Rockwell Users Group - Wayne Welk · 2018. 4. 5. · Find more information on Rockwell Automation Knowledgebase - Answer ID 62628 Step 1: Add and configure Add On Instruction (AOI)

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Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.

Rockwell Users GroupSeptember 2017

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What is Modular Programming?


Add-on Instruction

Routine

Code

Routines

Parameters

Local Tags

Code

Routines

Parameters

Local Tags

Code

Routines

Parameters

Local Tags

Code

Routines

Parameters

Local Tags

Mixe

r

Addition

Agitate

Press Cntrl

Logical Organizer

Code

Tags

Parameters

Program

Pum

p

Strategic Compartmentalization

It is breaking an application into its

most fundamental components.

Then Using those as building blocks

to tackle a larger problem.


Add-on Instruction

Routine

Code

Tags

Parameters

Program

Pum

p

Why?

Pros. To be more efficient in the long run.

1. It is faster to debug smaller, simpler code.

2. You prove the code only once.

3. No changes needed for each use.

4. No copy and paste errors.

Cons. Larger effort up front

1. Think of all of the uses for the code

2. Design it for all the uses

3. Revision control

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Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.5

Logix DesignerRecent updates to make this easier


New Additional Non-Volatile Extended Memory

6

5370 / 5570Controller

CPUUser Memory

(Volatile/RAM)

Storage is Completely Independent of User Memory Space


T101.Level

T101.Level.@EU

T101.Level.@Min

T101.Level.@Max

Logix Extended Tag Properties

Simplify your Logix application

No need to create custom data structures for commonly used tag information

Develop your application faster and reduce errors

Use Min/Max tag limits programmatically, or propagate to third party HMI after

moving to a local tag.

7

Decreased Troubleshooting Time & Faster Time to Market


Logical Organizer

8

NEW Logical Organizer View

Logical organization of programs to

represent your process flow.

Easier to locate code even though

programs span task scheduling

Create your own hierarchy

Mixer

1

Code

Routines

Parameters

Local Tags

Addition

Code

Routines

Parameters

Local Tags

Agitate

Code

Routines

Parameters

Local Tags

Press Cntrl

Code

Routines

Parameters

Local Tags


My_Project

Library

Library

9

Library

Use .ACD as Library or XML files

Increased transportability

Data maintained and collisions managed

Mixer XX

Code

Routines

Parameters

Local Tags

Mixer 01

Code

Routines

Parameters

Local Tags


Program Parameters

1

Program Parameters

Clearly defined interface for programs

Direct communication between programs

Increased modularity

Mixer 1

Code

Routines

Parameters

Local Tags

Addition

Code

Routines

Parameters

Local Tags


Data

Prog_01

Code

Routines

Program Tags

Tag_4

Tag_5

Tag_6

Prog_02

Code

Routines

Program Tags

Tag_4

Tag_5

Tag_6

Prog_01

Code

Routines

Local Tags

Parameter

s InIn

OutOut

InOutInOut

Prog_02

Code

Routines

Local Tags

Parameter

s InIn

OutOutData

V23 & PriorV23 & Prior

V24V24

New capability (Program Parameters)

Scalable and Flexible SolutionsUse modular code to simplify the application


Add-on Instruction

Routine

Code

Routines

Parameters

Local Tags

Code

Routines

Parameters

Local Tags

Code

Routines

Parameters

Local Tags

Code

Routines

Parameters

Local Tags

Mixe

r

Addition

Agitate

Press Cntrl

Logical Organizer

New in Version 24

Code

Tags

Parameters

Program

Pum

p

Scalable and Flexible SolutionsRecap…Modularity advancement

Time


Putting It All Together

Library .ACD My Project .ACD

Logical View Execution View

Easily Deploy

Library Content Easier to Locate Maintains Schedule

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V27 – Studio 5000 Architect

Architect


Studio 5000 - Architect


1

Organize Multi-

Controller & Multi-

HMI Projects in

one place

What does it look like?

Graphical representation of the area. Controllers, I/O, Switches, HMIs

-Produce/Consume Tag list -Find Results Log

-IO Alias tag List

Hardware Library

Controllers, I/O, Switches,

HMIs, and Computers.

User Libraries include AOI,

UDT and HMI content.

Configure Server to

Controller Network Paths

and RSLinx Enterprise

Shortcuts


Key Points…FactoryTalk View 8.1 integrated with Architect

Studio 5000 ArchitectStudio 5000 ArchitectStudio 5000 ArchitectStudio 5000 ArchitectStudio 5000 ArchitectStudio 5000 ArchitectStudio 5000 ArchitectStudio 5000 Architect

FactoryTalk View StudioFactoryTalk View StudioFactoryTalk View StudioFactoryTalk View StudioFactoryTalk View StudioFactoryTalk View StudioFactoryTalk View StudioFactoryTalk View Studio


Key Points…IAB export to RSLogix Architect

Reduces design time by matching the BOM with the actual project

Allows for the export of control systems created in Integrated Architecture Builder to Architect and the automatic creation of the corresponding Logix Designer controller project files

Eliminates data entry redundancy

Reduces design time by matching the BOM with the actual project


Key PointsEPLAN Bi-Directional synchronization

Improves start-up time ensuring electrical drawings are perfectly matched to I/O assignments

Synchronizes data transfer of Hardware configuration and Point Tags (Alias Tags)

Allows for automated schematic updates in EPLAN

Improves start-up time ensuring electrical drawings are perfectly matched to I/O assignments


Creating Logix and View ProgramsStudio 5000 Architect

Logix

Program

FactoryTal

k View SE

Project

FactoryTalk

View ME

Project

• Create Logix and FactoryTalk View Programs

Logix

Program


Adding library content to projectsStudio 5000 Architect

• Add content from the Rockwell Automation Library of Process Objects


DESIGN

• Library Designer is integrated

into Logix Designer

• Flexible library authoring,

structuring reusable content the

way you want

PUBLISH

• Combine control, visualization,

historical and alarm management

into one library object

• Centralized repository for easy

access and version management

BUILD

• Easily generate your

standardized application code

• Bulk configure projects

• Leverage Rockwell Automation

provided libraries (Process)

Maximize reuse and quickly build projects

Application Code Manager


Design & Publish Library Static content transforms into dynamic library content

23

Logix Control Code

Alarms & Events

FactoryTalk View

FactoryTalk Historian

V1.0

V1.1

V2.0

V1.0

V1.1

V2.0

V1.0

V1.1

V2.0

Step 1:Create Content to be

libraried

Step 2: Group and Parametrize Library Content

Step 3:

Publish


V1.0

V1.1

V2.0

V1.0

V1.1

V2.0

V1.0

V1.1

V2.0

Build Project Content Easily deploy project content through configuration – No Programming!

Step 1: Select objects from library

Step 2:Configure via Parameters

Step 3: Generate

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PlantPAx® Library of Process Objects

Rockwell has already done some of this for you


Rockwell Automation Library of Process Objectsfor Application Code Manager

Out of the box integration enables simple and fast bulk deployment of the

Process Objects v3.50.02 library

Out of the box libraries

Simply download, configure, and generate all of your

application content.

No coding, no copy and paste, no more errors due to

manual steps!

Save time and money while also reducing your project

risks.


PlantPAx® Library of Process Objects

27

The PlantPAx ® Library of Process Objects is a predefined library of controller code (AOIs), display elements (global

objects), and faceplates

All together, they allow you to quickly assemble large applications with proven strategies, rich functionality, and known

performance

Find more information on Rockwell Automation Knowledgebase - Answer ID 62628

Step 1: Add and

configure Add On Instruction

(AOI) in control program

Step 1: Add and

configure Add On Instruction

(AOI) in control program

Step 2: Drop Pre-defined Global

Object onto display and assign to

an AOI instance

Step 2: Drop Pre-defined Global

Object onto display and assign to

an AOI instance

Step 3: Access faceplate from Global

Object at runtime for control and

maintenance operations.

Step 3: Access faceplate from Global

Object at runtime for control and

maintenance operations.


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Premier Integration with ControlLogix®

BENEFITS

• No need to duplicate settings in the HMI that are

already defined in the controller.

• Enhances productivity by creating parameterized

reusable faceplates and global object

• Change based communications to minimize system

impact

OVERVIEW

• Display ControlLogix Tag Extended Properties on

HMI screens

• Runtime inheritance of controller setting / value

changes

• Supports language switching for text


Reusable Library for Design Productivity

Suite of control and HMI

objects to accelerate project

engineering

Role-based feature set for

Operation

Maintenance

Engineering

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Rockwell Automation® Standard Library – “Out of the Box”


Library Philosophy

Standard Applications

Control Strategies

(Control Modules)

Library Hierarchy

Devices (valves, motors /

drives, control algorithms,

transmitters, etc.)

Logix5000™ function

blocks, faceplates and

graphic objects

Level control, temperature

control, etc.

Mixer/Reactor, etc.

ExampleIncluded

in base

system

System

Add-On

Custom

Purchase

Logix Programming and

Visualization Tools

Devices

(Process Objects)


Key Benefits

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Improvements in:

System “out-of-the-box” experience

Engineering efficiency, plus tools, for solution providers

Lets you focus on application engineering rather than building base blocks

Consistency of application solutions from multiple delivery partners

Predictability of system behavior

Library managed by Rockwell Automation

Consistent engineering library framework

In line with customer expectations

TechConnect℠ support

Ask for “PlantPAx® Support”

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FactoryTalk Historian Site EditionIt just keeps getting better


Simple Deployment and Configuration Saves Time and Money

Premier Integration to FactoryTalk

Pre configured: Data sources, databases, systems

Auto Discovery / Auto Configuration

Standardization of code and data structures can get systems up and running quicker

Configuration Rules Can make deployment repeatable

When a similar skid, system, line is deployed the data collection can be configured by repeating the previous configuration

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These are all great features! But where do I start?


Lets break it down

System: Mixing Tank

What does it do?

Functions: Add/Remove/Mix/Heat/Cool

How does it do those?

Controls components: valves/motors/steam/chilled water Valve block. Options, control only? Include limit switches? Encapsulate alarms?

Type of valve? Analog? 2 position? Spring return? How long to open?

Motor Block. Options, VFD? Speed control? Start stop delays? Faults? Valve

interlocks?

Steam. Just a few valve blocks and a temp control loop?

Chilled water. See above What about level control?


To AOI or not to AOI?

AOI’s the good, the bad, and the lack of spaghetti. + Have their own Data type

+ Can have enable in false code (does a one shot work with out this?)

- AOI can not be modified on line.

+ Revision history

+ Can be locked down

+ Great for small code

- Can become unruly at large sizes


AOI/AOP Tag Types

Input

Output

InOut

Local

Public Parameter (AOP only)

How does each behave scan to scan?

If your program acts as a UDT, do you still need a UDT?


How to interconnect programs

Input

Output

Inout

Local

Public Parameter

Options:

Link tags directly in code

Link tags in parameter list

Link inputs

Link outputs

Have mapping code

How do you handle extra code between programs?

Interlocks, alarms, other

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Library implementation exampleGrab a 5min nap. Demo coming soon.


Install the Logix Components

40

For Add-On Instructions (AOIs), import only the ones you need.


All Dependencies Are Imported

41

IMPORTANT: All dependencies are included in the AOI import file Embedded AOIs and all required data types (UDTs, STRINGs)

Example: the P_Motor instruction uses P_Alarm and P_Mode


Use RUNG Imports if Available

42

Some instructions provided with both AOI import and RUNG import files

A RUNG import includes all the associatedTags and UDTs for In/Out Parameters Example: Fault Code Lookup Tables

Import the RUNG(to a LadderDiagram routine)

Do this once, even ifyou are implementingin Function BlockDiagram Then simply delete

the rung of logic

All the other stuffyou need stays


Install the HMI Components

43

First, add the library components to your HMI

application (FactoryTalk® View Site Edition or

FactoryTalk View Machine Edition)

1. Import the Images – all the .PNG files

2. Import the Global Objects – all the .GGFX files

3. Import the Displays – only the .GFX files you need

The order is important: each item depends

on the previous items

Add any platform-required items (Tags,

Macros, etc.) See Release Notes.


Displays: Only the Ones You Need

Each faceplate, Quick or Help popup counts as only one Display … even though the faceplate has multiple tabbed views.

Many instructions useP_Mode, P_Alarm, P_Gate

...so don’t forget to include

their Help and Configuration

Displays.

Include common Displays

Common Analog Edit (SE)

44


Create an Instance in Logix

45

Add the instruction Ladder (LD),

Function BlockDiagram (FBD),

Structured Text (ST)

Create its backing tag Controller or

Program scope

You can do this online Actually, you can

do all of this online,including importingAOIs and graphics!


Connect to I/O

46


Open your Display

Drag and drop the graphic symbol

From the appropriate “… Graphics Library” GGFX file

Note the use of .PNG images

Create a FactoryTalk® View Instance

47


Link to Tag in Controller

48

Just one Global Object Parameter


Add Run Feedback

Link the run feedback

input in the code

Open the faceplate and

enable Run Feedback

checking

Engineering tab:

Has Run Feedback

Maintenance tab:

Use Run Feedback

49

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Demo TimeThey don’t make enough duct tape to fix this.

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Thank You

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Rockwell Users Group - Wayne Welk · 2018. 4. 5. · Find more information on Rockwell Automation Knowledgebase - Answer ID 62628 Step 1: Add and configure Add On Instruction (AOI)