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SATRON VT pressure transmitter
Installation and Setting-Up InstructionsSpare Parts List
DOCUMENTSTechnical Specifications: BPV710Installation and Setting-Up Instructions:BPV710AV
BPV710AVM2, revision 3
15.11.2014
Satron Instruments Inc.P.O.Box 22, FIN-33901 Tampere, Finland
Tel.int. +358 207 464 800, Telefax +358 207 464 801www.satron.com, [email protected]
We reserve the right for technical modifications without prior notice.HART® is a registered trademark of HART Communication Foundation.Hastelloy® is the registered trademark of Haynes International.Viton® is the registered trademark of DuPont Down Elastomers.
Contents:
1 INSTALLATION1.1 Mechanical installation1.2 Electrical connections
2 SETTING UP2.1 Using the 275 user interface2.2 Setting up through HART® 275 user interface2.3 Using the 375 user interface2.4 Setting up through HART® 375 user interface2.5 Setting up with Satron-pAdvisor Service Software2.6 Setting up with local switches2.7 Set-up calibration
3 CALIBRATION3.1 Adjustability3.2 Damping3.3 Calibration examples
4 CONSTRUCTION AND OPERATION
5 PARTS LIST
BPV710AV15.11.2014
Figure 1-1 Basic mounting dimensions (cont. on next page)
2
SATRON VT pressure transmitter
NOTEDimensions are in millimeters
1. INSTALLATION AND PUTTING INTO OPERATION
1300354152
165 VT3 ... VT7, ATEX +15145 VT8, ATEX +15
Ø48
Pg 9 std. housing codes H and THex 36 VT3...VT7Hex 27 VT8
G½
A D
IN 1
6288
M20x1,5 std. housing codes M
Ø48
75
165 VT3 ... VT7, ATEX +15145 VT8, ATEX +15
G½
A D
IN 1
6288
Hex 36 VT3...VT7Hex 27 VT8
161, ATEX-transmitter +15
Hex 27
70
DIN3852-E-G½
Ø26
.8
14
140, ATEX- transmitter + 15
55
PG9 std. housing type HM20x1,5 std. housing type M
Hex 27
Ø26
.8
20,5
M20x1,5 std. housing type N
100
G½
A
Process connectionDIN3852-E-G½A,flush mounted, code 3
Process connectionG½A, flush mounted,with o-ring, code 5
SATRON VT pressure transmitterBPV710AV
15.11.2014
3
195 VT3 ... VT7, ATEX +15175 VT8, ATEX +15
91
Hex 36 VT3...VT7Hex 27 VT8
NOTEDimensions are in millimeters
Esc Enter
195 VT3 ... VT7, ATEX +15175 VT8, ATEX +15
70
G½
A D
IN 1
6288
M20x1,5 std. housing type N
Optio K
Optio L
min. 290
149
170
100
60
125
110
Vapaaasennustila
Pg 9 std. housing types H and TM20x1,5 std. housing types M and N
1300354152
VT8 housing types H, T and M 145VT8 housing type N 175VT5, VT6 and VT7 housing types H, T and M 165VT5, VT6 and VT7 housing type N 195
PG9 housing type Nwith DIN 43650 plug, code N_/_P
BPV710AV15.11.2014SATRON VT pressure transmitter
1.1 Mechanical installation1.1.1 Recommended mounting positions
• Process connection direction: horizontal• Cable entry direction: from below• Connector coupling direction, calibration direction: horizontal
Other considerations:• In outdoor installations you should make sure that watercondensed from e.g. a steam line will not freeze and, byexpanding, damage the transmitter’s sensor diaphragm.For instance, this can be avoided by installing heatinsulation up to the sensor diaphragm.
1.1.2 Impulse piping
The process medium and the transmitter’s position inrelation to the process pipe determine the impulsepiping line.
• For liquid and steam pressure measurements it ispreferable to install the transmitter below orifice plate toprevent the formation of disturbing gas bubbles in theimpulse piping.
If the transmitter has to be installed above the process pipefor reasons of accessibility or for some other compellingreasons, it is recommendable to provide the piping with agas seal to avoid disturbance.
• Mounting the transmitter above the process pipe in gaspressure measurement will eliminate disturbances causedby condensing liquid.
• Steam should not be admitted to the transmitter’ssensing element. See installation examples 1-2c and d.
a) - Clean fluids in general (E.g. waters, oils, etc.)
c) - Steams
b) - Liquid level in open vesselFigure 1-2 Impulse piping - Installation examples (cont. on next page)
4
BPV710AV15.11.2014SATRON VT pressure transmitter
Figure 1-2 Impulse piping- Installation examples
d) - Fluids, steams e) - Gases
5
Figure 1-3b Mounting bracket for VT transmitter- Order number M820289
Figure 1-3a Damping hose for protecting the sensor- Order number T551804, with venting- Order number T551805, without venting
Ø10/4 pcs60
60
185
255
SATRON VT pressure transmitterBPV710AV
15.11.2014
6
Figure 1-4 Modification adapters of the process connection, types VTe 4 ... VTAe 7
G½
2547
Thread DIN16288 - G½AOrder code : T1320291
G½
A
Thread DIN16288 - G¼AOrder code : T1320292
G½
3715
DIN
1628
8G
¼A
Thread ½ - 14 NPT, maleOrder code : T1320293
1542
½ -
NP
T
G½
Hex 27
Hex 27 Hex 27
DIN
1628
8
The process connection of the flushmounted transmitters can bechanged using modificationadapters.
Figure 1-7 Coupling DIN 3852-X-G½
Figure 1-5T-coupling DIN 3852-X-G½, sizes DN15 - 25
Order code : M1050369
Figure 1-8 Coupling DIN 16288 - G½
Order code : M1050367
30 Ø28
G½
G½
Ø30
2.5
16.5
Ø27
+0.
4
Process couplings
Other sizes, please contact Satron Instruments Inc.
ØD out
Ø27 +0.4
G½
E
CØd
A
B
2.5
size A
DN20
DN15 27.5
30.5
Pipe Dim.Ø dCB
42
3643.5
49
22
27.5 M1050396
M1050395
Dim.Dim. Dim.Order code
26
29.5
EDim.
DN25 33.5 55.5 48 34 29.5 M105039750
40
40
øD outDim.
23M8
21
35
G½
G½
½ -
NP
T
6k-AV 27
Ø26
,3
PMC 1" (Ø26,3), forprocess connection code5Order code : T1320310
Thread ½ - 14 NPT, femaleOrder code : M1050471
Order code: M1050515
23,5
Ø30G½
2
Ø18
,3
Ø27
Figure 1- 6Coupling G½ (for process connection code 5)
Other adapter sizes, please contact toSatron Instruments Inc.
BPV710AV15.11.2014SATRON VT pressure transmitter
6
Figure 1-10 Supply voltage and load capacity
Figure 1-11 Adjusting the junction box position
Position selection 3 x 90°
Tightenthe screw
1.2 Electrical connections
Supply voltage and load of the transmitter according to thefigure 1-10.
We recommend shielded twisted-pair cable as signalcable.
The signal cable should not be installed near high-voltagecables, large motors or frequency converters.
The shield of the cable is grounded at the power supplyend or according to the recommendations of themanufacturer of the used control system.
1. Remove screw2. Open
Figure 1-9 Removing the PLUG junction box
1
2
Open
0.5 ... 1.5 mm 2
Pg9
10044093
10044092
1300354153
10 12 15 20 25 30 350
250
500
750
1000
1400
Supply voltage /V
Load / Ω
40
1250
Operatingregion
Min. load using HART® - communication 250 Ω
R max = Supply voltage - 12 V
I max
I max = 20.5 mA using HART®-communication
I max = 23 mA (when the alarm current 22,5 mA is on)
8
Figure 1-12 , wiring housings H and T
Figure 1-13 , wiring housing M
Figure 1-14 , wiring housing N
BPV710AV15.11.2014SATRON VT pressure transmitter
1300354155
1300354155
+ - Test
mA
+ -
Power
Load
Har
t® Test
321
13
60
.5
DN UP
PZ
DRUN
ZS
13
21
2
Power
Load
mA
+-
1300354155
Figure 1-15 , wiring housing N with DIN 43650 PLUG-connector, code N__ / _ P
+ - Test
Power
Load
mA
+-
1300354155
Power
Load
123
9
2 SETTING UP2.1 Using the 275 user interface
Operation keysThe six operation keys are located above the alphanumerickeyboard:
The ON/OFF key (I/O) switches the user interface on andoff. When you switch the user interface on, it starts lookingfor a HART® transmitter connected to it. If the transmitter isnot found, the message “No Device Found. Press OK”will be displayed.The ONLINE menu is displayed when the user interfacefinds the transmitter.
(^) This key allows you to move upwards in menus andscroll lists forwards.
(v) This key allows you to move downwards in menus andscroll lists backwards.
(<) This two-function key allows you to move the cursor tothe left and to go back to a previous menu.
(>) This two-function key allows you to move the cursor tothe right and to select a menu option.
(>>>) The quick-selection key will start the user interfaceand display the quick-selection menu. You can define thedesired menu as quick-selection menu.
Function keysWith function keys F1, F2, F3 and F4 you can perform theprogram functions displayed above each function key. Whenyou move in the software menus, the functions of thesekeys will change in accordance with the currently selectedmenu.
2.2 Setting up through HART® 275 userinterface
After installing and connecting the transmitter, connect theuser interface to the transmitter. The following menu isdisplayed:
1 Measurement2 Configuration3 Information4 Diagnostics
To change the measuring range, unit damping time constantto output mode (linear/square-root), select Configuration .
The following menu is then displayed:
1 Range values2 Detailed config
To change the measuring range, select Range values .
The selection displays the following menu:1 LRV (lower range value)2 URV (upper range value)3 LSL (lower sensor limit)4 USL (upper sensor limit)5 Min span (minimum span)6 Apply values
To change the measurement unit, damping time constant oroutput mode, select Detailed config from the Configura-tion menu.
The selection displays the following menu:1 Damping2 Pres. unit3 Tempr. unit4 Alarm current5 Write protect6 Lin. func7 Diff El status8 Burst mode9 Burst option Poll addr Tag User function User funct. setup
After these activities or if the transmitter is supplied with theready configuration you must correct a zero error of thetransmitter in a final installation position.
Press Diagnostics and PV Zero calibr.
The selection displays the following menu: Give correctvalue for Zero pressure in ...
The current zero point will be shown in display and the finalzero error correction can be done.
Figure 2-1275 user interface
BPV710AV15.11.2014SATRON VT pressure transmitter
Um+
Um-
Rx
Rx
Tx
Tx
+5V
External powermust be usedwith 3-wiretransmitters
USB
USB
HART
+ 24V -
Pwr OKHART
24V+
Iout
24VON/OFF
Um-
100R0.01%
Um+150R
Si-Tool e
www.satron.com
4mA = 0.4V 20mA = 2VDC
USB / HART modemR Um-
Um+
NOTE! Do not switch 24V ON in live circuit
R GND
Ext. power in 12... 30V DC min 10W
28mA
Iout
Ext.pwr OK
2.6 Setting-up with local switches
The additional instruction of display menus is enclosed tothis manual.
10
Figure 2-3 VT pressure transmitter with display
BPV710AV15.11.2014SATRON VT pressure transmitter
Keyboard :Esc = Press Esc move back towards the top of the main menu.
= Use the UP arrow key to move up on the current menulevel or to increase the selected parameter value.
= Use the DOWN arrow key to move down on the currentmenu level or to decrease the selected parameter value.
Enter = Press ENTER to move to a lower level in a menu or toaccept a command or parameter value.
Figure 2-2 Calibration connections window
2.5 Setting-up with Satron-pAdvisor Service Software
When you will have available all the operations of the Smart transmitter, we recommend the use of Satron-pAdvisorService Software and Satron SI-Toole USB-Hart-modem in setting-up.
Test connections for configuration and pressure/output current values checking and calibration andfor SENSOR TRIM function
Recommended equipment for calibration
Satron-pAdvisor service software for SATRONSmart transmitter (can be loaded free of chargefrom www.satron.com)
PC: operating system Win-98, Windows 2000or Windows XP)
DMM: Digital multimeter, basic DCV accuracy better than 0,01% of reading (for example Fluke 8840A, Keithley 2000)
Cal. pressure generation and measurement device (accuracybetter than 0,03 % of reading)
USB-Hart modeemi, Satron SI Toole, tilauskoodi:M1330001
PC
Cal. pressure generation andmeasurement device
V T transmitter
Digital multimeter for outputcurrent measuring
Measurement PV Pres. AO % rnge LRV Sensor URV Housing LSL
USL Configuration Range values Min Span
Apply values
DampingPres. unitTempr. unit
Detailed config Alarm currentWrite protectLin.funcDiff El statusBurst mode Point 1 pressureBurst option Point 1 outputPoll addr ...Tag Point16pressureUser function Point 16 output
User funct. Ref. temperature setup Vol. temp.coeff.
ManufacturerModel
Information Device info Sensor s/nMessageUniversal revFld dev revSoftware revHardware revDescriptorFinal asmbly num
P-SMART special Selection codeP-SMARTProcess sealHousing typeBody/Flange materDiaph/(+)diaph mat(-)diaphragm materDiaphragm coatingExtension materialFill fluidExplosion proof
Diagnostics ALARM CPUEE ER Device status flags ALARM ADSEN ER
ALARM ADTS ER Zero device status ALARM ADTH ER
ALARM ELDR ERSCI ERRAD ERRHA FR ERRHA DA ERRADCEE ERR
Loop test Reserved1 Loop calibr. Reserved2 PV Zero calibr PV Span calibr Digital inputs Date Sensor tempr cal Tempr calibr. Housing tempr cal
11
4 mA
20 mA
275 software tree
ON LINE
BPV710AV15.11.2014SATRON VT pressure transmitter
2.7 Set-up calibration, housing code T (withmanual adjuster)
The transmitter is factory-calibrated, with 1 sec. electricaldamping, for the range specified in the order. If range isnot specified, the transmitter will be calibrated for themaximum range.
Zero and Span adjusters are at the end of the housing,under protective rubber shield. TEST jacks are also underprotective rubber shield. Figure 2-4: housing T with PLUGconnector
Checkout procedure- See that the ripple on the supply voltage does notexceed 2.5 V
pp on 0-1000 Hz frequency range.
- Check the nameplate for the factory-calibratedrange and zero suppression/elevation.- If necessay, readjust the zero.
12
3 CALIBRA TION
3.1 AdjustabilityMaximum span is 25 times the minimum span for SATRONVT transmitterSpan adjustments is made from outside the housing, underthe protective rubber shield (figure 3-1).
BPV710AV15.11.2014SATRON VT pressure transmitter
Use of selector switch :RUN = working positionPZ = Process value zeroD = damping adjustmentS = Span adjustmentZ = Zero adjustmentDN = DownUP = Up
Housing with PLUG-connector , code T
Figure 2-41300354154
Zero suppression and elevationMaximum zero suppression is 86 % of max.span, andmaximum zero elevation is 100 % of max. span. Zeroadjustments is made from outside the housing, under theprotective rubber shield (figure 3-2).
Figure 3-1 Figure 3-21300354154 1300354154
Har
t® Test
321
13
60
.5
DN UP
PZ
DRUN
ZS
Har
t® Test
321
13
60
.5
DN UP
PZ
DRUN
ZS
Har
t® Test
321
13
60
.5
DN UP
PZ
DRUN
ZS
3.2 Damping
If pulsation occurs in the measured pressure, it can bedamped with the damping trimmer position D under theprotective rubber shiled on the housing.The transmitter is factory-calibrated with minimumelectrical damping.To increase the damping, turn the trimmer clockwise.
Adjusting the damping does not affect the transmitter'sother calibration.
Damping adjustment :1. Turn the selector switch from RUN to position D2. Turn the regulating switch about ±20° so damping
adjustment is activated. Turn the regulating switch todesired value of damping. 0 s on the left side, 60 s inthe right side.
3. Turn the selector switch from position D to positionRUN.
13
BPV710AV15.11.2014SATRON VT pressure transmitter
Measuring rangeThe lower and upper range-values cannot differ from zero bymore than the maximum span.For example, range 5 transmitter whose measuring range is 0-26,5/500 kPa cannot be adjusted to measure 500...526,5 kPapressure, because maximum span is 500 kPa.
Figure 3-3 Damping adjustment
Figure 3-4 Process value zero (PZ)
3.3 Calibration examples
First step is process value zero :1. Turn the selector switch from position RUN to
position PZ.2. PV ZERO is done when the damping trimmer is
turned once to both edges at least for 1 sec.3. Turn the selector switch from position PZ to position
RUN.
1300354154
1300354154
±20°
Har
t® Test
321
13
60
.5
DN UP
PZ
DRUN
ZS
13
60
.5
DN UP
PZ
DRUN
ZS
Har
t® Test
321
13
60
.5
DN UP
PZ
DRUN
ZS
13
60
.5
DN UP
PZ
DRUN
ZS
Figure 4-1 Functional construction of the SATRON VT pressure transmitter
14
BPV710AV15.11.2014SATRON VT pressure transmitter
Figure 3-4 Set the lower range-value
Figure 3-5 Set the upper range-value
Measuring range: 0...300 kPa (range 5 transmitter).Span: 300 kPa
Procedure- Apply zero pressure.1. Turn the selector switch from position RUN to
position Z.2. Turn the regulating switch about ±20° so adjustment is
activated.3. Turn the regulating switch to a point where output is
closest to 4 mA. (adjustment range on fine adjustmentrange is ±0.75% of span and speed of adjustment is±2.5% of span / s)
4. Turn the selector switch from position Z to positionRUN.
- Apply full-span pressure.1. Turn the selector switch from position RUN to
position S.2. Turn the regulating switch about ±20° so adjustment is
activated.3. Turn the regulating switch to a point where output is
closest to 20 mA. (adjustment range on fine adjustmentrange is ±0.75% of span and speed of adjustment is±2.5% of span / s)
4. Turn the selector switch from position S to positionRUN.
- Apply zero pressure.- Repeat the adjustments to achieve the desired
accuracy.
1300354154
1300354154
1300354156
±20°
±20°
Har
t® Test
321
13
60
.5
DN UP
PZ
DRUN
ZS
13
60
.5
DN UP
PZ
DRUN
ZS
Har
t® Test
321
13
60
.5
DN UP
PZ
DRUN
ZS
13
60
.5
DN UP
PZ
DRUN
ZS
Sensor Module
Analog to DigitalConversion
Non-Volatile Memory forParameters- Correction Coefficients- Transmitter Information- Transmitter Configuration (Range Values, Damping, Lin.Funktion....)
CPU Module
Microcontroller with Flash-memory Functions
- Range Settings - Damping
- Correction Calculation for Temperature and Linearization
- Diagnostic- Units
- Communication
Buttons LCD-Display
Interface Stage- Failure protection- Test Connections- Cable connections
Pressure
Temp.Sensor
- Transfer function
Module Temperature
HART® Digital Communication
Analog OutputHART®
Digital to AnalogConversion (4... 20mA)
Display Module (optional)
Abs. or GagePressureSensor
PressureSensorModule
Temp.Sensor
dp Sensor
dp SensorModule
Differential Pressure - +
5. PARTS LIST
Figure 5-1 Parts list: Enclosures H and T, housing with PLUG connector1300354160
4. CONSTRUCTION ANDOPERATION4.1 Smart transmitterSensor ModuleThe piezoresistive sensor, which has a silicone oil fill, isisolated from the process with a diaphragm. Sensorpressure and temperature are measured with a 24-bit ADconverter. Linearity and temperature effects are digitallycorrected with an internal microprocessor connected tothe sensor module.The sensor converts pressure to electrical signal. Theconversion is carried out through a Wheatstone bridgesupplied with direct current. The elastic displacementproduced in the bridge by the pressure causes bridgeunbalance which is measured as a DC voltage signal.
Compensation includes temperature compensation andlinearization. Each sensor is calibrated individuallythrough a resistance network connection. Thetemperature information required by compensation isderived from a temperature measuring element located bythe Wheatstone bridge.
Electronics ModuleThe electronics module converts the process pressuresignal from the sensor module to 4-20 mA output signal.The conversion can be made in linear, square root orinverted mode, or it can be done through user-selectablepressure/output point pairs (2-16 points).
Transmitters provided with own display (code N) is equippedwith operating keys that allow you to define the transmitter’sall functions.The active functions required for signal shapingare in a customized IC which is divided into two sub-blocks:amplifier block and standard-signal shaping block. Thestandard-signal shaping block also includes zero, span anddamping adjustments.
The interface stage includes failure protections to ensurethe transmitter's operation and nonfailure in possible failureconditions. This stage also includes the TEST and cableconnections
SATRON VT pressure transmitterBPV710AV15.11.2014
15
When ordering spares, please quote this document’s number BPH710AV and date 15.11.2014, the name and ordernumber of the required part, and the transmitter’s serial number. Parts indicated with asterisk (*) as well as screws, nutsand seals (packings) are spare parts.
13
10
9
8
4
3 2
1
11
16
Figure 5-2 Parts list:Enclosure M, housing with terminal board
Figure 5-3 Parts list:Enclosure N, housing with display
1300354161
BPV710AV15.11.2014SATRON VT pressure transmitter
1300354162
20
19
1
13
21
22
1
23
13
Name Order number
T13002077290011451603021
72900116
72900111
51723053
51613009
T1300295
T1300400
Sensing elementSealDevice plug DIN43650Cylinder-head screwM3 x 10 SFS2179 Zne
Seal GDM3-17,silicone
Wiring box GDM3009,DIN43650Cylinder-head screwS M3 x 35 SFS2179 A4
Cylinder-head screwS M3 x 4 VSM 13302 Zne
Protection cup, housing H,M and TProtection cup, housing N
Mounting clampSupport plateHex nutM8 SFS2067 A4Mounting bracket SO-ring, 42x2 FPM (Viton®)Cover MSeal, Silicone rubberBack plate VFastening screw M4
Name
12
* 34
8
* 9
10
11
* 13
* 13
Number Order numberNumber
* 15* 16
17
* 1819
* 2021
* 2223
T544953T54322356022800
T105000980013800T1300256T1300387T1300391T1325347
17
Figure 5-4 Parts list:Enclosure with remote electronics
BPV710AV15.11.2014SATRON VT pressure transmitter
1300354162
15
16
17
18
13
10
9
8
4
3 2
1
11
BPV710AV15.11.2014SATRON VT pressure transmitter
Satron Instruments Inc.P.O.Box 22, FIN-33901 Tampere, Finland
Tel.int. +358 207 464 800, Telefax +358 207 464 801
18