Schlemmer Cable Cleat Guide

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    Your Cable Cleat Guide

    October, 2014

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    October, 2014Cable Cleat Guide 2

    Introduction to cable cleats

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    October, 2014Cable Cleat Guide 3

    Contents

    What is a cleat?.....

    Variations of cleats available

    Manufacturers worldwide

    Definitions and terminology of cleats

    Typical installation methods

    Typical forces acting on cleats

    Typical applications for cleats

    Factors effecting the choice of cleats

    Schlemmer range of cable cleats

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    October, 2014Cable Cleat Guide 4

    What is a cleat?.....

    Fixing device to secure cables in formation or

    To attach and secure cables within installations.

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    Variations of cleats available

    There are many different types and styles

    manufactured from many different materials available

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    October, 2014Cable Cleat Guide 6

    Manufacturers worldwide

    Cooper B Line

    CMP Products

    DutchclampEllis Patents

    Oglaend

    Aeron

    Prysmian

    DB

    !ntertech

    Po"er Electric

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    International standards of cleats

    BS EN61914:2009 =

    IEC 61914:2009

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    Definitions and terminology of cleats

    Cable formation

    M#LT!PLE $ % or more &'#AD

    !()LE T*!( T+E,O!L

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    Definitions and terminology of cleats

    System fault current –

    maximum potential current that could flow during fault

    conditions.

    RMS fault current –

    root means square value of current typical the effective

    current level

    Peak fault current –

    the peak current level reached during fault conditions

    which can be from 2.2 to 2.6 times rms current.

    Crest or Peak factor –

    system factor used to calculate maximum expected peakfault current usually between 2.2 and 2.6

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    Definitions and terminology of cleats

    Cleat spacing – distance between cleat centres

    Straps – are cleats which are not secured to the installation infrastructure

    Cleat spacingCleat spacing

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    October, 2014Cable Cleat Guide 11

    Definitions and terminology of cleats

    Cleat spacing

    many factors govern the maximum distance between cleat centres

    for safe correct installation.

    • Cable manufacturer’s installation recommendations• System fault current

    • Cable diameter

    • Cable formation

    • Cleat type

    • Installation axis – vertical, horizontal

    • Supported by tray, ladder or basket

    The correct way is to calculate the maximum distance based on the

    Force that each cleat can withstand, using the formula.

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    Installation method

    Installed and fixed to infrastructure

    by fixing bolt(s) in base plate

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    Typical installations

    Installed on cable ladder or

    unistrut channel frame either

    vertically or horizontally

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    Typical installations

    Installed on cable tray

    either vertically or

    horizontally

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    Typical forces acting on cleats

    Forces which act on cleats under fault conditions

    Trefoil formation e-periences thehighest amount of force during fault

    conditions

    Cable centres

    As force is proportional to the distance

    bet"een cable centres that the

    greater or larger forces are generated

    or seen "hen the cable centres arecloser together

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    Incorrect cleating MOVIE

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    ../0111 amps $../ 2A& pea2

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    Incorrect cleating MOVIE

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    Estremo Cleats test MOVIE

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    .340111 amps $.34 2A& pea2

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    Typical applications for cleats

    Oil0 )as and

    Petrochem

    industries

    +ail 5 overland

    underground

    infrastructures

    Electricity

    distribution

    net"or2s

    *indfarms

    !ndustrial

    installations

    Mining

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    Non cable applications for cleats

    ,le-ible and corrugated

    conduits and tubes

    Plastic "ater pipes

    Copper pipestainless or rigid conduit systems and pipe

    runs for industrial and dairy industries

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    Factors effecting the choice of cleats

    .6 ystem fault current

    76 Environment of the installation

    86 Cleat material

    96 :oltage level

    %6 ,ire performance

    46 ,i-ing strength

    36 Cable formation

    /6 Cable specification

    ;6 !nstallation specification

    .16 Cable fit

    ..6 Correct cleat spacing

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    The Schlemmer range

    Estremo range

    Estremo T Estremo S

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    The Schlemmer range

    Estremo range

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    The Schlemmer range

    Forte range

    Forte T Forte S

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    The Schlemmer range

    Forte range

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    The Schlemmer range

    Mezzo range

    Mezzo T Mezzo S

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    The Schlemmer range

    Mezzo range

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    The Schlemmer range

    eggaro range

    eggaro T eggaro S

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    The Schlemmer range

    eggaro range

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    Schlemmer GmbHGruber Strasse 48

    85586 Poing / GERMANYPhone +49 (0)8121 804-0

    [email protected]

    www.schlemmer.com

    www.schlemmer-ecotech.com

    Feedback? questions?Thank you for your attention.