SAIC-J-6020-Rev 0

8/12/2019 SAIC-J-6020-Rev 0

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Schedule Q

Attachment llI

Sec 1.2

A7

Traceability - Instrumentation materials shall be traceable from the

manufacturer and supplier through delivery, storage, fabrication,

erection, installation, repair, modification and use.

Schedule "Q"

Attachment lV

Sec. 3.3

A8

Verify that the contractor or it's Saudi Aramco approved third party

inspector performed the quality activities at the supplier and sub-supplier

locations as required by the inspection level assigned for the materials

and equipment identified in SAER-1972 Inspection Requirements.

A6QC Before Installation - Instrumentation materials shall conform to allapplicable requirements, standards, and specifications prior to release to

be used as part of the work.

Schedule "Q" Attachment lV

Sec 7.1

A5

Free of Damage - Instrumentation materials shall be free of damage. All

Incoming material shall be visually inspected for damage and

conformance to all applicable inspection releases with Material Test

Report (MTR).

Schedule "Q"

Attachment lV

Sec 7.1

Schedule "G"

Sec. 4.1

A4

As Designed - Instrumentation materials shall be in accordance with the

Saudi Aramco-approved project-specific design drawings, diagrams,

schedules, lists, databases, and associated documents. See

Attachments 1, 2 and 3

Schedule "G"

Sec. 4.1

A3 New and Unused - Instrumentation materials shall be new and unused.

A2

Material identification Procedure reviewed and shall be implemented forall materials, parts and components, including partially fabricated

assemblies.( Based on project specs, which define the length of tube and

part number in the drawings)

Schedule "Q"

Attachment lV

Sec. 3.2

A1 Review Quality Documentation for Material Receiving.Schedule Q,

Att, IV, Sec. 3.1.

FAIL N/A RE-INSP DAITEM

No. ACCEPTANCE CRITERIA REFERENCE PASS

SAUDI ARAMCO ID/PID - 3/01/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Skid for Non- Hazardous Locat ions -Mater ial Receiving SAIC-J-6020 1-Oct-05 INST

PLANT NO.EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

TRAVEL TIM

SAUDI ARAMCO USE ONLYSCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUI

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

A Document Rev iew and Certi ficati on

A9

Vendor to provide usual warranty from the packaged unit manufacturer.

The warranty to include all materials, workmanship and performance

characteristics in accordance with his standard terms and conditions.

Components supplied by the packaged unit vendor will include, but are

not limited to field instruments, controls, valves, safety systems, pre-wired field interfaces, plant control system interfaces and electrical

systems.

34-SAMSS-831

Sec. 1

A10

Inspection: The items manufactured to this specification (34-SAMSS-

831) are subject to verification by the Buyer's Inspection Representative

per Saudi Aramco Inspection Requirement Form 175-340200, attached

to the Purchase Order.

34-SAMSS-831,

Sec. 10.2

A11

The Contractor to produce certification that the equipment shall operate

continuously without any degradation and should comply with a minimum

-maximum range of 10°C(50°F) to 35°C(95°F) in indoor Air conditioned

or a range of 0°C (32°F) to 55°C (32°F) in outdoor sheltered and to a

range of 0°C (32°F) to 65°C (149°F) ( in outdoor unsheltered conditions)

34-SAMSS-831,

Sec. 5.1

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Schedule Q,

Att IV, Sec. 7.1.

General Requirements

ITEM

No. ACCEPTANCE CRITERIA REFERENCE

A16

Acceptance Cri ter ia: Vendor's records shall be available to verify that

all items have been subjected to the following tests prior to the final

acceptance test:

Functional Tests: Buyer will witness a complete functional test of the

control system to verify satisfactory operation of the instrumentation

during the performance test of the packaged unit.

All pneumatic instrumentation shall pass :

a) Leakage test of all piping and tubing

b) Functional test of all pneumatic instruments

c) Functional test of all pneumatic control loops

34-SAMSS-831,

Sec. 10.3.1

PASS FAIL N/A RE-INSP DA





B1

All materials shall be suitable for the specified service, and the Vendor

shall obtain a written approval from the Buyer for all selected materials in

severe process services. All wetted parts in sour service shall conform to

NACE MR0175 - 2002.

34-SAMSS-831

Sec. 9

B2

C3Cast iron shall not be used for hydrocarbon service, or for any flange-

mounted instrument.

34-SAMSS-831,

Sec. 9.1

A12

Vendor to provide certification that the equipment complies the following:Humidity Indoor humidity design basis shall be 20% to 80% relative

humidity. Outdoor design basis shall be 5% to 95% relative humidity (non

condensing).

34-SAMSS-831,

Sec. 5.2

A13

Contractor to provide certification that the equipment meets the severe

dust and contaminants requirements detailed below:

5.3.1 Onshore Environment Usual airborne dust concentration is 1

mg/m³. During sandstorms, dust concentrations may reach 500 mg/m³.

Particle size distribution is as follows: • 95% of all particles are less than

20 micrometers • 50% of all particles are less than 1.5 micrometers

Elements present in dust include compounds of calcium, silicon,

magnesium, aluminum, potassium, chlorides and sodium. When wetted

(high humidity conditions) these compounds function as electrolytes and

can result in severe corrosion. Other pollutants present in the

atmosphere under the most extreme conditions are:H2S 20 ppm (vol/vol)

Hydrocarbon 150 ppm (vol/vol)

SO2 10 ppm (vol/vol)

CO 100 ppm (vol/vol)

NOx 5 ppm (vol/vol)

O3 1 ppm (vol/vol)

34-SAMSS-831,

Sec. 5.3.1

A14 Storage, Handli ng, and Preservation

A15The manufacturer's storage, handling and preservation instructions to be

followed.

Schedule Q,

Att, IV, Sec 5.

B

C. Material Requirements for instruments, piping and tubing/ Fittings

The Vendor shall submit a list of all selected instrument manufacturers,

instrument model numbers and specification sheets for approval by theBuyer.

34-SAMSS-831

Sec. 9.1

C2

All process-connected instruments shall be cast or forged steel, stainless

steel or a suitable corrosion resistant alloy equal to or better than the

ASTM specifications.

34-SAMSS-831,

Sec. 9.1

C1

Purchase Order and Instrument specification sheet criteria shall be

confirmed and compared with instrument stainless steel tags / labels

and nameplates, and shipment checked for damage, prior to acceptance

of the shipment

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ITEM

No. ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DA





C8

Instrument Piping and Tubing Process connections up to and

including the first block valve (the root valve) shall comply with 01-

SAMSS-017, Table -1 (See Attachment -1).

34-SAMSS-831,

Sec. 9.1

SAES-J-902,

Sec. 7.3

C6

C5

Enclosures for instruments in outdoor plant areas shall be NEMA Type 4

in accordance with NEMA ICS 6 and NEMA 250 or IEC 60529 Type IP

65.

SAES-J-902,

Sec. 7.1

The field junction box, in a Class I, Zone 2 location and in non-

hazardous areas, shall be a single door NEMA Type 4X or IEC 60529

Type IP 66 box. The box construction shall meet the following

requirements: 7.2.1 Type 316 stainless steel body, door and hardware.

7.2.2 Continuously welded seams, finished smooth.

7.2.3 Continuous stainless steel hinge with removable pin.

7.2.4 Stainless steel captive clamps.

7.2.5 Data/Print pocket on inside of door.

7.2.6 External mounting brackets.7.2.7 Collar studs for mounting inside panel.

7.2.8 Ground stud for terminating A/C safety ground wire.

7.2.9 Painted steel panel (back-pan); in 'severe corrosive environments'

a stainless-steel panel shall be used.

SAES-J-902,

Sec. 7.2

C4 Instrument enclosures shall be steel or copper free aluminum, suitablefor the environmental conditions.

34-SAMSS-831,Sec. 9.1

C7

Instrument enclosures and junction boxes having an internal volume

exceeding 2,000 cm³ shall be provided with Type 300 Series stainless

steel breather and drain fittings, or a combination breather and drain

fitting.

C9

Piping and tubing materials downstream of the first block valve shall

comply with check list items ( C8 to C16) / paragraphs :

All threaded fittings shall be forged carbon steel or stainless steel per ASME B16.11, and be Class 3000 for systems rated up to and including

ANSI Class 900, and Class 6000 for systems rated ANSI Class 1500. All

threaded connections shall be tapered per ASME B1.20.1.

34-SAMSS-831,Sec. 9.1

C10

The minimum size of auxiliary piping and tubing for mechanical

equipment shall be 1/2-inch NPS with the exception of air compressor

packages which shall be 3/8-inch NPS.

01-SAMSS-017,

Sec. 5.1.3

C11

All piping, tubing and valves shall be adequately supported and fastened

in a manner which facilitates replacement, and prevents vibration. Refer

to Drawing AB-036521 for valve bracing.(Attachment-2)

01-SAMSS-017,

Sec. 5.1.4

C12

Unions are not permitted in pressurized lines carrying flammable or toxic

fluids unless they are required for removal or assembly of the equipment

and cannot otherwise be substituted by flanges..

01-SAMSS-017,

Sec. 5.1.8

C13

All piping systems shall be provided with vent valves at high points and

drain valves at low points. Horizontal runs in pressure piping shall slopegradually towards drain points. The minimum slope of drain lines shall be

1:50.

01-SAMSS-017,Sec. 5.1.9

C14

A block valve, 3/4-inch NPS minimum, shall be installed in each

instrument take-off connection and shall be located as close as feasible

to the line, vessel, or mechanical equipment. Thermocouples and

thermometers are excluded from the 3/4-inch NPS minimum

requirement.

01-SAMSS-017,

Sec. 5.1.10

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ITEM






C17

Fittings:316 stainless steel compression fittings shall be either Crawford

Swagelok, Parker Hannifin A-Lok, Parker Hannifin Corp. CPI or Hoke

Gyrolock. Any proposal to use fittings other than those listed above shall

be reviewed by Supervisor, Instrumentation Unit, Process

Instrumentation Division, P&CSD.

34-SAMSS-831,

Sec. 9.2.2.2

C23

Manifolds: Manifolds for flow meter service shall have a rating Class

6000 at 95°C, or Class 4000 at 260°C. Manifolds shall have 316

stainless steel body, bonnet, stem and seat, and teflon packing.

Connections shall be ½ inch NPT female at oval flange surface.

34-SAMSS-831,

Sec. 9.3.3

C15

Pipe may be bent where necessary to achieve the desired configuration.Bending of the pipe shall conform to the following: Pipe bends shall have

surfaces free of cracks and buckles. Flattening of the cross section of

bends shall not exceed 8 percent of the nominal pipe diameter. Bending

procedures and required heat treatment shall be in accordance with

ASME B31.3.

01-SAMSS-017,

Sec. 5.1.11 and

Sec 6.2

C16

Tubing: Stainless steel tubing shall be seamless, annealed, minimum

wall thickness 1.24 mm, per ASTM A269, Grade TP-316L. Instrument air

tubing shall be ¼ inch, 3/8 inch, or ½ inch OD stainless steel. Wall

thickness shall be 0.75 mm or larger.

34-SAMSS-831,

Sec. 9.2.2.1

C18

Flexible hoses shall be stainless steel armored, with integral connectors.

The hose length shall not exceed 600 mm. The hose lining shall be

suitable for the process and operating conditions.

34-SAMSS-831,

Sec. 9.2.2.2

C19

Valves and Manifolds : Forged carbon steel valves shall conform to

ASTM A105, Grade 2. Forged stainless steel valves shall comply with

ASTM A182, Grade F316.

34-SAMSS-831,

Sec. 9.3

C20

Gate Valves (Excluding th e Root Valve): Gate valves shall be forged

steel, with ratings as required, but at least Class 800 at 454°C. Gate

valves shall have 316 stainless steel trim and stem, solid wedge,

reduced bore, renewable stellited seat, and a hand wheel. Furthermore,

they shall be suitable for repacking under pressure. Gate valves shall

have internal screw rising stems for services below 175°C. An outside

screw and yoke design is required for services at and above 175°C.

34-SAMSS-831,

Sec. 9.3.1

C21Needle Valves: Needle valves shall be bar stock steel, with ratings as

required, but at least Class 3000.

34-SAMSS-831,

Sec. 9.3.2

C22Needle valves shall have 316 stainless steel trim, integral seat, and

welded bonnet. Needle valves shall have internal screw rising stems.

34-SAMSS-831,

Sec. 9.3.1

D. Instrumentation Requirements

D1

General power wiring, for circuits up to 600 V to ground and a

maximum current rating of 15 A, shall be stranded copper; flame

retardant PVC, XLPE or XLPO insulated; size 14 AWG; have an

insulation minimum temperature rating of 90°C and shall comply with

NFPA 70 or IEC 60502-1.

34-SAMSS-831,

Sec. 7.1.1

D2

Instrumentation signal wiring shall be stranded copper; flame retardant

PVC, XLPE or XLPO insulated and shall have an insulation minimum

temperature rating of 90°C. The minimum wire size shall be:

• 16 AWG single twisted pair/triad from instruments to the nearest skid

mounted junction box. Cables carrying analog signals shall also be

shielded.

• 18 AWG for multi-twisted pair/triad cables from junction boxes to other

junction boxes or marshalling cabinets.

• 22 AWG for multi-conductor cable inter-cabinet wiring.

34-SAMSS-831,

Sec. 7.1.1

D3

Specialty cables (e.g., High Temperature, communication, network

cables) shall be certified by any of the agencies listed in Appendix

2.(Attachment 3)

34-SAMSS-831,

Sec. 7.1.1

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ITEM






34-SAMSS-831,

Sec. 7.1.4

D12

An identification tag or nameplate of 316 stainless steel shall be

attached securely to the equipment with SS or Monel fasteners. The tag

shall be marked with raised alphanumeric or die stamped with the

following information: • Saudi Aramco Purchase Order number •

Manufacturer • Part/Model Number • Serial Number • Date of

Manufacture • Mark/Tag Number The tag or nameplate shall be located

so that the information can be read after installation of the equipment or

components.

34-SAMSS-831,

Sec. 7.2.4

D4 Pair/triads of multi-twisted pair/triad control cables shall be numbered. 34-SAMSS-831,Sec. 7.1.1

D5

Except for thermocouple wiring, black and white are the preferred colors

for pair conductors and black, white and red for triad conductors unless

otherwise specified in the purchase order. Blue color insulation or jacket

shall only be used for intrinsically safe installation.

34-SAMSS-831,

Sec. 7.1.1

D6Splices are not permitted in wiring. When wiring must be extended,

connections shall be made via terminal blocks.

34-SAMSS-831,

Sec. 7.1.1

D7

Terminals Wiring connections shall be made to channel (rail) mounted

terminal blocks. These terminal blocks shall have tubular box clamp

connector and compression bar or yoke for wire termination. More than

two connections per terminal point are not allowed. If open screw type

terminals are used, terminal lugs shall be ring tongue, compression type,

with insulated sleeves.

34-SAMSS-831,

Sec. 7.1.2

D8 Fused terminals shall be used for power distribution, alarm and shutdownsystems.

34-SAMSS-831,Sec. 7.1.2

D9 All packaged unit wiring, intended for interface with plant wiring, shall be

terminated in junction boxes.

34-SAMSS-831,

Sec. 7.1.3

D11

Provision for grounding the skid structure shall be made at diagonally

opposite corners. The skid structure shall be designed to accommodate

two-hole compression connector, for (2/0 AWG) copper conductor, at

each corner.

34-SAMSS-831,

Sec. 7.1.5

Wire Tagging Interconnecting wires between skid mounted components

and between skid mounted instruments and the skid termination panel

shall be tagged. Each tag shall identify the device to which the opposite

end of the wire is connected. Heat shrink or ferrule type wire tags with

permanently embossed identification markings shall be used.

D10

E. Local Control and Alarm Display Cabinet Requirements

E1Finish: The cabinet finish shall be per manufacturer's standard unless

stated otherwise. The color of the coating shall be as specified in the

34-SAMSS-831,

Sec. 7.2.1

34-SAMSS-913,

Sec. 10.3.2

E3

Drawings: Vendor shall provide wiring diagrams or wiring list showing

termination strips and all electronic interconnections, with names and

equipment/terminal identification. All spare terminals, terminal strips and

wires shall appear on the vendor wiring drawings or list.

34-SAMSS-831,Sec. 7.2.3

E2Design: Vortex coolers, heat pumps or air conditioners may be used to

reduce internal cabinet temperature with the prior approval of Supervisor,

34-SAMSS-831,

Sec. 7.2.2

E4

Indication Li ghts, Pushbuttons and Switches Indication lights,

pushbuttons and switches shall be of the oil tight, heavy duty type. Long-

life type dated lamps or LED cluster lamps shall be used. Indication

lights and pushbuttons shall have the following color: Red - abnormal,

trip, shutdown, off, closed, emergency Yellow - (pre-) alarm Green -

normal, on, open, permissive start

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ITEM






34-SAMSS-831,

Sec. 7.2.5E5

Controllers and Instrumentation: The vendor shall ensure that allequipment, including digital controllers and displays are suitable for

operation in the ambient conditions specified in Specification sheet.

Controllers and displays shall be installed in locations where vibration is

negligible. Digital displays shall be screened from direct sunlight.

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At tachment 1 Sheet 1 of 2 -- Material selection and Join ing Methods -01-SAMSS-017


SAUDI ARAMCO ID/PID - 2/19/05 - REV A (Standards Cutoff - August 2004)


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At tachment 1 - Sheet 2 of 2 - Mater ial select ion and Joining Methods -01-SAMSS-017


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Attachment 2 -- Valve bracings std DWG AB-036521 sht 1 rev 08




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Attachment 5 -- Temperature sensors in thermowells , STD. Dwg. AB-036019 sht 1 rev 21




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1-Oct-05 INST

At tach ment 4 -- Elect rical Equipment Temperatu re c lass NEC table 500.8(B)

Attachment 6 -- Liquid level guage glasses, instrument piping details l ib. Dwg DB950046

Skid for Non- Hazardous Locat ions -Material Receiving SAIC-J-6020

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1-Oct-05 INST

Attachment 7 -- Straight pipe requirements for Orifice , Venturi and f low nozzles Std. Dwg A

Skid for Non- Hazardous Locat ions -Material Receiving SAIC-J-6020



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SAIC-J-6020-Rev 0