Cable Cleat Catalogue 2014

8/17/2019 Cable Cleat Catalogue 2014

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Cable Cleats & Clamps

Polymeric & nylon cable fixing clamps

Suit voltages 1kV to 330kV

Aluminium cleats

Tested to 235kA peak withstand

Phoenix fire rated cleats

Stainless steel cleats


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IPD Industrial Products is an Australian owned leadingmanufacturer & distributor of a wide variety of low voltage electrical, lighting, energy management andindustrial control products for the Australian Industry.

IPD traces its beginnings to the General Electric Company Ltd ofEngland, founded in 1886. The history of GEC can be found on

our website “About Us”. Over the years, the companyintegrated the major electrical businesses of GEC, EnglishElectric, Marconi, WT Henley, Elliot Bros and A.E.I to compriseone of the most extensive and diverse electrical engineeringand manufacturing organisations in the world.

In 1956, English Electric company opened its operation atRegents Park in Sydney, and since then has providedemployment and training to thousands of people in the Australian electrical industry. Today the business is a muchchanged and diverse organisation, renamed IPD GroupLimited subsequent to the management buyout in 2005 and isproudly a 100% Australian owned, managed and operatedcompany.

Ellis Patents (UK) specialise in the design & manufacture ofcable cleats to fix, retain and support cables and are managed in Australia by IPD. Where short-circuit faults are anticipated,correct cleating will result in the containment of the cablesduring a fault and enable the circuit to be restored oncethe fault has been repaired.

A safe installation requires cable cleats that are well designedand thoroughly tested in line with IEC 61914:2009. Both IPD &Ellis Patents are accredited to ISO 9001:2008.

IPD designs and manufactures a large range of productsspecifically suited to Australia. Our engineering team develops,tests and certifies equipment ensuring conformity to Australianand International standards delivering the highest customersatisfaction.

You can find all IPD product catalogues, technical sourcematerial, CAD blocks, reference material, specification and testcertification on our knowledge based website;www.ipdgroup.com.au.

We welcome you to our business and look forward to being apartner of choice.

Keith TooseManaging Director

TREFOIL

APPLICATIONSELECTION RANGE:

TRIPLEX

SINGLE orMULTICORE

QUAD

BUNDLED

STACKABLE

FIRE RATED

CABLE ARRANGEMENT

VULCAN

Page 4

COLOSSUS

Page 5

EMPEROR

Page 2

IPD Group Ltd. © Copyright 2014

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ALPHA

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VARI-CLEAT

Page 8

FLEXISTRAP

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1 or 2 HOLEPOLYMERIC

Page 10

1 or 2 HOLE ALUMINIUM

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CENTAUR HIGH VOLTAGE

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PHOENIXFIRE RATED

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Contact us at:

Phone: 1300 556 601

or

visit us at

www.ipdgroup.com.au

Email: [email protected]

QR CodeScan the code above witha smartphone to view ourfull Cable Cleat range.

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IPD INDUSTRIAL PRODUCTS Phone: 1300 556 601 www.ipdgroup.com.au

2 Cable Cleats & Clamps Catalogue 2014

Applications:- Trefoil and single cable arrangements.- Safely restrain cables in event of a short circuit.

Features:- 2mm thick 316L marine grade stainless steel frame.- Tested to 235kA peak @ 0.1sec.- With integrated LSF zero halogen polymeric liner &

base pad.- Range taking.- Withstand harshest environmental conditions.- Cleat depth 54mm.

“EMPEROR” STAINLESS STEEL CABLE CLEATS

SELECTION TABLE FOR TREFOIL CABLE APPLICATIONS

Cable Range Dimensions Approx. Part No. Min O/D Max O/D W H P D1 D2 Weight mm mm mm mm mm mm mm gEPER19-23 19 23 96 83 25 10.2 12.2 425EPER23-28 23 28 96 83 25 10.2 12.2 425EPER27-32 27 32 97 88 25 10.2 12.2 440EPER30-35 30 35 99 91 25 10.2 12.2 445

EPER33-38 33 38 103 95 25 10.2 12.2 460EPER36-42 36 42 124 100 50 10.2 12.2 600EPER40-46 40 46 125 106 50 10.2 12.2 605EPER44-50 44 50 130 117 50 10.2 12.2 630EPER48-55 48 55 132 121 50 10.2 12.2 640EPER51-58 51 58 136 128 50 10.2 12.2 650EPER55-62 55 62 160 135 75 10.2 12.2 810EPER59-66 59 66 163 143 75 10.2 12.2 825EPER63-70 63 70 166 151 75 10.2 12.2 850EPER67-74 67 74 169 158 75 10.2 12.2 850EPER71-78 71 78 172 165 75 10.2 12.2 890EPER74-82 74 82 177 171 75 10.2 12.2 890EPER77-85 77 85 183 177 75 10.2 12.2 905EPER82-88 82 88 191 187 75 10.2 12.2 805EPER88-96 88 96 207 203 75 10.2 12.2 850

EPER96-103 96 103 221 218 75 10.2 12.2 940EPER103-111 103 111 237 235 75 10.2 12.2 950EPER111-119 111 119 253 250 75 10.2 12.2 1010EPER119-128 119 128 265 275 75 10.2 12.2 1220


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Cable Cleats & Clamps Catalogue 2014 3

SELECTION TABLE FOR SINGLE CABLE APPLICATIONS

Cable Range Dimensions Approx. Part No. Min O/D Max O/D W H P D1 D2 Weight mm mm mm mm mm mm mm gEPES32-39 32 39 91 89 25 10.2 12.2 450EPES37-45 37 45 96 93 25 10.2 12.2 470EPES44-52 44 52 99 98 25 10.2 12.2 480

EPES51-59 51 59 103 102 25 10.2 12.2 490EPES58-66 58 66 109 101 25 10.2 12.2 500EPES65-73 65 73 111 103 25 10.2 12.2 510EPES73-85 73 85 135 112 50 10.2 12.2 640EPES84-94 84 94 135 135 50 10.2 12.2 660EPES94-118 94 118 160 150 50 10.2 12.2 710EPES118-130 118 130 175 160 75 10.2 12.2 900EPES127-150 127 150 180 180 75 10.2 12.2 940

Note:

Cleat depth 54mm.

“EMPEROR” STAINLESS STEEL CABLE CLEATS

Applications:- As a barrier where galvanic reaction may occur between dissimilar metals,e.g. when installing stainless steel cleats onto galvanised steel channel.

Features:- Manufactured as standard in LSF zero halogen polymer.

INSULATION PLATE

Approx. Part No. L W Mounting Pack Weight mm mm Hole Qty g EP91-1P 54 36 M10 100 5


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Applications:- Trefoil, single, quad and bundle cable arrangements.- Safely restrain cables in event of a short circuit.

Features:- 1mm thick 316L marine grade stainless steel frame.- Tested to 132kA peak @ 0.1sec.- With integrated LSF zero halogen polymeric liner &

base pad.- Range taking.- Withstand harshest environmental conditions.- Compact design.- Cleat depth 54mm.

SELECTION TABLE FOR TREFOIL & SINGLE CABLE APPLICATIONS

Trefoil Single Part No. Cable Range Cable Range Dimensions Approx. Min O/D Max O/D Min O/D Max O/D W H P D1 D2 Weight mm mm mm mm mm mm mm mm mm gEPVRT-00 19 24 30 42 60 93 N/A N/A 10.2 251

EPVRT-01 23 28 38 50 63 98 N/A N/A 10.2 258EPVRT-02 27 32 43 58 72 106 N/A N/A 10.2 269EPVRT-03 30 35 49 64 79 112 N/A N/A 10.2 279EPVRT-04 33 38 55 70 85 118 N/A N/A 10.2 284EPVRT-05 36 42 58 75 96 125 N/A N/A 10.2 319EPVRT-06 40 46 63 84 105 133 N/A N/A 10.2 331EPVRT-07 44 50 73 90 112 140 N/A N/A 10.2 391EPVRT-08 48 55 83 100 121 149 N/A N/A 10.2 405EPVRT-09 51 58 86 104 126 154 N/A N/A 10.2 411EPVRT-10 55 62 88 110 134 162 50 10.2 10.2 442EPVRT-11 59 66 90 115 143 170 50 10.2 10.2 453EPVRT-12 63 70 100 125 152 177 50 10.2 10.2 460EPVRT-13 67 74 107 132 161 185 75 10.2 10.2 524EPVRT-14 71 78 120 145 169 192 75 10.2 10.2 536EPVRT-15 74 82 125 150 176 199 75 10.2 10.2 542

EPVRT-16 77 85 132 153 183 205 75 10.2 10.2 544EPVRT-17 81 89 136 156 190 216 75 10.2 10.2 618EPVRT-18 85 93 139 159 200 225 75 10.2 10.2 628EPVRT-19 89 97 142 162 200 235 75 10.2 10.2 637EPVRT-20 93 101 150 170 215 240 75 10.2 10.2 646

“VULCAN+” STAINLESS STEEL CABLE CLEATS

SELECTION TABLE FOR QUAD CABLE APPLICATIONS

Quad Cable Range Dimensions Approx. Part No. Min O/D Max O/D W H P D1 D2 Weight mm mm mm mm mm mm mm gEPVRQ-01 23 25 68 110 N/A N/A 10.2 284EPVRQ-02 26 27 70 113 N/A N/A 10.2 286EPVRQ-03 28 31 80 128 N/A N/A 10.2 318EPVRQ-03A 31 35 90 138 N/A N/A 10.2 350

EPVRQ-04 35 42 103 148 N/A N/A 10.2 378EPVRQ-05 43 47 120 165 N/A N/A 10.2 452EPVRQ-06 48 50 121 170 N/A N/A 10.2 467EPVRQ-07 51 57 140 190 50 10.2 10.2 486EPVRQ-08 58 63 150 200 50 10.2 10.2 499EPVRQ-09 64 70 170 218 75 10.2 10.2 581


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“COLOSSUS” CABLE CLEATS

Applications:- Trefoil cable arrangements- Safely restrain cables in event of moderate level of short circuit.

Features:- Unique hybrid design incorporating a Low Smoke and Fume Zero

Halogen polymer frame and the strength of 316L stainless steelskeleton.

- Tested to 104kA peak @ 0.1sec.- Range taking capable to suit trefoil cables up to 170mm OD each.- With the depth increasing within the range, if offers better support to

large cable sizes.- The polymer frame provides protection to the cables during short circuit conditions.

Cable Dimensions Part No. Range Mounting Approx Min O/D Max O/D W H D P Hole Weight mm mm mm mm mm mm mm gEPCOL24-29 24 29 128 87 60 25 2 x M10 + 1 M12 1097EPCOL27-32 27 32 133 92 60 25 2 x M10 + 1 M12 1125

EPCOL30-36 30 36 137 101 60 25 2 x M10 + 1 M12 1146EPCOL34-41 34 41 146 110 60 25 2 x M10 + 1 M12 1218EPCOL39-47 39 47 157 122 60 25 2 x M10 + 1 M12 1280EPCOL45-54 45 54 171 141 70 50 2 x M10 1455EPCOL52-62 52 62 185 156 70 50 2 x M10 1568EPCOL60-72 60 72 204 176 70 50 2 x M10 1682EPCOL69-83 69 83 225 202 100 75 2 x M12 2212EPCOL79-95 79 95 247 225 100 75 2 x M12 2374EPCOL91-109 91 109 273 253 100 120 2 x M12 2588EPCOL105-126 105 126 306 286 150 120 2 x M12 3737EPCOL122-146 122 146 345 324 150 150 2 x M12 4135EPCOL142-170 142 170 390 371 150 150 2 x M12 4633

TREFOIL CABLE APPLICATIONS

SPECIAL FEATURE

Colossus can be turned into a saddled cable cleat by adding two “wings” on both sides of the cleat. This further increasethe depth, offering added protection to larger cable sizes from 69mm to 170mm outside diameters.

This is a special, non-standard product manufactured to orders for project and quantity requirements.

Contact your local IPD Branch or Customer Service at 1300 556 601 for details.


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Features:- 1mm thick 316L marine grade stainless steel frame.- Allows rapid installation.- Tested to 130kA peak @ 0.1sec with Vulcan+ cable cleat.- With integrated LSF zero halogen polymeric liner.- Withstand harshest environmental conditions.

Selection:

“ProTect” straps are manufactured to specific cable outside diameters.Part numbers and dimension data are available on request.

“PROTECT” INTERMEDIATE CABLE STRAP

STAINLESS STEEL INTERMEDIATE STRAPS

Applications:- Trefoil cable arrangements.- Safely restrain cables in event of a short circuit.- For use with Ellis ranges of trefoil cleats. Then the trefoil cleats

can be spaced more widely than normal.

STAINLESS STEEL “FLEXISTRAP”

Features:- Retain ultimate protection when your cleats are widely spaced.- 316L marine grade stainless steel.- With LSF zero halogen polymeric liner.- Easy and quick to install.

- Short circuit tested to IEC 61914:2009.- SD FlexiStrap is installed by wrapping the strap twice around the cables. Typically for pairing with “Vulcan+” cable cleats.- HD FlexiStrap is installed by wrapping the strap three times around the cables. Typically for pairing with “Emperor” cable cleats.- To be installed with a standard 1/4” sq drive ratchet (not included).

Trefoil CablePart No. Part No. Range WeightsSTANDARD DUTY HEAVY DUTY Min O/D Max O/D g

(SD) (HD) mm mm (SD) (HD) EPFS24-34SDL EPFS24-34HDL 24 34 131 165EPFS30-41SDL EPFS30-41HDL 30 41 144 185

EPFS37-47SDL EPFS37-47HDL 37 47 155 202EPFS43-54SDL EPFS43-54HDL 43 54 168 221EPFS50-60SDL EPFS50-60HDL 50 60 180 238EPFS56-67SDL EPFS56-67HDL 56 67 193 258EPFS63-73SDL EPFS63-73HDL 63 73 204 275EPFS69-80SDL EPFS69-80HDL 69 80 217 294EPFS72-85SDL EPFS72-85HDL 72 85 226 308EPFS82-95SDL EPFS82-95HDL 82 95 245 336EPFS92-105SDL EPFS92-105HDL 92 105 264 364EPSF102-115SDL EPFS102-115HDL 102 115 282 392EPSF112-125SDL EPFS112-125HDL 112 125 301 420EPSF122-135SDL EPFS122-135HDL 122 135 319 448EPSF132-145SDL EPSF132-145HDL 132 145 338 476

EPFS-T001-4 EPFS-T001-4 SPECIAL DRIVE SOCKET


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Applications:- Trefoil cable arrangement.- Safely restrain cables in event of a short circuit.

Features:- Manufactured in extruded aluminium (6000 series) to BS EN 755.- Tested to 96kA peak @ 0.1 sec.- Zinc plated steel closing bolts.- One bolt fixing.- Where galvanic corrosion is an issue, the cleat can be supplied with

alternative low smoke zero halogen base.- Cleat depth “D”.

SELECTION TABLE FOR TREFOIL CABLE APPLICATIONS

Part No. Trefoil Cable Range Dimensions Mounting Aluminium LSF Zero Min O/D Max O/D W H D Hole Weight Base Halogen Base mm mm mm mm mm mm gEPALP01-AN0 EPALP01-AN1 23.2 25.1 76 93 48.5 10.4 168EPALP02-AN0 EPALP02-AN1 25.1 27.1 79 96 48.5 10.4 178EPALP03-AN0 EPALP03-AN1 27.1 29.3 82 101 48.5 10.4 185EPALP04-AN0 EPALP04-AN1 29.3 31.7 86 105 48.5 10.4 195EPALP05-AN0 EPALP05-AN1 31.7 34.2 91 110 48.5 10.4 205EPALP06-AN0 EPALP06-AN1 34.2 37.0 96 116 48.5 10.4 217EPALP07-AN0 EPALP07-AN1 37.0 40.0 101 121 48.5 10.4 229EPALP08-AN0 EPALP08-AN1 40.0 43.2 106 127 48.5 10.4 241EPALP09-AN0 EPALP09-AN1 43.2 46.7 113 134 48.5 10.4 255EPALP10-AN0 EPALP10-AN1 46.7 50.5 119 141 48.5 10.4 272EPALP11-AN0 EPALP11-AN1 50.5 54.6 127 148 48.5 10.4 288

EPALP12-AN0 EPALP12-AN1 54.6 59.0 135 156 48.5 10.4 307EPALP13-AN0 EPALP13-AN1 59.0 63.8 144 165 48.5 10.4 327EPALP14-AN0 EPALP14-AN1 63.8 69.0 153 175 48.5 10.4 348EPALP15-AN0 EPALP15-AN1 69.0 74.6 163 186 48.5 10.4 372

“ALPHA” ALUMINIUM TREFOIL CABLE CLEATS


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Applications:- Trefoil, single and bundle cable arrangements.- Safely restrain cables in event of a short circuit.

Features:- Tested to 101kA peak @ 0.1 sec.- Compact design.- Base is cast aluminium.- Over-strap is 316L stainless steel with LSF liner.

“VARI-CLEAT”

SELECTION TABLE FOR TREFOIL & SINGLE CABLE APPLICATIONS

Cable Range with Liner Part No. Trefoil Cable Single Cable

Range O/D Range O/D Mounting mm mm Holes EPVC-AN1-BN0 19-22 31-38 2 x M8EPVC-AN2-BN0 21-24 36-43 2 x M8EPVC-AN3-BN0 23-26 39-46 2 x M8EPVC-AN4-BN0 25-29 44-51 2 x M8EPVC-BN1-BN0 27-31 46-54 2 x M8EPVC-BN2-BN0 29-33 50-58 2 x M8EPVC-BN3-BN0 30-36 55-63 2 x M8EPVC-BN4-BN0 33-38 59-68 2 x M8EPVC-CN1-BN0 35-40 63-71 2 x M8EPVC-CN2-BN0 37-42 67-76 2 x M8EPVC-CN3-BN0 39-45 71-80 2 x M8EPVC-CN4-BN0 44-48 76-86 2 x M8EPVC-DN1-BN0 47-51 81-91 2 x M8 + 1 x M10

EPVC-DN2-BN0 49-54 86-95 2 x M8 + 1 x M10EPVC-DN3-BN0 52-57 91-100 2 x M8 + 1 x M10EPVC-DN4-BN0 55-60 96-106 2 x M8 + 1 x M10EPVC-EN1-BN0 58-62 100-107 2 x M8 + 1 x M10EPVC-EN2-BN0 61-66 106-113 2 x M8 + 1 x M10EPVC-EN3-BN0 64-69 113-120 2 x M8 + 1 x M10EPVC-EN4-BN0 67-73 120-127 2 x M8 + 1 x M10EPVC-FN1-BN0 69-74 120-135 3 x M12EPVC-FN2-BN0 72-78 128-140 3 x M12EPVC-FN3-BN0 76-82 134-147 3 x M12EPVC-FN4-BN0 80-86 143-155 3 x M12EPVC-GN1-BN0 82-89 140-155 3 x M12EPVC-GN2-BN0 86-93 150-165 3 x M12EPVC-GN3-BN0 90-97 160-175 3 x M12EPVC-GN4-BN0 94-101 170-185 3 x M12

EPVC-HN1-BN0 96-104 165-185 3 x M12EPVC-HN2-BN0 100-108 175-195 3 x M12EPVC-HN3-BN0 104-112 185-200 3 x M12EPVC-HN4-BN0 108-116 195-210 3 x M12


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Trefoil Cable Single CablePart No. Base Range O/D Range O/D Mounting Approx.

Thickness mm mm Holes Base weight V H W H W P Z width gEPVC-AN1- 25 80 82 78 82 25 37 74 373EPVC-AN2- 25 84 82 80 82 25 37 74 373EPVC-AN3- 25 88 83 84 82 25 37 74 373EPVC-AN4- 25 92 86 87 82 25 37 74 373EPVC-BN1- 22 94 97 89 97 25 38 74 430EPVC-BN2- 22 97 97 93 97 25 38 74 430EPVC-BN3- 22 101 100 98 97 25 38 74 430EPVC-BN4- 22 105 104 102 97 25 38 74 430EPVC-CN1- 19 105 117 101 117 25 49 76 490EPVC-CN2- 19 109 117 105 117 25 49 76 490EPVC-CN3- 19 115 118 111 117 25 49 76 490EPVC-CN4- 19 121 124 117 117 50 49 76 490EPVC-DN1- 19 126 138 121 138 50 74 78 610EPVC-DN2- 19 132 141 126 138 50 74 78 610EPVC-DN3- 19 138 147 131 138 50 74 78 610EPVC-DN4- 19 144 153 135 138 75 74 78 610EPVC-EN1- 16 147 163 139 163 75 86 80 730EPVC-EN2- 16 154 167 145 163 75 86 80 730EPVC-EN3- 16 160 174 152 163 75 86 80 730

EPVC-EN4- 16 167 181 159 164 75 86 80 730EPVC-FN1- 14 170 187 169 193 90 98 82 880EPVC-FN2- 14 177 194 173 189 90 98 82 880EPVC-FN3- 14 185 201 181 193 90 98 82 880EPVC-FN4- 14 193 210 187 195 90 98 82 880EPVC-GN1- 14 197 217 186 215 114 110 82 970EPVC-GN2- 14 205 225 196 215 114 110 82 970EPVC-GN3- 14 213 233 206 217 114 110 82 970EPVC-GN4- 14 221 240 214 219 114 110 82 970EPVC-HN1- 17.5 229 247 218 240 136 123 84 1170EPVC-HN2- 17.5 237 255 229 243 136 123 84 1170EPVC-HN3- 17.5 245 263 234 245 136 123 84 1170EPVC-HN4- 17.5 252 271 244 245 136 123 84 1170

“VARI-CLEAT”

BASE SIZE AN TO CN BASE SIZE DN TO HN


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Applications:- Fix, retain and support single cable.

Features:- New design to enable framing channel fixing.- 2F tested to 77.6kA @ 0.1sec when used in

conjunction with SFT on triplex cable.- Available in black polypropylene (B) or black

flame retardant zero halogen phosphorusfree nylon (LSF).

- Supplied in pairs.

ONE & TWO HOLE POLYMERIC CABLE CLAMPS

SELECTION TABLE FOR ONE HOLE CABLE CLAMPS

Single Cable Dimensions Mounting Approx. Part No. Material Range O/D W H D E Hole Pack Weight (g) Suffix mm mm mm mm mm mm Qty B LSFEP1F-10 B or LSF 10-13 37.8 27 41.4 10.2 10 100 14.6 19.6EP1F-11 B or LSF 13-16 41.2 30 41.4 10.4 10 100 17.0 23.0EP1F-12 B or LSF 16-19 44.3 33 41.4 10.7 10 100 19.6 26.4EP1F-13 B or LSF 19-23 48.2 36 41.4 10.9 10 100 22.4 30.2EP1F-14 B or LSF 23-27 52.2 40 41.4 11.3 10 100 25.8 34.6EP1F-15 B or LSF 27-32 57.1 44 41.4 11.6 10 100 29.2 39.0EP1F-16 B or LSF 32-38 63.1 49 41.4 12.1 10 100 34.2 46.2EP1F-17 B or LSF 38-46 71.3 58 41.4 12.9 10 50 47.8 64.0

EP1F-18 B or LSF 46-51 77.3 67 41.4 13.5 10 50 54.0 73.2EP1F-19 B or LSF 51-57 83.2 72 41.4 13.9 10 50 59.0 80.4

SELECTION TABLE FOR TWO HOLE CABLE CLAMPS

Single Cable Dimensions Mounting Approx. Part No. Material Range O/D W H D P Hole Pack Weight (g) Suffix mm mm mm mm mm mm Qty B LSFEP2F-07 B or LSF 38-46 92 60 54 68 10 25 73.0 91.0EP2F-08 B or LSF 46-51 103 71 54 79 10 25 80.9 109.9

EP2F-09 B or LSF 51-57 103 76 54 79 10 25 95.0 119.0 EP2F-10 B or LSF 57-64 103 82 54 79 10 25 96.0 122.5 EP2F-11 B or LSF 64-70 130 89 54 106 10 15 116.0 157.3 EP2F-1200 B or LSF 70-76 130 95 54 106 10 15 124.0 167.3 EP2F-1201 B or LSF 76-83 130 100 54 106 10 10 126.0 170.0 EP2F-1202 B or LSF 83-90 130 108 54 106 10 10 128.0 172.0 EP2F-131 B or LSF 90-97 150 115 54 126 10 5 152.0 208.0 EP2F-132 B or LSF 97-105 150 122 54 126 10 5 156.0 208.0

EP2F-141 B or LSF 105-112 161 130 54 135 10 5 179.5 238.8 EP2F-142 B or LSF 112-120 169 138 54 143 10 5 193.5 261.0 EP2F-151 B or LSF 120-128 177 148 54 151 10 5 212.2 280.0 EP2F-152 B or LSF 128-135 185 158 54 158 10 5 228.5 304.4


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ONE & TWO HOLE ALUMINIUM CABLE CLAMPS

Applications:- Fix, retain and support single cable.

Features:- New design no enable framing channel fixing.- Made of cast aluminium alloy for installation in operating temperature application of -40°C to +150°C.- Available as standard in plain LM6 aluminium to BS 1490:1988 for dry industrial use or outdoor unpolluted areas.- Can be epoxy coated for use in harsh environment, such as sea air conditions.- Supplied in pairs.

SELECTION TABLE FOR ONE HOLE ALUMINIUM CABLE CLAMP

Single Cable DimensionsPart No. Range Mounting Approx.

Min O/D Max O/D W H D Hole weight mm mm mm mm mm mm gEP1A-10N 10 13 37.8 27.0 41.4 10 43EP1A-11N 13 16 41.2 30.0 41.4 10 52EP1A-12N 16 19 44.3 33.0 41.4 10 61EP1A-13N 19 23 48.2 36.0 41.4 10 66EP1A-14N 23 27 52.2 40.0 41.4 10 78EP1A-15N 27 32 57.1 44.0 41.4 10 85EP1A-16N 32 38 63.1 49.0 41.4 10 97EP1A-17N 38 46 71.3 58.0 41.4 10 121EP1A-18N 46 51 77.3 67.0 41.4 10 155EP1A-19N 51 57 83.2 72.0 41.4 10 171

SELECTION TABLE FOR TWO HOLE ALUMINIUM CABLE CLAMPS

Single Cable DimensionsPart No. Range Mounting Approx.

Min O/D Max O/D W H D P Hole weight mm mm mm mm mm mm mm gEP2A-07N 38 46 92 48 49 68 10 174EP2A-08N 46 51 103 54 49 79 10 214EP2A-09N 51 57 103 61 49 79 10 224EP2A-10N 57 64 103 68 49 79 10 234EP2A-11N 64 70 130 74 64 106 10 360EP2A-1200N 70 76 130 80 64 106 10 376

EP2A-1201N 76 83 130 87 64 106 10 388EP2A-1202N 83 90 130 94 64 106 10 392EP2A-131N 90 97 150 101 76 126 10 520EP2A-132N 97 105 150 109 76 126 10 524EP2A-141N 105 112 161 118 76 135 10 590EP2A-142N 112 120 169 124 76 143 10 642


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Applications:- Designed for cleating large diameter HV cables typically

220kV to 400kV in cable tunnels in transmission system.

Features:- Suitable for supporting single cables with outside diameter

100mm to 162mm.- Tested at 163kA peak for 0.1 sec at KEMA in Arnhem Holland.- Successfully tested for corrosion resistance in accordance

with BS EN 9227:2006 – Salt Spray Tests.- A full range of intermediate spacers is also available.

“CENTAUR” SADDLE FOR HIGH VOLTAGE CABLES

Part No. Single Cable Length of

Range O/D mm Cable Saddle EPCS100-112/400 100-112

EPCS108-122/400 108-122EPCS120-132/400 120-132 400mm

EPCS128-142/400 128-142EPCS140-152/400 140-152EPCS148-162/400 148-162EPCS100-112/600 100-112EPCS108-122/600 108-122EPCS120-132/600 120-132 600mm

EPCS128-142/600 128-142EPCS140-152/600 140-152EPCS148-162/600 148-162EPCS100-112/800 100-112EPCS108-122/800 108-122

EPCS120-132/800 120-132 800mm EPCS128-142/800 128-142

EPCS140-152/800 140-152EPCS148-162/800 148-162

SELECTION TABLE

400mm

600mm

800mm


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“SFT” TRIPLEX CABLE SURROUNDS

Applications:- Wrap around triplex cable to overcome the twist in the cable to allow cleating at any

point along the length.

Features:- Made of LSF zero halogen polymeric material.- Tested to 76kA @ 0.1sec when used in conjunction with ‘2F’ cable cleats.- Fit in single cable cleat types such “Emperor” Single, “Vulcan+”, ‘2F’ or ‘2A’ cable cleats.

SELECTION TABLE

Individual Fit in Single Cable Cleat Type Part No. Cable Core SFT Outside 2F Plastic O/D Diameter Emperor Clamp mm mm Vulcan+ Single B or LSF EPSFT31 28 66 EPVRT-04 EPES65-73 EP2F-11

EPSFT31 29 68 EPVRT-04 EPES65-73 EP2F-11EPSFT31 30 70 EPVRT-05 EPES65-73 EP2F-11EPSFT31 31 72 EPVRT-05 EPES65-73 EP2F-1200EPSFT31 32 73.5 EPVRT-05 EPES73-85 EP2F-1200EPSFT31 33 75 EPVRT-06 EPES73-85 EP2F-1200EPSFT31 34 77 EPVRT-06 EPES73-85 EP2F-1201

EPSFT36 33 77 EPVRT-07 EPES73-85 EP2F-1201EPSFT36 34 79 EPVRT-07 EPES73-85 EP2F-1201EPSFT36 35 80 EPVRT-07 EPES73-85 EP2F-1201EPSFT36 36 83 EPVRT-07 EPES73-85 EP2F-1201EPSFT36 37 85 EPVRT-07 EPES84-94 EP2F-1202EPSFT36 38 86 EPVRT-07 EPES84-94 EP2F-1202EPSFT36 39 87 EPVRT-07 EPES84-94 EP2F-1202

EPSFT43 39 92 EPVRT-08 EPES84-94 EP2F-131EPSFT43 40 94 EPVRT-08 EPES94-118 EP2F-131EPSFT43 41 96 EPVRT-08 EPES94-118 EP2F-131EPSFT43 42 98 EPVRT-09 EPES94-118 EP2F-132EPSFT43 43 100 EPVRT-09 EPES94-118 EP2F-132EPSFT43 44 101 EPVRT-09 EPES94-118 EP2F-132EPSFT43 45 103 EPVRT-10 EPES94-118 EP2F-132EPSFT43 46 104.5 EPVRT-10 EPES94-118 EP2F-132EPSFT43 47 106 EPVRT-10 EPES94-118 EP2F-141

EPSFT51 47 107 EPVRT-12 EPES94-118 EP2F-141EPSFT51 48 109 EPVRT-12 EPES94-118 EP2F-141EPSFT51 49 111 EPVRT-12 EPES94-118 EP2F-141EPSFT51 50 113.5 EPVRT-12 EPES94-118 EP2F-142EPSFT51 51 115.5 EPVRT-12 EPES94-118 EP2F-142

EPSFT51 52 118 EPVRT-12 EPES94-118 EP2F-142EPSFT51 53 120 EPVRT-12 EPES118-130 EP2F-142EPSFT51 54 122.5 EPVRT-12 EPES118-130 EP2F-151EPSFT51 55 125 EPVRT-12 EPES118-130 EP2F-151


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“PHOENIX” FIRE RATED STAINLESS STEEL CABLE CLAMPS

Applications:- Support fire-rated cables in event of a fire.

Features:- Successfully tested for fire resistance in accordance with BS8491:2008 and

BS 5839-1:2002, Section 26.2d.- Successfully tested to 60kA peak @ 0.1 sec to IEC 61914:2009.- Manufactured from 316L marine grade stainless steel.- Fireproof, corrosion resistant and easy to fit.- Supplied in pairs.

Circuit integrity test

SELECTION TABLE

Single Cable Range Dimensions Approx

Part No. Min O/D Max O/D W H weight mm mm mm mm gEP1FP-10SS 10 13 40 21 91EP1FP-11SS 13 16 44 24 106EP1FP-12SS 16 19 47 27 113EP1FP-13SS 19 23 51 31 125EP1FP-14SS 23 27 55 35 139EP1FP-15SS 27 32 60 40 153EP1FP-16SS 32 38 66 46 174EP1FP-17SS 38 46 74 54 201EP1FP-18SS 46 51 80 59 225EP1FP-19SS 51 57 85 64 242EP1FP-20SS 57 65 93 73 265


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“ELITE” RANGE TAKING POLYMERIC CABLE CLEATS

Applications:- Single or bundle cable arrangements.

Features:- Easy to install, screw fix to wall or tray.- Fully releasable strap, allowing ease of re-installation.- Range taking.- Available in black polypropylene (B) (-40°C to 85°C) or black flame retardant zero

halogen phosphorus free nylon (LSF) (-40°C to 150°C).

SELECTION TABLE

- Part Numbers shown in above are made of black polypropylene (B) material.- Cable clamps in black flame retardant zero halogen phosphorous free nylon (LSF).

Single Cable Dimensions Approx.Part No. Range Mounting weight

Min O/D Max O/D H D W(max) Hole Pack g mm mm mm mm mm mm Qty B LSFEP15-1BP 9.5 16.0 37.0 25.0 27.0 6.0 100 6.0 8EP15-2BP 15.0 25.0 37.0 32.0 36.0 6.0 50 8.0 10.9EP15-3BP 23.0 37.0 48.0 36.0 48.0 6.0 50 15.0 18.1EP15-4BP 34.0 52.0 65.0 40.0 63.0 6.0 25 20.0 25.5


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INDUSTRIAL POLYMERIC CABLE CLAMPS

Applications:- Economic clamps for fixing and supporting house wirings.

Features:- Single hole fixing strap type cable cleats.- Suitable for cables from 10mm to 51mm overall diameter, can be installed

using wood screws.- Manufactured in black LLDPE or black polymeric LUL zero halogen

material. The LUL version of this clamp is compliant with the requirementof London Underground Standard 1-085. Product register no. 365.

Single Cable Dimensions MountingPart No. Part No. Range Screws

LLDPE LUL Min O/D Max O/D B C D E Qty in SWL Wood mm mm mm mm mm mm Pack kgf Screw Screw EP17-01B100 EP17-01LUL100 10 15 17.6 27.8 12 4.3 100 18 8G x 30 M4 x 30 EP17-02B100 EP17-02LUL100 12 17 20.8 32 14 4.3 100 24 8G x 40 M4 x 35 EP17-03B100 EP17-03LUL100 15 20 25.3 37.1 16 4.3 100 32 8G x 50 M4 x 40 EP17-04B100 EP17-04LUL100 18 24 29.6 41 18 4.3 100 39 8G x 50 M4 x 50 EP17-05B50 EP17-05LUL50 22 29 35.4 52.1 20 6.5 50 52 12G x 60 M6 x 55

EP17-06B50 EP17-06LUL50 26 34 40.9 58.2 22 6.5 50 66 12G x 75 M6 x 60 EP17-07B25 EP17-07LUL25 32 42 49.2 69.3 25 6.5 25 79 12G x 75 M6 x 75 EP17-08B25 EP17-08LUL25 39 51 58.5 81.7 26 6.5 25 93 12G x 100 M6 x 90

- Supplied in pack quantities shown in above.- Mounting screws not included.

SELECTION TABLE

CORRECT INSTALLATION INCORRECT INSTALLATION


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SHORT CIRCUIT CURRENT FORCES

SHORT CIRCUIT FORCE CALCULATION

When adjacent cables carrying three phase current suffer a short circuit fault, the induced magnetic fields result in the cablesexperiencing significant opposing forces.

The forces experienced by a cleat during a short circuit are a function of:- short circuit current in kA peak- cleat spacing- distance between the cable centres (in the case of trefoil arrangements, this is the cable diameter).

The following formula taken from the current standard IEC 61914:2009 for cable cleats calculates the force experienced by a cleatwith cables arranged in trefoil formation:

Ft = 0.17 x i

p²

WHERE

Ft

= maximum force on the cable connector in trefoil formation for a three phase short-circuit (N/m).

ip = the peak short-circuit current (kA).

S = the cable diameter (m).

This formula gives the static load instantaneously created by the short circuit, however the phase changes of the alternating currentmeans that the force on the cable and their direction are changing continuously. No simple formula and no static test can assess theeffect of these dynamic forces.The ultimate proof of any product to withstand a short-circuit is to undertake a short-circuit test.

Ellis Patents carry out short circuit tests on a regular basis at various testing stations in accordance with the requirements of the currentstandards.

Contact your local IPD Branch or Customer Service at 1300 556 601 for a copy of test reports and video footage of tests on CD.

SELECTION OF ELLIS PATENTS’ TREFOIL CABLE CLEATS

When the cable diameter and anticipated maximum fault level are known, you are able to select a cleat and the appropriate spacingto give the most economical installation.

The following tables give recommended cleat spacing for Ellis Patents range along the cable run of more popular cable sizes atdifferent peak fault current levels. Typical constraints such as rungs on cable ladders or confined installation space may mean otheralternatives must be considered.

S

Contact your local IPD Branch or Customer Service at 1300 556 601 for cable installations outside these ranges.

Cable O.D. = 33mm Cable O.D. = 38mm Cable O.D. = 43mm Peak fault current kA Peak fault current kA Peak fault current kA

(mm) Emperor Vulcan+ Vari-Cleat Alpha Emperor Vulcan+ Vari-Cleat Alpha Emperor Vulcan+ Vari-Cleat Alpha300 199 152 124 96 213 163 133 103 227 173 141 110

450 162 124 101 79 174 133 108 84 185 141 115 90

600 140 107 87 68 150 115 94 73 160 122 100 78900 115 88 71 55 123 94 76 60 131 100 81 63

1200 99 76 62 48 106 81 66 51 113 86 70 55

CleatSpacing


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PROJECTS

Outdoor installation on cable ladder

Installation in 132kV Sydney zone substation

Installation on 132kV cable

London Power Tunnels Installation


21/28



PROJECTS

Installation in Sydney CBD network grid upgrade

Installation on skid mounted substation

Installation in flat formation

Installation in Pylon (wind tower)


22/28



PROJECTS

Installation on a 1.6km Western Australianheritage listed Jetty

Railway DC cable installation

Installation in network grid cable tunnel

“Centaur” cable saddles for 275kV cable

Installation in network grid cable tunnel


23/28



PROJECTS

Installation in CBD substation upgrade

NSW railway power supply cable installation

Installation on high vertical wall

FlexiStraps installation


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FAQ

Question: How do I choose the appropriate cleat for the application?

Answer:Supply us with the details of – environment, mounting structure, cable configuration, peak short circuit fault level andcable diameter. We will advise the type of cleat to use and its spacing.

Question: Why do IPD & ELLIS offer so many different types of Trefoil cleats? Answer:

The cleats have varying strength characteristics relevant to the fault current levels. Refer to the respective applications,data, material and test results of different cable cleats.

Question: Why do I need to use a liner? Answer: The liner provides added protection and cushions the cables during short circuit conditions.

Question: Why are cleats produced in stainless steel or aluminium? Answer: Both stainless steel and aluminium are non magnetic materials and are unaffected by the magnetic fields, whichsurround power cables. Cables fixed with cleats made of magnetic materials can cause localized heating of the cablethrough the effect of induction.

Question: Please can I have some advice on securing multi core cables?

Answer: We are not aware of any published data, which indicates any particular fixing method but custom and practice suggeststhat most users presume that any forces on the conductors, which arise in the event of a short circuit, will be restrainedwithin the cable outer sheath and therefore cable cleats are not required. The mechanisms within a multi-core cable, whichhelp restrain the conductors in the event of a short circuit include:

1.The cable outer sheath.2. The helical winding of the cores.3. Steel wire or other type of armour if present.In order to be able to provide meaningful advice we undertook a series of short circuit tests using 3 core, copperconductor, multi-core cables from various cable manufacturers. Both armoured and unarmoured cables were testedacross a variety of conductor sizes but because of the number of manufacturers and the variety of cable types andmethods of construction available, it was not feasible to carry out exhaustive tests. The results of the tests were varied butclearly showed that it is unsafe to presume that the forces between the conductors will always be restrained within theouter sheath of the cable, whether or not the cable is armoured or tightly helically wound. Our conclusion is that, unless therelevant cable manufacturer can give assurances regarding the performance of their specific cable at the anticipatedfault level, fault rated cable cleats provide the safest option for securing multi-core cables.


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FAQ

Question: What is Thread Galling? Answer:Thread galling is a known phenomenon which can occur when using stainless steel fasteners. A breakdown in thematerial’s protective oxide layer results in the set screw and nut becoming welded together. To reduce the incidence ofthread galling, excessive pressure and speed should be avoided during installation. Thread lubricants can also be usedat the point of application if problems are experienced.

Question:

What is the difference between 316, 316L, 304 and 304L stainless steel? Answer:304 and 316 are both similar austenitic stainless steels, which are designed to withstand corrosion. 316 is the superiorgrade because it contains molybdenum, which enhances its resistance to corrosion and makes it appropriate for use ina marine environment. There is a simple test which may be carried out to determine whether molybdenum is present ina particular sample of steel. The importance of using 316L rather than 316 stainless steel, relates to the corrosionresistance of the steel after welding. Stainless steel resists corrosion because it forms an impervious oxide layer on itssurface which heals itself when oxygen is present. When stainless steel is welded, chromium carbide may precipitate atthe grain boundaries. This depletes the chromium within the austenite and prevents the passive oxide layerbeing formed. Because the grain boundaries are small and highly anodic, rapid corrosion occurs. This process can beprevented by using steels with a carbon content of less than 0.035 (316 has typically les than 0.07% carbon, 316L hastypically less than 0.03% carbon).

Question: What is Galvanic Corrosion? Answer: When dissimilar metals are in contact in the presence of an electrolyte, galvanic corrosion occurs. This means that oneof the metals will be protected and the other metal will suffer accelerated corrosion. Although seawater is anobvious electrolyte, all atmospheric moisture acts as an electrolyte to some degree so galvanic corrosion will almostalways occur when dissimilar metals are in contact. However, this may not always be detrimental such as in the case ofgalvanized steel, where the zinc coating acts as a sacrificial anode and protects the steel it covers, even when the surfaceis scratched. Although they are different materials, it is quite acceptable to fasten a stainless steel cleat to galvanizedlatter using a stainless fixing because the corrosion resistant properties of stainless steel are brought about by the metal’sability to generate a passive impervious film on its surface, which self repairs in the presence of oxygen. If the passive

layer breaks down (say due to movement between the cleat or bolt and the galvanized ladder) galvanic corrosion willtake place but the zinc layer on the ladder will then protect the cleat and its fixing by the same mechanism by which itprotects the steel ladder itself. In the process of galvanic corrosion the more “resistant” metal (in the case the stainlesssteel cleat) becomes less susceptible to corrosion and the less “resistant” metal (the galvanized steel ladder) becomesmore susceptible to corrosion. However, the ratio of areas of both metals is very significant and because the surfacearea of the ladder is much greater than the surface area of the cleats the rate of increased corrosion on the ladderbecomes negligible. A good example of the effect of surface area on galvanic corrosion is to look at the suitability offasteners for fittings on boats. It would be quite acceptable to use a stainless fastener on a galvanized fitting (the fittingacts as the sacrificial anode and protect the fastener) but unacceptable to use a galvanized fastener on a stainless fitting(the fastener acts as the sacrificial anode and corrodes away at an accelerated rate).

More FAQ can be found on our website www.ipdgroup.com.au


26/28



PROJECT GALLERY

AUSTRALIA AND NEW ZEALAND WORLDWIDE

QGCLNG -Thiess ALSTOM Power

Telstra Data Centre - Vic China Light & Power, HK

Mt. Isa Mines - Qld Chep Lap Kok Airport Project, HK

Gladstone Port, Qld Thames 24Seven Tunnel Project, UK

Boddington Gold Mine - WA Shell Shearwater Development Project, UK

Barren Gorge Hydro Power Station - Qld Devonport Submarines Base, UK

Busselton Jetty -WA Tai Shan Nuclear Power Plant - China

Lonsdale Power Station - SA Hydro Accumulative power plant- Russia

Woodside - WA BP Wellhead Platform, Norway

BHP Billiton Worsley Alumina -WA Shell - Nam Petrochemical, Netherland

Adelaide Desalination Plant - SA Power Cable Tunnel - London

Gorgon - WA Areva T & D

Airport Link - Qld ALSTOM T & D

Queensland Alumina - Queensland Phillips Petroleium, Norway

Wigan Island Coal Export Terminal - Gladstone Norsk Hydro, Norway

Legency Way Tunnel - Brisbane Channel Tunnel Rail Link, UK

Hay Point Coal Teminal - Mackay P43 FPSO Vessel Project, Singapore

Diamantina Power Station - Mt Isa Cegelec Power Station Project, Indonesia

Western Turner Syncline - Tom Price Conoco project, Dalian, China

Wheastone - WA ADWEA Substation Project, U.A.E.

BHPJimblebar - WA Dupont Petroleum Plant, LuxembourgNEXT DC Electricity Supply Board, Ireland

Royal Adelaide Hospital Electricity Authority, Cyprus

University of South Australia Tractebel - LNG Terminal, Portugal

Railway Electricification - Adelaide Nexans - Tunnel Project, Switzerland

Transpower Penrose Substation - Auckland Exxon Mobil PT Erha FPSO, Malaysia

Unison Network - Hawks Bay NZ GE Wind Energy, USA

Hobson Street Substation - Auckland MTRC Railway Extension, HK

Sydney Trains Power Supply Upgrade Petro Canada - North Sea Development Project, Holland

Stratford Peak Power Station - NZ Wesco

Yarnima Power Station - WA Abu Dhabi Water & Electricity

Yolla Platform - Bass Strait Italian RailwaysGuildford Zone Station - Endeavour Energy Network Rails, UK

City West Cable Tunnel - Ausgrid In Amenas - Substation Project, Algeria

Essential Energy - NSW Woodhead Cable Tunnel - UK National Grid

ACTEW - ACT Lusail City, Qatar

Energex - Qld Shamiya Haram Expansion - Saudi Arabia

Ergon Energy - Qld Ling Ao Nuclear Power Plant - China

Western Power - WA Ledvice Power Plant - Czech Republic

Power & Water Authority - NT Flamanville Nuclear Power Plant - France

Hydro Tasmania, -Tas Olkiluto Nuclear Power Plant - Finland

SP Ausnet - Vic Petrobras Drilling Platform - Brazil

Powercor / Citipower -Vic Pueblo Viejo Mine - Dominican Replublic

Wellington Electricity - NZ Shell Bonga FPSO - NigeriaNKT Cables Terra Nova FPSO - Cananda

L.S. Cables GEWE Wind Farm - USA


27/28



TESTING TO IEC 61914:2009

Impact test Axial load test

Lateral load testNeedle flame test

Ellis Patents - Short Circuit Testing Video

QR CodeScan the code abovewith a smartphone toopen the video fromour Youtube channel.

IPD Industrial Products provides various videos in relationto products & services that we offer. Please visit ouryoutube page for more information.


28/28

BRISBANE

NEWCASTLE

SYDNEY

HOBART

ADELAIDE

MELBOURNE

PERTH

AUCKLAND

GLADSTONE

DARWIN

Documents

Cable Cleat Catalogue 2014