & B2 andblock the Axle brake port
2. If brake release pressure is obtained
minimum 203 psi or 14 bar we can
conclude the valve is okay
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 242/254
Volvo Construction EquipmentGlobal CST- Training
Brake & Destroke Trouble shooting guide –SD110
244 2013-07-08
P = Pump Charge pump pressure
T = Hydraulic Tank
B1 & B2 = SAHR Brake
S1 & S2 = To Pump servo control M4 & M5
y
3. Note: This is when the valve is in
energized condition
5 - Brake / Destroke valve Electrical Block Diagram
Power Relay
Park Brake / Test Switch
Key Switch Fuse F1 (40 Amps)
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 243/254
Volvo Construction EquipmentGlobal CST- Training
Brake & Destroke Trouble shooting guide –SD110
245 2013-07-08
Brake dump valve
Pump destroke valve
D6 Diode
5- SD110 D axle and motor brake
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 244/254
Volvo Construction EquipmentGlobal CST- Training
Axle & Motor brake - SD110
246 2013-07-08
SD110 D Axle Motor SD110 D Two speed shift valve
6-Hydraulic Steering valve & system
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 245/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic steering SD110 – Tier 3
247 2013-07-08
7- Frame
Rear frame compatibility for Standard axle & drum drive axle
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 246/254
Volvo Construction EquipmentGlobal CST- Training
Frame assembly - SD110
248 2013-07-08
Rear frame
Swivel frame
Front frame
8- Cab & ROP’s
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 247/254
Volvo Construction EquipmentGlobal CST- Training
Console & Rops - SD110
249 2013-07-08
Operators platform assemblyOperators console assembly
9 - Simple Hydrostatic Circuit Building
Learning Exercise
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 248/254
Volvo Construction EquipmentGlobal CST- Training
250 2013-07-08
Simple Hydrostatic Circuit Building
9 - SD110 – Hydraulic schematic circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 249/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic schematic circuit - SD110
251 2013-07-08
9 – SD110D Hydraulic schematic circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 250/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic schematic circuit - SD110
252 2013-07-08
9 – SD110D Hydraulic piping circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 251/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic schematic circuit - SD110
253 2013-07-08
9 – SD110D Hydraulic piping circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 252/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic schematic circuit - SD110
254 2013-07-08
9 – SD110D Hydraulic piping circuit
7/15/2019 SD 110 Step 1 Training
http://slidepdf.com/reader/full/sd-110-step-1-training 253/254
Volvo Construction EquipmentGlobal CST- Training
Hydraulic schematic circuit - SD110
255 2013-07-08
10 – SD110 Global options
Options Installation procedure required
1. Strobe lamp (Beacon lamp) No
2. Bolt on shell Yes3. Drum pad foot installation Yes
4. Work lights Yes
5. ROPS Yes
6. Scraper bar for pad foot drum No
7 Work lights on railing Yes