Upload
sappietc
View
232
Download
0
Embed Size (px)
Citation preview
7/28/2019 Sappi eQ Journal 5
1/38
eQ JOURNAL ISSUE 00
RETHINKINGRECYCLING
7/28/2019 Sappi eQ Journal 5
2/38
4FOUR
QUESTIONS
2PCW ISNT
ALWAYS PC
9PICKING APART
OUR TRASH
15THE BEST USE OF
RECYCLED FIBER
27SAPPIS
ENVIRONMENTAL
COMMITMENT
35CREATIVITY
MATTERS
32KNOWLEDGE
IS POWER
TABLE
OF
CONTENTS
10SINGLE STRE
RECYCLING
7/28/2019 Sappi eQ Journal 5
3/38
For decades, recycled content was the
go-to attribute or making environmentally
preerable materialsin both paper and other
industries. It seems intuitive that i recycling
is good or the environment, then using
recycled ber must also be good. And i a littlebit o something is good, then more must be
better. However, as the science o sustainability
has matured, we have come to view issues more
holisticallyto approach complex concepts
with systems thinking.
Weve learned that whats in your paper
is only part o the picture. Responsible
sourcing o materials is critical, but we must
also consider the environmental impacts o
manuacturingincluding those associated
with processing scrap paper. There are vast
dierences in systems that make deinked
pulp or use in graphic paper versus otherrecycling systems that have higher yield with
less environmental impact.
Using recycled ber is not a one-size-ts-
all solution. In act, the US Federal Trade
Commission (FTC) has issued environmental
marketing guidance, stating that Claiming
Green, made with recycled content may be
deceptive i the environmental costs o using
recycled content outweigh the environmental
benets o using it.
Despite the act that paper ar outshines
other materials in recovery rates, there are stillmajor opportunities and challenges ahead.
When assessing the ull lie cycle o printed
materials, we know that greenhouse gas emissions
rom landll disposal are a key contributor
to a products carbon ootprint. The growth o
single stream recycling has improved recovery
rates, but it also has signicant downstream
LAURA M.
THOMPSON, PhD
Director o
Technical Marketing
and Sustainable
Development
Sappi Fine Paper
North America
LETTER FROM THE EDITOR
Recycling paper is a great way to reduce our environmental
footprintbut how we put that fiber to use is not a simple
one-size-fits-all solution. We need to be responsible.
We need to follow the science. We need to put recoveredfiber to its best use, where it will lower emissions and
the consumption of natural resources.
impacts or paper in terms o increased costs
and lower quality. But many regions have passed
the tipping point o investment in collection
and sorting systems, so we must learn to cope
with these challenges.
One solution is to make sure that recoverediber is put to its be st use. We must work
to ensure that iber lows to where it makes
the most economic and environmental sense.
Its easy to believe that more recycled content
is always better, but the answer is not that
simple. We are committed to researching and
ollowing the science behind this complex issue
We invite you to explore these issues with
us. In this edition o the eQ Journal, we review
recycled ber markets, oer an in-depth look
at single stream recycling, learn about the trade-
os associated with using recycled ber in
dierent applications and hear rom leadersacross other segments in the industry.
We also discuss Sappis overall commitment
to waste management and our eorts to
support recycling education and outreach. We
touch on the importance o lie cycle analysis,
as we detail the cradle-to-gate greenhouse gas
emissions at our Somerset Mill.
Lastly, we oer insights or how everyone
can reduce their environmental impact across
the lie cycle o printed materials. We must
continue to increase paper recovery and do our
homework to make appropriate procurementdecisions. We must also stop looking at recycling
as an excuse or excessive consumption and
remember the other Rs that come rst: reduce
and reuse. So when you are nished with this
journal, please consider keeping it or uture
reerence, or share it with a riend (or two)
and then recycle it.
1Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
4/38
PCW ISNT
ALWAYS PCThese days, its common to believe
we should use as much post-
consumer recycled fber in as many
paper grades as possible. Unortu-
nately, its not that simple. The true
story is much more complicated.
You have to dig deeper. Read on tolearn the surprising truth about the
complex world o paper recycling.
7/28/2019 Sappi eQ Journal 5
5/38
7/28/2019 Sappi eQ Journal 5
6/38
Why is it importantto recycle paper?
Can our society reach100% recycling
o paper products?
WASTE REDUCTION IS A FUNDAMENTAL TENETo sustainability and recycling is an integral element
o any solid waste management plan. Its one o the th ree
Rs were all amiliar with: reducereuserecycle, practiced
in that order. The environmental benets o recycling vary
greatly between programs. For materials like e-waste,
it is critical to minimize exposure to hazardous materials.
For household products like aluminum or glass beverage
containers, there are enormous energy savings or using
recycled materials over processing raw materials. The
number one reason to recycle paper is to avoid the generation
o greenhouse gases in landlls.
Organic materialsincluding ood waste, grass clippings
and leaves decompose much aster than other materialsin landlls. In the absence o oxygen, one o the by-products
o biodegradation is methane. Methanealso known as
natural gashas a global warming potential that is 25 times
higher than carbon dioxide. This is why many municipalities
require that grass clippings and leaves be separated rom other
waste streams. By managing these streams separately they
can develop composting systemswhich break down materials
in the presence o airto avoid methane generation.
The same is true or the ber in paper products. By keeping
these materials out o landlls, the ber can be put to use
and avoid methane ormation.
FOR RECYCLING IN GENERAL, THE MAJORbarriers or increasing recovery rates are access and
education. In other words, people need to understand
what can be recycled and where. While most o us quickly
become amiliar with recycling programs at home or in
school, we may experience dierent programs at work and
in public venues. Or worse yet, we may not have access
to recycling at all.
For paper products, recovery rates in the US are at an
all-time high. In act, paper recovery increased by 1.2
million tons in 2011, liting the recovery rate to a record-high
66.8%. Thats up rom 63.5% in 2010 and 33.5% in 1990.
Digging deeper into the data reveals that the recovery
o printing and writing grades lags behind that o otherproducts, like corrugated containers. As an industry segment,
we have to do better. While some paper products can never
be recycled (e.g., personal hygiene products like bathroom
tissue and towel), all o Sappis coated ine papers can
and should be recycled. I 87% o Americans have access
to curbside or drop-o paper recycling programs, we can
iner that recycling magazines and catalogs is not limited
by access, but perhaps simply by awareness. For this
reason, we are strong supporters o recycling education and
outreach, and we encourage corporate marketers and
graphic designers to use please recycle statements or logos
on all printed pieces.I you are unsure whether something can be recycled,
the best solution is to seek out inormation rather than
err toward landlling. Resources like Earth911.com can help
identiy recycling acilities.
FOUR QUESTIONS
4 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
7/38
What is singlestream recycling?
Why doesnt Sappimake coated papers
with 100% recycled
content?
THE TERM SINGLE STREAM RECYCLING ISused to reer to collection processes where recyclable
materials are comingled, or all placed in a single bin. By
contrast, some recycling programs are designed to separate
various materials, collecting glass, metals and plastics
separately rom paper. While single stream systems typically
result in lower collection costs and higher overall recycling
rates, unortunately they also lead to increased levels o
cross-contamination. For example, paper collected through
single stream systems will contain more glass, plastic and
organic matter, ultimately leading to higher costs and lower
quality or paper recycling acilities.
Several studies have shown that the downstream costs
associated with additional sorting and lower quality dueto contamination are greater than the savings achieved
through single stream collection methods. However, because
the cost burden o collection (borne primarily by munic-
ipalities and ultimately residents) is typically separated
rom the rest o the value stream (the scrap materials
markets), it is unlikely that the momentum toward single
stream recovery will be reversed.
In addition to municipal programs, many oce buildings
are also turning to single stream collections. Unortunately,
this means high-value oce paper is oten comingled with
other products and ends up in a mixed paper stream
instead o staying separated.I given a choice, think about downstream processing
and separate recyclables when you can.
IN MANUFACTURING, SELECTION OF MATERIALSmust balance economic and environmental consider-
ations alongside perormance attributes. At Sappi, we oer
products with up to 30% recycled ber derived rom
post-consumer waste.
Unortunately, it is an oversimplied notion to universally
promote maximizing recycled ber in all paper products.
Paper is not monolithic; certain paper grades and even certain
mills are better suited or using recycled ber than others.
There are vast dierences between processing recycled
ber or packaging applications versus doing so or premium
papers. Some mills are int egrated with pulping systems,
while others rely on purchased iber. Pulping can be done
mechanically (e.g., groundwood) or chemically (i.e., kratpulping). Depending on the grade and the application, there
may or may not be bleaching involved. And so on. Ultimately,
recycled ber should be used in products where it does not
create a higher net environmental impact.
Many people are surprised to learn that recycled ber
processed to meet our quality standards or brightness
and cleanlinessis actually more expensive than manuac-
turing pulp on-site rom wood. Recycled bers are lower
in strength than virgin ber and as a result there are physical
limitations to how much recycled iber can be utilized
without compromising the strength properties o the paper.
Because most o the energy used to process recycled beris purchased rom the power grid, many deinking mills have
higher carbon emissions than Sappis integrated pulp mills
that use more renewable energy sources. In act, our analysis
shows that adding 10% recycled ber to products made
at our Somerset mill actually raises the carbon ootprint
o those products by 16%.
5Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
8/38
Its timrecyclthinki
7/28/2019 Sappi eQ Journal 5
9/38
e toyourg.
7/28/2019 Sappi eQ Journal 5
10/38
PAPER
28.5%
GLASS
4.6
METALS
9.0%
PLASTICS
12.4%RUBBER, LEATHERAND TEXTILES8.4%
WOOD
6.4%
YARD TRIMMINGS
13.4%
FOOD SCRAPS
13.9%
OTHER
3.4%
TOTAL MUNICIPAL SOLID WASTEGENERATED IN 2010
250MILLION
TONS
In 2010, Americans on
average produced 4.43
pounds o trash or
every man, woman and
child in the country,
every day. O the 250
million tons generated,
we managed to compost
or recycle roughly 85
million tons o Municipal
Solid Waste (MSW)
thats just over one-
third, 34.1%.
8 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
11/38
Municipal Solid WasteWHERE IT COMES FROM AND WHAT WE DO WITH IT
Municipal Solid Waste (MSW) consists o
materials ordinary citizens throw into the
trash at our homes and oces. This includes
everything rom ood scraps to lawn waste to
old tires and computerseven paper products.
MSW does not, however, include industrial or
construction waste.
All MSW doesnt necessarily have to wind
up in a landll, but unortunately most o it
does. In act, around two-thirds o everything
RECYCLING
PICKING APARTOUR TRASH
we as a society throw into the trash makes its
way into a landll. However, there are a wide
range o environmental benets to be reaped
rom recycling various materials. For materialslike e-waste it is possible to recover precious
metals and eliminate potential environmental
damage. For household products like aluminum
or glass beverage containers, there are
enormous energy savings or using recycled
materials over processing raw materials. The
number one reason to recycle paper is to avoid
the generation o greenhouse gases in landlls.
The good news is that educational programs
and greater access to recycling acilities have
resulted in a signicant rise in recycling rates
since the middle o the 20th century. In act,
recycling rates in the US have increased 432%
since 1960. So were doing a much better job
today than we have in the past, but as you can
see in the chart below, there is still plenty o
room or improvement in recycling the materials
we consume on a daily basis.
88.16.4%
121.16.6%
151.619.6%
208.316%
242.528.6%
249.934.1%
19701960 1980 1990 2000 2010
MSW GENERATION (MILLION TONS)
MSW RECYCLING RATES
Solid waste generation
increased by 0.77
pounds per person per
day between 1980and 2010, while recycling
rates also increased
during that same period
up rom less than 10%
in 1980 to about 34% in
2010. The total amount
o waste going to landlls
has remained over
160 million tons per year
since 1990.
9Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
12/38
GLASS
PLASTICS 1 7
METALS
THINKING FORWARD
A wide range o materials
can now be recycled,
but there is still a long
way to go to increase
participation and eec-
tiveness o recycling
programs. More impor-
tantly, every municipality
is dierent. Be sure
to check with your local
recycling acility to
learn specically which
materials are acceptable
or recycling and just
as importantly, which
materials are prohibited.
Where access to
recycling is not available,
encourage your local
community to consider
oering services.
HOW IT HAPPENS
SINGLE STREAMRECYCLING
TOGETHER IN
ONE BIN
CURBSIDE
PICKUP
DUMPED ONTO
TIPPING FLOOR
FEED
CONVEY
PAPER AND
PAPERBOARD
Single stream recycling is being implement
by municipalities to lower costs o waste handling
while increasing participation in recycling progra
Single stream systems collect all recyclable materitogether, in one bin, and then separate them late
at a centralized sorting acility. This approach me
that residents dont have to separate paper, plasti
metals, glass and other recyclables in their hom
or oces. Instead, everything goes into one bin an
gets separated and organized at a materials recov
acility ater collection.
But single stream is not without its drawba
Many paper recyclers have seen a decrease in th
quality o recovered paper as the adoption o sin
stream recycling has increased. Contaminatio
rom fuids, ood and other materials in the recovsystem (especially broken glass) are largely
responsible or this decrease in quality. Some ite
like plastic bags, can wreak havoc on separation
systems and should be recycled separately. Ev
still, many communities have concluded that the
increased participation in recycling programs an
cost savings that result rom single stream decide
outweigh some o its downstream drawbacks.
10 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
13/38
STEP ONE
The rst thing that happens is the
material gets dumped into a
pit and metered onto a conveyor
system. We have an inspection
station that pulls out any kind o
gross contaminat ion. That
ncludes things that would oul
up our system, like hoses or
propane tanks that we dont want
o let into our sorting system.
EXPERT INSIGHT
Kevin Roche o ecomaine, a single
stream recycler, takes a moment
owalkus through thesinglestream
ecycling process.
SIZING IT UP
The next piece o equipment
is a cardboard separator,
which basically separates
the cardboard by size.
So anything newspaper-size
or smaller alls through,
including all the containers.
Largerthannewspaper-sized
material, which is predom-
inantly cardboard or very
large plastic, passes over
the screen.
SCREEN ALL ABOUT IT
Ater the second pre-sort we have
a newspaper screen that separates
the newspaper. The newspaper
goesover thescreen andeverything
else alls through, which would
be the plastic, metal, glass and
mail. The third screen is a mixed
paper sorter.SNAGS IN THE SYSTEM
Plastic bags are the bane o single
streamrecyclers. Theyclog upthe
machine gears and usually cannot
berecycledby mostsinglestream
recyclers anyway. This means they
wind up in a landill, so please
dont include them in your recycling
bin. Instead, take them to a
grocery store that accepts a nd
recycles plastic bags. For more ino
visit PlasticBagRecycling.org.
RESIN IDENTIFICATION CODES
Resin codes help recyclers sort plastics based on their
polymer type. Dierent types o plastics are ound in
household waste, and not every acility recycles all types.
Be sure to check with your local recycling program to
determine which plastics are accepted.
NUMBER CRUNCHER
Our automatic PET separator separates the
number one PET containers, and then by
hand we separate the two, three, our, all
the way up to number seven plastics.
PRECIOUS METALS
The container stream fows
down the system and
theres a magnet that pulls
out the errous product.
CLEAN BREAK
A glass separator breaks the
glass and screens out the glass
particulate material.
RIGID PLASTICS
SEPARATED
BALED SOLD
CARDBOARD
SEPARATED
BALED SOLD
NON-RECYCLABLES
SEPARATED
LANDFILL
PLASTIC BAGS
SEPARATED
BALED SOLD
NEWSPAPER,
OFFICE PAPER &
MAIL SEPARATED
MANUAL
QUALITY
CONTROL
GLASS
SEPARATED
MANUAL
QUALITY
CONTROL
STEEL & TIN
SEPARATED
BALED
1ST
PRE-SORT
DISK
SCREENS
2ND
PRE-SORT
COMBINATION
NEWS SCREENS
GLASS
BREAKER
MAGNET OPTICAL
SCANNER
POLYETHYLENE
TEREPHTHALATE
Plastic beverage
bottles and ood
jars.
LEFTOVERS
Unortunately, ce
cannot be recycle
eorts. Ater recyc
or energy produc
preerred use or w
the material shou
last possible optio
other options have
THE HUMAN TOUCH
Despite all the advancements in sorting technology, materials
are still constantly winding up where they shouldnt be. Quality
controllers manually separate anything missed or misplaced
by the automated sections o the recycling system.
FAST EDDY
An eddy current separates the aluminum
by liting it over the conveyor and dropping
it into its own bin.
LIGHT PLASTICS
SEPARATED
BALED SOLD
PAPER
SEPARATED
CERAMIC & STONE
SEPARATED
WATER
MISTER
OPTICAL
SCANNER
COLLECTED SOLD
BALED
SOLD
OTHER PLASTICS
SEPARATED
SOLD
MANUAL
SORT
EDDY
CURRENT
WHATEVER IS
LEFT OVER
BALED SOLD
ALUMINUM
SEPARATED
BALED SOLD
REDUCE, REUSE, RECYCLE
Its important to note that recycling is the last leg
Reuse, Recycle mantra. Where possible, try to red
omaterialsand reuseitemsbeoreinsertingthem i
stream. Using paper as an example, good design c
on press; magazines, books and catalogs can be
to riends; and at the end o their useul lives, all p
should be recycled.
HIGH DENSITY
POLYETHYLENE
Shampoo and
cleaning bottles,
toys, shipping
containers.
POLYVINYL
CHLORIDE
Cookingoil bottles,
pipes, encing,
medical tubing.
LOW DENSITY
POLYETHYLENE
Grocery and
garbage bags,
shrink-wrap.
POLYPROPYLENE
Medicine bottles,
bottle caps,
automotive parts.
POLYSTYRENE
Disposable cups
and utensils,
oam ood
packaging.
7/28/2019 Sappi eQ Journal 5
14/38
Paper RecoveryWHY WE NEED TO RECYCLE
Paper, in particular, is an important
material to recover due to the amount
o methane it can produce i allowed to
decompose in a landll. And methane
is 25 times worse than carbon dioxide
in terms o its global warming
potentialor the ability to trap heat
in the atmosphere. Recycled ber also
provides benets in terms o reduced
water usage and energy savings or
many applications. It is important to
remember, though, that recycled ber
alone cannot meet all our ber supply
needs, as recycled ber breaks down
losing strength characteristicsevery
time it is recycled. Furthermore, anestimated 15% o paper products such
as tissues cannot be recycled. Virgin
ber must be used to meet the global
demand or ber and should be sourced
rom responsibly managed orests. 81%Paper and paperboard
recovery has increased 8
between 1990 and 2011
Methanewhich can be
by paperdecomposingin
has a global warming
25x higher than CO2.
25x
Did YouKnow?
50MillionThe amount o wood and paper
Americans trash every year holds the
energy potential to heat 50 million
homes or 20 years.
14,00One million tons o reco
can ll more than 14,000
12 Sappi eQ Journal : Issue 005
71.362.5%
31.08.2%
22.435.1%
11.527.1%
HOW WERE DOING
This chart gives you an idea o how well were
currently recovering common recyclable
materials in the US. As you can see, regardless
o material, a large portion o recyclable
materialsstillwinds upin a landll. Weare missing
opportunities to conserve natural resources
and reduce our environmental impact.
PAPER &
PAPERBOARD
PLASTICS METALS GLASS
MATERIAL GENERATION
(million tons generated in 2010)
MATERIAL RECYCLING RATES
(selected materials in 2010)
7/28/2019 Sappi eQ Journal 5
15/38
Were constantly looking for and finding new
products that can use recovered fiber. Were making
a floor cover for industries and convention centers
that dont want to ruin their floors, tubes for
pouring concrete, products for the produce industry
and others. Were proud to make products that
are made of 100% recycled fiber. If it werent for
our industry, it would be back in the landfill.
JOHNNY GOLD
THE NEWARK GROUP
338pounds
3.3cubic yardsEvery ton o paper recycled
saves more than 3.3 cubic yardso landll space.
3.52Every short ton o mixed paper thatis not sent to landll avoids 3.52 metrictons o CO2 equivalents.
Lie cycle analysis has shown that the
end o liehow a product is disposed
ocontributes nearly as much to the
carbon ootprint o a paper product
as the manuacturing process.
In 2011, the amount o paper
recovered or recycling averaged
338 pounds or every man, woman
and child in the United States.
87% (268 million) o Americans have
access to curbside or drop-o paper
recycling programs.
268Million
%Material Acquisition%
End o Lie
%Manuacturing
%Distribution/Use
%Printing and Converting
13Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
16/38
We wholly support the waste hierarchy, which
is Reduce, Reuse, Recyclein that order.
Once we get material into our facility, our first
priority is to recycle it. Converting it to waste
energy is the second-best option for the planet.
Landfilling, though, is the lowest priority and
should be treated as a last resort, so to speak.
KEVIN ROCHE
ecomaine
14 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
17/38
RESPONSIBILITY
THE BEST USEOF RECYCLEDFIBER
The amount o ber available or re-use
is largely dened by two actors: recovery
rate (i.e., collection) and processing yield
(i.e., whats let ater the recovered ber
is processed or re-use). As this diagram
illustrates, dierent paper products are
recycled at dierent rates. As a society, we
should strive or the highest levels o
collection possible.
The iber that is recovered has many
potential uses, but as you can see, some appli-
cations o recycled ber, such as printing
and writing paper, require more processing
and have lower yields than other grades
such as cardboard and paperboard.
Combining recovery rates and processing
yields, we see that the example or printingand writing paper has more than double the
loss o the paperboard application.
PRINTING AND
WRITINGPAPERBOARD
20%not collected
32%not collect
4%lost duringprocessing
27%lost duringprocessing
76%total yield
41%total yield
15Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
18/38
Processing recycled ber or use in
lower-grade paper products is more cost
ecient and has less environmental
impact than processing the same iber
or use in higher-grade paper products.
Processing by GradeUNDERSTANDING YIELD
Once paper makes its way through the
collection and sorting processes, it is then baled
and sold to recyclers where it can be made into
pulp and ultimately, new paper products. Thevast majority o recovered paper is traded
through brokers; however, some scrap
suppliers (like printing plants) may have direct
relationships with recycling acilitiesand in
some areas entrepreneurial groups (e.g.,
schools or scouts) are establishing collection
drives to sell scrap paper to acilities.
As the recovered paper gets processed,
a certain percentage o the paper iber is lost
along the way. According to Ron Fox o
leading boxboard producer Graphic Packaging
International, All recovery systems lose yield
as they process ber, its wear and tear. You wetit and rework it, and you lose yield the more
you process it. He likens it to tires on a car. You
dont see it, but theyre wearing all the time.
And the more miles you put on, the more you
lose. Fiber is kind o the same thing.
For use in lower-grade products such as
boxboard containers, recovered ber undergoes
minimal processing and produces minimal
waste. According to Fox, When we reuse the
ber, were basically just ltering out the
non-brous, extraneous materials like plastics
and metal. We keep all the ber and additives.So when were making containerboard or
boxboard, at the lowest our yield is about 90%.
Generally we yield about 97%, 98%. The key
to this higher yield is to keep the processing to
a minimum, says Fox. We dont do too much
to the ber. We dont deink it, we dont bleach
it, we dont do anything to degrade that ber.
On the other end o the spectrum, higher-end
products such as writing and printing paper
require a much cleaner, purer ber. Cleaning,
ltering and processing recovered ber to
meet the tough standards o graphic paper
requires additional energy and chemicals
to raise its quality and separate the ber rom
materials such as clay and ink. This additional
processing also creates more waste. According
to Fox, All processing creates waste. When
you deink and so on, you create an additional
waste stream. Then, as you develop the ber
back into usable products, you generate more
waste as well. Its not just ree.
The additional waste can be signiicant.
Deinking acilities that process recovered
bers or use in graphic paper routinely report
much lower yields around 70%with some
studies reporting yields as low as 60%.
HOW MANY TIMES CAN
PAPER BE RECYCLED?
It is possible to recycle
ber an estimated 47
times, but in reality, due
to collection rates and
process losses, as much
as 80% o the ber canbe lost ater two rounds
o collection and
processing. Furthermore,
the quality o the ber
weakens signiicantly
with each round o
processing.
RECOVERED FIBER
The US EPA encourages
the use o the term
recovered ber over
waste to acknowledge
that this material is a
valuable resource. To beconsidered recycled it
must be repulped. Paper
cannot simply be recut
or repackaged to count
as recovered-content
paper. Furthermore,
recovered ber does not
include orest residues
such as sawdust
and wood chips rom
orestry operations.
POST-CONSUMER
PAPER
Paper and paper
products recovered
rom homes, oces,
retail stores, etc.
POST-INDUSTRIAL
PAPER
Converting and printing
scrap, newsstand
returns and overruns,
obsolete inventory,
damaged stock and
scrap rom papermaking.
SCRAP
PAPER
BROKER
16 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
19/38
DYES AND
ADDITIVES
TRANSPORT
TO PULP
MANUFACTURER
PULPING
WATER
WATER
SURFACTAN
BLEACHING
CHEMICALS
PACKAGING
WATER
VIRGIN FIBER
AND WATER
COATING
MATERIALS
COATING
MATERIALS
PACKAGING
PACKAGING
AIR AND
DISPERSANTS
SCREENING
CONTAMINANT
REMOVAL
AND FIBER LOSS
CLEANING
GLUE
REMOVAL
AND FIBER LOSS
DEINKING
INK SLUDGE
REMOVAL
AND FIBER LOSS
WASHING
DRYING
WATER
COATINGCALENDERINGFINISHING REELINGNOW YOU
HAVE A CLEAN
SHEET OF PAPER
SHEET
FORMING
WATER
PRESSING
WATER
STOCK
BLENDING
PROCESSING AND
SCREENING
FIBER LOSS
RE-PULPING PULP
REFINEMENT
TRANSPORT
TO PAPER MILL
COATING DRYING
WATER
CALENDERINGREELINGNOW YOU
HAVE A NEW
PAPERBOARD
PACKAGE
FINISHING
PRESSING
WATER
SHEET
FORMING
WATER
PROCESSING AND
SCREENING
CONTAMINANT
REMOVAL
AND FIBER LOSS
PULP
REFINEMENT
PULPINGTRANSPORT
TO INTEGRATED
PACKAGING
FACILITY
BLEACHINGPRESSING
WATER
FINISHING DRYING
WATER
NOW YOU
HAVE CLEAN
RECYCLED PULP
7/28/2019 Sappi eQ Journal 5
20/38
Just as there are wide variations
in paper grades, there are many
dierent types o recycled
ibers derived rom dierent
sources. Below is a selection
o recovered paper types and
common uses.
Pulp Substitutes
Unprinted shavings, clippings
and letovers o wood-ree
papers rom mills, print shops
and converters. The highest
quality recycled ber, oten used
in place o virgin ber.
High-GradeDeinking Paper
Bleached chemical grade
(wood-ree) ofce papers and
coated book stock. Used
in high-grade graphic papersand tissues.
Mixed Paper
Broad category o mail,
telephone books, paperboard,
specialty grades, magazines,
catalogs and all grades
not elsewhere specied. Used
in paperboard, tissue
and construction materials.
Newspapers
Old newspapers, white blank
news, mixed groundwood and
coated groundwood. Oten used
to make recycled newspapers,
paperboard and tissue.
Old Corrugated
Unbleached and colored krat
papers used in corrugated
media and solid linerboard, ber
cores, krat paper and bags.
Used to make shipping boxes(corrugated containers) and
product packages.
Unrecyclable
Some products such as tissues
and paper towels cannot be
recycled or urther use in the
ber cycle.
COATED FREESHEET
Glossy magazines,
catalogs, direct mail and
corporate brochures
UNCOATED FREESHEET
Cut sheets or copier and printerwell as envelopes and billing appl
COATED MECHANICAL
Lightweight magazines,
catalogs, coupons and inserts
PACKAGING CONVERTING
Product labels, git-wrap
and multiwall bags
BOXBOARD
Rigid packaging such as
rozen oods, cosmetics
and pharmaceutical boxes
CONTAINERBOARD
Most brown shipping
containers including
linerboard and
corrugated medium
18 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
21/38
Fiber PhysicsHOW BEST USE TRICKLES DOWN
Not all paper ber is created equal. The
quality o virgin ber is determined by its source,pulping process and whether or not bleaching
is involved. Mechanical processing tends to be
harder on ibersbreaking iber length
and compromising strength. Virgin, krat and
sotwood bers are generally the strongest
wood-based bers, while bleached hardwood
bers provide the right surace, uniormity
and opacity or printing and writing grades. Hard-
wood and sotwood bers are oten blended to
achieve the right combination o ber properties.
However, once virgin ber is used, it will
never be the same. The more you use ber, the
more it breaks down and the weaker it becomes.
How paper is recovered also has a signiicant
impact on quality and suitability. Recovered
paper is classiied by its source and level o
contamination. In act, the Institute o Scrap
Recycling Industries (ISRI) currently denes
47 dierent grades o paper stock used or
re-pulping (recycling). There are an additional
28 specialty grades o paper currently
tradedmany o which are not considered
recyclable by US standards (e.g., wax-coated
boxboard and poly-coated cup stock). Much
o this ber is either exported or consumed
domestically or energy generation.
A paper products tolerance or a high per-
centage o recycled ber increases dramatically
as you move into certain paper categories.
Cardboard and boxboard, or example, can use
almost zero virgin ber and still meet all their
perormance requirements. According to Johnny
Gold o paperboard and packaging manuac-
turer Newark Group, We make products that
are 100% recycled content, and the rigors o
our recycled boxboard versus a virgin boxboardare no dierent in terms o quality and how it
stands up to its environment.
Ron Fox o boxboard manuacturer Graphic
Packaging International also sees this
advantage. We can handle all grades and any
iber source when it comes to boxboard
and paperboard, says Fox. We can use more
o a blend o short and long bers. And in
corrugated packaging, you can use all grades
in certain quantities.
By contrast, the type o ber used in high-end
graphics applications is limited to pulp
substitutes (primarily rom post-industrial
sources) and high-grade deinking papers
that require signiicant processing. So while
high-quality papers can be used in many
subsequent applications, it is not possible to push
bers up the quality ladder. Many reer to this
as down-cycling.
THE CONTENT OF
COATED PAPER
In coated papers, roughly
one-third o the product
is comprised o coatings
and iller not iber.
So the ber portion must
be strong enough to
support the sheet through
high-speed printingpresses as well as olding,
binding and everyday
use. Because recycled
ber is signicantly
weaker than virgin ber,
there are limitations in
the amount o recycled
ber that can be added
while maintaining
strength specications.
There are also challenges
o achieving brightness
and shade characteristics
This is in stark contrast
to something like tissue
and towel grades thatare not subjected
to the rigors or quality
demands o high-end
printing applications.
UNCOATED
MECHANICAL
Telephone books,
circulars and
magazine inserts
PULP SUBSTITUTE
Scraps rom the
papermaking and
converting processes
at paper mills
and print shops
NEWSPRINT
Low-cost paper used
in newspapers and
advertising materials
TISSUE/TOWEL
Toilet paper, tissues,
paper towels 19Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
22/38
Some consumers ocus on purchasing paper with a high
percentage o recycled ber. This drive or recycled content
is oten based on the alse assumption that more recycled
iber in every product and paper grade is always better or
the environment.
In reality, there are many other actors involved in the lie
cycle o paper, and these actors can only be ully understood
and quantied by taking a comprehensive Lie Cycle Analysis
(LCA) approach. LCA accounts or the environmental impact
o every step involved in the lie o paperthis includes
everything rom material acquisition and processing to end
use and disposal.
Sappi uses LCA to determine what applications o recycled
ber (and at which levels) can yield the most benet. As it
turns out, many Sappi papers that do not contain recycled ber
have a signicantly lower carbon ootprint than other papers
on the market that do contain recycled ber.In 2012, Sappi completed a cradle-to-gate carbon ootprint
analysis o our Somerset Mill located in Skowhegan, Maine,
using the Footprint Estimator or Forest Products (FEFPro)
developed by the National Council or Air and Stream
Improvement. This is an expansion o earlier reporting which
had been limited to our own direct emissions (Scope 1) and
emissions associated with purchased electricity (Scope 2). In the
cradle-to-gate study, we include Scope 3 carbon emissions
associated with material inputs (e.g., roundwood and chips,
pulping and bleaching chemicals, coatings and llers) as well
as those rom purchased pulps. Results o this analysis revealed
that our mill generates krat pulp with a ootprint o 0.77 kg o
CO2 per dry kilogram o pulp. This is roughly 20% lower than
emissions actors provided or purchased bleached krat, 50%
lower than thermo-mechanical pulp (TMP) and 77% lower
than purchased deinked ber.
In act, our study o products made at the Somerset Mill
showed that adding 10% recycled content increases the products
carbon ootprint by 16%, compared to the same product made
with 100% virgin ber. It is important to note that the emissions
data or purchased pulps reported herein are based on best
available industry data and are not specic to Sappis suppliers.
We will be seeking primary data to urther rene this study,
but it is clear that substituting deinked recycled ber or Sappi
made pulp increases the carbon ootprint o those products.
CRADLE-TO-GATE CARBON
FOOTPRINT OF COMMON WOOD
PULPS USED IN PAPERMAKING
(kg CO2 eq/dry kg o pulp)
These lie cycle estimations illustrate
the carbon ootprints o dierent
pulp sources. Industry averages are
not necessarily representative o
specic suppliers and in all cases we
recommend seeking out primary
data sources.
PURCHASEDDEINKED FIBER
3.43
PURCHASEDTMP
1.65
PURCHASEDBLEACHED
KRAFT
0.99SOMERSET
SYNERGY PULP
0.77
Assessing the LieCycle o Paper
20 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
23/38
VIRGIN FIBER
50%
NON-SAPPIVIRGIN FIBER
10%RECYCLED FIBER
6%
OTHER
4%
PIGMENTS
30%
SAPPI CO2 EMISSIONS WITH AND
WITHOUT RECYCLED FIBER
(kg CO2 eq/kg o paper)
Adding recycled ber to papers made
at Sappis Somerset and Cloquet
acilities actually raises the carbon
ootprint o those papers.
Recycled ber comprises
o the total composition o
the product by weight, but it
responsible or 25% o the
carbon ootprint.
SUMMARY OF FINDINGS
Our analysis revealed that the pulping process in particular is a signicant
contributor to the overall carbon ootprint o a paper product. Generally
speaking, krat pulping has a lower carbon ootprint than mechanical
processing and deinking processes due to their greater need or electricitywhich usually does not come rom renewable sources. The ootprint
estimations on this page refect emissions associated with every step
in the papermaking process rom material acquisition all the way
through the nished pulp product. For virgin bers, this includes wood
procurement and the pulping and bleaching chemicals; or deinking
pulps, this includes recovering, sorting and processing waste paper. The
analysis also includes the impact o materials (like pigments and binders)
used in the nished paper products.
INDUSTRYAVERAGE
2.2
SAPPICOATED
PAPER WITHRECYCLED
CONTENT
1.36SAPPI
COATEDPAPER
1.17
42%
25%
8%
12%
13%
CONTRIBUTIONTO CARBONFOOTPRINT
PRODUCTCOMPOSITION
BY WEIGHT
21Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
24/38
Beyond the technical and environmental
impacts associated with processing recycled
ber, the use o recovered paper is greatly
impacted by global trade. Companies across
the world that specialize in manuacturing
consumer and durable goodssuch as many
in China and Indianeed iber to create
product packaging, labels and shipping con-
tainers. This iber does not need to be
perectly white and ree o contaminants.
These are global commodities, says Bill
Moore o Moore and Associates, a paper
recycling consulting rm. The worlds entire
pulp paper and packaging production isnow about 55% recycled iber. So, weve
passed the 50% point, and i you go back to
about 1990, it would have been in the low 30s.
Thats an amazing increase, almost double
in just 20 years.
Producers o packaging or consumer goods
otentimes dont have enough volume o
recycled ber to meet their needs. When theres
not enough recycled ber available, companies
turn to using virgin iber. But as weve seen,
packaging and other lower-quality paper
products dont need to use a high percentage
o virgin ber in order to meet their peror-
mance requirements. In other words, using too
much virgin iber in lower-quality paper
products could in some cases be seen as a waste
o virgin ber. Whats more, the virgin ber
rom certain countries that makes its way into
these lower-end applications may not be comin
rom a responsibly managed orest, thus
potentially impacting orest health in those area
Environmental nongovernmental organ-
izations such as the World Wildlie Fund (WWF
now consider virgin ber rom well-managed
orests to be on par with recycled ber source
In stating their value system in the manual
or their paper scorecard, WWF says: WWF
mission is to saeguard biodiversity as well
as to reduce wasteul consumption. New virgi
ber will always be needed in paper production
as each time ber is recycled it loses quality an
thus cannot be recycled indenitely. The newibers need to be rom well -managed orests
Overseas demand continues to grow and
create high value or recycled papers. Because
we import so many nished goods rom oversea
exporting scrap paper takes advantage o
available shipping containers that must trave
between regions. We do not support policies
that would control or restrict air markets or
these products.
ABOUT CERTIFICATION
Third-party certication
programs provide assurance
that wood-based products
have been procured rom
well-managed orests and
are legally harvested. Sappi
currently holds chain-o-
custody certications rom
FSC, SFI and PEFC, the
leading independent entitiesdeveloping standards
or orest management.
Best UseHOW THE GLOBAL FIBER TRADE AFFECTS USE
22 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
25/38
WHERE DOES RECYCLED PAPER GO?
In 2011, 41% o the paper and paperboardrecovered in the US went to produce
containerboard and boxboard, the material
used or corrugated and olding boxes.
Exports (primarily to China) accounted or
42% o the paper recovered in the US.
PAPERNOMICS
As countries and economies continue to grow
across the world, so too will their need orrecovered ber. For many o these countries
and companies, using recycled ber is a business
decision, not an environmental decision.
NET EX(22,174
42
NEWSPRINT(1,836)
3%TISSUE(4,084)
8%
CONTAINERBOARD(15,993)
30%
BOXBOARD(6,046)
11%
OTHER(2,634)
5%
TOTAL RECOVERED FIBERIN 2011
52.8MILLION
TONS
23Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
26/38
A RISING DEMAND
Chinese demand or
recovered paper
increased rom 8 million
metric tons in 1995
to more than 65 million
metric tons in 2010,
with an estimated
demand o 100 million
metric tons by 2020.Thats a projected
growth rate o 53.8%
over the next decade.
1995
NORTH AMERICA
WESTERN EUROPE
JAPAN
OTHER ASIA
OTHER WORLD
CHINA
WORLD RECOVERED
PAPER DEMAND
(Million tonnes)
7/28/2019 Sappi eQ Journal 5
27/38
Holistic ResponsibilitySEEING THE FOREST THROUGH THE TREES
Everything in the world is interconnected. Thats why you cant look at your product or service
in a vacuum. At Sappi, we take a holistic view o the paper and printing industry. Our sphere o
infuence and impact extends well beyond our mill gatesrom materials acquisition through
manuacturing, use, disposal and reuse o our products.
RESPONSIBLE
SOURCING
100% o Sappi ber is
procured in accordancewith the SFI Fiber
Sourcing Standard as
well as the FSC Con-
trolled Wood standard.
Recycled ber is derived
rom post consumer
waste and is also FSC
certied. Sappi does not
have a deinking acility
in any o its operations.
All recycled ber is
purchased within North
America and is proc-
essed chlorine ree (PCF).
All krat pulp is elemental
chlorine ree (ECF) and
is either made onsite or
purchased within North
America.
RESPONSIBLE
DISTRIBUTION
A paper manuacturers
responsibility doesntend when their product
is out the door. Sappi
has committed to
an ecient distribution
network by becoming
a SmartWay transport
partner. SmartWay is
a collaboration between
the US EPA and
private reight carriers
ocused on reducing
carbon emissions and
conserving uel.
RESPONSIBLE
DISPOSAL
Lie cycle analysis o paper
has shown that how aproduct is disposed o can
contribute as much
to its carbon ootprint
as the manuacturing
process. Sappi supports
outreach and education
on the local and national
stages or recycling
o all paper grades,
especially printing and
writing paper.
RESPONSIBLE
MANUFACTURING
When it comes to respon-
sible manuacturing, thesource o energy used is
just as important as the
amount o energy used
maybe even more so.
Today, more than 80% o
Sappis total energy use
comes rom renewable
resources including the
energy generated onsite
as well as the energy
purchased rom the grid.
Reducing reliance on
ossil uels helps Sappi
stabilize energy costs
and reduce its carbon
ootprint.
IN PRACTICE
SAPPISENVIRONMENTALCOMMITMENT
27Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
28/38
2
3 4
5 6
1
28 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
29/38
Sappi Mill EfortsFINDING WAYS TO REDUCE OUR WASTE
At Sappi, we dont like waste. In act, we hate waste so much that we take
every step possible to reduce, reuse or recycle the materials we use in
our acilities. Our rst aim is to reduce consumption o materials whenever
possibleeliminating waste in this way drops straight to the bottom line.
We recycle a broad range o materials rom paper and printer cartridges
to batteries, building supplies and outdated inormation technology.We even recycle used oil and old asphalt.
We also engage with our communities to explore the use o alternative
uels. Our Westbrook mill uses construction and demolition wood waste
and converts it to energy in a biomass boiler. Our Somerset mill works with
a local supplier to convert discarded tires into a uel source. The use o
various waste materials as uel sources keeps these materials rom going
to landlls while reducing the need to purchase ossil uels such as coal
and uel oil.
1 RECOVERY BOILERThe chemical recovery
process is a recycling
process unto itsel designed to recapture
and reuse pulping
chemicals indeinitely.
At the heart o the
process, black liquor
is burned to create
renewable energy used
throughout the mill.
Scan the QR code to
learn more.
2 UNIVERSAL WASTERECYCLING
A range o dierent light
bulbs is collected at
Sappi acilities. Pictured
at let, fuorescent bulbs
are packed or recycling.
3 TIRE-DERIVED FUELUsed car and truck tires
have always been a
disposal problem. Tire-derived uel replaces
oil used in power boilers
at Sappis Somerset mill.
4 SEPARATINGRECYCLABLES
Recyclable paper, card-
board, wood and
metal are separated
or recycling in the
sorting area at Sappis
Somerset Mill.
5 WATER TREATMENTThe secondary clariier
is part o an extensivewater treatment system
at Sappis Somerset
mill, involving mechanical
and biological treatment
stages. The water
used in the pulp and
papermaking processes
is treated to protect
local receiving waters.
Water in paper mills
is essentially recycled
back to its original source.
On average the paper
industry returns 89% o
water intake while much
o the loss is through
evaporation in the local
ecosystem.
6 WOOD YARDBiomass boilers use scrap
wood and shavings
to provide a renewablesource o energy while
reducing greenhouse
gas emissions and
materials sent to landll.
7 LIME MUDBoiler ash and lime mud
rom the pulping process
is shipped to area arms
to help armers enrich
their soil and improve
crop yields.
Scan the QR code to
learn more.
7
29Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
30/38
E -WASTE
ALTERNATIVES
Founded in 2002, e-Waste
Alternatives Programs
mission is to provide com-
puters to historically
underserved populations
who do not have access
to inormation technology.
It has since evolved to
become a sel-sustaining
electronic waste recycling
irm that employs people
with learning disabilities
and mental handicaps.Reinvesting a little bit o
time in a computer has
ininitely more value than
that computers precious
metals do as scrap, says
e-Waste ounder Chris
Martin. Sappi supports
e-Wastes social and
environmental mission,
CODMAN ACADEMY
Founded in 2001, Codman Academy is a college-prepar
charter public school serving at-risk students in Bosto
Dorchester neighborhood. Sappi has long been a spo
o the community-based school, helping sponsor class t
and school-based recycling eorts. Its been a wond
partnership or us, says Dawn Leaness o Codman
Academy. And were so excited that its been around s
pretty much the beginning and that each year it continu
to grow stronger.
Reaching Our Customersand Our CommunitiesPARTNERSHIPS OF AWARENESS AND CHANGE
Sappi takes responsibility or recycling out-
reach and education very seriously. From
sponsoring local organizations to participatingin national and international industry
initiatives, Sappi strives to reach a broad range
o stakeholders with a primary ocus on
customers, employees and local communities.
Because Sappi had recently moved into
a new building and rolled out their
improved recycling plan, they were in a
really good place to help us do the same
thing. They told us about the process thatthey went through and the systems they
set up. We looked at the things they did
and how we could apply them in our
new building.
DAWN LEANESS
CODMAN ACADEMY
in one instance providing
process system analysis
that led to a 250% cap-
acity increase without the
need or physical
expansion. Companies
like Sappi really get it,
says Chris Martin. We are
now a totally sustainable
social enterprise, and let
me tell you, those are
rare. The taxpayers arent
paying or this. Grant
oundations arent paying
or this. This now operateson its own.
30 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
31/38
GREEN COMMUNITY DAY
In 2012, Sappi held its rst Sappi Green Community Day a day o un, ood, prizes
and awareness at the Sappi Westbrook Paper Mill. Cost o admission was one
nonperishable ood item per person, donated directly to local ood pantries or
amilies in need. The event ocused on creating awareness and an outlet or items
not commonly recycled through curbside programs. Participants were provided the
opportunity to recycle condential documents, sneakers, CDs and DVDs, small
electronics and eyeglasses. Additional activities ranged rom birdhouse building to
a bike rodeo structured to teach sae riding skills. Sappis oresters were also on
hand sharing inormation on the importance o responsible orestry.
RECYCLEMANIA
Sappi is proud to support
industry advocacy eorts
such as RecycleMania
an annual competition
among college and univer-
sity recycling programs
to promote waste
reduction. Schools across
the US and Canada
participate by reporting
their trash collectionrates over an eight-week
period. Categories vary
rom per capita recycling
to total waste reduction
BETTER PRACTICES/BETTER PLANET
Working with the American Forest and Paper Association, Sappi helped in the
development o Better Practices, Better Planet 2020 an extensive set o quantiable
sustainability goals or the paper industry, with a commitment to transparency and
progress. The largest sustainability program o its kind or any major US manuacturing
industry, Better Practices, Better Planet 2020 sets specic and challenging goals
or improving paper recovery and recycling, increasing energy eciency, reducing
greenhouse gas emissions and promoting sustainable orestry practices while striving
or saer workplaces or employees.
We think so much about the
community and the things that we
do and what our employees
are doing, because were all part of
the communities that we liveand work in. The way I look at it,
our community is just an
extension of the mill environment
and our family there.
MARTY DUGGAN
Sappi
and more. Schools can
view their weekly updated
rankings online to track
their progress and moti-
vate their campus.
Winning schools receive
a trophy made o (what
else?) recycled materials.
31Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
32/38
So how do you become a responsible paper
purchaser? The most important thing is to do
your homework. Reading this journal is a great
rst step. Everyone along the supply chain,
including consumers, procurement oicers,
graphic designers, printers and paper distributors,
should educate themselves on where their
paper is coming rom and what went into
sourcing, producing and transporting it. Its impor-
tant to note that industry averages perormance
is rarely representative o individual products
or even companies. So call the paper company.
Inquire about their mill practices and any
certications they might hold. Ask about their
TAKE ACTION
KNOWLEDGEIS POWER
sources or virgin and recycled ber and or the
environmental perormance data o those
manuacturing acilities.
Just because a given paper incorporates recy-
cled ber does not mean that the company
that produced it employs sustainable practices.
Procurement policies that avor recycled ber
over wood ber could discount paper sources
with stronger environmental perormance
and could actually increase your environ-
mental impact!
32 Sappi eQ Journal : Issue 005
7/28/2019 Sappi eQ Journal 5
33/38
RECYCLE!
Lie cycle analysis has shown th
the end o lie how a product is
disposed o contributes near
as much to the carbon ootprint
o a product as the manuacturin
process. We try to get the
message out or people to chec
their local recycling instructions
by reaching out to their governme
to see the systems regulations,
says Anne Bedar o the environ
mental nonproit GreenBlue.
Call your local government or loo
online to learn the recycling
breakdown or your area.
POST-CONSUMER VS. POST-INDUSTRIAL FIBER
You may encounter these terms in the world o recycled paper, and its helpul
to understand the dierences. POST-CONSUMER RECYCLED FIBER (PCRF)
accounts or any material that was once in the hands o a consumer. PCRF
includes direct mail pieces, magazines, catalogs, newspapers, cardboard
boxes and other paperboard packaging materials that would otherwise be
thrown into a landll. POST-INDUSTRIAL FIBER also known as pre-consumer
content includes scrap and by-products generated by the manuacturing
process o products. These can include printed deects, short rolls, paper
trimmings and other materials that would normally not be reused by
the manuacturer.
FTC ISSUES REVISED
GREEN GUIDES
In October o 2012, theUS Federal Trade Commis-
sion released its revised
Guides for the Use of
Environmental Marketing
Claims, also known as
the Green Guides.
These revised Guides are
intended to protect con-
sumers rom misleading
claims by helping
marketers ensure their
products environmental
claims are truthul
and nondeceptive.
KNOW PRODUCT
CLAIMS
An important product-
level distinction is the
dierence between the
claim made with
recycled materials and
the claim that something
is recyclable.
Relecting input rom
hundreds o consumers,
advocates and busi-nesses, these changes are
a win or consumers who
want to purchase greener
products and producers
who want to sell them,
says FTC Chairman Jon
Leibowitz. But this win-
win can only occur i mar-
keters claims are truthul
and substantiated. The
FTCs changes to the Green
Guides will level the
playing ield or honest
business people.
The term RECYCLED means a portion o that product was created rom something
that was pulled rom the waste stream, otherwise headed to the landll. For paper,
these claims should dierentiate between the recycled materials or example,
is just the ber recycled or some other component as well? RECYCLABLE means
that the product or packaging or specic components o each has the potential
to be recycled.
With packaging, things can get a little murky. Some recyclable claims dont speciy
which portions o the package can actually be recycled, hence decreasing the
likelihood that it will, in act, be recycled properly. To address this issue, GreenBlue
developed a labeling program called How2Recycle which pairs amiliar icons with
instructions to help consumers. For example, a package o single-serve yogurt
containers might be labeled with three symbols to explain how the dierent
materials paper outer carton, plastic cup and a oil lid can be recycled. Visit
how2recycle.ino or more inormation.
Claiming Green, made with recycled content
may be deceptive i the environmental costs o using
recycled content outweigh the environmental
benets o using it. US FTC
33Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
34/38
7/28/2019 Sappi eQ Journal 5
35/38
People are more apt to engage in a behavior
ater being prompted to do so, so be an advocate
or recycling. Push or recycling initiatives at
home, in the workplace and in your community.
Put a please recycle label, claim or other
recycling message in a prominent place on your
organizations printed materials. We under-
stand that real estate on printed materials
is preciousbut so is our planet! Do your part.
Get creative with it. A please recycle
message doesnt always have to be the ubiquitous
chasing arrows logo weve all seen. In act, it
can be any interpretation o the message thatyou can think o. Whats important is that you
do it. This is a ertile opportunity to lex your
creative muscles and at the same time engage
in real behavioral change that will have a substan-
tial impact on the health o the planet.
Its important to constantly remind your
oce and community about recycling eorts
and details. Even people as knowledgeable
as Kevin Roche, o the single stream recycler
ecomaine, need reminders. Somebody might
recycle one thing and then the next year, they
orget or they stop recycling another thing,
he says. Even in my own household, I have
to remind mysel and my amily about whats
recyclable and whats not. That kind o loo rs
me, and Ive been doing this or 25 years.
So the reminders have to be there.
BECOME AN ADVOCATE
CREATIVITYMATTERS FOR YOU TO USE
I any o these recycling
logos tickle your ancy,
visit sappi.com/eQ to
download the digital
versions in your preerred
language and use them
to encourage recycling
on your next creative
project.
THE CHASING ARROWS
The iconic and internationally recognized recycling
symbol was designed in 1970 by then 23-year-old
college student Gary Anderson. Anderson submitted
his design inspired by the continuity o the Mobius
strip in a competition sponsored by a recycled
products maker.
35Rethinking Recycling
7/28/2019 Sappi eQ Journal 5
36/38
RECYCLING IS A SOUND
ECONOMIC, SOCIALAND ENVIRONMENTALPRACTICE.Lets all work together to protect our
planet rom unnecessary waste andpollution. Recycle as much, as oten
and as responsibly as you can.
LEARN MORE
eQ ONLINE From this eQ Journalseries, to eQ Insights (Sappis white paper series on topical sustainability issues in the
paper industry), to the eQ Tool(Sappis interactive sustainability tool), everything eQ is online and in one
place your trusted source or guidance and thought leadership around environmental responsibility. Youll nd
a wealth o act-based inormation and tools or making better paper choices. And with our eQ blog, The
Environmental Quotient, you can instantly share your thoughts and ideas with your peers to gain new insights
and help elevate the eQ o our entire world.
Visit sappi.com/eQ
Sappi eQ Journal : Issue 00536
7/28/2019 Sappi eQ Journal 5
37/38
Acknowledgments
We extend our sincere appreciation to the
ollowing individuals or providing their insights
and comments through personal interviews:
Anne Bedar, Senior Manager
Sustainable Packaging Coalition, GreenBlue
Ron Fox, Operations Manager
Graphic Packaging International
Johnny Gold, Senior VP
Recovery and Recycling, The Newark Group
Dawn Leaness, Director o Development
Codman Academy Charter Public School
Chris Martin
Founder and Program Developer
eWaste Alternatives
Bill Moore, PresidentMoore & Associates
Kevin Roche, General Manager
ecomaine
PHOTOGRAPHY
Tom Maday, Andy McNeill
DESIGN
VSA Partners, Inc.
Reerence Materials
American Forest & Paper Association, Paper Recovery Statistics, updated annually
at paperrecyles.org.
Environmental Protection Agency, Municipal Solid Waste Generation, Recycling,
and Disposal in the United States: Facts and Figures or 2010, published
November 2011.
Federal Trade Commission, Environmental Claims: Summary o the Green
Guides. To view the complete Green Guides, inormation or business and legal
resources related to environmental marketing, go to business.tc.gov.
Institute o Scrap Recycling Industries, Scrap Specications Circular 2012,
January 2012.
Lantz, D., Single stream versus two stream recycling: an examination o costs and
recovery rates o current programs in Ontario, Canada, WIT Transactions
on Ecology and the Environment, Vol 109, 2008 WIT Press, www.witpress.com,
ISSN 1743-3541 (online).
Sappi Fine Paper North America, Unpublished results: Somerset Synergy Pulp
Carbon Footprint calculated using NCASIs Footprint Estimator or Forest Products
(FEFPro) Version 1.3. Carbon ootprint results calculated using production data
rom FY2010. Average emissions actors or purchased pulps ound in the Fiber
Parameters tab o FEFPro Version 1.3.
WWF International, USERS MANUAL: WWF CHECK YOUR PAPER Based on the
WWF Paper Scorecard Criteria Version 3.0, November 2010.
Zhao, H., Outlook or Global Recovered Paper Markets, Presented at RISI North
American Forest Products Conerence, Boston, MA, October 2012.
National Council or Air and Stream Improvement, Inc. (NCASI) or American
Forest and Paper Association and Forest Products Association o Canada,
Lie Cycle Assessment O North American Printing and Writing Paper Products,Research Triangle Park, NC, 2010.
Production Notes
FRONT COVER
Opus Gloss Cover 120lb/325gsm, 4-color process,
plus multi-level sculptured emboss and overall
satin aqueous.
INSIDE FRONT AND BACK COVER
Opus Gloss Cover 120lb/325gsm, 4-color process,
match cream plus overall satin aqueous.
INTERIOR PAGES
Opus Dull Text 80lb/118gsm, 4-color process,
match cream plus overall satin aqueous.
BACK COVER
Opus Gloss Cover 120lb/325gsm, 4-color process,
plus multi-level sculptured emboss and overall
satin aqueous.I you choose not to keep this journal, give it to a riend
or place it in a recycling bin. Thank you.
The names, symbols, logos, and all other intellectual property o the companies, brands, and
people appearing herein are the exclusive property o their respective owners and should
not be interpreted as an endorsement o or by Sappi; any legal and equitable rights in their
intellectual property are exclusively reserved to those owners.
Sappi is a trademark o Sappi Limited. OPUS, SOMERSET SYNERGY, and the eQ logo areregistered trademarks o Sappi Fine Paper North America.
2013 Sappi Fine Paper North America. All Rights Reserved.
This piece was originally printed on Opus Sheets manuactured by Sappi Fine Paper North
America with 10% PCRF and SFI Chain o Custody Certication. 100% o the electricity used
to manuacture Opus Sheets is Green-e certied renewable energy generated on-site by
Sappi. Customers wishing to make claims regarding Green-e
should contact the Center orResource Solutions at www.green-e.org.
7/28/2019 Sappi eQ Journal 5
38/38
Sapp
iFinePaperNort
hAmerica
100
Cumm
ingsCenter,Su
ite306L
Beverly,
MA01915-6
115
800
.882
.4332
ww
w.s
app
i.com/na
asesendyou
rupdated
linginform
ationto
ressUpdate
@sappi.com.
eachaddressupdated,
piwilldona
te$5to
pAmericaB
eautiful
upportofAmerica
yclesDay.
9 5 9