21
Fraunhofer Institute for Manufacturing Engineering and Automation Institute Directors Prof. Dr.-Ing. Prof. e.h. Dr.-Ing. e.h. Dr. h.c. mult. Engelbert Westkämper Prof. Dr.-Ing. Alexander Verl Nobelstraße 12 70569 Stuttgart; Germany Phone + 49 (0) 711 / 9 70-00 Fax + 49 (0) 711 / 9 70-1399 Stuttgart, Germany, August 12, 2011 Test Report Determination of the cleanroom suitability of the cleanroom chair Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Customer: BMA Ergonomics B.V. Schoenerweg 4 8042PJ Zwolle The Netherlands Project Manager: Dipl.-Ing. (FH) Frank Bürger Project Assistants: Phy.-T-A Ute Ringe CTA Gabriele Heyder Markus Hirt Report No. BM 1106-559

Cleanroom prufbericht

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Page 1: Cleanroom prufbericht

Fraunhofer Institute for Manufacturing Engineering and Automation Institute Directors Prof. Dr.-Ing. Prof. e.h. Dr.-Ing. e.h. Dr. h.c. mult. Engelbert Westkämper Prof. Dr.-Ing. Alexander Verl Nobelstraße 12 70569 Stuttgart; Germany Phone + 49 (0) 711 / 9 70-00 Fax + 49 (0) 711 / 9 70-1399

Stuttgart, Germany, August 12, 2011

Test Report

Determination of the cleanroom suitability of the cleanroom chair Axia Flex cleanroom manufactured by BMA Ergonomics B.V.

Customer: BMA Ergonomics B.V.

Schoenerweg 4

8042PJ Zwolle

The Netherlands

Project Manager: Dipl.-Ing. (FH) Frank Bürger

Project Assistants: Phy.-T-A Ute Ringe

CTA Gabriele Heyder

Markus Hirt

Report No. BM 1106-559

Page 2: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 2Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

Index

1 Introduction and objectives 3

2 Overview of the measurements 3

3 Airborne particle emission tests 4

3.1 Cleanroom environment 4

3.2 Test set-up, parameters and procedure 4

3.3 Overview test set-up and test piece 6

3.4 Measuring technique 6

3.5 Localization measurements 7

3.6 Qualification measurements 7

3.6.1 Description of Measuring Points MP01 to MP04 of the seat 8

3.6.2 Description of Measuring Points and MP-A to MP-C of the backrest 9

3.6.3 Analysis of the results from the airborne particle emission tests 10

3.6.4 Mean and maximum particle emission values of the chair 11

3.6.5 Mean and maximum particle emission values of the mechanism of the backrest 12

3.6.6 Chronological progression of particle emission of the chair 13

3.6.7 Chronological progression of particle emission of the mechanism of the backrest 14

3.7 Classification 15

3.7.1 Statistical verification of the measurement data 15

3.7.2 Calculation of individual probabilities of exceeding limiting values and classification of the chair 17

3.7.3 Calculation of individual probabilities of exceeding limiting values and classification of the mechanism of the backrest 19

3.8 Overview of classification results 20

3.9 Annex: Comparison of classifications of airborne particulate contamination 21

Page 3: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 3Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

1 Introduction and objectives

BMA Ergonomics B.V. is a company which manufactures chairs aimed at meet-ing customer-specific requirements. Their products are of an exceptionally high quality. In order to secure BMA Ergonomics B.V.‘s position in the market sector of clean manufacturing, it is essential that knowledge be gained of the conta-mination behavior of their products to ensure that corresponding cleanroom specifications are adhered to.

To test and qualify the chair Axia Flex cleanroom, chromed and with a middle-high backrest; with regard to its possible use in cleanrooms, a test sample was assessed for cleanroom suitability. To achieve this, particle emission tests were carried out.

The qualification measurements were performed at the Fraunhofer IPA test center in Stuttgart, Germany. The test sample was supplied by BMA Ergonom-ics B.V. for the duration of the tests.

2 Overview of the measurements

The following figure shows the test piece and its associated measurements.

Complete description of the test piece Report used

notation

Particle emissi-on (airborne)

Axia Flex cleanroom backrest middlehigh; chromed

Cleanroom Version TP01 X

Abbildung 1 Figure of the test piece and its associated measurements.

Page 4: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 4Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3 Airborne particle emission tests

3.1 Cleanroom environment

All tests were carried out in the Fraunhofer IPA test center for semiconductor devices. The measurements were performed in a cleanroom fulfilling Class 1 specifications (in accordance with ISO 14644-1). A vertical laminar flow pre-vailed with a flow rate of first air of 0.45 m/s. The highly-clean air is introduced into the cleanroom via the ceiling as a laminar airflow and extracted via a raised floor. Environmental conditions were kept constant with a room temperature of 22 °C ± 0.5 °C and a relative humidity of 45% ± 5%.

According to ISO 14644-1, Cleanroom Class 1 means that only two particles the size of 0.2 µm may be found in a reference volume of one cubic meter in the first air (filtered air introduced into the cleanroom). In practical operation, even fewer particles are found in this cleanroom class.

3.2 Test set-up, parameters and procedure

Test set-up The company BMA Ergonomics B.V. supplied the Fraunhofer IPA with the re-quired test piece which could be operated maintenance-free.

On delivery, the test piece was introduced into the cleanroom at the Fraunhofer IPA in Stuttgart. It was then assembled and put into operation (complete with all the functional components required for its assembly and operation) by BMA Ergonomics B.V..

Introduction of the test piece into the cleanroom The test piece was brought into the cleanroom. To do this, the entire surfaces of the system and all other functional components were cleaned with low-emission cleanroom cloths soaked in a mixture of isopropanol and DI-water and then dried using ionizing, ultra-pure compressed air.

Page 5: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 5Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

Pre-conditioning of the test piece To remove particles generated during the running-in phase, the test piece was first operated with an average load for a period of 24 hours in the reference cleanroom while simultaneously subjected to a continuous airflow of ultra-pure first air.

Any modifications to the test piece which were required in order to carry out the tests were then made in mutual agreement with the contractor.

Test parameters/execution To ascertain the actual state of the test piece, it was tested using the operating parameters specified below.

• Axia Flex mechanism; chromed

• Backrest middlehigh; fixed

• Pneumatic cylinder 40 - 55 cm

• Axia Multi armrest; chromed

• Cleanroom Version

The chromed cleanroom chair Axia Flex cleanroom with middlehig backrest was tested. In the report it is henceforth known as the test piece.

Operating parameters for the test piece were selected in mutual agreement with the customer before commencing the tests:

• Pulsating stress of the seat: 1200 N frequency 12 / min

• Pulsating stress of the backrest: 350 N frequency 12 / min

Normally the chair is fixed in one position, regarding the abilities of the back. For the measurements the crank was blocked to simulate a continuously movement.

Page 6: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 6Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.3 Overview test set-up and test piece

Figure 2 Overview test set-up and test piece

3.4 Measuring technique

The following type of laser particle counter device was used to determine par-ticle emission during the tests.

• Model LasAir II 110 manufactured by PMS with measuring channels of ≥ 0.1 µm, ≥ 0.2 µm ≥ 0.3 µm, ≥ 0.5 µm, ≥ 1.0 µm and ≥ 5.0 µm

Optical particle counters function according to the theory of scattered light. Us-ing a sampling probe, a defined volume of air of 1 cubic foot (1 cft = 28.3 liters) is sucked in per minute and guided into a measuring cham-ber via a tube connected to it. The air sucked in is illuminated by a light source, in modern devices either a laser or laser diode. As soon as a particle carried by the airflow is struck by a ray of light, the light is scattered and then recorded by photo-detectors.

The amount of impulses registered equates to the number of particles found in the volume of air; the height of the impulse indicates the particle size.

Page 7: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 7Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.5 Localization measurements

Localization measurements were carried out separately for each setting to de-termine the location of the Measuring Points for the subsequent qualification tests.

Taking the intended motion sequence and the visual inspection of the surface into consideration, likely sources of contamination (e.g. bearing grooves, sur-faces moving against one another, etc.) were systematically investigated for the emission of particles. By comparing the values obtained, areas generating the highest particle concentrations during the motion sequence could be located. These areas were marked and a particle probe positioned at each of them in such a way so as to record particle emissions from them as effectively as possi-ble during the qualification tests.

3.6 Qualification measurements

The qualification tests were carried out in accordance with the guideline VDI 2083 Part 9.1.

Measuring Points were set at each of the critical areas identified. Particle emis-sion measurements were recorded at each Measuring Point over a period of 100 minutes with a measuring interval of 1/min. To improve the comparability of results, for each test series particle emission values were recorded in parallel by up to 4 particle counters equating to up to 4 measuring points.

The flow rate of the measurement volume sucked in was 1 cft/min. Particle val-ues are shown cumulatively for each size channel. This means that the value shown for a defined size channel is the number of all particles equating to or exceeding the stated size (0.1 µm, 0.2 µm, 0.3 µm, 0.5 µm, 1.0 µm or 5.0 µm, respectively).

The selected time period of 100 minutes ensured adequate statistical certainty of the test results and safeguarded against faulty measurements. Each meas-urement value shows the particle size, the number of particles generated and the site of origin of the particulate contamination.

Statistical analysis was carried out in accordance with the procedure laid down in the guideline VDI 2083 Part 9.1 and enabled the suitability of the operating utility to be determined for use in cleanrooms classified in accordance with ISO 14644-1.

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Determination of the cleanroom suitability of the chair Fraunhofer IPA 8Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.6.1 Description of Measuring Points MP01 to MP04 of the seat

The following photographs show the exact positions selected for the measure-ment of airborne particles emitted from test piece.

Figure 3 Measuring Points MP01 to MP04 for the measurement of airborne particle emissions

MP04

MP01

MP02

MP03

MP04 MP03

MP04

MP02 MP03

Page 9: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 9Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.6.2 Description of Measuring Points and MP-A to MP-C of the backrest

The following photographs show the exact positions selected for the measure-ment of airborne particles emitted from test piece.

Figure 4 Measuring Points MP05 and MP-A to MP-C for the measurement of airborne particle emissions

MP-A

MP-C

MP-C

MP05

MP-A

MP-B

MP-B

Page 10: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 10Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.6.3 Analysis of the results from the airborne particle emission tests

The measurement recording parameters mentioned below applied to all the subsequent measurements taken:

Particle emission values were recorded at each measuring point over a test pe-riod of 100 minutes. The flow rate of the measurement volume sucked in was 1 cft/min.

Particle values are shown cumulatively for each of the size channels ≥ 0.1 µm, ≥ 0.2 µm, ≥ 0.3 µm, ≥ 0.5 µm, ≥ 1.0 µm and ≥ 5.0 µm. This means, for exam-ple, that the value shown for the size channel ≥ 0.1 µm is the number of all particles equating to or exceeding a diameter of 0.1 µm, therefore also includ-ing particles with a diameter ranging between 0.2 µm and > 5.0 µm.

The mean and maximum particle emission values shown are always the maxi-mum values and arithmetical mean values of particle emissions recorded at each of the measuring points over the entire test period of 100 minutes.

The chronological progression graphs show the progression of particle emis-sions at each of the measuring points over the entire test period of 100 minutes relevant for the qualification.

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Determination of the cleanroom suitability of the chair Fraunhofer IPA 11Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.6.4 Mean and maximum particle emission values of the chair

The following tables show the arithmetical mean values and maximum values of particle emission at each Measuring Point (MP) over the entire test time of 100 minutes:

MP01 MP02 MP03 MP04

0.1 µm 0.0 0.0 0.0 0.20.2 µm 0.0 0.0 0.0 0.00.3 µm 0.0 0.0 0.0 0.00.5 µm 0.0 0.0 0.0 0.01.0 µm 0.0 0.0 0.0 0.05.0 µm 0.0 0.0 0.0 0.00.1 µm 0 0 4 30.2 µm 0 0 0 10.3 µm 0 0 0 10.5 µm 0 0 0 01.0 µm 0 0 0 05.0 µm 0 0 0 0

Maximum values for the detection size [particles / cft]

Statistical parameters

Test series BMA Ergonomics BV - Cleanroom chair ; Axia Flex Cleanroom ; seat

Overview Measuring Points MP01 to MP04Measuring Point

Mean values for the detection size [particles / cft]

MP05

0.1 µm 1.80.2 µm 0.50.3 µm 0.30.5 µm 0.11.0 µm 0.05.0 µm 0.00.1 µm 290.2 µm 130.3 µm 80.5 µm 41.0 µm 25.0 µm 1

Maximum values for the detection size [particles / cft]

Statistical parameters

Test series BMA Ergonomics BV - Cleanroom chair

Axia Flex Cleanroom ; backrest Overview Measuring Points MP05

Measuring Point

Mean values for the detection size [particles / cft]

Figure 5 Table showing maximum values and arithmetical mean values of the airborne particle emission measurements recorded from the test piece at Measuring Points MP01 to MP05 over the test period of 100 min.

Page 12: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 12Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.6.5 Mean and maximum particle emission values of the mechanism of the backrest

The following tables show the arithmetical mean values and maximum values of particle emission at each Measuring Point (MP) over the entire test time of 100 minutes:

MP-A MP-B MP-C

0.1 µm 37.9 0.9 0.90.2 µm 24.2 0.4 0.40.3 µm 19.0 0.3 0.30.5 µm 11.0 0.1 0.21.0 µm 6.4 0.1 0.15.0 µm 0.1 0.0 0.00.1 µm 143 9 160.2 µm 109 6 50.3 µm 93 6 50.5 µm 70 5 41.0 µm 58 5 35.0 µm 1 0 0

Maximum values for the detection size [particles / cft]

Statistical parameters

Mean values for the detection size [particles / cft]

Test series BMA Ergonomics BV - Cleanroom chair Axia Flex Cleanroom ; backrest - mechanism Overview Measuring Points MP-A to MP-C

Measuring Point

Figure 6 Table showing maximum values and arithmetical mean values of the airborne particle emission measurements

recorded from the test piece at Measuring Points MP-A to MP-C over the test period of 100 min.

Page 13: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 13Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.6.6 Chronological progression of particle emission of the chair

The following graphs showthe progression of particle emissions recorded in the specified size channel at each of the Measuring Points over the test period of 100 minutes relevant for the qualification tests. The measuring interval was always 1 minute, equating to a measuring volume of 1 cubic foot (cft).

Occurrence of contamination in relation to time:

0

1

2

3

4

5

6

7

8

9

10

0 10 20 30 40 50 60 70 80 90 100

Part

icle

s ≥

0.1

µm

per

min

Measuring time [min]

Test series BMA Ergonomics BV - Cleanroom chair ; Axia Flex Cleanroom ; seat

Overview Measuring Points MP01 to MP04

Measuring Point MP01

Measuring Point MP02

Measuring Point MP03

Measuring Point MP04

Figure 7 Chronological progression of particles sized ≥ 0.1 µm emitted from the test piece at Measuring Points MP01 to MP04 over the test period of 100 minutes

0

5

10

15

20

25

30

35

0 10 20 30 40 50 60 70 80 90 100

Part

icle

s ≥

0.1

µm

per

min

Measuring time [min]

Test series BMA Ergonomics BV - Cleanroom chair ; Axia Flex Cleanroom ; backrest

Overview Measuring Points MP05

Measuring Point MP05

Figure 8 Chronological progression of particles sized ≥ 0.1 µm emitted from the test piece at Measuring Points MP05 over the test period of 100 minutes

Page 14: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 14Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.6.7 Chronological progression of particle emission of the mechanism of the backrest

The following graphs show the progression of particle emissions recorded in the specified size channel at each of the Measuring Points over the test period of 100 minutes relevant for the qualification tests. The measuring interval was always 1 minute, equating to a measuring volume of 1 cubic foot (cft).

Occurrence of contamination in relation to time:

0

20

40

60

80

100

120

140

160

0 10 20 30 40 50 60 70 80 90 100

Part

icle

s ≥

0.1

µm

per

min

Measuring time [min]

Test series BMA Ergonomics BV - Cleanroom chair Axia Flex Cleanroom ; backrest - mechanism Overview Measuring Points MP-A to MP-C

Measuring Point MP-A

Measuring Point MP-B

Measuring Point MP-C

Zoomed in:

0

2

4

6

8

10

12

14

16

18

20

0 10 20 30 40 50 60 70 80 90 100

Part

icle

s ≥

0.1

µm

per

min

Measuring time [min]

Test series BMA Ergonomics BV - Cleanroom chair Axia Flex Cleanroom ; backrest - mechanism Overview Measuring Points MP-A to MP-C

Measuring Point MP-A

Measuring Point MP-B

Measuring Point MP-C

Figure 9 Chronological progression of particles sized ≥ 0.1 µm emitted from the test piece at Measuring Points MP-A to MP-C over the test period of 100 minutes

Page 15: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 15Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.7 Classification

The aim of the tests was to clarify in which clean environments the test piece may be operated as defined in ISO 14644-1 or VDI 2083 respectively. The fol-lowing classifications have been carried out based on the norm ISO 14644-1 and on a statistical analysis of the data obtained. A table has also been in-cluded in the annex which compares the classification according to ISO 14644-1 with other current air cleanliness norms.

3.7.1 Statistical verification of the measurement data

International air cleanliness standards, such as ISO 14644-1, state limiting val-ues for each of the Air Cleanliness Classes they define. These limiting values are stipulated for specific particle channels (e.g. 0.1 µm, 0.2 µm, 0.3 µm, 0.5 µm, 1.0 µm and 5.0 µm). On comparing a value obtained empirically (e.g. from a qualification test) with such a limiting value, a degree of certainty is usually re-quired by which the limiting value may not be exceeded. In technology, a statis-tical degree of certainty of 95% is generally considered to be adequate.

Poisson and Student distribution are used as a basis for statistical observations in both of the internationally-recognized air cleanliness standards, ISO 14644-1 and VDI Guideline 2083. Poisson distribution is applied if the limiting values considered are < 10 and Student distribution is utilized in all other cases. The basis of the calculations is formed by mean values and standard deviations de-termined empirically in the test series.

When classifying operating utilities in accordance with the procedure laid down in Guideline VDI 2083 Part 9.1, statistical probabilities of not exceeding limiting values are ascertained for each of the limiting values stipulated for the air cleanliness classes 1 - 10. The relevant class is the one where the statistical cer-tainty of 95% of keeping within the limiting value is not exceeded (»worst-case assumption«). This means that the corresponding probability of exceeding limit-ing values is equal to or less than 5%.

This is ascertained at each Measuring Point for all four particle channels ≥ 0.1 µm to ≥ 5.0 µm recorded and is based on the limiting values specified. If a test series has several Measuring Points, the relevant Measuring Points is the one with the highest (poorest) Air Cleanliness Class where particle counts remain within limiting values. The operating utility is then classified into this Air Cleanliness Class when operated under the same parameters as those used in the test.

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Determination of the cleanroom suitability of the chair Fraunhofer IPA 16Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

Poisson and Student distribution are recognized as significant types of distribu-tion under the following conditions:

• The detected particles are randomly distributed in the gas.

• In order to apply Poisson distribution, limiting values must be less than or equal to 10 particles per measuring cycle.

• In order to apply Student distribution, limiting values must be higher than or equal to 10 particles per measuring cycle.

Page 17: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 17Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.7.2 Calculation of individual probabilities of exceeding limiting values and

classification of the chair

When performing airborne particle emission measurements, VDI 2083 Part 9.1 specifies that particle emission values are to be recorded at each Measuring Points over a test period of 100 minutes.

The following figures show the air cleanliness classifications attained in accor-dance with ISO 14644-1 and the corresponding probabilities of exceeding limit-ing values for each Measuring Points. The Air Cleanliness Class relevant for each test series has been highlighted.

MP01 MP02 MP03 MP04

0.1 µm 0.0 0.0 0.0 0.20.2 µm 0.0 0.0 0.0 0.00.3 µm 0.0 0.0 0.0 0.00.5 µm 0.0 0.0 0.0 0.01.0 µm 0.0 0.0 0.0 0.05.0 µm 0.0 0.0 0.0 0.00.1 µm 0.0 0.0 0.4 0.50.2 µm 0.0 0.0 0.0 0.20.3 µm 0.0 0.0 0.0 0.10.5 µm 0.0 0.0 0.0 0.01.0 µm 0.0 0.0 0.0 0.05.0 µm 0.0 0.0 0.0 0.0

1 1 1 2

0.1 µm 0 0 0 30.2 µm 0 0 0 10.3 µm 0 0 0 00.5 µm 0 0 0 01.0 µm 0 0 0 05.0 µm 0 0 0 00.1 µm <0.1 <0.1 3.9 <0.10.2 µm <0.1 <0.1 <0.1 <0.10.3 µm <0.1 <0.1 <0.1 2.00.5 µm <0.1 <0.1 <0.1 <0.11.0 µm <0.1 <0.1 <0.1 <0.15.0 µm <0.1 <0.1 <0.1 <0.1

Mean values for thedetection size [particles / cft]

Limiting values of particles incorresponding Air CleanlinessClass for the detection size

[particles / cft]

98.0

Statistical parameters

Standard deviation forthe detection size

[particles / cft]

Measuring Point

Test series BMA Ergonomics BV - Cleanroom chair ; Axia Flex Cleanroom ; seat

Overview Measuring Points MP01 to MP04

Probability of exceedinglimiting values for the

detection size [%]

96.1

Air Cleanliness Class [ISO 14644-1]

Statistical certainty of keeping withinthe required limiting value for the given

Air Cleanliness Class [%]>99.9>99.9

Figure 10 Statistical certainties and probabilities of exceeding limiting values at Measuring Points MP01 to MP04

Page 18: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 18Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

MP05

0.1 µm 1.80.2 µm 0.50.3 µm 0.30.5 µm 0.11.0 µm 0.05.0 µm 0.00.1 µm 3.80.2 µm 1.60.3 µm 1.10.5 µm 0.51.0 µm 0.25.0 µm 0.1

3

0.1 µm 280.2 µm 70.3 µm 30.5 µm 11.0 µm 05.0 µm 00.1 µm <0.10.2 µm <0.10.3 µm <0.10.5 µm 0.51.0 µm 3.95.0 µm 2.0

Mean values for thedetection size [particles / cft]

Limiting values of particles incorresponding Air CleanlinessClass for the detection size

[particles / cft]

96.1

Statistical parameters

Standard deviation forthe detection size

[particles / cft]

Measuring Point

Test series BMA Ergonomics BV - Cleanroom chair

Axia Flex Cleanroom ; backrest Overview Measuring Points MP05

Probability of exceedinglimiting values for the

detection size [%]

Air Cleanliness Class [ISO 14644-1]

Statistical certainty of keeping withinthe required limiting value for the given

Air Cleanliness Class [%]

Figure 11 Statistical certainties and probabilities of exceeding limiting values at Measuring Points MP05

Page 19: Cleanroom prufbericht

Determination of the cleanroom suitability of the chair Fraunhofer IPA 19Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.7.3 Calculation of individual probabilities of exceeding limiting values and

classification of the mechanism of the backrest

The following figures show the air cleanliness classifications attained in accor-dance with ISO 14644-1 and the corresponding probabilities of exceeding limit-ing values for each Measuring Points. The Air Cleanliness Class relevant for each test series has been highlighted.

MP-A MP-B MP-C

0.1 µm 37.9 0.9 0.90.2 µm 24.2 0.4 0.40.3 µm 19.0 0.3 0.30.5 µm 11.0 0.1 0.21.0 µm 6.4 0.1 0.15.0 µm 0.1 0.0 0.00.1 µm 28.4 1.9 2.20.2 µm 19.5 1.1 1.10.3 µm 16.8 0.9 0.80.5 µm 13.3 0.6 0.61.0 µm 10.2 0.5 0.55.0 µm 0.3 0.0 0.0

5 4 4

0.1 µm 2832 283 2830.2 µm 671 67 670.3 µm 289 29 290.5 µm 100 10 101.0 µm 24 2 25.0 µm 1 0 00.1 µm <0.1 <0.1 <0.10.2 µm <0.1 <0.1 <0.10.3 µm <0.1 <0.1 <0.10.5 µm <0.1 <0.1 <0.11.0 µm <0.1 <0.1 <0.15.0 µm 0.2 <0.1 <0.1

Mean values for thedetection size [particles / cft]

Limiting values of particles incorresponding Air CleanlinessClass for the detection size

[particles / cft]

Statistical parameters

Standard deviation forthe detection size

[particles / cft]

Test series BMA Ergonomics BV - Cleanroom chair Axia Flex Cleanroom ; backrest - mechanism Overview Measuring Points MP-A to MP-C

99.8

Probability of exceedinglimiting values for the

detection size [%]

Measuring Point

>99.9

Air Cleanliness Class [ISO 14644-1]

Statistical certainty of keeping withinthe required limiting value for the given

Air Cleanliness Class [%]>99.9

Figure 12 Statistical certainties and probabilities of exceeding limiting values at Measuring Points MP-A to MP-C

Normally the chair is fixed in one position, regarding the abilieites of the back. For the measurements the crank was blocked to simulate a continuously movement. These measuring points which are operated out of the usual movement (MP-A to MP-C) were considered separately and don’t have any in-fluences on the overall result.

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Determination of the cleanroom suitability of the chair Fraunhofer IPA 20Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.8 Overview of classification results

The following table gives an overview of the classification of each of the Measuring Points MP01 to MP05:

Seat Backrest

Measuring Point MP01 MP02 MP03 MP04 MP05

Air Cleanliness Class (in acc. with ISO 14644-1)

1 1 1 2 3

Figure 13 Overall classification

From the calculations of the probability of exceeding limiting values for the de-tection sizes 0.1 µm, 0.2 µm, 0.3 µm, 0.5 µm, 1.0 µm and 5.0 µm, it can be derived that the chair Axia Flex cleanroom with a fixed middlehig back-rest from the company BMA Ergonomics B.V. is clearly suitable for use in cleanrooms fulfilling the specifications of Class 3 in accordance with ISO 14644-1.

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Determination of the cleanroom suitability of the chair Fraunhofer IPA 21Axia Flex cleanroom manufactured by BMA Ergonomics B.V. Report No.: BM 1106-559

3.9 Annex: Comparison of classifications of airborne particulate contamination

Here, the limiting values determining Air Cleanliness Classes according to the inter-national norm ISO 14644-1 are compared with limiting values as stated in EG-GMP Guideline Volume 4, Annex 1 and in the American norm US Federal Standard 209E (since retracted). The comparison is made using the particle size channels as explicitly stipulated in ISO 14644-1; limiting values are stated for the reference volumes of 1 m³ and 1 cft (1 cubic foot = 0.0283 m3). The comparison is based on these values.

DIN EN EU-GMP EU-GMP US Fed.ISO "at "in Standard per per per per per per per per per per per per

14644-1 rest" operation" 209E* m³ cbf m³ cbf m³ cbf m³ cbf m³ cbf m³ cbf1 10 0.3 2 0.12 100 3 24 1 10 0.3 4 0.1

1,000 30 237 7 102 3 35 1 8 0.21 1,240 35 265 8 106 3 35 1

10,000 300 2,370 67 1,020 29 352 9.9 83 210 12,000 340 2,650 75 1,060 29 353 10

100,000 2,833 23,700 671 10,200 289 3,520 100 832 24 29 0.8A A 3,520 100 20 0.6B 3,520 100 29 0.8

100 26,500 750 10,600 300 3,530 1001,000,000 28,329 237,000 6,710 102,000 2,890 35,200 997 8,320 235 293 8

1,000 35,300 1,000 247 7352,000 9,972 83,200 2,357 2,930 83

C 352,000 9,972 2,900 82B 352,000 9,972 2,900 82

10,000 353,000 10,000 2,470 703,520,000 99,716 832,000 23,569 29,300 830

D 3,520,000 99,716 29,000 821C 3,520,000 99,716 29,000 821

100,000 3,530,000 100,000 24,700 7009 35,200,000 997,167 8,320,000 235,694 293,000 8,300

Regulatory

0.2 µm 0.5 µm 1.0 µm 5.0 µm

Limiting values of each air cleanliness class for differing particle sizes and reference volumes (acc. to ISO 14644-1)

0.1 µm 0.3 µm

7

8

3

4

5

6

Figure 14 Overview of limiting values for airborne particles per m³ or cft for the norms ISO 14644-1, EG-GMP Guideline Volume 4, Annex 1 and US Federal Standard 209E (since retracted).

Biotic airborne particle levels, for which limiting values are stipulated in the EG GMP Guideline Volume 4, Annex 1, were not investigated at the Fraunhofer IPA as part of these qualification tests. As each manufacturing environment possesses its own individual spectrum of micro organisms, it is not possible to carry out such tests in a reference laboratory. Rather, they can only be performed directly in the actual manu-facturing environment concerned. The individual spectrum of micro organisms present is primarily influenced by production sequences, the prevailing environment and by the operating staff working in each specific manufacturing area.