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    SUPPLY CHAIN AND LOGISTIC MANAGEMENT

    PROJECT

    ON

    |SUPPLY CHAIN MANAGEMENT OF MC DONALDS INDIA}

    SUBMITTED TO :- PROF SUNITA MALL

    SUBMITTED BY:- NIRJANA NAYAK(10DM071)

    SUBHOJIT NANDI(10DM088)

    INSTITUTE OF MANAGEMENT & INFORMATION SCIENCE

    BHUBANESWAR

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    INTRODUCTION:-

    McDonald's is the world's leading global foodservice retailer with more than 33,000 locationsserving approximately 64 million customers in 118 countries each day. More than 80% of

    McDonald's restaurants worldwide are owned and operated by independent local men and

    women. In India, McDonald's is a joint-venture company managed by two Indian

    entrepreneurs. Amit Jatia, Vice Chairman, Hardcastle Restaurants Pvt. Ltd. owns and

    spearheads McDonald's operations in West & South India while McDonald's restaurants in

    North & East India are owned and managed by Vikram Bakshi's Connaught Plaza

    Restaurants Private Limited. Celebrating over 15 years of leadership in food service retailing

    in India, McDonald's now has a network of over 220 restaurants across the country.

    McDonald's India is committed to sourcing almost all of its products from within the country.

    Prior to its launch, the company invested six years to develop its unique cold chain, whichhas brought about a veritable revolution in food handling, immensely benefiting the farmers

    at one end and enabling customers to get the highest quality food products, absolutely fresh

    and at a great value. McDonald's India today has developed local Indian businesses, which

    can supply the highest quality products required for its Indian operations

    McDonald's worldwide is well known for the high degree of respect to the local culture of

    each market it operates in. In line with this respect for local culture, India is the first country

    in the world where McDonald's does not offer any beef or pork items. McDonald's has

    developed a menu especially for India with vegetarian selections to suit the Indian palate

    and has also re-engineered its operations to address the special requirements of

    vegetarians. Special care is taken to ensure that all vegetable products are prepared

    separately, using dedicated equipment and utensils. This separation of vegetarian and non-

    vegetarian food products is maintained throughout the various stages of procurement,

    cooking and serving. So much so that the mayonnaise and soft serves are also 100%

    vegetarian and McDonald's uses only vegetable oil as a cooking medium in India.

    McDonald's India is an employer of opportunity, providing quality employment and long-term

    careers to professionals across the country. The average McDonald's restaurant employs

    60-80 people from crew to restaurant manager. McDonald's invests in its employees,

    leveraging world class-training inputs to create ambassadors of the brand and creating food

    service professionals with global attitudes. The brand currently has over 8000 employees in

    India.

    McDonald's is driven by the philosophy of Quality, Service, and Cleanliness & Value for

    Money. This translates into a commitment to provide customers high quality products,

    served quickly with a smile, in a clean and pleasant environment at an affordable price. This

    effectively means that the McDonald's menu is priced at a value that the largest segment of

    the Indian consumers can afford while at the same time ensuring that quality is not sacrificed

    for value ? rather McDonald's leverages economies to minimise costs while maximizing

    value to customers.

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    ProductofMc Donalds India :-McDonald's primarily sells hamburgers, cheeseburgers, chicken products, french fries,

    breakfast items, soft drinks, shakes, and desserts. In response to obesity trends in Western

    nations and in the face of criticism over the healthiness of its products, the company has

    modified its menu to include alternatives considered healthier such as salads, wraps and

    fruit

    Whatissupplychain:-

    A supply chain, as opposed to supply chain management, is a set of organizations directly

    linked by one or more of the upstream and downstream flows of products, services,

    finances, and information from a source to a customer. Managing a supply chain is supplychain management. It can also be defined as design, planning, execution, control, and

    monitoring of supply chain activities with the objective of creating net value, building a

    competitive infrastructure, leveraging worldwide logistics, synchronizing supply with demand

    and measuring performance globally.

    Importanceofsupplychain management:-

    Organizations increasingly find that they must rely on effective supply chains, or networks, to

    compete in the global market and networked economy.In Peter Drucker's new management

    paradigms, this concept of business relationships extends beyond traditional enterprise

    boundaries and seeks to organize entire business processes throughout a value chain of

    multiple companies.

    During the past decades, globalization, outsourcing and information technology have

    enabled many organizations, such as Dell and Hewlett Packard, to successfully operate

    solid collaborative supply networks in which each specialized business partner focuses on

    only a few key strategic activities. This inter-organizational supply network can be

    acknowledged as a new form of organization. However, with the complicated interactions

    among the players, the network structure fits neither "market" nor "hierarchy" categories .It is

    not clear what kind of performance impacts different supply network structures could have

    on firms, and little is known about the coordination conditions and trade-offs that may exist

    among the players. From a systems perspective, a complex network structure can be

    decomposed into individual component firms. Traditionally, companies in a supply networkconcentrate on the inputs and outputs of the processes, with little concern for the internal

    management working of other individual players. Therefore, the choice of an internal

    management control structure is known to impact local firm performance

    In the 21st century, changes in the business environment have contributed to the

    development of supply chain networks. First, as an outcome of globalization and the

    proliferation of multinational companies, joint ventures, strategic alliances and business

    partnerships, significant success factors were identified, complementing the earlier "Just-In-

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    Time", "Lean Manufacturing" and "Agile Manufacturing" practices. Second, technological

    changes, particularly the dramatic fall in information communication costs, which are a

    significant component of transaction costs, have led to changes in coordination among the

    members of the supply chain network .

    Many researchers have recognized these kinds of supply network structures as a new

    organization form, using terms such as "Keiretsu", "Extended Enterprise", "VirtualCorporation", "Global Production Network", and "Next Generation Manufacturing System". In

    general, such a structure can be defined as "a group of semi-independent organizations,

    each with their capabilities, which collaborate in ever-changing constellations to serve one or

    more markets in order to achieve some business goal specific to that collaboration".

    Historicaldevelopmentsinsupplychain management:-

    Six major movements can be observed in the evolution of supply chain management

    studies: Creation, Integration, and Globalization Specialization Phases One and Two, and

    SCM 2.0.

    1. creation era

    The term supply chain management was first coined by a U.S. industry consultant in the

    early 1980s. However, the concept of a supply chain in management was of great

    importance long before, in the early 20th century, especially with the creation of the

    assembly line. The characteristics of this era of supply chain management include the need

    for large-scale changes, re-engineering, downsizing driven by cost reduction programs, and

    widespread attention to the Japanese practice of management.

    2. integration era

    This era of supply chain management studies was highlighted with the development of

    Electronic Data Interchange (EDI) systems in the 1960s and developed through the 1990s

    by the introduction of Enterprise Resource Planning (ERP) systems. This era has continued

    to develop into the 21st century with the expansion of internet-based collaborative systems.

    This era of supply chain evolution is characterized by both increasing value-adding and cost

    reductions through integration.

    In fact a supply chain can be classified as a Stage 1, 2 or 3 network. In stage 1 type supply

    chain, various systems such as Make, Storage, Distribution, Material control, etc. are not

    linked and are independent of each other. In a stage 2 supply chain, these are integrated

    under one plan and is ERP enabled. A stage 3 supply chain is one in which vertical

    integration with the suppliers in upstream direction and customers in downstream direction is

    achieved. An example of this kind of supply chain is Tesco.

    3. globalization era

    The third movement of supply chain management development, the globalization era, can be

    characterized by the attention given to global systems of supplier relationships and the

    expansion of supply chains over national boundaries and into other continents. Although the

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    use of global sources in the supply chain of organizations can be traced back several

    decades (e.g., in the oil industry), it was not until the late 1980s that a considerable number

    of organizations started to integrate global sources into their core business. This era is

    characterized by the globalization of supply chain management in organizations with the

    goal of increasing their competitive advantage, value-adding, and reducing costs through

    global sourcing.

    4. specialization eraphase one: outsourced manufacturing and distribution

    In the 1990s, industries began to focus on core competencies and adopted a specialization

    model. Companies abandoned vertical integration, sold off non-core operations, and

    outsourced those functions to other companies. This changed management requirements by

    extending the supply chain well beyond company walls and distributing management across

    specialized supply chain partnerships.

    This transition also re-focused the fundamental perspectives of each respective

    organization. OEMs became brand owners that needed deep visibility into their supply base.

    They had to control the entire supply chain from above instead of from within. Contract

    manufacturers had to manage bills of material with different part numbering schemes frommultiple OEMs and support customer requests for work -in-process visibility and vendor-

    managed inventory (VMI).

    The specialization model creates manufacturing and distribution networks composed of

    multiple, individual supply chains specific to products, suppliers, and customers who work

    together to design, manufacture, distribute, market, sell, and service a product. The set of

    partners may change according to a given market, region, or channel, resulting in a

    proliferation of trading partner environments, each with its own unique characteristics and

    demands.

    5. specialization eraphase two: supply chain management as a service

    Specialization within the supply chain began in the 1980s with the inception of transportation

    brokerages, warehouse management, and non-asset-based carriers and has matured

    beyond transportation and logistics into aspects of supply planning, collaboration, execution

    and performance management.

    At any given moment, market forces could demand changes from suppliers, logistics

    providers, locations and customers, and from any number of these specialized participants

    as components of supply chain networks. This variability has significant effects on the supply

    chain infrastructure, from the foundation layers of establishing and managing the electronic

    communication between the trading partners to more complex requirements including the

    configuration of the processes and work flows that are essential to the management of the

    network itself.

    Supply chain specialization enables companies to improve their overall competencies in the

    same way that outsourced manufacturing and distribution has done; it allows them to focus

    on their core competencies and assemble networks of specific, best-in-class partners to

    contribute to the overall value chain itself, thereby increasing overall performance and

    efficiency. The ability to quickly obtain and deploy this domain-specific supply chain

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    expertise without developing and maintaining an entirely unique and complex competency in

    house is the leading reason why supply chain specialization is gaining popularity.

    Outsourced technology hosting for supply chain solutions debuted in the late 1990s and has

    taken root primarily in transportation and collaboration categories. This has progressed from

    the Application Service Provider (ASP) model from approximately 1998 through 2003 to the

    On-Demand model from approximately 2003-2006 to the Software as a Service (SaaS)model currently in focus today.

    6. supply chain management 2.0 (SCM 2.0)

    Building on globalization and specialization, the term SCM 2.0 has been coined to describe

    both the changes within the supply chain itself as well as the evolution of the processes,

    methods and tools that manage it in this new "era".

    Web 2.0 is defined as a trend in the use of the World Wide Web that is meant to increase

    creativity, information sharing, and collaboration among users. At its core, the common

    attribute that Web 2.0 brings is to help navigate the vast amount of information available on

    the Web in order to find what is being sought. It is the notion of a usable pathway. SCM 2.0follows this notion into supply chain operations. It is the pathway to SCM results, a

    combination of the processes, methodologies, tools and delivery options to guide companies

    to their results quickly as the complexity and speed of the supply chain increase due to the

    effects of global competition, rapid price fluctuations, surging oil prices, short product life

    cycles, expanded specialization, near-/far- and off-shoring, and talent scarcity.

    SCM 2.0 leverages proven solutions designed to rapidly deliver results with the agility to

    quickly manage future change for continuous flexibility, value and success. This is delivered

    through competency networks composed of best-of-breed supply chain domain expertise to

    understand which elements, both operationally and organizationally, are the critical few that

    deliver the results as well as through intimate understanding of how to manage these

    elements to achieve desired results. Finally, the solutions are delivered in a variety of

    options, such as no-touch via business process outsourcing, mid-touch via managed

    services and software as a service (SaaS), or high touch in the traditional software

    deployment model.

    Distributionby Mc Donalds India :-

    In a fast food business, supply chain is of highest importance. It helps in minimizing cost, cut

    down the delivery time, improve the profits and at the same time maintain the highest

    standards.The importance of supply chain can be understood by the fact that before setting

    up their first restaurant in India, mc donalds infused around Rs. 400 crores in the supply and

    delivery chain.Mc donalds india source all its products and its raw materials from India only.Mc donalds develops local businesses that supply them the products and that too of highest

    standards. Today mc donalds have around 38 suppliers and that too on the long term basis.

    MC DONALDS DISTRIBUTION CENTRERS :-

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    Noida and kalamboli(Mumbai)..1996

    Bengaluru..2004

    Kolkata2007

    1st distribution agreement was done by Radhakrishana group, a group engaged in food

    business in the year 1993 and it was their 1st distribution centre.

    CONCEPT OF COLD CHAINA cold chain is a temperature-controlled supply chain. An unbroken cold chain is an

    uninterrupted series of storage and distribution activities which maintain a given temperature

    range. It is used help extend and ensure the shelf life of products such as fresh agricultural

    produce, processed foods, photographic film, chemicals and pharmaceutical drugs.

    This concept of cold chain in food industry and that too on such a large scale was started by

    mc donalds only.

    This concept was unique in India and to start this concept, it took around 6 years. It

    benefited both farmers as wella s the consumers, as they are getting the fresh, best quality

    and great value food. With this concept mc donalds cut down its wastage and able to

    maintain its freshness and nutritional value of raw material.

    STEPS INVOLVED IN COLD CHAIN CONCEPT.

    Procurement

    Warehousing

    Transportation

    Retailing

    All the above activities took place in tempreture controlled atmosphere.

    STEPS INVOLVED IN COLD CHAIN CONCEPT

    McDonald's finding the factor of cold room being vital ensured that even before vegetables

    from farms entered the refrigerated zones, they were locked in a pre-cooling room to remove

    field heat. Vegetables were placed in the pre-cooling room within half an hour of harvesting

    where rapid cooling decreased the field temperature of vegetables to 2C within 90 minutes.

    Then a large cold room (a refrigerated van) was used for transportation to the distribution

    centers. In the van, the temperature and relative humidity of crop was maintained at 1-4C

    and 95 per cent, respectively and the flavors and freshness are locked

    At the suppliers' level, care was taken to guard against any possible contamination or

    interruption in the cold chain that can break the link and have a detrimental effect on the

    quality of our product. The iceberg lettuce from Ooty, mutton patties from Hyderabad and

    sesame seed buns from Punjab were all delivered to Radhakrishna Foodland Private Limited

    (RFPL) distribution centre (cold storage) in its refrigerated vans. RFPL stored the products in

    controlled conditions in Mumbai and New Delhi and supplied them to McDonald's outlets on

    a daily basis.

    By transporting the semi-finished products at a particular temperature, the cold chain

    ensured freshness and adequate moisture content of the food. The specially designed trucks

    maintained the temperature in the storage chamber throughout the journey. Drivers were

    instructed specifically not to switch off the chilling system to save electricity, even in the

    event of traffic jam.Below mentioned is the data about Refrigerated vans for McDonald's

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    Radhakishana food land(distribution centre- delhi and mumbai)

    Amrit food(long life UHT milk and milk products for frozen desserts)

    Radhakrishna Foodland

    Radhakrishna Foodland (P) Ltd. ["Foodland"] is a part of the Radhakrishna Group, which is

    engaged in food and related service businesses.

    From July 1993, much before McDonald's started its operations in India, sincere efforts were

    made by Foodland to carefully understand McDonald's operations and requirements for the

    Indian market. Better facilities and infrastructures were created and new systems were

    adopted to satisfy McDonald's demands. Finally, all those efforts put in by Foodland

    culminated into a handshake agreement with McDonald's India, to serve as Distribution

    Centres for their restaurants in Mumbai.

    The division has focused all its resources to meet McDonald's expectation of 'Cold, Clean

    and On-time Delivery'. From this evolved the mission statement, "To ensure that allMcDonald's restaurants are supplied without interruption, products conforming to acceptable

    standards at lowest local costs to the system."

    The Distribution Centre (DC) is responsible for procurement, quality inspection programme,

    storage, inventory management, deliveries to the restaurants and data collection, recording

    and reporting. Value added services like repacking of promotional items are also carried out

    at the DC. The DC plays a very vital role in maintaining the integrity of the products

    throughout the entire 'cold chain' - the distribution system that ensures the products, which

    arrive at McDonald's restaurants from suppliers all over India, are absolutely fresh and as

    per McDonald's Quality Standards. All these operations need to be managed in the most

    cost- effective manner. The operations and accountings are totally transparent and are

    subject to regular auditMcDonald's introduced Foodland to F. J. Walkers of Australia, whichresulted in an affiliation between the two companies to develop the distribution set-up in

    India. The association has helped Foodland to refine its operations to achieve the following:

    Designing and establishing the distribution system to handle large volumes.

    Engineering the storage and delivery network to service the unique requirements at

    each of the customer's locations.

    Devising delivery schedules to minimise business interruption and maximise

    efficiency so that store managers know exactly what to expect and when.

    Maintaining open communication lines with customers, suppliers and all businessassociates.

    Emerging as a key system player after realising the inter-dependence of all the

    associates in the McDonald's business system.

    Transferring some of the good distribution practices to other divisions of the group.

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    The company has also invested in ERP Software to bring in efficiency, speed and accuracy

    into the system. Foodland is the first Indian company engaged in such business to have

    customized software for smoother operations

    Trikaya Agriculture

    McDonald's Supplier Of Fresh Iceberg Lettuce

    McDonald's India benefits other Indian businesses through local sourcing. Worldwide, too,

    McDonald's has brought benefits consistently to the community by working with local

    businesses, which could grow as McDonald's grew. By forming partnerships with the local

    suppliers, based on trust and the mutual desire to grow, McDonald's has set the stage for

    enormous success for a large number of companies from which it purchases supplies and

    services.

    Working with these local suppliers, McDonald's and its international supplier network have

    helped transfer advanced technology and state-of-the-art procedures in the areas ofagriculture, food processing, warehousing and distribution, restaurant equipment

    manufacturing, restaurant operations and other disciplines related to the food service

    industry to them.

    For example, McDonald's partnership with local produce suppliers has stimulated the

    introduction of new farming techniques and widened geographic areas of production.

    Agricultural suppliers to the company are now employing the most current farming practices

    - resulting in better cropping patterns, greater yields, higher farm income and increased jobs

    within the rural farming sector.

    One of the best examples of this supplier development is Trikaya Agriculture, McDonald's

    supplier of fresh iceberg lettuce. Initially lettuce could only be grown during the wintermonths but with McDonald's expertise in the area of agriculture, Trikaya Farms in Talegaon,

    Maharashtra, is now able to grow this crop all the year round. McDonald's has provided

    assistance in the selection of high quality seeds, exposed the farms to advanced drip -

    irrigation technology and helped develop a refrigerated transportation system allowing a

    small agro - business in Maharashtra to provide fresh, high quality lettuce to McDonald's

    urban restaurant locations thousands of kilometers away. Today, Trikaya Agriculture is a

    major supplier of iceberg lettuce to McDonald's India for its Indian operations.

    Exposure to better agricultural management practices and sharing of advanced agricultural

    technology with McDonald's has made Trikaya Agriculture extremely conscious of delivering

    its products with utmost care and quality. Its post harvest facilities include a cold chain

    consisting of a vacuum pre-cooling room to remove field heat, a large cold room and a

    refrigerated van for transportation where the temperature and the relative humidity of this

    crop is maintained between 1C and 4C and 95% respectively. Vegetables are in the pre-

    cooling room within half an hour of harvesting. The pre-cooling room ensures rapid cooling

    to 2C within 90 minutes. The pack house, pre-cooling and cold room are located at the

    farms itself, ensuring no delay between harvesting, pre-cooling, packaging, and cold

    storage. Thus resulting in f reshness and no spoilage.

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    Besides supplying to McDonald's, Trikaya Agriculture has also a plan to export this high

    value product to other international markets, especially to McDonald's Middle East

    operations. McDonald's expertise in packaging, handling and long distance transportation

    has helped Trikaya to do trial shipments to the Gulf successfully and a large amount of snow

    peas to Austrian markets.

    In addition to export, McDonald's assistance has enabled Trikaya Agriculture to supply thiscrop to a number of star-rated hotels, clubs, flight kitchens and offshore catering companies

    all over India.

    Trikaya Agriculture's association with McDonald's India is typical of McDonald's commitment

    to local sourcing and the opportunity this provides to the suppliers to expand their business,

    have access to the latest in food processing technology and acquire exposure to advanced

    agricultural practices

    Dynamix Dairy

    McDonald's Supplier of Cheese

    Towards fulfilling its commitment to sourcing almost all of its products from local suppliers,

    McDonald's has identified local Indian businesses, which share its level of commitment and

    dedication in satisfying customers by supplying them the highest quality products.

    The relationship between McDonald's and its Indian suppliers benefits both parties. For

    McDonald's - world-class products of the highest quality are readily available from local

    sources. For the suppliers it is an opportunity to expand their business, have access to the

    latest technology and exposure to advanced practices; in addition to the ability to grow as

    McDonald's expands in India. Through McDonald's, the suppliers also get access to

    overseas markets to export their products.

    One of the best example of this supplier relationship is evident in the case of the multi croreDynamix Group, McDonald's supplier of cheese in India. McDonald's India has approved

    Dynamix Dairy, Baramati (Maharashtra) for the supply of cheese to its restaurants, which

    has 100% computer control, high tech automation equipment.

    Baramati is small district, which has a large number of milch cattle. However, average land

    holding per farmer is very low and the farms are scattered across the countryside. Due to

    this scattering of farms, there are long times lapses between the milking of the cows and the

    final refrigeration of the milk at the diary farm. The lack of proper refrigeration can impact the

    quality of milk - and the farmer does not get a good price for his product.

    Owing to the lack of infrastructure in Baramati, milk producers were not able to channel the

    surplus milk to places outside Baramati. Within the region, the market was

    Vista Processed Foods Pvt. Ltd.

    McDonald's SupplierOfChicken And VegetableProducts:-

    Vista Processed Foods Pvt. Ltd., McDonald's suppliers for its chicken and vegetable range

    of products, is another important player in this cold chain. Technical and financial support

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    extended by OSI Industries Inc., USA and McDonald's India Private Limited have enabled

    Vista to set up world-class infrastructure and support services.

    This infrastructure includes hi-tech refrigeration plants for manufacture of frozen food at

    temperatures as low as - 35 C. This is vital to ensure that the frozen food retains it

    freshness for a long time and the 'cold chain' is maintained. The frozen product is

    immediately moved to cold storage rooms.

    With continued assistance from its international partners, Vista has installed hi-tech

    equipment for both the chicken and vegetable processing lines, which reflect the latest food

    processing technology (de-boning, blending, forming, coating, frying and freezing). For the

    vegetable range, the latest vegetable mixers and blenders are in operation. Also, keeping

    cultural sensitivities in mind, both processing lines are absolutely segregated and utmost

    care is taken to ensure that the vegetable products do not mix with the non-vegetarian

    products.

    Vista now offers a very wide range of frozen and nutritious chicken and vegetable products.

    Ongoing R&D, both locally and in the parent companies, work towards innovation in taste,

    nutritional value and convenience. These products, besides being supplied to McDonald's,are also offered to institutions like star-rated hotels, hospitals, project sites, caterers,

    corporate canteens, schools and colleges, restaurants, food service establishments and

    coffee shops.

    McDonald's India's Cold Chain

    Spreading The Spirit Of Enterprise All Over India

    A unique sense of dedication and commitment characterizes McDonald's India - a

    commitment to be driven by the leadership of local owners. Commitment to provide quality

    products and fast friendly service at a real value to support other Indian businesses through

    local sourcing and imparting new skills and to generate local employment by being a part ofthe local culture. This commitment has translated into enduring benefits to the businesses at

    the grass root level, in the areas of introduction of new crops, new agricultural practices and

    food processing methods and procedures.

    McDonald's unique 'cold chain', on which the QSR major has spent more than six years

    setting up in India, has brought about a veritable revolution, immensely benefiting the

    farmers at one end and enabling customers at retail counters get the highest quality food

    products, absolutely fresh and at great value.

    Explaining the concept, Mr. Amit Jatia, Joint Venture Partner & Managing Director,

    McDonald's - Western India, said, "Every year, Rs. 50,000 crore worth of food produce is

    wasted in India because of lack of proper infrastructure for storage and transportation under

    controlled conditions. These range from physical damage and vermin infestation to improper

    temperature, humidity and air-flow."

    "McDonald's, through its unique cold chain, has been able to both cut down on its

    operational wastage, as well as maintain the freshness and nutritional value of raw and

    processed food products. This has involved procurement, warehousing, transportation and

    retailing of perishable food products, all under controlled temperatures.

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    Setting up this extensive cold chain distribution system has involved the transfer of state-of-

    the-art food processing technology by McDonald's and its international suppliers to

    pioneering Indian enterprises who, today, are an integral part of the McDonald's cold chain.

    From Field To 2C In 90 Minutes

    Trikaya Agriculture, a major supplier of iceberg lettuce to McDonald's India, is one suchenterprise that is an intrinsic part of the cold chain. Exposure to better agricultural

    management practices and sharing of advanced agricultural technology by McDonald's has

    made Trikaya Agriculture extremely conscious of delivering its products with utmost care and

    quality.

    Initially lettuce could only be grown during the winter months but with McDonald's expertise

    in the area of agriculture, Trikaya Farms in Talegaon, Maharashtra, is now able to grow this

    crop all the year round.

    McDonald's has provided assistance in the selection of high quality seeds, exposed the

    farms to advanced drip-irrigation technology, and helped develop a refrigerated

    transportation system allowing a small agri-business in Maharashtra to provide fresh, high-quality lettuce to McDonald's urban restaurant locations thousands of kilometers away.

    Post harvest facilities at Trikaya include a cold chain consisting of a pre-cooling room to

    remove field heat, a large cold room and a refrigerated van for transportation where the

    temperature and the relative humidity of the crop is maintained between 1C and 4C and

    95% respectively. Vegetables are moved into the pre-cooling room within half an hour of

    harvesting. The pre-cooling room ensures rapid vacuum cooling to 2C within 90 minutes.

    The pack house, pre-cooling and cold room are located at the farms itself, ensuring no delay

    between harvesting, pre-cooling, packaging and cold storage.

    With this cold chain infrastructure in place, Trikaya Agriculture has also a plan to export this

    high value product to other international markets, especially to McDonald's Middle East and Asia Pacific operations. McDonald's expertise in packaging, handling and long-distance

    transportation has helped Trikaya to do trial shipments to the Gulf successfully.

    In addition to export, McDonald's assistance has enabled Trikaya Agriculture to supply this

    crop to a number of star-rated hotels, clubs, flight kitchens and offshore catering companies

    all over India.

    Flavour And Freshness Locked In At - 35C

    Vista Processed Foods Pvt. Ltd., McDonald's suppliers for the chicken and vegetable range

    of products, is another important player in this cold chain. Technical and financial support

    extended by OSI Industries Inc., USA and McDonald's India Private Limited have enabledVista to set up world-class infrastructure and support services.

    This includes hi-tech refrigeration plants for manufacture of frozen food at temperatures as

    low as - 35C. This is vital to ensure that the frozen food retains it freshness for a long time

    and the 'cold chain' is maintained. The frozen product is immediately moved to cold storage

    rooms. With continued assistance from its international partners, Vista has installed hi-tech

    equipment for both the chicken and vegetable processing lines, which reflect the latest food

    processing technology (de-boning, blending, forming, coating, frying and freezing). For the

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    vegetable range, the latest vegetable mixers and blenders are in operation. Also, keeping

    cultural sensitivities in mind, both processing lines are absolutely segregated and utmost

    care is taken to ensure that the vegetable products do not mix with the non-vegetarian

    products.

    Vista now offers a very wide range of frozen and nutritious chicken and vegetable products.

    Ongoing R&D, both locally and in the parent company, work towards innovation in taste,nutritional value and convenience. These products, besides being supplied to McDonald's,

    are also offered to institutions like star-rated hotels, hospitals, project sites, caterers,

    corporate canteens, schools and colleges, restaurants, food service establishments and

    coffee shops. Today, production of better quality frozen foods that are both nutritious and

    fresh has made Vista Processed Foods Pvt. Ltd. a name to reckon within the industry.

    Amrit Food (Supplier of long life UHT Milk and Milk Products for Frozen

    Desserts):-

    Amrit Food, an ISO 9000 company, manufactures widely popular brands Gagan Milk and

    Nandan Ghee at its factory at Ghaziabad, Uttar Pradesh.

    The factory has:

    y State-of-the-art fully automatic machinery requiring no human contact with product,

    for total hygiene.

    y Installed capacity of 6000 ltrs/hr for producing homogenized UHT (Ultra High

    Temperature) processed milk and milk products.

    y Strict quality control supported by a fully equipped quality control laboratory.

    All suppliers adhere to Indian government regulations on food, health and hygiene while

    continuously maintaining McDonald's recognized standards. As the ingredients move from

    farms to processing plants to the restaurant, McDonald's Quality Inspection Programme(QIP) carries out quality checks at over 20 different points in the Cold Chain system. Setting

    up of the Cold Chain has also enabled it to cut down on operational wastage

    Hazard Analysis Critical Control Point (HACCP) is a systematic approach to food safety that

    emphasizes prevention within its suppliers' facility and restaurants rather than detection

    through inspection of illness or presence of microbiological data. Based on HACCP

    guidelines, control points and critical control points for all McDonald's major food processing

    plants and restaurants in India have been identified. The limits have been established for

    those followed by monitoring, recording and correcting any deviations. The HACCP

    verification is done at least twice in a year and certified.

    The relationship between McDonald's and its Indian suppliers is mutually beneficial. AsMcDonald's expands in India, the supplier gets the opportunity to expand his business, have

    access to the latest in food technology, exposure to advanced agricultural practices and the

    ability to grow or to export. There are many cases of local suppliers operating out of small

    towns who have benefited from their association with McDonald's India.

    OUR SUPPLIERS FOCUSED ON THE 3E'S, ETHICAL, ENVIRONMENTAL,

    ECONOMIC:-

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    The McDonalds supply chain is a complex web of direct and indirect suppliers. We manage

    this complex system by working with direct suppliers who share our values and our vision for

    sustainable supply. We hold them to clear standards for quality, safety, efficiency and

    sustainability. We expect them to extend those requirements to their suppliers. We also

    partner with them to identify, understand and address industry-wide sustainability challenges

    and achieve continuous improvement. Overall, McDonalds and its suppliers are collectively

    focused on three responsibility areas: ethical, environmental and economic.

    REFERENCES:-

    y SUPPLYCHAIN MANAGEMENT BY CHOPRA , MEINDL AND KALRA.

    y www.mcdonaldsindia.com

    y Wikipedia

    y Articlesand Magazines

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