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PROCESS IMPROVEMENT. S. S. P. I. R. I. T. S P I R I T. @ RESTRAINT SYSTEMS. SPIRIT Base Training - Overview. Motivation / History. VW Assessment in June/2002 with the result: SPICE level 0 on some of the process areas (SPICE is from 0 … 5) - PowerPoint PPT Presentation
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Supplying value.
S P I R I TSS PP II RR TT I I SS
SV C RS NP4Margit Schifferl
June 2005Page 2
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
SPIRIT Base Training - Overview
SV C RS NP4Margit Schifferl
June 2005Page 3
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Motivation / History
VW Assessment in June/2002 with the result: SPICE level 0 on some of the process areas (SPICE is
from 0 … 5) Supplier level C ( not accepted for further business)
Conclusion: Short-term all processes which were assessed on SPICE
Level 1 Midterm all processes which were assessed on CMMI
Level 2 Long-term all processes which were assessed on CMMI
Level 3
Improvement program SPIRIT was stablished
SV C RS NP4Margit Schifferl
June 2005Page 4
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Spirit 1 Spice 1
2002 2003 2004 2005
1
5
Spirit 1Rollout
Spirit 2 CMMI Level 2
Spirit 3 CMMI Level 3
2 Spirit 2 Rollout
Spirit 3 Rollout
4
3
5
“SPIRIT”Kick off
1
Important SPICE processes realised2
3 CMMI Level 2processes defined
4CMMI Level 3
processes defined
5 Siemens Process Assessment
Roadmap on SV C RS Process Improvement
Level 2 Level 3
SV C RS NP4Margit Schifferl
June 2005Page 5
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Process Influences and Sources
SV C RS Process ImprovementDomains: HW, SW, Algo, Mech, Q, MC M M I
Inte
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FINAL GOAL:CMMI LEVEL 3
Sp
irit 1+
2S
V I
nit
iati
ve
s(P
M,
QA
,..)
SV C RS NP4Margit Schifferl
June 2005Page 6
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Focus of SPIRIT II
Requirements Eng.Architecture
Rbg: D. BrasinTSR: D. Macra
Web: W. RochowiakTro: Scott Morell
Test Process
Rbg: Th. LangnerTSR: C. Mihaly
Web: R. NovotniTro: Scott Morell
Project Management
Rbg: L. PfauTSR: M. Weickhmann
Web: K. TretterTro: D. Talbot
Quality Assurance
Rbg: P. GruenTSR: L. Margineanu
Web: R. NovotniTro: A. Ali
Configuration Management
Rbg: R. HamperlTSR: Z. Pall
Web: M. SeitzTro: K. Koshorek
Supplier Management
Rbg: M. Kiening
Requirements Engineering
DocumentationManagement
SW QualityAssurance
Problem Resolution
Transition from Phase I to Phase II
SP
IRIT
I S
PIR
IT II
SV C RS NP4Margit Schifferl
June 2005Page 7
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Levels of Development
What does SV RS deliver to the customer?What does SV RS develop?
System consisting of eg.SRS + SAT + Rollover + …
Single Products, such as1 SRS unit, 2 Satellites, LIDAR, BSD …
Software, Hardware,Algorithm, Mechanic
HW component,SW code, …
Depending on the customer, SV C RS delivers systems consisting out of SRS and peripheral units or single products, completing the restraint system of the vehicle.
The products consist of Software, Hardware, Algorithm and Mechanic.
Hardware + Mechanic consists out of components, Software + Algo out of .c/.h files.
SV C RS NP4Margit Schifferl
June 2005Page 8
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Levels of Development
Component
Discipline
Product
System
Siemens Restraint System has identified 4 Levels of Development.
These development levels are very important for process improvement:
How are requirements handled from top to down and bottom to top.
Tests for each level must be defined in scope and delimited to upper and lower levels.
Project Management and Quality Assurance has to be defined for relevant levels.
Support processes (eg. configuration management) must be installed.
SV C RS NP4Margit Schifferl
June 2005Page 9
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Example
I want to have a restraint system, with front
airbags, side airbags, rollover curtains. Also
low- g crashes shall be detected.
Eric Customer
FunctionalityMain ECU Rollover Unit Early Crash SensorSatellite
SYSTEM
HW SW ... HW SW .... HW SW Algo HW SW Algo Mech
SV C RS NP4Margit Schifferl
June 2005Page 10
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Project Management
Level 3(Discipl.)
Level 2(Product)
Level 1(System)
The Project Management Process:
lists all project management relevant activities
shows them sorted in the milestone plan
with adaptations for easier use in the development levels
PMPM
OpportunitySelection
Acquisition/Quotation Concept
Sample Verification /Design Validation
SublevelPhase 3a
SublevelPhase 3b
SublevelPhase 3c
SublevelPhase 3end
Introductionto Production
andValidation
ProductionRamp up
M0 M1 M2
M3a.x M3b.x M3c
M3 M4 M5
Key Points:
• Clear structure of roles for project team members and clear responsibilities
• Effort estimation and scheduling procedure embedded
• One project-wide Risk Mgmt
SV C RS NP4Margit Schifferl
June 2005Page 11
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Requirements Engineering
Level 0(Vehicle)
Level 1(System)
Level 2(Product)
Level 3(Discipl.)
Level 4(Comp.)
Level 4(Comp.)
Level 3(Discipl.)
Level 2(Product)
Level 1(System)
Level 0(Vehicle)
Requirement Engineering defines:
Developm
ent Process
Test
Pro
cess
how requirements are derived (Method)
the way of requirements during development
the tracing of requirements (tool support)
Customer Customer
V-Cycle
trace
trace
trace
trace
SV C RS NP4Margit Schifferl
June 2005Page 12
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Test Process
Level 4(Comp.)
Level 3(Discipl.)
Level 2(Product)
Level 1(System)
Level 0(Vehicle)
The Test Process defines:
Test
Pro
cess
timing and content of
for all development levels.Customer
test plan, test spec, test report
TestPlan
TestSpec
TestReport
SV C RS NP4Margit Schifferl
June 2005Page 13
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Quality Assurance
Level 3(Discipl.)
Level 2(Product)
Level 1(System)
The Design Quality Assurance Process:
lists all development relevant quality activities
shows them sorted in the milestone plan
with adaptations for easier use in the development levels
QAQA
OpportunitySelection
Acquisition/Quotation Concept
Sample Verification /Design Validation
SublevelPhase 3a
SublevelPhase 3b
SublevelPhase 3c
SublevelPhase 3end
Introductionto Production
andValidation
ProductionRamp up
M0 M1 M2
M3a.x M3b.x M3c
M3 M4 M5
Key Points:
• Similar Q process for all development levels, separated in independent roles
• Responsibilities: Planning and Tracking for QA activities (eg. reviews), checking for process compliancy
SV C RS NP4Margit Schifferl
June 2005Page 14
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Configuration Management
Configuration Management:
administers work products (documents) of the development. CM for
example maintains the codes of SW development.
CM consists basically out of 3 sub- topics:
Document Management … shows where documents are stored
Change Management … shows how changes are handled
Release Procedure … shows documents that needs to be released
Configuration Management is also a typical support process.
Key Points:
• Transparent structure for documents and work results
• One common Change and Error Management
• Tasks are supported by PVCS tools
SV C RS NP4Margit Schifferl
June 2005Page 15
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
SPIRIT III Activities
01 Process Definition and Maintenance:
"Set up organisational administration of our
processes"
02 Training
"Develop organisational management of
competences and training"
03 Metrics and Repository
"Align process measurement and analysis activities"
04 Function Development
"Development of reusable objects"
05 Internal Process Reviews
"Measure process conformance of
projects at RS using SPICE "
06 Completion of M and Q Workflow
"Complete process definition of
manufacturing and quality"
07 Doors Introduction
"Provide tool to support requirement engineering"
08 Functional Safety (IEC
61508)
"Analyze gaps between SPIRIT processes and
IEC61508"
09 SPIRIT 2 Process
Maintenance
"Continue roll out of SPIRIT II processes"
Legend : Organisational Project Level Internal Issue
SV C RS NP4Margit Schifferl
June 2005Page 16
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
How to get to the RS Process Web
Siemens VDO Home RS Page Process Web
SV C RS NP4Margit Schifferl
June 2005Page 17
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Web based repository of processes
SiemensReference
Process House
SV C RSProcessVariants
SV C RS NP4Margit Schifferl
June 2005Page 18
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Phase Oriented
Phase-view Diagram:
Shows all tasks between two milestones (=yellow rhomb).
Related tasks have the samecolour (eg. one colour for allproject management tasks).
SV C RS NP4Margit Schifferl
June 2005Page 19
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Workflow-view Diagram:
Shows all related tasks overall milestones.
Related tasks are similar asregards content.(eg. engineering tasks)
Workflow Oriented
continued
SV C RS NP4Margit Schifferl
June 2005Page 20
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Task Descripion
Workflow and Phasewhere/ when is this
task relevant
Roleswho is involved?
who is responsible (in bold letters)?
Inputwhat documentsare necessary
to start this task? Outputwhat document
should be issued with this task?
(link to templates)
Goalwhat aims the task?
Action/ Descriptionwhat items are
necessary to be performed?
Auxiliarieshow should it be done?
(link to method descriptions)
SV C RS NP4Margit Schifferl
June 2005Page 21
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Process Support
RS Page
SV C RS NP4Margit Schifferl
June 2005Page 22
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Customer Feedback
02 / 04 Ford Q-Labs: Excellent feedback – All processes >=
Spice Level 1
03 / 04 Siemens Interim Profile: CMMI Level 2.5
08 /04 Positive statements on our RE-Methode from DC
12 / 04 VW assessment: Upgrade as A-Supplier All processes >= Spice Level 2
SV C RS NP4Margit Schifferl
June 2005Page 23
Introduction
Focus Spirit II Project Management Requirement Eng Test Process Quality Assurance Configuration Mgt
Spirit III Activities
Process Visualisation
Customer Feedback
Growing from "C" to "A":
VW assessment in June 2002
C supplier:"not able to deliver quality"
A supplier:"able to deliver quality"
VW assessment in December 2004
Assessment:Nissan
Assessment:Ford
Assessment:DaimlerChrysler
Assessment:Siemens AG (SIP)
Assessment:Siemens AG (SPA)