Safal Engineers & Fabrication

Plot No. F -35, M. I. D. C. Shiroli,

Kolhapur 416 122 (Maharashtra)

Ph: +91 230-2469401;

Fax: +91 230-2469401

E-mail: safaludyog@rediffmail.com

safaludyog@hotmail.com

Web site:- www.indiamart.com/safal-engineers

Safal Engineers & Fabrication, a partnership firm was

founded in year 1995. Setup by an enterprising technocrat,

having wide experience of 30 years in heavy construction

industry, in partnership with highly experienced person.

Being himself a postgraduate Automobile engineer, has

developed skills in design, fabrication, erection &

commissioning of equipment, working with his own hands.

The unit is situated in an Industrial area developed by Govt.

of Maharashtra, near Kolhapur in Western Maharashtra.

1) Shri. Wagare Rajaram BaluAge – 64 years

Experience : Around 38 Years experience in machine shop, and

Fabrication, Crusher Conveyors erection, fabrication

and commissioning of same. Experience in

construction equipment fabrication.

2) Shri. Joshi Chintamani Shankar Age – 69 years

Qualification : B.E. (Mech.), M.E. (Auto)

Experience : 39 years experience in construction industry – Equipment

fabrication and repairs, maintenance and repairs of air

compressor, DG sets, Heavy Cranes, Concrete batching

plant, Transit Mixer etc. Design, fabrication &

Commissioning of small derrick cranes, DD winches,

special purpose machines etc. Experience in launching

of precast concrete girders for bridges. Developed &

fabricated 41 LPM @ 5 Kg/cm2 cement grout pump for

prestressed cables.

Personnel : -

3) Shri. Joshi Anup ChintamaniAge – 33 years Qualification : B. E. Electrical (with Dist.), Certified Energy Auditor

Experience : Licensed electrical contractor. Experience inindustrial Electrification, substation, erection & commissioning, Worked with an electrical consultancy firm for 4 years.

Presently running his own electrical consultancy unit plus working in this firm.

Bio Data of Key Personnel-

1) Shri. Wagare Krishnat RajaramAge – 39 yearsQualification : B. Com.

Presently working in this firm.2) Shri. Wagare Sachin Rajaram

Age – 30 yearsQualification – : B. A.

Has completed AutoCAD 2000 CoursePresently working in this firm.

Personnel : -

A) Factory Shed :- 1600 Sq.ft. covered shop + 1600 Sq.ft. open shed

with HOT Crane & 5200 Sq.ft. open space for

heavy fabrication & repairs.

B) Equipment : - All the required equipment for fabrication &

general machining avialable in house.

Required measuring & gauging instruments

available.

Our Works are in an Industrial Area where all other facility like

press shop etc is easily available. Field Testing Station (Govt of India)

is in our M.I.D.C. area where Material Testing facility (NABL Certified)

is available.

Infrastructure

Machining Jobs, Heavy fabrication jobs.

Pipe Line work.

Shuttering Inner & Outer for well foundation for bridges, shuttering for superstructures.

Cutting edges for bridge foundation.

Chisels for bridge foundation rock cutting (Weighing about 2500 Kg.)

Single line, double line, grabs for sinking of bridge foundation well.

Special type of buckets for earthmoving machineries & hard facing for the same.

Well curb conical lining (made out of 10 or 12 mm thick. Plate) for bridges.

EOT Cranes, Jib Cranes to customer specifications

Low weight mechanical Clamshell Buckets for rehandling materials.

Import substitution for construction machinery like Batching Plant, Paver etc.

Energy Audit

What we do

Jib Crane shown here was supplied to Wartsila India Ltd,

Khopoli, Maharashtra in year 2006

Jib Crane 360 deg rotation, SWL 1 T, 5.5 M Jib Arm,6 M Lift supplied to Wartsila India Ltd, Khopoli

This Goliath crane is working for Wartsila India

Ltd. at their Khopoli works in propeller shop.

This crane has VFD control for both hoists.

EOT crane supplied to Wartsila India Ltd Khopoli.

Crane shown alongside is an

EOT Grabbing Crane. This is in

use at Chloride Metals Ltd. (a

subsidiary of Exide India Ltd,

leading storage battery

manufacturer) for feeding

Scrap Batteries to crusher for

lead recovery.

Crane specifications are:-

SWL 4 T

GRAB - Double line clamshell

bucket

SPAN 13.85 M

Operation:- Cabin control

Grab shown is designed &

manufactured by Safal.

Clamshell bucket shown here is in use for handling scrap

batteries. This is used with EOT Crane. Grab with EOT Crane

supplied to Chloride Metals Ltd. Pune (A subsidiary of Exide

India Ltd)

2 Cub-M Grab, our product, shown alongside is 2-wire operation type, heavy duty with Cr-Mn cutting teeth for mucking operations in use with Continental Engineering Corporation, a Delhi based Construction company for their bridge project in Andhra Pradesh.

Crane shown above is Single girder EOT Crane with Underslung hoist.

SWL – 5 T, all electric with ‘Bonfiglioli’ Geared motors for LT Drive.

LIFT – 6 M, SPAN – 16.75 M

Two such cranes are working with George Fischer Piping Systems Pvt. Ltd.,

at their Ratnagiri (Maharashtra) unit.

Goliath double girder crane shown is developed for handling orbital welding machine for pipe welding. This is self propelled unit moving on rails laid on ground.

Specifications are Span 4 MLift 2 MLong travel 14 MSupply to crane for welding & LT through shrouded bus bars.

This crane is in operation in one of prestigious heavy machinery manufacturer in Western Maharashtra.

Crane shown above is Double girder Goliath crane (converted from existing

EOT Crane) In this DGEOT crane we have added Legs + End carriage with

new separate LT drive unit for each End carriage.

SWL – 15 T, all electric.; LIFT – 8 M, SPAN – 12.2 M

This conversion was carried out for S. B. Reshellers Pvt. Ltd., Kolhapur.

Clamshell bucket seen here is 6

Cub-M 4-line mechanical operation.

6 Nos of such buckets were

supplied to Paradip Port Trust in

year 2005-2006.

Double drum Crab shown here

is for EOT Grabbing crane

supplied to Chloride Metals

Ltd.

ORANGE PEEL GRAPPLER

Shown alongside is an

ORANGE PEEL GRAPPLER.

This is 2-rope operation

mechanical type. This is

used on any crawler / EOT

grabbing crane used for

clamshell grab .

The capacity is 0.4 Cub-M.

This is supplied to a

construction company in

Maharashtra for removal of

granular material like

pebbles from bridge

foundation wells.

IMPORT SUBSTITUTION

Shown alongside is Concrete

Mixing Drum (Reversible

Type) for an imported batching

plant.

This was supplied to

Simplex Concrete Piling

Company Ltd. for their

National Highway 4-laning

project near Kolhapur.

We have also supplied to

them, Propeller chain, Track

pads for an imported Concrete

Paver.

PSC Girder Formwork made out of 4 mm thk MS sheet, backed byMS flat 12 X 50 & 6 X 50. This is made up of Straight plates & Chamferplates, with a view so that about 75 % of plates can be reused for other works.Supplied to:- Consolidated Construction Consortium Ltd, Bangaluru

(Karnataka)

Column shown above is used as support for centering truss in bridge construction. Ladder ‘A’ & ‘B’ are welded construction (fabrication in fixture), and on faces ‘C’ and ‘D’ have bolted bracings. Long members are ISA 75*75*6, welded bracings are ISA 35*5, bolted bracings are out of MS/TOR steel 20 mm dia bar. All bolts are M 12. Column is designed to carry 40 MT vertical load.

Pier forms 1300 mm diameter, supplied to a construction company in Pune, Maharashtra

Safal

Shown above is Machine base for SPM. Weight of base is 2500 Kg. Fabrication accuracy required is +/- 5 mm on overall dimensions.

DP test for flange welding of Wire rope drum. Test carried out for 5 T Hoist drum.

Thank you