25
2’-0” 2 3 - 8 By: Current Systems, Inc. RIVERFLOW PUMP INSTALLATION GUIDE

RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

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Page 1: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

2’-0”2

3 - 8

By: Current Systems, Inc.

RIVERFLOW PUMPINSTALLATION GUIDE

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Page 2: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-2-

RIVERFLOW SYSTEMOVERVIEWCOMPONENTSCHECKLIST & ACTIVATIONMOTOR MOUNT COVERCONTRACTOR’S FINAL CHECKLIST

PLUMBING INSTALLATIONOVERVIEWSUCTION & RETURN FIXTURESPUMP DETAILEXAMPLE STEEL SCHEDULEHYDROSTATIC PRESSURE TEST PROCEDURE

ELECTRICAL INSTALLATIONOVERVIEWMOTOR INSTALLATIONMOTOR DRAIN PLUG REMOVALRIVERFLOW VFD & MOTOR WIRINGWIRELESS PUMP CONTROLWIRED PUMP CONTROL

34

202122

56789

141516171819

TABLE OF CONTENTS

RIVERFLOW PUMPINSTALLATION GUIDE

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Page 3: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-3-

RIVERFLOW SYSTEMOVERVIEW

RIVERFLOW PUMPINSTALLATION GUIDE

NOTE: The Riverflow system is completely independent of the pool’s circulation, heating and filtration system. The Riverflow pump requires a flooded suction and develops a maximum operating pressure of less than 2-PSI.If pressure testing is required, refer to the hydrostatic test protocol in our installation manual.

The Riverflow™ system is composed of six elements.

The Riverflow Pump is an ultra high volume, axial flow, flooded suctionflooded suction, propeller pump. All wetted components are chlorine and salt water compatible. The external components are corrosion proof aluminum alloy, thermoplastic and stainless steel to insure long life in any environment. The Riverflow pump is silent, energy efficient and includes a 5-year warranty.

The High Efficiency Motor is three-phase 230-volts, designed for continuous industrial operation. Our motors are totally enclosed and fan cooled. The copper windings are Class F insulated and rated for inverter duty. The motor is premium efficient and will deliver many years of cost saving performance.

The Variable Frequency Drive (VFD) is the brain of the system which allows the user full adjustability of the swim current generated by the pump. Our VFD is working behind the scenes to provide system protection and control. This feature rich unit provides full time ground fault protection (GFCI), a Line Reactor for input voltage anomalies, an internal cooling fan and an array of sophisticated power transmission and diagnostic components. The VFD converts single-phase residential power to three-phase industrial power.

The Remote Controls by Riverflow offer infinite current speed adjustment for the swimmer and are available in wired and wireless models.

The Supply Sump Boxes and Grates are NSF tested and certified for structural and hydraulic safety. These attractive grates are mounted flush in a vertical wall with no intrusion into the swimming pool. These fiber reinforced sump boxes are bonded to PVC pipe couplings for ease of installation.

The Trueflow return assemblies are computer designed to provide optimum flow from the pump. These assemblies deliver current into the pool with flow characteristics best suited for counter-current swimming, aquatic exercise and Lazy River current. These components finish flush with the pool wall without intrusion into the swimming pool or immediate pool area.

Page 4: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

RIVERFLOW PUMPINSTALLATION GUIDE

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-4-

RIVERFLOW SYSTEM - COMPONENTS

MO

TOR

MO

TOR

10” PIPE NIPPLE

10” PIPESOCKET

Ø103/4”

Ø16”

275/8”143/4”

5”

581/4”

187/8”

193/4”

81/4”

25/8”

8”

23”

44” 15”

31”

10” OR 12”COUPLING

20”

25” 14”

10” COUPLING

20”

193/4”

10” PVCPIPE NIPPLE

Ø10”12”

131/2”12” 61/2”

101/4”103/4”

LEARNCLEAR

FASTER

SLOWER

START/STOP

10

20

3040

SPEED

OFF ON

50

090

80

7060

100

TRUEFLOW RETURN

VARIABLEFREQUENCYDRIVE(VFD)

DUAL SUCTION

SINGLE SUCTION

RIVERFLOWPUMP

WIRED PUMPCONTROL

WIRELESS PUMP CONTROL

Page 5: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-5-

PLUMBING INSTALLATIONOVERVIEW

RIVERFLOW PUMPINSTALLATION GUIDE

Review the following plumbing installation overview prior to installing the Riverflow™ system.

• • All elevation measurements should be referenced from the pool's normal water line.All elevation measurements should be referenced from the pool's normal water line.

• We recommend that ALL Riverflow components, pipe and fittings be present at the job site before plumbing begins. Complete plumbing layout prior to poured concrete, Gunite or Shotcrete to verify angles and elevations.

• Large diameter PVC fittings vary in size and dimension. Measure fittings for actual dimensions.

• Use only primer and solvent cement rated for 10-in. diameter or larger PVC pipe. (IPS Weldon 717)

• To insure sound glue joints, all pipe ends should be beveled and fully seated in fittings.

• The top of the Trueflow return fitting should be 5-in. below water line. A level run from that point to the pump discharge outlet is recommended.

• The Riverflow suction run(s) are normally level from pool to pump. However, Riverflow suction fittings can be installed up to a minimum of 12-in. below water line.

• Keep all plumbing runs from pump to pool as straight as possible. Always use 45º elbow(s) rather than 90º elbow when possible. If the return run exceeds three 45º elbows, contact Riverflow support at Current Systems Inc. PST (866) 372-8886 or EST (888) 443-4113.

• All trenching and excavations must be backfilled and compacted to meet industry standards to support the Riverflow pump, fittings and pipe.

• Upon completion of plumbing and prior to motor installation, a 24”x 24” x 3” concrete stabilizing collar should be poured around the pump housing, leaving 1-in. clearance below the pump head nuts. Keep dirt, standing water, and shrubs off the pump head.

NOTE: All wall penetrations edges should be back-cut while cement is wet. Dry pack with hydraulic cement or simillar industry approved material before the application of finish plaster.

Riverflow Plumbing notes

Page 6: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-6-

PLUMBING INSTALLATION SUCTION & RETURN FIXTURES

SUCTIONBOX

TRUEFLOWRETURN

WATER LINE

POOL

RETURN

SUCTION

TRUEFLOWRETURN

Ø10”PIPE

COPING& DECK

WATER LINE

POOL

4 ft.MIN.

5”

12”

RIVERFLOW PUMPINSTALLATION GUIDE

Riverflow suction assemblies are designed for installation in vertical walls of poured concrete, Gunite or Shotcrete swimming pools. Always cover the finish edge of the box and the grate to protect the parts from damage and overspray during installation.

The top of the suction box should be 12-in. or more below water line and separated by at least 12-in. (3-ft. on center)

The boxes are designed to finish flush with the interior surface of the pool wall. Suction grates are secured to the suction box with factory installed stainless steel fasteners. If these grates are removed they must be replaced using all of the original fasteners.

The Trueflow return fitting is designed for installation in a vertical wall of a poured concrete, Gunite, or Shotcrete swimming pool. Always cover the Trueflow assembly for protection from damage or overspray during installation. The top of the Trueflow opening should be 5-in. below water level.

The Trueflow should be supplied by at least 4-ft. of straight 10-in. pipe after any bends.

The Trueflow assembly should be ‘aimed’ carefully along the length of the swimming pool to ensure a balanced current. The internal vanes must be inserted in the Trueflow before gunite. Prior to filling the pool the vanes should be set in place with silicone or epoxy.

Suction Box Installation

Trueflow Return Installation

NOTE: During shotcrete, perimeter edges of wall fittings must be scooped out to accomodate dry pack with hydraulic cement.

SHOTCRETE

HYDRAULICCEMENT

FIXTURE

Page 7: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

RIVERFLOW PUMPINSTALLATION GUIDE

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-7-

PLUMBING INSTALLATION PUMP DETAIL

MO

TOR

SUPPLY

SUPPLY

MOTOR275/8”

193/4”

81/4”25/8”

3”

143/4”

10” PIPESOCKET

24” SQ.

Ø103/4” 10” PIPE NIPPLE275/8” 193/4”81/4”

25/8”

10” PIPESOCKET

10” PIPE NIPPLEØ103/4”

HORIZONTAL PUMP INSTALLATIONVERTICAL PUMP INSTALLATION

RETURN

RETURN

CONCRETESTABILIZING

COLLARPOOL

WATERLINEPOOL

WATERLINEPOOL

WATERLINE143/4”

14”

SUPP

OR

TPO

INT

SUPP

OR

TPO

INT

SUPP

OR

TPO

INT

Page 8: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-8-

PLUMBING INSTALLATION EXAMPLE STEEL SCHEDULE

WATER LINE

25” or 44”4”OVERLAP

4”OVERLAP

POOL STEEL

POOL STEEL

20”

SUCTION BOX SIDE VIEW

SECTION VIEW OF POOL WALL INSTALLATION

SUCTION BOX FRONT VIEW

SUCTION BOX TOP VIEW

USE ONLY#5 REBAR

USE ONLY#5 REBAR

DIFFUSER RETURN BOX SIDE VIEW

DIFFUSER RETURN FRONT VIEW

5”

12”15”

131/2”161/2”

36”

10” OR 12”COUPLING

10” PVCPIPE NIPPLE

#5 REBAR

DUAL SUCTIONSWITH 10”COUPLINGFROM BACKOF BOX

TRUEFLOWRETURN

POOL STEEL

WATERLINE

3” MIN3” MIN

POOL WALL

3” MIN3” MIN

POOL WALL 3”

3”

3”3”

RIVERFLOW PUMPINSTALLATION GUIDE

NOTE: This is an example steel schedule.

Verify with structural engineer prior to installation of Riverflow system.

Page 9: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-9-

PLUMBING INSTALLATION HYDROSTATIC PRESSURE

TEST PROCEDURE

RIVERFLOW PUMPINSTALLATION GUIDE

1. Scope1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems for swimming pools. Such conduits generally have two parallel horizontal sections joined by a vertical section, with the horizontal sections opening into the pool and functioning as inlet and outlet. The conduits are typically 10-inch to 12-inch nominal plastic pressure pipe.

1.2 This method uses test plugs and a standpipe to measure leak rate at a hydrostatic pressure of a approximately 4.5 psi at highest elevation in the system. It is suitable for use in testing open-ended plastic piping runs which normally operate with maximum static pressure of approximately 3-psi or less. It is not suitable for leak testing of closed plastic pressure piping systems.

1.3 This standard does not support to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and to determine the applicability of regulatory limitations prior to use.

Page 10: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-10-

PLUMBING INSTALLATION HYDROSTATIC PRESSURE

TEST PROCEDURE

RIVERFLOW PUMPINSTALLATION GUIDE

2. Summary of Test method2.1 Test plugs are installed at the inlet and outlet of the piping loop. A standpipe is installed in the upper test plug. Water is introduced through the lower plug while air is vented from the high point in the loop, to expel all air and completely fill the loop and begin to fill the standpipe. When the standpipe is filled above the highest elevation in the loop. The height of the water column in the standpipe is monitored. Leak rate is determined from the rate of change in the water in the standpipe versus elapsed time.

3. Significance and Use3.1 This test can be used to measure the leak rate of the plastic piping loop. The test is capable of measuring leaks as small as 0.001 gallons per hour under conditions of thermal equilibrium.

3.2 This test cannot be used when the water level in the swimming pool is above the lowest point of the pipe loop inlet. The test should be performed before the pool is filled when testing new construction.

4. Interferences4.1 This test cannot differentiate changes in water volume due to thermal contraction from leakage. Therefore, valid results can only be obtained under condition of approximate constant temperature.

4.2 The longer the test is run at approximate constant temperature, the greater the sensitivity of the test.

4.3 In a typical installation with the volume of the tested piping approximately 200 gallons, a one-degree C change in the temperature of the pipe and water will change the apparent water volume by approximately 0.03 gallons. Decreasing temperature will cause the standpipe level to fall; increasing temperature will cause the standpipe level to rise.

Page 11: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-11-

PLUMBING INSTALLATION HYDROSTATIC PRESSURE

TEST PROCEDURE

RIVERFLOW PUMPINSTALLATION GUIDE

5. Apparatus5.1 Test plugs sized for the inlet and outlet piping diameters, typically 10-inch and 120-inch IPS nominal inside diameter. Cheme Industries T-handle pipe plugs in 10-inch and 12-inch sizes are suitable. Where venting air through the pump port is practical, the upper plug may be unvented.

5.2 Adapter for the inlet test plug: to convert to garden=hose female, or other appropriate water source.

5.3 Standpipe adapter for the outlet test plug: short length of PVC pipe with male NPT threaded end, 90-deg elbow, and 1-inch nominal NPT female threads.

5.4 8-foot length of 1-inch nominal IPS schedule 40 PVC pipe male NPT threads at one end.

5.5 4-foot length of transparent plastic pipe with inside diameter equal to 1.00 inches, with fitting to connect to 1-inch nominal diameter PVC pipe.

5.6 Steel tape measure, 12-foot minimum length with graduations of 1/16-inch or less.

5.7 Stopwatch, clock or other timer capable of measuring intervals of up to 300 minutes with accuracy of 0.01 minute or better.

6. Hazards6.1 Hydrostatic testing such as described in this method minimizes energy stored in the system during the test, and thus avoids the hazards associated with pneumatic testing. Nevertheless, the hydrostatic force on the test plugs and the mass of the test plugs are sufficient to cause injury of dislodged during the test. Use caution in installing test plugs and use appropriate secondary safety restraint, such as a cable or chain.

6.2 The PVC piping loop to be tested must have adequate mechanical support prior to filling with water. Specific job condition may require that the pipe loop be braced or otherwise supported with temporary structures so testing can be performed prior to backfilling.

6.3 Do not use the higher standpipe than specified in this method. Do not close off the standpipe to create a closed system.

Page 12: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-12-

PLUMBING INSTALLATION HYDROSTATIC PRESSURE

TEST PROCEDURE

RIVERFLOW PUMPINSTALLATION GUIDE

6.4 Assure that the pump petcock or other high-point air vent is fully open prior to filling the pipe loop with water, and also that it is opened before draining water from the loop.

6.5 remove hydrostatic pressure by draining the system of water before removing either test plug.

7. Sampling, Test, Specimens, and Test Units7.1 The sample is the actual circulation piping open loop as installed in as swimming pool. The test is typically performed prior to backfilling.

8. Procedure8.1 Install the test plug in accordance with the manufacturer’s recommendations. Install the plug with the hose fill port in the inlet (lower) end of the loop Install the plug with the standpipe adapter in the outlet (upper) end of the loop, with the 1-inch threaded opening at the top. Install the pipe plugs as recommended by the manufacturer.

8.2 Thread the 8-foot PVC pipe into the standpipe adapter. Align the pipe vertically. If the transparent pipe is not already connected to the PVC pipe, connect it.

8.3 Attach a water-supply garden hose or other suitable water sources to the port in the lower plug. Open the air vent at the high point of the loop, at the circulating pump,. Open the valve on the plug.

8.4 Continue adding water through the lower plug until the water level is approximately at the midpoint of the transparent pipe. Turn off the water supply and close the valve at the plug inlet.

8.6 Mark the water level and note the time. This is 0 elapsed minutes.

8.7 After 10.0 minutes, record the change in water level to the nearest 0.1 inch, relative to the original marked level, record an increase in level as a positive and decrease as a negative.

8.8 repeat 87 at 10-minute intervals. Obtain at least 4 readings. Additional readings may be obtained as needed; record the elapsed time for these reading from the start of the test. It is convenient for these to be hourly intervals, but other intervals are acceptable of accurately recorded.

Page 13: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-13-

PLUMBING INSTALLATION HYDROSTATIC PRESSURE

TEST PROCEDURE

RIVERFLOW PUMPINSTALLATION GUIDE

9. Calculation or Interpretation of Results9.1 Plotting the relative height vs. elapsed time for the readings taken may be useful in determiningperiods of thermal equilibrium. Under thermal equilibrium, the water level will remain constant if the leak rate is zero; the rate of decrease in the height of the column is proportionate to the leak rate. However, if the water temperature in the system changes, thermal expansion or contraction will also affect the water column height.

9.2 Table 1 gives apparent leak rate as a function of change in the water level in the standpipe for agiven interval. The following equation may be substituted for the table. LR = 0.204 * ∆H / ∆t , where: LR is leak rate in gallons per hour, ∆H is change in water column height,, inches ∆t is the time during which the water column height change occurred, minutes

10. Report10.1 Report column height change vs. time, and the associated apparent leak rate, for at least threeconsecutive intervals.

11. Precision and Bias11.1 No data regarding the precision of the method is available at the time this new method is beingwritten.

11.2 There is no alternate or reference test available to determine the bias, if any, of this method.

12. Keywords12.1 Leak rate, water, plastic pipe, swimming pool.

Page 14: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-14-

ELECTRICAL INSTALLATION OVERVIEW

RIVERFLOW PUMPINSTALLATION GUIDE

• The variable frequency drive (VFD) converts single-phase to three-phase power – The Riverflow™ Pump is driven by a three-phase industrial duty motor

• The VFD is rated for indoor installation, ventilated closet, garage, equipment room etc. If an out-door installation is required, the VFD must be mounted in a properly sized outdoor enclosure

• Control wiring requires a shielded, 6 conductor, #18 or #20 gauge cable

• The Riverflow wired remote control box is weatherproof but should not be submerged in water

Do not start pump before programming the VFD with an authorized Riverflow technican at, Current Systems Inc. PST (805) 339-9292 or EST (888) 443-4113.

Riverflow electrical notes

Important!

Page 15: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-15-

ELECTRICAL INSTALLATION MOTOR INSTALLATION

PUMP

GREASEFITTING

KEY

MOTORSHAFT

SETSCREW

COUPLERSLEEVE

PUMP SHAFTKEY

PUMP SHAFT

MOTOR BOLTSAND WASHERS

MOTOR SHAFTHUB

PUMP SHAFTHUB

SETSCREW

KEY WAY

MOTOR

RIVERFLOW PUMPINSTALLATION GUIDE

Follow these steps before wiring or setting motor on motor mount.

1. Staring with the pump, slide a coupler hub onto pump’s shaft so the end of the hub and the shaft key are flush with the end of the pump’s shaft.

2. Slide the coupler sleeve completely on to the pump shaft hub and tighten the set screw on the hub.

3. On the Motor, slide the remaining hub on to the motor’s shaft exposing 1/2-in. beyond the end of the hub pump shaft and tighten set screw.

4. Carefully set the motor into position allowing the coupler sleeve to mesh with the motor shaft hub.

5. Rotate the motor body to verify that it has seated properly in the motor mount recess.

6. Rotate the shaft assembly to verify that the pump and motor turn freely.

7. Install and tighten the 4 motor mount bolts and washers to attach the motor.

8. Loosen the set screw on the motor shaft hub. Slide the hub firmly into the coupler sleeve so that the sleeve is fully captured between both hubs and retighten the motor shaft hub’s set screw.

9. Again rotate the shaft assembly. If the shaft rotate freely, the motor installation is complete.

If the shafts do not turn freely, contact Riverflow support at Current Systems Inc. PST(866) 372-8886 or EST(888) 443-4113.

NOTE: Grease every 500 hours.

Page 16: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-16-

ELECTRICAL INSTALLATION MOTOR DRAIN PLUG REMOVAL

RIVERFLOW PUMPINSTALLATION GUIDE

MO

TOR

MOTOR

MOTOR

HORIZONTAL PUMP INSTALLATION

DRAIN PLUG LOCATIONSLOCATIONS MAY VARY

VERTICAL PUMP INSTALLATION

LOWEST AREA

DRAIN PLUGS

LOWEST AREA

The factory installed drain plug(s) must be removed prior to start up. Locate the drain plug at the lowest point based on the installation orientation as shown below.

If you are unsure of where drain plug is located on the motor, contact Current Systems Inc. PST (805) 339-9292 or EST (888) 443-4113.

Drain plug removal

Page 17: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-17-

ELECTRICAL INSTALLATION RIVERFLOW VFD & MOTOR WIRING

MO

TOR

PUMP

MAINTENANCEOR SUB-PANEL

THREE-PHASEOUTPUT TO MOTOR

VARIABLE FREQUENCY DRIVE(VFD) WITH INTERNAL GFI

DISCONNECT BOXNON-FUSED

(IF REQUIRED)SINGLE-PHASE

230VACNON-GFI

-50 AMP BREAKER 10HP RIVERFLOW-40 AMP BREAKER 7.5HP RIVERFLOW

230 VAC230 VACGROUND

U1W1

GROUND

U2V2

W2GROUND

CCW

RIVERFLOW PUMPINSTALLATION GUIDE

• Motor direction counter clockwise looking at the opposite shaft end of the motor.• Refer to the wiring diagrams for complete wiring and operation instructions.• If the motor is covered, allow adequate ventilation with at least 6-in. clearance

around the motor. Open area of vents, top and bottom, on the enclosure must total at least 100-sq. in. each.

Page 18: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-18-

ABB DC BUSVFD

TRANSCEIVER

NEMA 4XENCLOSURE

REMOTE CONTROL

101112131415161718

1

9

BLUE or P

URPLE - COMMON

ORANGE - AUX

YELLOW - DOWN

RED - UP

LEARNCLEAR

BLACK - 120V

WHITE - NEUTRAL

GREEN - GROUND

120VAC SOURCE

FASTER

SLOWER

START/STOP

REMOTE CONTROL

ELECTRICAL INSTALLATION WIRELESS PUMP CONTROL

RIVERFLOW PUMPINSTALLATION GUIDE

Programming the Remote Control:Step 1: On the Transceiver, press ‘learn/clear’ button onceStep 2: On the Remote Control, press any button once Finished: The remote control is now programmed

Controling the pump speed:Step 1: Press ‘up arrow’ to increase pump speed by 5% per pushStep 2: Press ‘down arrow’ to decrease pump speed by 5% per push

Remote Control care:• Do not submerge• Dry off after use• Replace batteries with CR2032, Qty. 2

IMPORTANT:Parameters on ABB VFD must be set to: 1001 to DI 1 1103 to DI 3U, 4D

Page 19: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-19-

ELECTRICAL INSTALLATION WIRED PUMP CONTROL

CONTROL BASE

ABB DC BUSVFD

X1 X2-3 -4

-1 -2GND

-1 -2-1 -2

1112

222324

1234

9

13

1010

20

3040

SPEED

OFF ON

50

090

80

7060

100

CONTROL COVER

18

NEMA 4XENCLOSURE

WHITE

RED

BLACK

JUMPER

JUMPER

JUMPER

RIVERFLOW PUMPINSTALLATION GUIDE

NOTE: Use 18-gauge shielded 6-conductor cable to connect the Control to VFD.

Page 20: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-20-

RIVERFLOW SYSTEMWARRANTY ACTIVATION REQUIRMENTS

RIVERFLOW PUMPINSTALLATION GUIDE

Follow these steps to begin the process of activating the warranty for your Riverflow™ Pump.

Step 1: Current Systems Inc. must have digital photos clearly showing the Riverflow pump installation with:

Visit www.riverflowpumps.com to submit your photos and fill out the warranty validation form.

Step 2: Licensed electrician must call Current Systems Inc. PST (805) 339-9292 or EST (888) 443- 4113 prior to applying power to the Riverflow pump motor for start up. A factory authorized technician will instruct the electrician in programming the VFD.

• Entire pump and motor installed• A close up view of the shaft coupling• Motor wiring inside motor junction box• Line and load wiring of mounted VFD• Dedicated non-GFI circuit breaker• Non-fused disconnect (if required)

Page 21: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

IMPORTANTPool must be filled before running the Riverflow® Pump “Bump” start to verify counter clockwise motor rotation Select “NO” when prompted to run startup assistant Set time and date Use the attached check list to edit and confirm parameter values Backup parameter settings To activate warranty fax or e-mail completed start-up form

Parameters Mode

1. Select PARAMETERS in the Main Menu.

2. Press UP/DOWN to highlight the appropriate parameter group, then press SEL.

3. Press UP/DOWN to highlight the appropriate parameter in a group.

NOTE! The current parameter value appears below the highlighted parameter.

4. Press EDIT.

5. Press UP/DOWN to step to the desired parameter value.

NOTE! To view the parameter default value: In the set mode, press UP/DOWN simultaneously.

6. Press SAVE to store the modified value or press CANCEL to leave the set mode. Any modifications not saved are cancelled.

7. Press EXIT to return to the listing of parameter groups, and again to return to the main menu. Use the Parameters mode to view and edit parameter values:

ABB TECH SUPPORT (800) 435-7365 Press 4 and then 3 and have your model number. 24 Hour 7 Day support

Page 22: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

Parameters must be set prior to operating system

Code Parameter Description Selected Check When Completed

Group 99 Enter Values From Motor Data Plate *

9901 Language English American (AM)

9902 Applic Macro ABB Standard

9905 Motor Nom Volt Voltage *

9906 Motor Nom Current Motor FLA *

9907 Motor Nom Freq Hertz *

9908 Motor Nom Speed Motor RPM *

9909 Motor Nom Power Motor HP *

Group 10 Command Inputs

1001 Ext1 Commands DI1

1003 Direction Forward

Group 11 Reference Select

1103 Ext Ref1 Select (Wireless) DI 3U, 4D

Wired Remote Settings AI1

Group 12 Constant speeds

1201 Constant Speed Sel Not Sel

Job name ______________________________________________

Startup Date ______________________________________________

Model ______________________________________________

Serial Number ______________________________________________

Code

Parameter Description

Selected

Check When Completed

Group 22 Accel/Decel

2202 Acceleration Time 1 10 Sec

2203 Deceleration Time 1 10 Sec

2205 Acceleration Time 2 10 Sec

2206 Deceleration Time 2 10 Sec

Group 26 Motor Control

2606 Frequency 8HZ

2607 Frequency Switch On

Group 30 Fault Protection

3005 Mot Therm Prot Fault

Group 34 Display

3401 RPM's Speed

Group 20 Limits

2003 Max Current Motor FLA *

2007 Minimum Freq 15 Hz

2008 Maximum Freq 60 Hz

Group 21 Start/Stop

2102 Ramps Ramp

CCW MOTOR ROTATION COUNTER CLOCKWISE

Fax completed form to: (805)339-9494 for warranty activation

Page 23: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-21-

RIVERFLOW SYSTEM MOTOR MOUNT COVER

CL

MOTOR

MOTOR MOUNT

MOTOR MOUNT COVER

PUMP LID

Step 2.Using the holes in the Cover as a template, drill holes into the Motor Mount with the supplied drill bit.

Step 1.Center the Cover over the open-ing of the Motor Mount with the bottom resting of the Pump Lid.

Step 3.Attach the Cover to the Motor Mount using the supplied wash-er and screw. Be careful not to over tighten the screws.

Step 4.Apply a small amount of silcone to the bottom of the Cover and Lid.

Finished.

Contents of KitContents of Kit:(2) Motor Mount Cover(1) Drill Bit(4) Washer, Plastic(4) Screw #10, Self tapping

Tools Required:Tools Required:DrillPhilips ScrewdriverSilcone

RIVERFLOW PUMPINSTALLATION GUIDE

Page 24: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

Current Systems, Inc.West Coast Toll Free: (866) 372-8886East Coast Toll Free: (888) 443-4113

www.riverflowpumps.com

-22-

RIVERFLOW SYSTEM CONTRACTOR’S FINAL CHECKLIST

Pool is filled and free of debris.

Auto and thermal covers are removed.

Top of return outlet is 5-in. below waterlevel.

Motor and Shaft couplers are secure and free of debris, dirt and sand water.

RIVERFLOW PUMPINSTALLATION GUIDE

Page 25: RIVERFLOW PUMP INSTALLATION GUIDE - … GUIDE 1. Scope 1.1 This standard describes a method for testing plastic piping installed as the main flow conduit in current-generating systems

By: Current Systems, Inc.

VGB 2008a Complete System Certified

West CoastCurrent Systems, Inc.1645 Donlon Street, Unit 104Ventura, CA 93003Toll Free: (866) 372-8886Local: (805) 339-9292Fax: (805) 339-9494

East CoastCurrent Systems, Inc.1835 East Hallandale Beach Blvd, Suite 687Hallandale Beach, Florida 33009Toll Free: (888) 443-4113Local: (954) 889-0311Fax: (954) 827-2800

Design Inquiries: [email protected] Inquiries: [email protected]: www.riverflowpumps.com www.current-systems.com