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Saving You Money Through Maximising Your Plants Availability. Furmanite International Ltd. Field Services. Leak Sealing Pipeline Intervention Composite Repair Valve Repair Pump Overhaul In situ Machining Trevitest Metal Disintegration Controlled Bolting Smart Shim - PowerPoint PPT Presentation
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11 Furmanite Confidential - 1/9/04
22 Furmanite Confidential - 1/9/04
Saving You Money
Through Maximising Your
Plants Availability
33 Furmanite Confidential - 1/9/04
Field Services
Furmanite International Ltd
• Leak SealingLeak Sealing
• Pipeline InterventionPipeline Intervention
• Composite RepairComposite Repair
• Valve RepairValve Repair
• Pump OverhaulPump Overhaul
• In situ MachiningIn situ Machining
• TrevitestTrevitest
• Metal DisintegrationMetal Disintegration
• Controlled BoltingControlled Bolting
• Smart ShimSmart Shim
• FurmaSeal ClampsFurmaSeal Clamps
• PSIMPSIM
• Fugitive EmmissionsFugitive Emmissions
• Passive Fire ProtectionPassive Fire Protection
• Tank Roof RepairTank Roof Repair
Adding Value Not Cost
44 Furmanite Confidential - 1/9/04
Serving Your Industry Offshore Oil & GasOffshore Oil & Gas Refineries & Refineries &
PetrochemicalPetrochemical Power GenerationPower Generation Ship Repair & Ship Repair &
ConstructionConstruction Pharmaceutical PlantsPharmaceutical Plants Chemical PlantsChemical Plants Iron and Steel WorksIron and Steel Works Paper ManufacturingPaper Manufacturing Food IndustryFood Industry Water IndustryWater Industry AutomotiveAutomotive Ministry of DefenceMinistry of Defence
55 Furmanite Confidential - 1/9/04
1929 Company founded in Liverpool.
1967 Service commenced. Company moved to Kendal.
1991 Purchased by Kaneb Services Inc.
Company History
2001 Name Change from Kaneb to Xanser
2007 Name Change from Xanser to Furmanite Corporation
66 Furmanite Confidential - 1/9/04
WorldwideFurmanite Worldwide Inc. - Corporate Headquarters2435 North Central ExpresswaySuite 700RichardsonTEXAS 75080USATel: 001 972 699 4000
Furmanite International Ltd - UKFurman HouseShap Road KendalCumbriaLA9 6RUTel: 00 44 1539 729009Email: [email protected]
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Worldwide
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Operating in Over 40 Countries Operating in Over 40 Countries 1000+ Employees1000+ EmployeesTurnover $300MTurnover $300M
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77 Furmanite Confidential - 1/9/04
Leak SealingLive & On-Line
ApplicationsApplications
• Ball ValvesBall Valves• WellheadsWellheads• • Valve BonnetsValve Bonnets• Valve GlandsValve Glands• Flanges Flanges • Pipes DefectsPipes Defects• TeesTees• ElbowsElbows• Screwed FittingsScrewed Fittings• Union/Couplings Union/Couplings • • Heat ExchangersHeat Exchangers• VesselsVessels• PumpsPumps• TransformersTransformers• Welds DefectsWelds Defects
Pressures up to 350 barg & Temperatures to 600oC
88 Furmanite Confidential - 1/9/04
Leak Sealing - Pipework Defective Pipe work Enclosed to Prevent Defective Pipe work Enclosed to Prevent
LeakageLeakage
Enclosures Designed to Provide Full Enclosures Designed to Provide Full Pressure Containment & Structural Pressure Containment & Structural SupportSupport
99 Furmanite Confidential - 1/9/04
Leak Sealing - ValvesValve Gland InjectionValve Gland Injection
• Fully OperableFully Operable
• Valve Integrity not Valve Integrity not CompromisedCompromised
• Repair is Repair is PermanentPermanent
• Packing Material Packing Material UsedUsed
• Compound Compound Compatible with Compatible with Existing Packing Existing Packing MaterialMaterial
1010 Furmanite Confidential - 1/9/04
Leak Sealing - FlangesOn Site
On StreamOn Time
1111 Furmanite Confidential - 1/9/04
Leak Sealing -BenefitsBenefits
• Avoid System Avoid System ShutdownShutdown
• On Site repairsOn Site repairs
• No reduction in Line No reduction in Line PressurePressure
• Significant Savings Significant Savings in Water Lossin Water Loss
• Utilising WRAS Utilising WRAS approved Sealing approved Sealing CompoundsCompounds
1212 Furmanite Confidential - 1/9/04
Pipeline Intervention Hot TappingHot Tapping
Line PluggingLine Plugging
Pipe FreezingPipe Freezing
Valve ChangingValve Changing
Grouted TeeGrouted Tee Hot Tapping OperationHot Tapping Operation
Pipe Freezing OperationPipe Freezing Operation
1313 Furmanite Confidential - 1/9/04
Pipeline Intervention
Hot TappingHot Tapping (Under Pressure Drilling) is the method of making a connection to existing pressurised piping whilst the system remains on line. Also used as an access point for temporary isolation.
Available from 1” to 70” at PipelineAvailable from 1” to 70” at PipelinePressures of 1440 psi at 38Pressures of 1440 psi at 38ooC C and 700 psi at 370and 700 psi at 370ooCC
1414 Furmanite Confidential - 1/9/04
Pipeline InterventionLine PluggingLine Plugging is a means of stopping flow and providing a shut-off where no means of providing isolation is already in existence. Can be used in conjunction with a by-pass to maintain flow.
Available from 1” to 48”Available from 1” to 48” 2 Position Line PlugWith by-pass
1515 Furmanite Confidential - 1/9/04
Pipeline Intervention
Pipe FreezingPipe Freezing involves the use of liquid nitrogen in the controlled formation of a solid ice plug inside the pipeline. Used for temporary isolation.
Available from 1” to 48”Available from 1” to 48”
1616 Furmanite Confidential - 1/9/04
Pipeline InterventionOn-Line Pipeline connections On-Line Pipeline connections
using Grouted Teesusing Grouted Tees
A furmanite Service under A furmanite Service under license fromlicense fromAdvantica Advantica
BenefitsBenefits
• No disruption to production or No disruption to production or downtime incurrreddowntime incurrred
• No Welding – ideal for hazardous No Welding – ideal for hazardous environmentsenvironments
• No damage to pipelines during No damage to pipelines during installationinstallation
• Can accommodate ovality of Can accommodate ovality of existing pipelineexisting pipeline
• Quick and simple surface Quick and simple surface preparationpreparation
• Fully validated connectionFully validated connection• 40 year design life40 year design life• A Furmanite ServiceA Furmanite Service
1717 Furmanite Confidential - 1/9/04
Pipeline Intervention
Typical two position line plug with bypass
BenefitsBenefits
• Keeps plant on-line Keeps plant on-line
• Allows on-site repairs and Allows on-site repairs and modifications to include valve modifications to include valve & meter insertion& meter insertion
• System isolations where System isolations where either no isolation valves exist either no isolation valves exist or are defectiveor are defective
• Safe, cost effective and Safe, cost effective and efficient temporary isolationefficient temporary isolation
1818 Furmanite Confidential - 1/9/04
Composite Repair
Stronger than the Existing Material
Benefits Benefits
Permanent RepairsPermanent Repairs
Repair Rehabilitation Repair Rehabilitation Across a Range of Across a Range of DiametersDiameters
Nozzle RepairNozzle Repair
Tank RepairsTank Repairs
Structural RepairsStructural Repairs
1919 Furmanite Confidential - 1/9/04
Composite RepairBenefitsBenefits
• High StrengthHigh Strength
• LightweightLightweight
• Non CorrodingNon Corroding
• No Pre-fab requiredNo Pre-fab required
• Carried out on-lineCarried out on-line
• No disruptionNo disruption
• Installed using cold Installed using cold
• work techniqueswork techniques
Applied on site Applied on site No WorkshopNo WorkshopPreparationPreparation
2020 Furmanite Confidential - 1/9/04
Pressurized Systems Integrity Management
Guarantees a Leak Free Guarantees a Leak Free Start UpStart Up
BenefitsBenefits
• Eliminates lost Eliminates lost production and production and unnecessary shutdownunnecessary shutdown
• Maintains a leak-free Maintains a leak-free environment, even on environment, even on start-upstart-up
• Reduces equipment Reduces equipment and testing costsand testing costs
• Reduces the need for Reduces the need for re-workre-work
• Removes potential Removes potential health & safety issueshealth & safety issues
• Protects the Protects the environment from environment from emissions, and you emissions, and you against severe against severe legislative penaltieslegislative penalties
2121 Furmanite Confidential - 1/9/04
On-Site MachiningApplications Applications
• Flange FacingFlange Facing
• MillingMilling
• Pipe CuttingPipe Cutting
• Journal TurningJournal Turning
• DrillingDrilling
• ReamingReaming
• Line BoringLine Boring
• GrindingGrinding
• PolishingPolishing
• Stud DrillingStud Drilling
Workshop Tolerances
Delivered On-Site
From 50mm diameter to From 50mm diameter to more than 30m diameter more than 30m diameter using our full range of using our full range of equipmentequipment
2222 Furmanite Confidential - 1/9/04
Metal DisintegrationServing Every SectorServing Every Sector
• Power GenerationPower Generation
• RefineriesRefineries
• PetrochemicalPetrochemical
• Iron and SteelIron and Steel
• MarineMarine
• OffshoreOffshore
• Pulp and PaperPulp and Paper
• WaterWater
• GasGas
Typical UsageTypical Usage
• Stud RemovalStud Removal
• Pin RemovalPin Removal
Disintegration of the Disintegration of the Hardest MaterialsHardest Materials
2323 Furmanite Confidential - 1/9/04
Trevitest Cost Effective Cost Effective
Safety & Safety & Relief Valve Relief Valve
TestingTesting
BenefitsBenefits
• No Interruption No Interruption to Plantto Plant
• Reduced time Reduced time to Commissionto Commission
• Reduced Fuel Reduced Fuel costcost
• No RemovalNo Removal
2424 Furmanite Confidential - 1/9/04
On-Site Valve Repair ServiceService
Heat Exchanger Heat Exchanger
ManufacturingManufacturing
• Full Workshop Full Workshop
OverhaulOverhaul
• On Site Valve On Site Valve
OverhaulOverhaul
• In-Situ TestingIn-Situ Testing
• Total Valve Health Total Valve Health
CareCare
• Pump OverhaulPump Overhaul
Repairs to the Repairs to the Manufacturers Manufacturers
Original StandardOriginal Standard
2626 Furmanite Confidential - 1/9/04
Smart ShimServing the offshoreServing the offshoreoil & gas industryoil & gas industry
Operator identifies problem Operator identifies problem with conductor, riser and/or with conductor, riser and/or caissoncaisson
AMEC/Furmanite to carry AMEC/Furmanite to carry out an offshore surveyout an offshore survey
Results of survey reviewed Results of survey reviewed with operatorwith operator
Decision taken on whether Decision taken on whether finite element analysis finite element analysis required and whether required and whether chocking slips solution is chocking slips solution is neededneeded
Chocking slips Chocking slips manufactured in line with manufactured in line with detailed design and detailed design and functional specificationfunctional specification
Installation and casting of Installation and casting of Smart Shim undertaken in-Smart Shim undertaken in-situ offshoresitu offshore
Post-installation Post-installation instrumentation and service instrumentation and service provided as requiredprovided as required
Chocking where it’s needed• On-deck
• Below-deck
• Sub-sea
IChemE Award IChemE Award for innovation for innovation
and excellenceand excellence
2727 Furmanite Confidential - 1/9/04
FurmaSeal Self Sealing Repair Self Sealing Repair ClampsClamps
• PipesPipes
• TeesTees
• ElbowsElbows
• FlangesFlanges
• ValvesValves
RangeRange
• 2” to 48”2” to 48”
• upto 255 barupto 255 bar
Furmaseal 24” Self Sealing Repair Clamp (102 bar rated)
Pipe End Connectors
Flange Clamp
8” Equal Tee (200 Bar rated)
STANDARD RANGE
2828 Furmanite Confidential - 1/9/04
FurmaSealBenefitsBenefits
Sub-sea Specific Sub-sea Specific Designs availableDesigns available
Design Design Verification by Verification by Finite Element Finite Element AnalysisAnalysis
Pressures upto Pressures upto 400 Bar400 Bar
SPECIAL APPLICATIONS
Furmaseal.pdf16” High Pressure Sub Sea Clamp
34”, 42” & 46” Furmaseal Clamps24” Sub Sea Clamp
2929 Furmanite Confidential - 1/9/04
On-Site Machine Tools
Portable Machine Tools
RangeRange
MillingMilling
BoringBoring
Flange FacingFlange Facing
DrillingDrilling
TappingTapping
Shaft TurningShaft Turning
3030 Furmanite Confidential - 1/9/04
Quality• Quality Assurance Quality Assurance
Management SystemManagement System
• Safety Safety
Management SystemManagement System
• Member of British Member of British
Safety CouncilSafety Council
• Method StatementsMethod Statements
• Risk AssessmentsRisk Assessments
• Work ProceduresWork Procedures
3131 Furmanite Confidential - 1/9/04
Safety Training
All technicians are ECITB safety passport trained.All technicians are ECITB safety passport trained.
Technician are qualified or completing S/NVQ level 3.Technician are qualified or completing S/NVQ level 3.
Accident Statistics are available on request.Accident Statistics are available on request.
Method Statements are provided for all work undertaken.Method Statements are provided for all work undertaken.
Task Risk Assessments are supplied.Task Risk Assessments are supplied.
Material Data Sheets.Material Data Sheets.
Take Two Risk Assessments.Take Two Risk Assessments.
3232 Furmanite Confidential - 1/9/04
Comprehensive Support• R & DR & D
• 24 Hr Engineering24 Hr Engineering
• DesignDesign
• ManufacturingManufacturing
• TrainingTraining
• SafetySafety
• QualityQuality
Support of the Highest Quality
3333 Furmanite Confidential - 1/9/04
Thank youThank you