4
THE WORLD LEADER IN CLEAN AIR SOLUTIONS BETTER AIR IS OUR BUSINESS ® 1-INCH V-BANK, 12-INCH DEEP GAS FILTRATION SAAF Cassette Cleanroom Grade One-piece construction reduces by-pass Form and fit unlike any other 12″-deep, 1″ gas filtration cassette Improved fit and sealing, even when deployed in older cassette holding systems Enhanced media utilization design No-glue design eliminates problems from spills, off-gassing, bypass, and leakages Multiple patents pending Filled cassettes UL Classified AAF International’s SAAF Cassette Cleanroom Grade is the best 1″ V-bank, 12″-deep gas filtration cassette in the industry. High Tech Features The SAAF Cassette Cleanroom Grade is constructed from High Impact Polystyrene (HIPS) and comes pre-filled with SAAF Chemical Media. High technology design tools were employed to validate the design and confirm better performance. Computational Fluid Dynamics (CFD) modeling and performance tests confirm optimal design. The resulting design and construction surpasses any competitor’s cassettes in the market, while allowing users a truly better design with value-enhancing features. The design retrofits easily and performs better than older legacy cassettes in existing installations. Efficiency and Performance Most legacy cassette manufacturers state that their cassettes operate at >90% removal efficiencies. In reality, these efficiencies are not cassette efficiencies. In an installation, removal efficiency is dependent on the precise sealing of the chemical media delivery mechanism, i.e. the cassette with the cassette holding mechanism. Due to looser manufacturing tolerances, testing of most legacy cassettes shows removal efficiencies as low as 65%.

SAAF Cassette Cleanroom Grade - Independent Filter · bypass, and leakages • Multiple patents pending • Filled cassettes UL Classified AAF International’s SAAF Cassette Cleanroom

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: SAAF Cassette Cleanroom Grade - Independent Filter · bypass, and leakages • Multiple patents pending • Filled cassettes UL Classified AAF International’s SAAF Cassette Cleanroom

T H E W O R L D L E A D E R I N C L E A N A I R S O L U T I O N S

BETTER AIR IS OUR BUSINESS®

1-INCH V-BANK, 12-INCH DEEP GAS FILTRATION

SAAF™ Cassette Cleanroom Grade

• One-piece construction reduces by-pass

• Formandfitunlikeanyother 12″-deep,1″gasfiltrationcassette

• Improvedfitandsealing,even whendeployedinoldercassette holdingsystems

• Enhancedmediautilizationdesign

• No-gluedesigneliminates problemsfromspills,off-gassing, bypass,andleakages

• Multiplepatentspending

• FilledcassettesULClassified

AAFInternational’sSAAFCassette CleanroomGradeisthebest1″V-bank,12″-deepgasfiltration cassetteintheindustry.

High Tech Features

TheSAAFCassetteCleanroomGradeis constructedfromHighImpactPolystyrene(HIPS)andcomespre-filledwithSAAF ChemicalMedia.Hightechnologydesigntoolswereemployedtovalidatethedesignand confirmbetterperformance.ComputationalFluidDynamics(CFD)modelingand performancetestsconfirmoptimaldesign. Theresultingdesignandconstruction surpassesanycompetitor’scassettesinthemarket,whileallowingusersatrulybetter designwithvalue-enhancingfeatures.Thedesignretrofitseasilyandperformsbetterthanolderlegacycassettesinexistinginstallations.

Efficiency and Performance

Mostlegacycassettemanufacturersstatethattheircassettesoperateat >90%removalefficiencies.Inreality,theseefficienciesarenotcassette efficiencies.Inaninstallation,removalefficiencyisdependentontheprecisesealingofthechemicalmediadeliverymechanism,i.e.thecassettewiththecassetteholdingmechanism.Duetoloosermanufacturingtolerances, testingofmostlegacycassettesshowsremovalefficienciesaslowas65%.

Page 2: SAAF Cassette Cleanroom Grade - Independent Filter · bypass, and leakages • Multiple patents pending • Filled cassettes UL Classified AAF International’s SAAF Cassette Cleanroom

SAAF™ Cassette Cleanroom Grade

Design, Construction, and PatentsSAAFCassettesperformandoperateattheoptimumgasfiltrationefficiencyduetovariouspatentpendingfeatures.

SAAF-T-Butterfly Seal and SAAF-T-Groove -Designsprovidenearabsolutesealing,eveninexistingretrofit applications.

SAAF-V -Patentpendingenhancedmediautilizationdesigneliminatesthe‘nosecavity’typicallycreatedbylegacycassettes.Nosecavities‘cocoon’upto30%ofthechemicalmediakeepingitisolatedfromairflowcontactatalltimesduringthelifeofthecassette.SAAFCassettesaretheonlycassetteswhichutilize92%ofallchemicalmediainthecassette-outperforminglegacycassettesby25%.

Cassette-To-Cassette Mating Seals - Smoothmatingendpanelswithnopenetrationsoroutwardturnedflangesallowexcellentcassette-to-cassettesealing.

SAAF-T-Snap -Patentpendingdesignprovidesahighpressure, no-gluesnapassembly.Thisrigidconstructionexcludesharmfulglues,solvents,orMEK’sfromthemanufacturingprocess.TheSAAF-T-Snapdesign,unlikelegacycassettes,hasnosee-throughholesinthesolidendplates.Thisallowsforbetterstructuralintegrityandeliminatesgasby-passproblems. TheentireSAAFChemicalMediainthecassettecanbeused specificallytoovercometheexternalgaseouscontaminants, notcontaminantsfromthecassetteitself.SAAFCassettesaretheidealchoiceincleanroomorhigh-precisionapplicationswherezerooff-gassingproductsaremandatory.

SAAF-T-Track - Systemutilizesthe SAAF-T-Groovefeature andprovidesacompressionfitthateliminatesby-pass.The solidtopandbottomrailsystemonSAAFCassetteseliminatesyetanotherby-passzone.

SAAF-T-Seal - Patentpendingplastic rivetssecurethesolidfillcapsatmultiplepointsandsecureagainstburstsorleaksinnormalusage.Olderlegacycassettesusestickers,labels,orlowfrictionendcapsthathavehighinstancesoffailure andchemicalmediaspillage.

SAAF-T-Screens - Patentpendingandprecisionengineeringallowoptimizedaperturesforbettermediaretentionandbetterenergyefficiencythroughimprovedaerodynamicsandreducedpressuredrop.

2

SAAF-T-Butterfly Seal

SAAF-T-Butterfly Seal

Rivet

Smooth Mating End

Panel for Cassette-

to-Cassette Sealing

SAAF-T-Seal Design

SAAF-T-Track

SAAF-T-Groove

SAAF-T-Snap Design

Bed Arrangement

Grid Cross-section

Side Gasket

Chemical Media Fill Cap

Nominal Bed Depth

Air InletAerodynamically

Tapered Inlet Grid

SAAF-T-Screens

Page 3: SAAF Cassette Cleanroom Grade - Independent Filter · bypass, and leakages • Multiple patents pending • Filled cassettes UL Classified AAF International’s SAAF Cassette Cleanroom

3

Applications

SAAFCassetteCleanroomGradeprovidesacompactcassettesolutionfor:

•Odorcontrolatcommercialbuildingswithlimited availablespace

•Outdoorairpurificationforcleanroomor pharmaceuticalapplications

•Irritantremovalininstitutionalorcommercialestablishments

•Contaminantcontrolinmuseums,archives,or historicalfacilities

Performance Data

Initial Resistance vs. Airflow Capacity

1.0

0.8

0.6

0.4

0.2

0

Initia

lResistance(in

.w.g.)

AirVelocity(ft/min)

AirVelocity(m/s)

0 125 50 375 500 625

0.254 0.762 1.27 1.778 2.286 2.806 3.316250

200

150

100

50

0

Resistance(Pa)

SAAFBlend™ SAAFCarb™ SAAFOxidant™

Application Parameters

Humidity Range* 5%-99%RH

Temperature* -4˚Fto125˚F

*ConsultAAFsalesrepresentativeformedia/modulecombinations.

Disposal and Recycle Instructions

1 Removethecassetteafteruse.

2 EmptyouttheSAAFChemicalmediabyremovingthe SAAF-T-Sealscrews.

3 DependingontheSAAF Chemicalmediainuse,the mediamaybesentforregular landfillordisposedofaccording toapplicablelocal,state,and federalregulations.

4 Theemptycassettecanthenbe sentforplasticrecyclingorfor incineration.

5 Theemptycassetteiscompletely incinerableandrecyclable.

Note:Checkwithlocalregulationsonsendingplasticto arecyclingareaifithascomeincontactwithhazardousor toxicmaterials.

500FPMMaximum RecommendedVelocity

Page 4: SAAF Cassette Cleanroom Grade - Independent Filter · bypass, and leakages • Multiple patents pending • Filled cassettes UL Classified AAF International’s SAAF Cassette Cleanroom

SAAF™ Cassette Cleanroom Grade

9920 Corporate Campus Drive, Suite 2200, Louisville, KY 40223-5690888.223.2003 Fax 888.223.6500 | www.aafintl.com

AAF has a policy of continuous product research andimprovement and reserves the right to change designand specifications without notice.

ISO Certified Firm

GPF-1-111E 07/14

©2014 AAF International

SAAF™ Gas‐Phase Cassette Specifications

General Information1. TheSAAFGas‐PhaseCassettesareakeycomponentof

theSideAccessHousings(SAH),Pressurizationand RecirculationUnits(PRU),RecirculationUnits(RU),andFrontAccessHousings(FAH).AAF’sSAAFSealdesigncausesapositivesealbetweenthecassettesandtheabovementionedequipmenttoeliminatebypassand providethehighestpossibleefficiency.

Design and Materials1. Thecassetteshallbeformedcompletelyfrominjection

molded,recyclable(orincinerable),high‐impact polystyrene(HIPS).

2. NOGLUESorSOLVENTSshallbeusedinthemanufactureofthecassettetopreventoffgassingofVOC’s.Theplasticcomponentsthatformthecassetteshallbeconnectedtogetherusinginternalhighpressure,snap‐lockconnectorsformedintotheconnectingcomponents.

3.Chemicalmediashallbesupportedbetween aerodynamicallytaperedscreenswithverylowdrag coefficient(forENERGYEFFICIENCY).

4.NONOSECAVITIESallowedincassettes.Theinletandoutletscreensshallbeparallelandtheinletandoutletfaceareasshallbeequaltoensureequalandcomplete utilizationofthechemicalmedia.Thescreenopeningsshallhaveamaximumwidthof2mmtoensurefullretentionofthechemicalmediaandtoeliminatedownstreamfouling.

5. Thesideplatesofthecassetteshallbecompletelyflatandplanarandwithoutprotrusionstoensurethatadjacentcassettesmateaccurately.Allflangesshallbeinternal.Noexternalflangesshallbeused.

6.A25mmwidegasketshallbemountedoneachsideplatetosealbetweenadjacentcassettes.

7. AV‐shapedButterfly®Gasketshallbelocatedalongeachedgeoftheairentering,orsealing,faceofthecassette.Whenthecassetteisinstalledintothetrack,thewingsoftheButterfly®gasketshallengageandenvelopethetubulargasketthatisinstalledintheextrudedaluminumtrackprovidingacompleteseal.

8. Thecassetteshallincludeaprecisionmoldedslot positionedtoacceptaguidelocatedonthesurfaceof thesupporttrack.Theslotandguidecombinationwillensurethatthecassetteisaccuratelypositionedinthemountingtrackensuringfullcontactandproper compressionofthetrackmountedgasket.

9. ThechemicalmediacassetteshallbeasindicatedbelowasmanufacturedbyAAFInternationalandsoldunderthebrandnamesofAAFandAmericanAirFilter.

10.ULClassifiedinaccordancewithULStandard900andULC-S111.

11.ContainsChemicalMedia,Various(asstatedinsubmittalorasapproved).

AAF SAAF™ Cassette model CG (1) Nominalsize=24″(h)x12″(w)x12″(deep) (2) Chemicalmediacapacity=0.7cubicft. (3) Chemicalmediabeddepth=1″V‐bankarrangement (4) Chemicalmediautilizationindex=92%orhigher (5) Ratedairflowfacevelocity=500fpm (6) Nominalresidencetime=0.04sec (7) Pressuredrop (a) SAAFOxidant™media4mm=0.47in.w.g. (b) SAAFCarb™media4mmpellet=0.56in.w.g. (c) SAAFBlend™GPmedia=0.57in.w.g.