THREE ROLLER ROLLING MACHINE 3.5

Problem faced Before this Rolling M/C –

Rolling of 3 mtr length & 2mm thickness is not possible in house.

We were to depended on out-sources.

Delivery time & Transportation cost as per not our control.

Rolling quality was not also satisfactory.

It was very difficult to maintain production schedule and Cost.

Total Days to making New Rolling Machine – 42 days.

Total Cost to making New rolling Machine – 26354.

Total Manpower used – 3 person .

Financial Saving -

1.We have been quoted for same Applications about – 14.5 lacs and 8.0 lacs.

2.We have been quoted for Refurnishing Job for machine was about – 1.71 Lacs.

3. Total Machine Cost – 26354.

Machine Specification –

1. Total Machine Length – 4000 mm.

2. Roller Length – 3400 mm.

3. Sheet Bending capacity – 1 mm to 4 mm.

4. Machine Structure Height – 500 mm.

5. Machine Width Top & Bottom – 650 & 700 mm.

6. Pedestal Size – S 517.

7. Gear Motor rating – 1 HP, 50 Hz, 230 VAC.

8. Gear Size -40/1.

List of Items -1. Used Three MS Pipes for made Three Rollers from ESL scrap.

2. Used MS Angles and MS sheet for making Machine’s structure & covers from ESl scrap.

3. From Outside Scrap We utilized MS Round Bar to make Roller shaft of Gear motor and Stud for Roller Manual operation.

4. Used Old Gear & Gear Motor for Roller Forward & Reverse Operation from ESl.

5.Used MS 15 mm sheet to make Roller Machine Assembly from ESL scrap.

6. Purchased New Pedestals, Bearings & Casting Round Bar for Machine.

How to Made All Machine Parts In house of Esl -

1. Cutting MS pipes on Hexo Machine to making Three Roller.

2. Cutting Round Bar on Hexo Machine & Manual Weld it in Roller to making Roller shaft.

3. Cutting MS Angles on Cutter machine & Manual Weld as per our design to making structure.

4. Use Lath machine for made stud , Supporting small Roller and Roller Assembly.

Photographs of Machine -

Merits of Rolling Machine –

Delivery time and Quality can be handled as per our requirements.

Save Transportation & Vendor Manufacturing Charges.

V- Rolling facility available in our Machine so We can save our manufacturing time.

Daily production of tank availibity. (15 min per tank).

Manual & Semi Automatic Operations.

Quality improvement of Tank.

Comparison Chart -

Sr.No

Vendor Name

Type of System

Rate per Kg

Weight

Trans. Charges

Cost

Source

Quality

Job Time

qty Total Cost

1 Urja Enginee

r500 LPD

GI 3.5 90 400 355 Out source Average 7 Days 10 35502 Urja

Engineer 500 LPD

SS 3.5 32 400 152 Out source Average 7 Days 10 15203 Urja

Engineer 300 lpd

GI 3.5 52 400 222 Out source Average 7 Days 10 22204 ESL 500 LPD

GI In house 90 0 - In house Good15 min.

(Per tank)

- -

5 ESL 500 LPD SS In house 32 0 - In house Good

15 min.(Per tank)

- -

6 ESL 300 lpd GI In house 52 0 - In house Good

15 min.(Per tank)

- -

* Thank You *