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RISK-BASED CONCENTRATION REPORTFURNACE GROUP
ALCOA - DAVENPORT WORKSCERCLA Consent Order VII-95-F-0026
foit* AL£Q ft "NID mxtYrffQ^oKrtQBraak & QOfchar-
5 *7 <$yx^ C-jpjr>^\ J
40166169
SUPERFUND RECORDS
NPDESOutfall 006
Prepared by
IT Corporation2790 Mosside BoulevardMonroeville PA 15146-2792
Prepared by
IT Corporation2790 Mosside Blvd
Monroeville PA 15146
December 2001
Revised by
MFC, INCconsulting scientists and engineers
800 Vmial StreetPittsburgh PA 15212
(412)321 2278FAX (412)321 2283
May 2004
MFG Project No 120337
Alcoa Mill Products
4879 State StreetALCOA po Box 1047
Bettendorf IA 52722 1047 USATel 1 319 459 2000 *-
January? 2002Mr Jim ColbertU S Environmental Protection AgencyRegion VII501 N S t h s tKansas City Kansas66101
Subject Final RBC Report for *he Furnace Group, Alcoa Davenport WorksCERCLA Consent Ordei V1I-95-F 0026
Deai Jin
Enclosed are three copies of the Final Risk Based Concentration (RBC) Report <or the Furnace GroupTr>A Units IPO 04 IPO 05 IPO 08 and IPH 09 Revisions were based on discussions between Alcoa"nd EPA and EPA comments on various RBC reports including Outfall 001 Sewer Group Bone YardGroup Former Li^ht Bulb Dump EHDS & WDS Unit Gioup and Foil Mil l Unit Croup
If you need udditioiai information or have questions about the enclosed information do no* hesitate tocontact me at (563) 459 1629
Yours T uly
Bud SturtzerDavenport Remediation
Cc George Pratt
870361 224 A
FV
RISK-BASED CONCENTRATION REPORTFURNACE UNIT GROUP
ALCOA-DAVENPORT WORKS
Prepared for
Aluminum Company of AmericaRiverdale, Iowa
Prepared by
IT Corporation2790 Mosside Blvd
Monroeville, PA 15146
December 2001
Revised by
MFC, INCconsulting scientists and engineers
800 Vmial StreetPittsburgh PA 15212
(412)321 2278FAX (412)321 2283
May 2004
MFG Project No 120337
RECEIVED
MMT imSUPERFUND DIVISION
TABLE OF CONTENTS
Section Page
1 0 INTRODUCTION 1 11 1 OBJECTIVES 1 2
1 1 1 Unit Conceptual Model (Task 4 of Overview Strategy) 1 21 1 2 Exposure Assessment (Task 5 of Overview Strategy) 1 31 1 3 Risk Based Concentrations (Task 6 of Overview Strategy) 1 3
1 2 ORGANIZATION 1 41 3 UNIT GROUPING 1 5
2 0 UNIT CONCEPTUAL MODEL 2 12 1 UNIT GROUP DESCRIPTION 2 1
2 1 1 50 Inch Continuous Heat Treat Line (IPO 04) 2 12 1 1 1 Unit Description 2 I2 1 1 2 Data Usability 2-4
2 1 2 Ingot Plant Melting Furnaces and Casting Pits (IPO 05) 2 52 1 2 1 Unit Description 2 52 1 2 2 Unit Data 2 72 1 2 3 Data Usability 28
2 1 3 Soaking Pits (IPO 08) 2 92 1 3 1 Unit Description 2 92 1 3 2 Unit Data 2 92 1 3 3 Data Usability 210
2 1 4 No 8 and No 9 Vertical Heat Treatment Furnaces (IPH 09) 2102 1 4 1 Unit Description 2102 1 4 2 UmtData 2112 1 4 3 Data Usability 211
2 1 5 Proximity and Relationship to Surrounding Units 2 112 2 DATA REVIEW 2 12
2 2 1 Data Validation 212222 Data Compilation and Review 2 13
2 2 2 1 Data Selection and Evaluation 2 132 2 2 2 Evaluation of Duplicate Samples 2 13
2 3 INTRODUCTION TO UNIT GROUP RISK AND EXPOSUREPOTENTIAL 2 142 3 1 Selection of Constituents of Interest 2 14232 Selection of Constituents of Potential Concern 2 15233 Constituent Characterization 2 16
2 3 3 1 Physical and Chemical Properties 2 162 3 3 2 Toxicity Values 2 18
2 4 RELEASE MECHANISMS MIGRATION PATHWAYS ANDEXPOSURE PATHWAYS 2 192 4 1 Primary Release Mechanisms 2 19242 Potential Secondary Release Mechanisms and Migration Pathways 2 20243 Potential Human and Ecological Exposure Pathways 2 20
Furnace Unit Group RBC ReportRev Fum Grp pc2 i Rev May 2004
TABLE OF CONTENTS(Continued)
3 0 EXPOSURE ASSESSMENT 3 13 1 EXPOSURE SCENARIOS 3 13 2 EXPOSURE POINT CONCENTRATIONS 3 1
4 0 RBC CALCULATIONS AND COMPARISONS 4 14 1 CURRENT AND FUTURE RECEPTORS 4 14 2 POTENTIAL FUTURE RECEPTORS 4 24 3 UNCERTAINTY ANALYSIS 4 2
5 0 CONCLUSIONS 5 1
6 0 REFERENCES 6 1
List of Figures
.F/gwre
1-1 Location and Physical Setting of Alcoa Davenport Works Riverdale Iowa
2 1 Location of the Furnace Group and Surrounding FSA Units
2-2 Location of Soil Samples at the Furnace Group
2 3 Unit Conceptual Model for Potential Exposure at the Furnace Group
List of Tables
Table
2-1 Review of Data Useabihty Criteria for Risk Assessment
2-2 Soil Samples Included in Risk Calculations
2 3 Identification of COIs and COPCs for Subsurface Soil
2-4 Physical and Chemical Properties of Constituents of Potential Concern
2 5 Toxicity Criteria for Constituents of Potential Concern
3 1 Exposure Assumptions
3 2 Exposure Point Concentrations for COPCs in Subsurface Soil
Furnace Unit Group RBC ReportRev Furn Grp pc2 u Rev May 2004
TABLE OF CONTENTS(Continued)
List of Tables (Continued)
Table
4 1 Risk Based Concentration Calculation Equations for Subsurface Soil Exposure
4 2 Risk Based Concentrations for Excavation Repair Worker Exposure to Subsurface Soil
4 3 Risk Based Concentrations for Excavation Construction Worker Exposure to Subsurface Soil
4 4 Comparison of Exposure Point Concentrations to Risk Based Concentrations ExcavationRepair Worker Exposure to Subsurface Soil
4 5 Comparison of Exposure Point Concentrations to Risk Based Concentrations ExcavationConstruction Worker Exposure to Subsurface Soil
4 6 Comparison of Exposure Point Concentrations to Risk Based Concentrations Frequent OnSite Worker Scenario
4 7 Comparison of Exposure Point Concentrations to Risk Based Concentrations OccasionalOn Site Worker Scenario
4 8 Comparison of Exposure Point Concentrations to Risk Based Concentrations Infrequent OnSite Worker Scenario
List of Appendices
Appendix A Analytical Data
Appendix B Unit Recommendation Memo Furnace Group
Furnace Unit Group RBC ReportRev Fum Grp pc2 in Rev May 2004
LIST OF ACRONYMS
AA
Alcoa
AOC
ARAR
atm m /mol
bgs
CERCLA
CHT
cm
COIs
COPC
Csat
CSF
CSM
CWM
ECAO
ELCRs
EPA
EPC
Exposure Menu
ft
foe
FSA
FSD
g/mol
H
HEAST
HI
HQ
HU
IDNR
ICP
Atomic Absorption
Aluminum Company of America
Administrative Order on Consent
Applicable or Relevant and Appropriate Requirements
Atmosphere Cubic Meter per Mole
Below ground surface
Comprehensive Environmental Response Compensation and
Liability Act
Continuous Heat Treatment
Square Centimeter
Constituents of Interest
Constituent of Potential Concern
Soil Saturation Limit
Cancer Slope Factor
Conceptual Site Model
Current Waste Management Unit
Environmental Criteria and Assessment Office
Excess Lifetime Cancer Risks
United States Environmental Protection Agency
Exposure Point Concentration
Menu of Facility Specific Exposure Scenarios
FeetFraction of Organic Carbon
Facility Site Assessment
Facility Services Department
Grams per Mole
Henry s Law Constant
Health Effects Assessment Summary Tables
Hazard Index
Hazard Quotient
Historical Unit Area
Iowa Department of Natural Resources
Inductively Coupled Plasma
870361 233 AQ IV
Furnace Unit Group RBC ReportDecember 2001
LIST OF ACRONYMS - CONTINUED
IFF
IPH
IPO
IRIS
IWT
Kd
kg
KOCKOWmg/cm^
mg/day
mg/kg
mg/kg day
mg/L
mL/g
mm Hg
MRP 15
m /day
m3/hr
m3/kg
NET
ND
NPDES
Overview Strategy
PCBs
PRGs
PW
QA/QC
QAPP
RBCs
RfCs
RfD
RI
SQLs
Foil Mill Area
Hot Rolling Mill Area
Other Process Area
EPA Integrated Risk Information System
Incineration Waste Treatment
Partition Coefficient
Kilogram
Organic Carbon Partition Coefficient Values
Octanol/Water Partition Coefficient
Milligrams per Square Centimeter
Milligrams per Day
Milligrams per Kilogram
Milligrams per Kilogram Day
Milligrams per Liter
Milliliters per Gram
Millimeters of Mercury
Mississippi River Pool 15
Cubic Meters per Day
Cubic Meters per Hour
Cubic Meters per Kilogram
National Environmental Testing
Non detect
National Pollution Discharge Elimination System
Overview of Cleanup Strategy
Polychlonnated Biphenyls
Preliminary Remediation Goals
Pumping Well
Quality Assurance and Quality Control
Quality Assurance Program Plan
Risk Based Concentrations
Reference Concentrations
Reference Dose
Remedial Investigation
Sample Quantitation Limits
870361 233 AQFurnace Unit Group RBC Report
December 2001
LIST OF ACRONYMS - CONTINUED
svocTCR
THI
TPH
UCL
UCM
Unit Group
URM
VOCs
VFX
Semi Volatile Organic Compound
Target Cancer Risk
Target Hazard Index
Total Petroleum Hydrocarbons
Upper Confidence Limit
Unit Conceptual Model
Furnace Group
Unit Recommendation Memorandum
Volatile Organic Compounds
Vertical Heat Treatment Furnace
870361 233 AQ VI
Furnace Unit Group RBC ReportDecember 2001
10 INTRODUCTION
In August 1995 Aluminum Company of America (Alcoa) and United States Environmental
Protection Agency (EPA) signed an Administrative Order on Consent (AOC) Docket No VII 95 F
0026 that provides for the evaluation of and if necessary the performance of removal actions for
the areas of potential contamination at the Alcoa Davenport Works in Riverdale Iowa (Figure 1 1)
Eighty one areas of potential contamination or units were identified in a 1992 Initial Facility Site
Assessment Report (FSA [Geraghty & Miller Inc 1992]) Included in the list were FSA Units IPO
04 (50 Inch Continuous Heat Treatment Line {Former Paint Line location}) IPO 05 (Ingot Plant
Melting Furnaces and Casting Pits) IPO 08 (Soaking Pits) and IPH 09 (No 8 and No 9 Vertical
Heat Treatment Furnaces) Prior to development of this report Units IPO 04 IPO 05 IPO 08 and
IPH 09 were grouped as similar units to be addressed in this Furnace Group RBC Report Alcoa
received EPA approval for this unit group in correspondence dated May 29 1998 Rationale for
grouping these units is presented in Section 1 3
This RBC report was prepared in accordance with the Overview of Cleanup Strategy (Overview
Strategy) document presented as Appendix B of the 1995 AOC (EPA 1995a) The Overview
Strategy outlines a series of tasks to be completed as part of a comprehensive risk based strategy for
unit characterization and pnontization
Task 1 of the Overview Strategy involved preparation of a formal site wide Conceptual Site Model
(CSM) (Geraghty & Miller Inc 1995a) to provide a general understanding of the relationship
between the units and site characteristics The site wide CSM submitted to the EPA on October 13
1995 identifies site characteristics potential sources of constituents at FSA units constituents of
interest (COIs) primary and secondary constituent release mechanisms and conditions impacting
constituent migration Task 2 of the Overview Strategy was EPA review and approval of the CSM
The CSM was approved by EPA on November 22 1995
Task 3 consisted of an Applicable or Relevant and Appropriate Requirements (ARAR) review by
EPA and other appropriate agencies This review is covered in the EPA document Chemical and
Location Specific ARARs Analysis Report for the Alcoa Davenport Works Site Riverdale Iowa
transmitted December 22 1995 Task 4 involves development of a Unit Conceptual Model (UCM)
for each FSA unit or group of units Task 5 is an Exposure Assessment for each applicable receptor
chosen from the Menu of Facility Specific Exposure Scenarios (Exposure Menu) for each unit
Furnace Unit Group RBC Report870361 233 AQ 1 1 December 2001
Task 6 involves the calculation of Alcoa specific RBCs for each identified constituent of potential
concern (COPC) The approved CSM served as the foundation for completing Tasks 4 through 6 of
the Overview Strategy Following completion of Task 6 RBCs were compared to unit analytical
data and this RBC Report was prepared for submittal to EPA for review and approval
EPA developed a supplemental document in the 1995 AOC titled Preliminary Methodology for
Tasks 4 5 and 6 of the Overview of Cleanup Strategy (Tasks 4 5 and 6 Document [EPA 1995a])
This document presents a general framework for completion of Tasks 4 5 and 6 (outlined above) of
the Overview Strategy Attachment 1 to the Tasks 4 5 and 6 Document provides an example of the
application of Tasks 4 5 and 6 to specific FSA units but is not necessarily a rigid format
Application of the Overview Strategy to units and groups of units will vary depending on the
characteristics of the unit and the extent to which the unit has been previously investigated
This RBC Report includes the UCM Exposure Assessment and calculation of Alcoa specific RBCs
for COPCs identified at the Unit Group and the Unit Recommendation Memorandum (URM) Each
of these tasks was completed in accordance with the Overview Strategy and the Tasks 4 5 and 6
Document
The objectives of each task necessary to complete the RBC Report are discussed m the following
sections
1 1 OBJECTIVES
Completion of Tasks 4 5 and 6 of the Overview Strategy is necessary for initial evaluation of the
Unit Group area and to calculate RBCs for COPCs based on application of Alcoa specific exposure
scenarios RBCs will be used in screening to determine whether the unit requires additional action as
the result of evaluation under the Consent Order (VII 95 F 0026) Additional action may consist of
continued evaluation (i e application of unit specific exposure parameter values to calculate unit
RBCs for COPCs field investigation or other investigation) or a removal action Major objectives
of Tasks 4 5 and 6 in this overall site strategy are outlined below
111 Unit Conceptual Model (Task 4 of Overview Strategy)
The UCM was developed based on the Initial FSA and the formalized site wide CSM The major
objective of the UCM is to identify unit characteristics and conditions impacting constituent
migration exposure pathways and receptors (human and ecological) A summary of unit COIs is
Furnace Unit Group RBC Report870361 233 AQ 1 2 December 2001
provided based on a review of available analytical data and process knowledge COPCs are then
developed from the list of COIs
112 Exposure Assessment (Task 5 of Overview Strategy)
The major objective of the Exposure Assessment is to assess potential for exposure of human and/or
ecological receptors to environmental media at the unit Alcoa specific site wide human exposure
scenarios for soil surface water sediment and groundwater were developed and submitted to EPA
for approval in a document entitled Menu of Facility Specific Exposure Scenarios for Soil Surface
Water Sediment and Groundwater Alcoa Davenport Works (Exposure Menu) (Geraghty & Miller
Inc 1995b) The Exposure Menu was approved by the EPA and included in the 1995 AOC Human
exposure scenarios applicable to the Unit Group were selected from the Exposure Menu and used to
calculate RBCs Human exposure scenarios acknowledge current and anticipated future industrial
use of Alcoa Davenport Works The scenarios also acknowledge limited access to Alcoa Davenport
Works by the public
The potential for direct exposure of ecological receptors to environmental media at the Unit Group
was also evaluated As outlined in the 1995 AOC the first step in the ecological evaluation of an
FSA unit involves the identification of ecological habitat If no ecological habitat is identified at an
FSA unit no further ecological evaluation is conducted If applicable habitat is identified the
analysis proceeds with the second step of the ecological evaluation process in a manner consistent
with the screening approach outlined for human health evaluation No ecological habitat has been
identified at this Unit Group
113 Risk-Based Concentrations (Task 6 of Overview Strategy)
RBCs for identified media specific COPCs are calculated based on site wide exposure scenarios
specific to the Alcoa Davenport Works selected from the Exposure Menu RBCs are calculated for
Total Cancer risk (TCR) at 1 x 10 4 and 1 x 10 6 for cancer effects and a Target Hazard Index (THI)
of 1 for non carcinogenic effects These RBCs are compared with exposure point concentrations
(EPCs) in environmental media at the Unit Group The data are reviewed to determine if a sufficient
amount of data are available to perform statistical evaluations If there are an insufficient number of
data points to perform statistical evaluations the EPC defaults to the maximum detected
concentration or the range of non detects If the data set is adequate for statistical evaluation the
percentage of non detects is determined and the EPC is calculated as the 95 percent upper confidence
Furnace Unit Group RBC Report870361 233 AQ 1 3 December 2001
limit (UCL) 90th and 95th percentiles or range of detection limits per the amendment to the 1995
AOC
12 ORGANIZATION
This RBC report was developed in a manner consistent with the general format provided in
Attachment 1 of the Tasks 4 5 and 6 document and includes the following components
• Unit Conceptual Model
• Exposure Assessment
• RBC Calculations and
• Comparison of RBCs to EPCs
Section 2 0 provides a description of the Unit Group in terms of proximity to property boundary and
surrounding units summary of previous investigations quantity and quality of available analytical
data (Appendix A) and identification of COIs and COPCs The UCM also discusses the
physical/chemical and lexicological properties of the COPCs identifies primary and secondary
constituent release mechanisms and migration pathways and discusses potential exposure pathways
for human receptors
Section 3 0 provides a discussion of exposure pathways and parameters from the Exposure Menu that
were used to calculate Alcoa specific RBCs for comparison to unit constituent concentrations EPCs
are also identified in this section
Section 4 0 discusses the methodology used to calculate RBCs for each applicable medium receptor
and exposure pathway Equations and exposure parameters used to assess oral dermal and
inhalation exposure to COPCs are presented and example calculations are provided in table format
EPCs identified in Section 3 0 are compared to calculated RBCs This comparison will serve as the
basis for recommendations provided in the URM The URM is included as Appendix B of this
report
Section 5 0 provides conclusions based on the results of the risk assessment
Furnace Unit Group RBC Report870361 233 AQ 1 4 December 2001
1 3 UNIT GROUPING
The Furnace Group was formed because each unit in the group is located in the central area of the
mam plant structure and each unit uses heat as part of the industrial process Also each unit consists
of heavy machinery or furnaces in buildings where there is no routine access to subsurface soil
Therefore similar exposure scenarios are appropriate at each unit in the grouping The appropriate
receptors selected for evaluation at this Unit Group are the excavation repair worker and the
excavation construction worker Similar environmental conditions also exist at these units because
the ground surface is either paved or consists of a concrete floor covered in wood floor block Each
unit in the group is located in the central part of the facility
Furnace Unit Group RBC Report870361 233 AQ 1 5 December 2001
2 0 UNIT CONCEPTUAL MODEL
The Alcoa Davenport Works plant is located in Riverdale Scott County in east-central Iowa
adjacent to Bettendorf Iowa, one of the Iowa Illinois Quad Cities (Figure 1 1) The site is bounded
to the south by the Mississippi River, to the north by State Route 67, to the east by the Riverside
Power Plant and by residential industrial and undeveloped property to the west A more complete
site description is presented in the site wide CSM (Geraghty & Miller, 1995a)
2 1 UNIT GROUP DESCRIPTION
FSA Units included in the Furnace Unit Group are all located within buildings in the central part of
the plant Figure 2 1 identifies units within this Unit Group and the location of surrounding FSA
Units This section provides a brief overview of each FSA Unit included in this Unit Group
Figure 2 2 illustrates the location of soil samples collected within the Furnace Group and soil
analytical results are presented in Appendix A In addition Appendix A presents a summary of
analytical results for samples of hydraulic oil and gearbox oil collected under a program to identify
and eliminate PCBs in hydraulic systems and other equipment at the Davenport Works For more
details the reader is referred to the April 15 1992 Initial Facility Site Assessment Report and the
October 13 1995 Conceptual Site Model
211 SO-lnch Continuous Heat Treat Line OPO-04)
The 50 Inch CHT Line is within Building 825 between rows L and M and columns 87 and 109 It
was installed in 1979 and is still in operation The 50 Inch CHT Line was installed during the time
period that Davenport was phasing out the use of PCB containing substances A paint line operated
in this area from 1960 until the time the Continuous Heat Treatment (CHT) line was installed
2 1 1 1 Unit Description
Coils of aluminum are brought to the unwind pit of the 50 Inch CHT Line from prerequisite
operations such as cold rolling The aluminum coils are transferred to equipment in the unwind pit
and the aluminum is threaded into the CHT Line The aluminum sheet is unwound and goes through
a pinch roller flattener and trimmer at the beginning of the operation where the sheet is flattened and
irregular edges of the sheet are removed The uncoiled sheet is then pulled through the furnace
section to be heat treated Following heating in the furnace the metal is water quenched to set the
Furnace Unit Group RBC ReportRev Fum Grp pc2 2 1 Rev May 2004
metallurgical properties The sheet is then recoiled and removed from the line as feed stock for other
plant operations or for direct sale
Water from the quench operation is now recycled within the operation however prior to January
1997 water was discharged to Outfall 003 Currently excess overflow is discharged to the storm
sewer system and pumped to lift station 003 and subsequently to the Water Reclamation Facility
(FSA Unit CWM 12) for treatment and recycle in the plant water system Untreated quench water is
occasionally discharged to the Mississippi River via Outfall 003 during extreme storm events when
the lift station overflows
At the 50 Inch CHT Line excess hydraulic oil accumulates in the hydraulic pits and is periodically
collected with a vacuum truck for disposal at the Industrial Waste Treatment (IWT) Facility (FSA
Unit CWM 10) As with all equipment in the plant equipment associated with this unit no longer
uses fluids containing PCBs however some systems may have contained low levels PCBs in the past
and may still contain residual PCBs at levels below regulatory concern Hydraulic systems and
gearboxes associated with equipment at this unit group have been tested to determine if residual
PCBs are present under guidelines in the Davenport Works PCB Management Plan (Alcoa, 1998)
Prior to installation of the 50 Inch CHT Line in 1979 the area was occupied by a coiled aluminum
paint line The paint line was installed around 1960 and was removed in 1979 when the 50 Inch
CHT was installed The paint line included a coater house where paints solvents and other coatings
were mixed and prepared for use Aluminum sheet was transferred to the paint line as coiled stock
from cold rolling operations At the paint line the aluminum was uncoiled as it was pulled through
rollers to apply the paint and then pulled through a drying oven The paint line was installed entirely
within a covered building with concrete floors so it is unlikely that materials reached soil or
groundwater beneath the unit
A release occurred at the 50 Inch CHT line on June 11 1991 when the stem of a relief valve blew off
the hydraulic unit The hydraulic unit contained approximately 160 gallons of phosphate ester
(ML 924) Spill reports indicate that clean up was conducted using oil dry pads and pigs around the
area to keep phosphate ester from running out the man door and around the storm sewer The leaked
phosphate ester and clean up material was disposed by the Facility Services Department (FSD)
Because the spill occurred inside the building there was no release to soil
Furnace Unit Group RBC ReportRev Furn Grp pc2 2 2 Rev May 2004
2 1 1 1 1 Unit Data
In September 1991 Geraghty & Miller conducted an investigation in conjunction with excavation
work performed by Castle Construction for the VFX Furnace area Samples were collected to assess
if PCBs and VOCs were present beneath the furnace foundation prior to excavation for construction
activities The data were used to determine the proper disposal of the excavated soils in accordance
with state and federal regulations The subsurface investigation included collection of three soil
samples from locations beneath the proposed excavation area Samples with the highest VOC and
PCS field screening results were selected for laboratory analysis Two soil samples B-l and B 2
were analyzed by Belmg Consultants for PCBs (SW846 8080) and sample B 2 was analyzed for
VOCs (SW846 8240) A third sample was not submitted for chemical analysis due to the absence of
a Geraghty & Miller representative during the collection of the sample Sample B 1 was collected
from 7 to 8 5 ft bgs and sample B 2 from 3 to 5 ft bgs Analytical results for B 1 indicated one
detection of Aroclor 1248 at 025 mg/kg Analytical results for B 2 indicated methyl ethyl ketone
(MEK) was detected at 0 28 mg/kg and Aroclor 1248 was detected at 0 25 mg/kg
A second phase of field work in September 1991 tested near surface composite samples from several
locations beneath the floor for the presence of VOCs and PCBs These soil samples were collected
from 3 to 5 feet bgs and were analyzed by Wadsworth Alert Laboratory for VOCs (SW846 8240) and
PCBs (SW846 8080) Samples were collected under a biased sampling strategy with the highest
VOC and PCB field screening results selected for laboratory analysis Sample VMX-1S represents a
composite of soils located around the southeast pillar of the excavation area, VMX 2S in the
northwest corner and VMX 3S at the eastern wall of the excavation Analytical results for VMX IS
VMX 2S and VMX-3S indicated low levels of acetone MEK and trichloroethene (TCE) were
detected in each sample In addition, 2 hexanone methylene chloride, tetrachloroethene (PCE),
toluene and 1 methyl 4 cyclohexane (a tentatively identified compound) were detected at estimated
concentrations below the reporting limit PCBs were not detected Results from soil samples
collected at the unit are presented m Table A 1 (Appendix A) Soil samples were collected to
determine appropriate requirements for disposal of soil from the construction project
Approximately 1 200 cubic yards of soil were excavated during the construction project and
stockpiled in a containment cell onsite while laboratory analysis was completed
As with all equipment in the plant equipment at this unit group no longer uses fluids containing
PCBs, but some systems may have contained low levels in the past and may still contain residual
Furnace Unit Group RBC ReportRev Fum Grp pc2 2 3 Rev May 2004
PCBs Davenport Works maintains a comprehensive program to identify and eliminate sources of
residual PCBs in equipment and machinery Hydraulic fluids and gearbox oil have been tested to
determine if residual PCBs are present Where PCBs are detected specific actions are initiated
based on guidelines in the Davenport Works PCB Management Plan If PCBs are detected at
concentrations greater than 50 parts per million (ppm) the equipment is decontaminated within 1
week refilled and retested after 3 months For equipment where PCBs are detected at concentrations
between 49 ppm and 30 ppm the equipment is decontaminated within 3 months refilled, and retested
after 3 months Any fluids removed from equipment with PCB concentrations greater than or equal to
30 ppm is disposed off site by incineration For equipment with concentrations between 29 ppm and
2 ppm fluids are drained and refilled as part of normal maintenance activities Fluids recovered
from maintenance activities are transferred to the Industrial Waste Treatment Facility
At the 50 Inch CHT Line oil from 39 gearboxes and hydraulic units were sampled for PCBs and
detected values were reported from two hydraulic units One detected value of 11 mg/kg Aroclor
1260 is from sample SF 50EN HY06 of hydraulic system oil in the exit accumulator at the 50 Inch
Line collected on October 2 1986 A sample from the same system in 1991 was below detection
The second system with a detected value was in sample SF 50IN HY09 collected on September 30
1990 from the steering roll hydraulic system Aroclor 1248 was detected at 2 7 mg/kg in sample SF
50IN HY09 All other results from the testing program were below detection A summary of results
from the gearbox and hydraulic system testing program are presented in Appendix A (Table A 2)
2 1 1 2 Data Usability
Analytical data from soil samples collected at this unit the 50 CHT Line are appropriate for use in
risk calculations except for the VOC data from VMX IS through VMX 3S because these samples
were composites and the results (all non detect or detected below PRO) may be biased low Note the
PCB data for samples VMX IS through VMX 3S (non detect SQLs) were used in the risk
calculations Documentation for samples VMX IS to VMX 3S and B 1 and B 2 is limited however
the sampling results are believed to be representative of soil below the floor in this area
Documentation available for VMX IS VMX 2S VMX 3S B 1 and B 2 includes the Report of
Findings, Soil Sampling Investigation at the VFX Furnace Excavation written by Geraghty & Miller
(199la) Tables of the results and depths, and figures of the locations were included in the report
Although limited documentation is available the soil samples are representative of conditions that
would be encountered during a repair or construction project
Furnace Unit Group RBC ReportRev Fum Grp pc2 2 4 Rev May 2004
Data from hydraulic systems and gearbox oil were not used in risk calculations but were considered
qualitatively to support the evaluation of the unit The data were not used in calculations since
hydraulic fluid and gearbox oil are not environmental media however the data provide information
about potential sources of residual PCBs Results of this program are documented in a database
maintained by the Davenport EHS but some aspects of the sampling program are not contained in
the database The exact location of each hydraulic system or gearbox m relation to the unit field
sampling protocol analytical methods and detection limits are not identified in the database A
summary of results from the hydraulic system and gearbox testing are presented in Table A 2
212 Ingot Plant Melting Furnaces and Casting Pits (IPO-05)
IPO 05 is located at the south and east ends of Building 810 The unit historically and currently
consists of aluminum melting furnaces and casting pits where aluminum and alloying materials are
melted and cast into ingots for use in hot rolling operations This entire unit is under roof and the
ground surface is concrete floor
2 1 2 1 Unit Description
Aluminum and alloying materials are placed in the melting furnaces and heated until the metal
reaches a molten state The molten aluminum is then transferred to a holding furnace where chlorine
and nitrogen gas is bubbled through the molten metal to remove impurities (called fluxing)
Impurities rise to the surface of the bath and are skimmed off for disposal Historically this skim (or
dross) was disposed in the Former Waste Disposal Site (HU 09) Eastern Historical Disposal Site
(HU 11) and the Western Disposal Site (CWM 13) Currently the skim is sent off site to a
reclamation center The molten metal is then passed through molten metal filters for further removal
of impurities and is cast into ingots The ingot is formed when the molten metal is poured into a mold
and is water cooled to accelerate solidification Lubricating oil is used in the mold and this oil is
discharged with the cooling water Historically the contact cooling water along with the lubricating
oil was discharged to the Mississippi River via NPDES Outfall 006 Currently the cooling water is
captured within the plant water recycle system Historically, castor oil was used as the lubricating
oil Currently a product identified as XL 1081 (stock number 051 9752081 MSDS number
104916) is used to lubricate the molds
Cooling water may periodically become contaminated with hydraulic oils that historically contained
low levels of PCBs However results of the program to test hydraulic systems indicate that out of
Furnace Unit Group RBC ReportRev Fum Grp pc2 2 5 Rev May 2004
more than 900 samples PCBs were detected in only three hydraulic units and one gearbox
Currently all water from this operation is collected treated and reclaimed within the plant Drains
in casting pits at the unit are connected to the storm sewer system that discharges to the ingot sump
adjacent to the Outfall 006 lift station The ingot sump pumps this water to the Ingot Water Recycle
System where it is treated prior to reuse
The Ingot Plant Melting Furnaces and Casting Pits (IPO 05) became operational m 1948 and the area
remains an ingot plant today However over the years the original furnaces and casting pits have
been replaced with larger more modern equipment Each melting furnace is approximately 30 ft by
20 ft Casting pits vary in depth from approximately 35 ft to 50 ft In addition, as with all equipment
in the plant equipment associated with this unit no longer uses any fluids containing PCBs
On December 3 1981 Alcoa was issued an Approval to dispose of an estimated 2 5 million gallons"Ike c> /
of PCB containing reclaimed fuel oil in the No 14 reverberatory melting furnace that was stored in
the east and west one million gallon storage tanks To verify high destruction efficiency the
Approval contained a set of Conditions based upon information obtained during a test burn (e g
requirements that the furnace temperature be maintained at greater than 1100°C [2012°F] and stack
gas concentrations of less than 50 ppm carbon monoxide and greater than 3% excess oxygen) and
authorization was granted pursuant to Section 6(e) of the Toxic Substances Control Act (TSCA) and
40 CFR 761 10 Also a January 26 1983 Alcoa letter to EPA Region 7 provided written notice of an
additional 200 000 to 300 000 gallons of PCB containing oil that was to be removed from a storage
lagoon in Atkinson Illinois (pursuant to an EPA Region V Consent Decree) and transported and
stored in the fuel oil tanks at the Alcoa Davenport facility for ultimate disposal in the No 14 furnace
The January 26 1983 letter indicated that 1 6 million gallons of fuel oil were stored in the 2 one
million gallon tanks at that time An EPA Region VII Consent Decree and Final Order (TSCA
Docket No VU 87 T 0027) indicates that Alcoa settled all PCB violations through October 1 1988
and also required Alcoa to complete the disposal of all PCB contaminated oil in an on site storage
tank (referred to as Tank No 2) with subsequent decontamination of the tank Therefore on
November 18, 1988 Alcoa was granted Revised Approval to continue burning in the No 14 furnace
the remainder of the PCB containing fuel oil (approximately 800 000 gallons in the west storage
tank) identified m the onginal Alcoa application However to assure compliance with schedule
requirements PCB containing oil was also incinerated at off site facilities after being removed from
the east and west tanks in 1989 and 1990 respectively Sludge was also removed and the tanks were
Furnace Unit Group RBC ReportRev Furn Grp pc2 2 6 Rev May 2004
decontaminated A letter dated April 19 1991 from EPA confirms that Alcoa achieved the PCB
cleanup in accordance with the requirements of the TSCA Consent Decree (Docket No VII 87 T
0027)
During the late 1980s in parallel with the work performed under the TSCA Consent Decree (Docket
No VII 87 T-0027) Alcoa made arrangements for the construction and operation of an oil
reclamation facility (formerly the PORI facility and currently owned and operated by US Filter) The
oil reclamation process mechanically and chemically filters and concentrates oil from various oily
waste sources throughout the Alcoa Davenport facility to produce fuel quality oil that is
subsequently burned in the melting furnaces The recycled oily waste contained quantifiable levels of
PCBs and therefore in a November 15 1988 letter to EPA Region VII, Alcoa filed a notification of
Used Oil Burning Activities to request authorization to burn the oil in the melting furnaces at the
Alcoa Davenport facility EPA's February 21 1989 response letter cited the PCB Exclusions
Exemptions and Use Authorization Rule as authorization to burn PCB oil with concentrations of less
than 50 ppm PCBs provided the melting furnaces met the requirements of 40 CFR 260 10 and 40
CFR 266 41 (b) In a May 26 1993 letter to EPA Region VII Alcoa filed the required renotification
of Used Oil Processing and Burning Activities and Alcoa continues to file Used Oil Processing
Reports with EPA Region VII on a biennial basis pursuant to 40 CFR Part 279 Standards for the
Management of Used Oil Currently, tile melting furnaces operate primarily on natural gas However,
two furnaces the No 14 and No 16 Melters, burn waste oil reclaimed from the Industrial Waste
Treatment System with No 16 operating more frequently than No 14
Spill reports summarize all major/reportable releases from the Ingot Furnaces (as defined by 40 CFR
110 Discharge of Oil) since 1986 when formal documentation of releases began A summary of spill
reports for the Ingot Plant Furnaces is presented in Appendix A (Table A 3) The reviewed
documentation does not indicate that a discharge of oil occurred from 1986 to September 13 1991
Information from the spill reports documented in Appendix A indicate that less than 80 gallons of oil
was released during various spills from furnace and casting operations since 1986 The spill reports
summarize actions taken to clean up the spills and any actions taken to prevent a reoccurrence
2 1 2 2 Unit Data
Three soil samples were collected on November 18 1998 at the Ingot Plant Melting Furnaces and
Casting Pits (IPO 05) Samples 810HA01 810HA02, and 810HA03 were collected using a hand
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auger from an area where the floor had been removed for a repair project The samples were
collected from randomly selected depths Sample 810HA01 was collected from a depth of 5 to 6 feet
bgs 810HA02 was from a depth of 3 4 feet bgs and 810HA03 was collected from 2 to 16 inches bgs
The samples were collected to determine if VOCs, SVOCs, or PCBs were present in soils near the
repair project prior to excavation The samples were analyzed by National Environmental Testing
(NET) for VOCs (SW846 8260B) SVOCs (SW846 8270C) PCBs (SW846 8082) TPH/BTEX
(Iowa method OA 1) and Extractable Hydrocarbons (Iowa method OA 2) Analytical results
indicated non detect values for all constituents with the exception of Sample 810HA03 where
Aroclor 1248 was detected at a level of 0 71 mg/kg The data were used to determine appropriate
disposal requirements for the excavated soils in accordance with state and federal regulations
Under the Davenport gearbox and hydraulic system testing program over 900 samples of oil were
collected at furnaces and casting operations between 1984 and 1995 Results of the program indicate
that one hydraulic unit and one gearbox exhibited detected PCB values Oil samples from the #4
Furnace exit hydraulics were collected repeatedly under sample identification SF 4FCE HY01 PCB
concentrations have been reduced from the initial sampling on May 7 1981 where Aroclor 1248 was
detected at 42 mg/kg to 20 mg/kg Aroclor 1248 when it was sampled on March 1 1993 One
gearbox sample SF 4FCE GB02 had a detected level of Aroclor 1248 at a concentration of 11
mg/kg on March 1 1993
2 1 2.3 Data Usability
Soil data available for this unit, IPO 05 are appropriate for use in risk calculations Sampling
locations were selected based the location of the repair project and are representative of soil
conditions at the unit The samples were collected under the Davenport Digging Permit Program (see
Attachments to Appendix B) for use in determining appropriate disposal of excavated soil and are
used in the RBC report to evaluate the excavation repair worker and excavation construction worker
scenarios No soil analytical data were available for this unit prior to the investigation field activities
in November 1998
Data from hydraulic systems and gearbox oil were not used in risk calculations but were considered
qualitatively to support the evaluation of the unit The data were not used in calculations since
hydraulic fluid and gearbox oil are not environmental media however the data provide information
about potential sources of residual PCBs Results of this program are documented in a database
Furnace Unit Group RBC ReportRev Fum Grp pc2 2 8 Rev May 2004
maintained by the Davenport EHS but some aspects of the sampling program are not contained in
the database The exact location of each hydraulic system or gearbox in relation to the unit field
sampling protocol analytical methods and detection limits are not identified in the database A
summary of results from the hydraulic system and gearbox testing are presented in Table A 2
213 Soaking Pits (IPO-08)
This FSA unit is located in the eastern end of the plant in Building 811 The unit consists of furnaces
installed below grade that were used to heat aluminum ingots to the temperature required for hot
rolling Some of these furnaces were installed with the original plant construction in the mid 1940s
and others were added over the years
2 1 3 1 Unit Description
The furnaces are mounted in a large trench or pit that runs the entire length of Building 811 and is
approximately 50 ft wide The pits are separated into three groups by access aisles The trench is
approximately 15 ft deep and the top of each furnace rises approximately 7 feet above the plant
floor Historically there were 26 soaking pit furnaces where ingots were allowed to soak in high
temperature air, hence the name soaking pits None of these furnaces are currently in operation
Half of the furnaces have been removed and the associated pits has been filled in with clean fill and
covered with concrete to provide additional floor space The remaining furnaces remain idle and will
be removed when the need for space justifies the removal expense
Spill reports reviewed during development of this report indicate no reportable releases have
occurred at the unit since 1986 when formal documentation was initiated Process knowledge
indicates that no significant quantities of VOCs PCBs or SVOCs would be expected since these
substances are not part of the processes occurring at the unit The Soaking Pits are heated with
natural gas fired furnaces and ingots are placed in the unit and heated to the temperature required for
hot rolling processes
2 1 3 2 Unit Data
Soil samples were collected in September 1997 during removal and excavation of the northern
furnaces Soil samples SOK HA01 SOK HA02 SOK HA03 SOK HA04 SOK HA05, and SOK
HA06 (a duplicate of SOK HA04) were collected from random locations and depths using a hand
auger after the floor was removed The sampling was conducted to determine if VOCs SVOCs or
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PCBs were present in soils beneath the floor of the unit Soil sample SOK HA02 was collected from
4 to 5 ft bgs SOK HA05 from 3 to 4 ft bgs and the remaining samples were collected from the
surface to 1 ft bgs These samples were analyzed by Quanterra Laboratory for VOCs (SW846 8240)
SVOCs (SW846 8270), and PCBs (SW846 8080) Analytical results for all six samples indicated no
detected constituents with the exception of SOK HA01 which had detections of 0 0031 mg/kg for
tetrachloroethene an estimated concentration of 0 069 mg/kg for acetone and 0 098 mg/kg for
Aroclor 1248
Under Davenport gearbox and hydraulic system testing a total of 73 oil samples were collected from
the gearboxes located at 26 soaking pits in 1992 All of the results were below detection
2 1.3 3 Data Usability
The samples SOK HA01 to SOK HA06 are appropriate for use in risk calculations Documentation
for this sampling includes field logs laboratory report and results of data validation The samples
are representative of conditions beneath the floor at the Soaking Pits since they were collected from
random locations and depths that would be pertinent under an excavation scenario Data collected
under the hydraulic system and gearbox testing were not used in risk calculations however they do
indicate that PCBs are not present in equipment at the unit Data from the program were used
qualitatively to support the results of the risk evaluation
214 No 8 and No 9 Vertical Heat Treatment Furnaces fIPH-09)
This FSA unit historically located in the north central portion of the plant in the west end of
Building 909 has been removed Prior to removal the furnaces were used to heat treat aluminum
sheet to establish required metallurgical properties
2 1 4 1 Unit Description
Aluminum sheets were hung vertically on a rack and placed in the furnaces for heating to the
required temperature The sheets were then quenched with water spray to set the metallurgical
properties Quench water from this operation discharged directly to Outfall 006 (CWM 20) [and
Historical Outfall 006 (CWM 21) until 1968 or 1969] via the Storm Sewer System (CWM 07)
Historically hydraulic systems on these furnaces contained PCB contaminated oil which may have
entered the quench pit and ultimately been discharged to the Storm Sewer System, Historical Outfall
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006 NPDES Outfall 006 and ultimately MRP 15 This unit is entirely within a building and ground
surface is concrete
The Heat Treat Furnaces were installed in 1956 and were removed in 1997 The historical location
of the Vertical Heat Treat Furnaces is now occupied by an ultrasonic inspection station and a
finished goods packing line Below grade pits and foundations related to the Heat Treat Furnaces
were not removed during installation of the above equipment Below grade foundations were left in
place pits were filled with clean sand and covered with concrete Spill reports reviewed during
development of this report indicate that no reportable spills occurred at this unit since formal
documentation of spills was initiated in 1986
2 1 4 2 Unit Data
No soil data are known to exist for this unit however one sample of gearbox oil was collected in
1994 prior to removal of the Vertical Heat Treat Furnaces Results from the program to test
hydraulic systems and gearboxes were below detection In addition data are available at other
furnace operations at Davenport where similar constituents would be expected and similar processes
are carried out For example soil data from the Ingot Plant Melting Furnaces and Casting Pits
indicate no constituents were present with the exception of one sample where PCBs were detected at
a level below 1 mg/kg in soilI
2 1 4 3 Data Usability
No soil data are known to exist for this unit however results from the gearbox oil testing discussed
above were used qualitatively to support the conclusions of the risk evaluation In addition
analytical results and process knowledge from other furnace operations indicate that significant
concentrations of VOCs, PCBs and SVOCs in soils are unlikely
215 Proximity and Relationship to Surrounding Units
FSA units in this Unit Group (shown on Figure 2 1) are located by themselves in separate buildings
in the central part of the facility Except for transformer substations (HU 07) and sewer lines there
are no other FSA Units in close proximity to this Unit Group There are no known or expected
impacts to soil or groundwater beneath this Unit Group from surrounding FSA units However since
the Storm Sewer System (CWM 07) services each unit within this Unit Group contaminants
potentially discharged into the Storm Sewer System with process water could once have reached
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Historical Outfall 006 and NPDES Outfall 006 and ultimately impacted sediment in the outfalls and
MRP 15 Since start up of the water recycle system in 1997 water from the Storm Sewer System is
treated at the Water Reclamation Facility Sediments within Historical Outfall 006 NPDES Outfall
006 and the Mississippi River will be evaluated in the RBC Reports for NPDES Outfalls and m the
risk assessment for MRP 15
2 2 DATA REVIEW
Review of field and laboratory data generated at Alcoa Davenport Works since March 1991 has been
performed according to criteria specified in the Guidance for Data Usability in Risk Assessment
(EPA 1992a) and the Quality Assurance Program Plan (QAPP) for CERCLA Assessment Activities
at the Alcoa Davenport Works Plant Riverdale Iowa (Geraghty & Miller Inc 199 Ib) The QAPP
provides quality assurance and quality control (QA/QC) procedures to ensure that site data of known
and appropriate quality are obtained during sample collection and analysis processes
221 Data Validation
Laboratory procedures were performed according to protocols as outlined in the Quanterra (formerly
Wadsworth/Alert) Laboratories QAPP (Wadsworth/Alert Laboratories 1990) by procedures
specified by National Environmental Testing Inc (NET) and/or the Iowa Department of Natural
Resources (IDNR) or according to procedures at Belmg Consultants or Analysts Inc for gearbox oil
and hydraulic system testing Most soil analytical data were reviewed in accordance with the EPA s
Laboratory Data Validation Functional Guidelines for Organic and Inorganic Analysis (EPA 1988)
Analytical documentation from the hydraulic system and gearbox testing were not reviewed during
development of this report
Data validation of organic data included the examination of sample extraction and analysis holding
times method blank trip blank and equipment blank results surrogate spike recovery results
(organics) matrix spike and matrix spike duplicate results and initial and continuing calibration
data During the data validation process data qualifiers were assigned to analytical results as follows
U = Constituent was not detected
UJ = Constituent detection limit is estimated
J = Constituent value is estimated and
R or I = Constituent value is unusable
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Values or detection limits qualified as estimated ( J or UJ ) were included in risk based
calculations presented in this report Estimated data were evaluated in the same manner as non
qualified data Inclusion of estimated data in risk based calculations did not affect selection of
COPCs and/or subsequent calculations of EPC values
No analytical data qualified as unusable were included in any risk based calculations presented in
this report
222 Data Compilation and Review
The following sections discuss the data compilation and review process including an explanation of
how duplicate samples are used in nsk based calculations
2 2 2 1 Data Selection and Evaluation
Following a comprehensive evaluation of data according to ' Guidance for Data Usability in Risk
Assessment (EPA 1992a) it was determined that the results of three investigations were adequate
for evaluating risk based scenarios Table 2 1 provides a summary of the evaluation of these data
Samples were analyzed for some or all of the following parameters, VOCs PCBs and SVOCs
Table 2 2 provides a list of the sample identifications for analytical results used in risk calculations
2 2 2 2 Evaluation of Duplicate Samples
Prior to selection of COIs and COPCs, the data set was reviewed to identify duplicate samples One
duplicate sample was identified in the Unit Group data set The sample SOK HA06 was identified as
a duplicate of the sample SOK HA04 Duplicate sample numbers are recorded on the boring logs or
in field notes A sample was determined to be a duplicate of a field sample if the duplicate and field
sample were analyzed for the same constituents and if both samples were collected from the same
location at the same time Duplicate sample results were compared to field sample results and
evaluated using the following criteria to select the value used in risk based calculations
• If both results were detected values, the greater detected value was used
• If one result was a detected value and the other was a non detect the detected value was used
and
• If both results were nondetects the lower sample quantitation limit (SQL) was retained
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2 3 INTRODUCTION TO UNIT GROUP RISK AND EXPOSURE POTENTIAL
A UCM for potential exposure at the Unit Group including primary sources of contamination and
associated potential release mechanisms and migration and exposure pathways, is presented in
Figure 2 3 Based on available historical information and analytical data from the Unit Group
primary sources of leaks or spills from activities conducted within this Unit Group may have
included hydraulic systems, underground piping and leaks in cooling water containment systems
No exposure to surface soil is possible since the entire Unit Group is within buildings Exposure to
subsurface soil may occur if soils are excavated for utility line repair or construction work There is
no routine exposure to constituents in groundwater beneath the Unit Group because groundwater is
not used or encountered during normal operations
The UCM (Figure 2-3) includes the excavation repair worker and the excavation construction worker
as potential receptors for subsurface soil Justification for using these exposure scenarios is presented
in Section 3 1
Because the Furnace Group is not identified as a perimeter unit the off site resident groundwater
exposure pathway is not applicable as a potentially relevant exposure scenario It is likely that a
groundwater transport pathway exists from the unconsolidated water bearing zone (if present) to the
shallow bedrock aquifer Although the plant s current groundwater pump and treat system captures
shallow bedrock groundwater across a significant portion of the facility it is possible that
groundwater in this zone near the eastern facility boundary flows off site to the east The
Groundwater RI provides an evaluation of the potential for off site migration of groundwater A
more detailed discussion of exposure assessment is presented in Section 3 0
23 I Selection of Constituents of Interest
This section describes the process used to select COIs in subsurface soil at the Unit Group
(Table 2 3) Analytical data for surface and subsurface soil were examined and compared to
appropriate risk based benchmarks Constituents were eliminated from the list of COIs based on the
following criteria
(a) Any constituent not detected and with less than 20 percent of the SQLs exceeding the risk
based benchmarks (described below) was eliminated from the list of COIs
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(b) Constituents of low human toxicity compared to other COIs at the unit (calcium magnesium
potassium and sodium ) were eliminated from the list of COIs
(c) Those constituents not detected and with 20 percent or more of the SQLs exceeding the
benchmarks or lacking a benchmark value were compared to the list of site wide soil COIs
presented in the site wide CSM Constituents that were eliminated as site wide COIs were
also eliminated as COIs for the Unit Group if (1) the constituent was not detected in soil and
less than 20 percent of the SQLs exceeded the regulatory benchmark or, (2) the constituent
was not detected and process knowledge indicates it is unlikely that the constituent is present
at the facility
Table 2 3 presents a summary of results for constituents analyzed in subsurface soil at the Unit
Group This table presents frequency of detection range of SQLs for non detects appropriate risk
based benchmarks percent of SQLs that exceed benchmarks and the COI selection decision for each
analyzed constituent
Selection of COIs for subsurface soil was first based on constituents detected above the SQL For
constituents not detected above the SQL the SQL was compared to EPA Region IX preliminary
remediation goals (PRGs) for industrial soil (EPA 2000) Use of PRGs as a screening tool is very
conservative because the industrial soil PRG calculations assume direct contact with soil every
workday (250 days per year) for a period of 25 years
232 Selection of Constituents of Potential Concern
This section discusses selection of COPCs for subsurface soil at the Unit Group COPCs are those
constituents that are earned through RBC calculations In this screening and selection process
maximum detected constituent concentrations were compared to their respective PRGs Constituents
were eliminated as COPCs if their maximum detected concentration was below their respective PRG
value Constituents were retained as COPCs if their maximum detected concentration was greater
than their respective PRG Finally COIs whose SQLs exceeded their respective PRGs in 20 percent
or more of the samples were retained as COPCs The selection of COPCs at the Unit Group is
presented in Table 2 3 Constituents retained as COPCs in subsurface soil at the Unit Group include
nondetected benzo(a)pyrene and dibenz(a h)anthracene
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233 Constituent Characterization
This section examines the fate and transport properties and toxicity information for COPCs in
subsurface soil at the Unit Group This information is integral to exposure characterization and RBC
calculations for the constituents
2 3 3 1 Physical and Chemical Properties
Potential fate and transport of constituents in the environment is determined by characteristics of the
environmental media (e g temperature pH moisture content) and by physical and chemical
properties of the constituent Table 2 4 summarizes important physical and chemical properties for
organic COPCs at the Unit Group The table presents molecular weight water solubility specific
gravity vapor pressure Henry s Law Constant (H) diffusivity organic carbon partition coefficient
(Koc) logarithm of the octanol/water partition coefficient (log KOW) and constituent half life (Tl/2)
in soil This section defines each of these properties and the expected impact on fate and transport
potential of COPCs at this Unit Group
The molecular weight of a compound is the mass of one mole (6 022 * 10 molecules) of the
substance in grams per mole (g/mol) Smaller less complex molecules have lower molecular weights
than larger more complex molecules In general the relative mobility of a constituent is expected to
decrease with increasing molecular weight As shown in Table 2-4 molecular weights for organic
COPCs at this Unit Group range from a low of 252 g/mol for benzo(a)pyrene to a high of 278 g/mol
for dibenz(a h)anthracene
The water solubility of a substance is a primary property affecting environmental fate Highly
soluble constituents are generally mobile in groundwater and surface water Solubilities can range
from less than 1 milligram per liter (mg/L) to totally miscible with the solubility of most common
organic chemicals falling between 1 mg/L and 1 000 000 mg/L (Lyman et al 1990) The higher the
solubility the greater the tendency of a constituent to dissolve in water Table 2 4 indicates that the
solubility of benzo(a)pyrene ranges from 0 0038 to 0 004 mg/L and solubility of the
dibenz(a,h)anthracene ranges from 0 00249 mg/L to 0 005mg/L
Specific gravity of a constituent is its density relative to that of water A specific gravity greater than
1 indicates that a compound is more dense than water and a separate liquid phase of the constituent
would sink in water Similarly a specific gravity less than 1 indicates a constituent that is less dense
Furnace Unit Group RBC ReportRev Fum Grp pc2 216 Rev May 2004
than water and would float on the surface in water if present as a separate phase liquid All of the
COPCs for this Unit Group have specific gravities greater than 1 Dibenz(a h)anthracene has a
specific gravity of 1 28 and benzo(a)pyrene has a specific gravity of 1 35
Volatilization of a constituent from environmental media depends on its vapor pressure water
solubility and diffusion coefficient Highly water soluble compounds generally have low
volatilization rates from water unless they also have high vapor pressures Vapor pressure a relative
measure of the volatility of a chemical in its pure state ranges from about 0 001 to 760 millimeters of
mercury (mm Hg) for liquids and to less than 1010 mm Hg for solids Vapor pressures for the
COPCs at this Unit Group range from 5 5 E 09 mm Hg for benzo(a)pyrene to 10 0 E-10 mm Hg for
dibenz(a,h)anthracene
Henry's Law Constant combines vapor pressure with solubility and molecular weight and is
appropriate for estimating releases from water to air COPCs with Henry s Law Constants in the
range of 103 atmosphere cubic meter per mole (atm mVmol) and greater readily volatilize from
water Those with values ranging from 103 to 105 atm m3/mol (e g , most PCBs) are associated with
possibly significant but not facile volatilization Compounds with values less than 105 atm m3/mol
will only slowly volatilize from water and to a limited extent (Howard 1989 Lyman etal 1990)
Henry s Law Constants for COPCs at this unit range from a low of 7 33 E 09 atm m3/mol for
dibenz(a,h)anthracene to a high of 2 40 E 06 atm m3/mol for benzo(a)pyrene
The Kow often is used as a relative measure of the level to which a constituent will partition from
water into lipophilic parts of organisms for example animal fat The Koc reflects the propensity of
a compound to adsorb to organic matter found in soil or sediments The potential for a constituent to
adsorb to soil and sediment particles will affect migration through soil and aquifer materials as well
as migration from surface water to sediments Adsorption potential typically is expressed in terms of
a partition coefficient (Kj) which is the ratio of concentration of adsorbed constituent to
concentration of aqueous phase constituent Higher values of Kj indicate a greater potential for the
constituent to adsorb to soil sediments and aquifer materials The Kj for organic constituents can be
expressed as the product of Koc and fraction of organic carbon (foc) in soil or sediments (EPA
1989b) Koc values for benzo(a)pyrene range from a low of 398 000 millihters per gram (mL/g) to a
high of 1 900 000 mL/g and dibenz(a h)anthracene has a Koc value of 1 700 000 mL/g
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2 3 3 2 Toxicity Values
In describing chemical toxicity a distinction is made between carcinogenic and non carcinogenic
effects and two general criteria are used to describe the risk of toxic effects Estimated Lifetime
Cancer Risk (ELCR) for COPCs which are classified as potential human carcinogens and the hazard
quotient (HQ) for the non carcinogenic effects of COPCs In calculating RBC goals for constituents
acceptable target cancer and non cancer risks must be assumed For this assessment RBCs based on
potential cancer effects are presented for target cancer risks (TCR) of 1 x 10"4 and 1 x 1Q"6
There are no EPA derived non carcinogenic toxicity criteria available for the COPCs identified for
this Unit Group All of the COPCs are considered potentially carcinogenic and RBCs were
calculated using the cancer slope factors (CSFs)
EPA typically has required that potentially carcinogenic constituents be treated as if minimum
threshold doses do not exist (EPA, 1986) The regulatory dose response curve used for carcinogens
only allows for zero risk at zero dose Therefore some level of risk is assumed to be present for all
environmental doses
To estimate the theoretical response of environmental doses various mathematical dose response
models are used EPA uses the linearized multi stage model for low dose extrapolation (Munro and
Krewski 1981) This model assumes that the effect of the carcinogenic agent on tumor formation
seen at high doses in animal data is basically the same at low doses In deriving toxicity criteria for
carcinogenic effects the cancer slope factor (CSF) the linearized multi stage model has been
applied
Identification of constituents as known, probable or possible human carcinogens is based on EPA s
weight of evidence classification scheme in which chemicals are systematically evaluated for their
ability to cause cancer in mammalian species and conclusions are reached about potential to cause
cancer in humans The EPA classification scheme (EPA 1989a) contains six classes based on weight
of available evidence as follows
A known human carcinogen
Bl probable human carcinogen limited evidence in humans
B2 probable human carcinogen sufficient evidence in animals and inadequate data in
humans,
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C possible human carcinogen limited evidence in animals
D inadequate evidence to classify and
E evidence of non carcmogemcity
Available CSFs tumor sites and cancer classifications for COPCs are presented in Table 2 5 The
tiered approach to human health risk assessment (Integrated Risk Information System [IRIS] 2001)
is applied in this risk assessment Cancer slope factors are applied to mgestion dermal and
inhalation exposure pathways The CSFs for COPCs are listed in Table 2 5 EPA verified CSFs and
cancer classifications have been limited to the EPA Integrated Risk Information System (IRIS 2001)
Dose response information that is not verified but is reported in EPA Region IX (2000) and EPA
Region ffl (1996a) or by the EPA Environmental Criteria and Assessment Office (ECAO) was
considered qualitatively in this report Because toxicity values for dermal exposure are rarely
available the oral CSFs were adjusted to an absorbed dose using constituent specific oral absorption
efficiency (85% for PAHs) as recommended by EPA (1989a) to assess dermal exposure A 10%
dermal absorption efficiency was used for dermal exposure to PAHs in soil
2 4 RELEASE MECHANISMS, MIGRATION PATHWAYS AND EXPOSUREPATHWAYS
This section discusses potential release mechanisms that have led to the current impacts to
subsurface soil at the Unit Group Possible secondary release mechanisms and migration pathways
for constituents in subsurface soil and potential exposure pathways for human receptors are
presented This UCM information is presented in Figure 2 3
241 Primary Release Mechanisms
The Furnace Group is located in the central area of the plant inside buildings with concrete floors
Units within the Unit Group are furnaces and heat treatment equipment Unit histories and types of
detected constituents for the Unit Group were reviewed to determine the most likely original sources
of constituents Based on available information the primary constituents detected at this Unit Group
includes PCBs SVOCs, and VOCs Primary release mechanisms include leaks and spills from
hydraulic systems that historically may have contained PCBs and contact cooling water that is
captured and recycled Contact cooling water may contain small amounts of oil which is used to
lubricate casting pits VOCs were constituents in materials used at the Former Paint Line (IPO 04)
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242 Potential Secondary Release Mechanisms and Migration Pathways
Secondary release mechanisms associated with the Unit Group include discharge of contact cooling
water to NPDES Outfall 006 which normally is pumped to the Water Reclamation Facility
(CWM 12) for treatment but could result in transport to the Mississippi River in times of heavy
precipitation Since cooling water discharges upgradient of lift stations on Outfall 006 significant
discharge of contaminants to the Mississippi is unlikely However this was potentially a significant
historical release mechanism Water within the Storm Sewer System was evaluated in the RBC
Report for the Sewer Unit Group Although the plant s current groundwater pump and treat system
captures shallow bedrock groundwater across a significant portion of the facility it is possible that
groundwater in this zone near the eastern facility boundary flows off site to the east The
Groundwater RI provides an evaluation of the potential for off site migration of groundwater
243 Potential Human and Ecological Exposure Pathways
Incidental exposure to subsurface soil may occur if repair to utility lines is performed or if soils are
excavated for construction work Surface soil surface water and sediment are not present within the
Unit Group since all of the units occur within main plant buildings There is no routine exposure to
constituents in groundwater beneath the Unit Group because groundwater is not used or encountered
during operations at this Unit Group The UCM (Figure 2 3) includes the excavation repair worker
and the excavation construction worker as the potential receptors for subsurface soil
The Exposure Menu includes two potential human receptors for surface soil and subsurface soil
combined the repair worker and the construction worker However surface soil is not present at the
Unit Group since the entire unit group is within buildings A repair worker may contact subsurface
soils while repairing underground utilities in the area covered by the Furnace Group The
construction worker may contact subsurface soil during the construction of building foundations
installation of new equipment or facilities etc This Unit Group is located in areas that may
potentially be targeted for future development where the construction worker may become an
applicable receptor Both the excavation repair worker and the excavation construction worker are
evaluated as potential receptors for subsurface soil in this risk assessment
Because the Furnace Group is not identified as a perimeter unit in the CSM the off site resident
groundwater exposure pathway was not identified as a potentially relevant exposure scenario A
more detailed discussion of exposure assessment is presented in Section 3 0
Furnace Unit Group RBC ReportRev Furn Grp pc2 2 20 Rev May 2004
3 0 EXPOSURE ASSESSMENT
The objective of this Exposure Assessment is to assess the exposure of human receptors to
constituents in environmental media within the Furnace Group This exposure assessment evaluates
activities and constituents within subsurface soil and issues related to current operations A
discussion of potential human exposure scenarios was presented in Section 253 This section
provides a review of human exposure scenarios outlined in the Exposure Menu that are applicable to
the Unit Group The Exposure Menu provides Alcoa specific exposure scenarios for soil
groundwater surface water and sediment The exposure scenarios acknowledge current and
anticipated future industrial land use of the Alcoa Davenport Works The scenarios also
acknowledge limited access to the site by the public
Selected human exposure scenarios are used in Section 4 0 to develop RBC values for subsurface
soil at the Furnace Group As discussed previously no ecological habitat is present at the Unit
Group Only human exposure pathways are discussed in the following sections
3 1 EXPOSURE SCENARIOS
As discussed in Section 253 the excavation repair worker scenario and the excavation construction
worker scenario are identified as relevant current scenarios for evaluating RBCs for subsurface soil
at the Unit Group As a conservative measure Alcoa evaluated whether other site specific scenarios
may be applicable in the future should there be a change in Alcoa s land use at the unit A review of
the Menu of Alcoa Specific Site Wide Exposure Scenarios in the 1995 AOC revealed that the
frequent occasional and infrequent on site workers are potential future exposure scenarios These
additional scenarios are also evaluated in this report as an expanded analysis to determine whether
any current or likely future Alcoa use of the property could result in a risk to workers The exposure
routes include incidental ingestion of soil dermal contact to exposed areas of the skin and inhalation
of volatiles and particulates are possible for each exposure scenario The exposure parameters
outlined in the Exposure Menu for the aforementioned scenarios are listed in Table 3 1
3 2 EXPOSURE POINT CONCENTRATIONS
The EPC values are compared to the calculated RBCs for subsurface soil in Section 4 0 of this report
For those constituents selected as COPCs the procedure used to determine EPCs has been agreed
upon by Alcoa and EPA (EPA 1996b) The first step in the determination of EPCs is to evaluate the
amount of constituent specific data available to perform statistical calculations If the constituent is
Furnace Unit Group RBC Report870361 233 AQ 3 1 December 2001
detected and there are less than five data points available for statistical evaluation then the
maximum detected concentration is used as an estimate of the EPC If the size of the data set is
determined to be adequate for statistical evaluation the data set is further evaluated to determine the
percentage of data reported as non detect (ND) Selection of the statistical methodology to
estimate EPCs is based on the percentage of ND data for each COPC None of the COPCs at this
Unit Group were detected therefore each EPC is represented by the range of SQLs These are
presented in Table 3 2
Furnace Unit Group RBC Report870361 233 AQ 32 December 2001
4 0 RBC CALCULATIONS AND COMPARISONS
This section presents RBC calculations for COPCs in subsurface soil comparisons with EPCs at the
Furnace Group and associated uncertainties In this section calculated RBCs are compared to EPC
values for the excavation repair worker scenario and the excavation construction worker scenario In
addition as a conservative measure Alcoa evaluated whether other site specific scenarios may be
applicable in the future should there be a change in Alcoa s land use at the unit A review of the
Menu of Alcoa Specific Site Wide Exposure Scenarios in the 1995 AOC revealed that the frequent
occasional and infrequent on site workers are potential future exposure scenarios These scenarios
are included in the evaluation below
RBCs are target soil concentrations that are protective of human health and are based on relevant and
conservative exposure scenarios and acceptable levels of cancer and non cancer risk Two general
criteria are used to describe the risk of toxic effects theoretical excess lifetime cancer risks (ELCR)
for COPCs that are classified as potential human carcinogens and Hazard Quotients (HQ) for
COPCs that are classified as non carcinogenic The ELCR and the HQ for each constituent is
summed to estimate a Total ELCR and a Hazard Index (HI) for each pathway The Total ELCRs and
His for each exposure pathway are summed to estimate the Total Cancer Risk (TCR) and the Target
Hazard Indices (THJ) for each receptor To calculate RBCs appropriate levels of acceptable cancer
and non cancer risks must be selected EPA has determined that TCR values between 10 6 and 10 4
may not warrant remediation (EPA 199la and EPA 1991b) Therefore RBCs based on potential
cancer effects were calculated for the TCR values of 10 6 and 10 4 RBCs for potential non cancer
effects are calculated using a THI value of 1 which corresponds to constituent exposure doses equal
to the EPA verified RfD levels considered protective of human health However the COPCs for this
Unit Group were only evaluated for potential cancer effects because RfDs are not available
4 1 CURRENT AND FUTURE RECEPTORS
RBCs for subsurface soil based on the excavation repair worker scenario and the excavation
construction worker scenario were calculated The equations used for calculating RBCs and a sample
calculation for the excavation repair worker are presented in Table 4 1 COPC specific RBCs for the
repair worker receptor are presented in Table 4 2 and COPC specific RBCs for the construction
worker receptor are presented in Table 4 3 Both of the exposure models include incidental ingestion
of soil dermal uptake from soil on exposed skin and inhalation of particulates from soil The
inhalation of volatiles was not evaluated in the exposure models as the COPCs in the risk assessment
Furnace Unit Group RBC Report870361 233 AQ 4 1 December 2001
are considered to be non volatile Route specific RBCs calculated for the three intake routes are
combined into a single RBC value protective of simultaneous exposure via all three routes Table 4 2
and 4 3 present route specific oral dermal and inhalation RBCs for cancer effects based on a TCR of
10 ^ for the excavation repair worker and the excavation construction worker respectively The non
cancer RBCs for benzo(a)pyrene and dibenz(a h)anthracene were not calculated because the EPA
verified RfD levels for these constituents are unavailable
Tables 4 4 and 4 5 compare calculated repair worker and construction worker RBCs to the calculated
EPCs for COPCs in subsurface soil respectively Cancer RBCs for both benzo(a)pyrene and
dibenz(a h)anthracene are 10 mg/kg under the repair worker scenario and 21 mg/kg under the
construction worker scenario while the EPC for each constituent is <0 34 to <0 4 mg/kg No
constituent specific EPC exceeds any of the respective RBCs for these receptors
4 2 POTENTIAL FUTURE RECEPTORS
Potential future receptors that may be exposed to surface soil in the event of an Alcoa land use
change are the frequent occasional and infrequent on site workers Surface soil RBCs calculated for
these receptors in the Bone Yard RBC Report (IT 2001) were used to evaluate the potential future
risks for this Unit Group Tables 4 6 through 4 8 compare calculated frequent occasional and
infrequent on site worker RBCs respectively to the EPCs of COPCs in soil at the Furnace Group
Because surface soil is not present at the Furnace Group the EPCs of subsurface soil COPCs were
used for comparison with on site worker RBCs
This expanded analysis of potential future receptors shows that under the frequent occasional and
infrequent on site worker scenarios the two COPCs (benzo(a)pyrene and dibenz(a h)anthracene)
have EPCs based on SQLs that do not exceed the RBCs for a TCR of 10 6
4 3 UNCERTAINTY ANALYSIS
The procedures used m any quantitative risk assessment exercise such as in the calculation of RBCs
result in conditional estimates of risk based on many assumptions about exposure and toxicity
Uncertainties are inherent in every aspect of a quantitative risk assessment These affect the level of
confidence that can be placed in the final results Because of this uncertainty the assumptions tend to
be health protective and conservative in nature
Furnace Unit Group RBC Report870361 233 AQ 42 December 2001
A careful analysis of the critical areas of uncertainty in risk assessment is a very important part of the
risk assessment process EPA (1992a) guidance stresses the significance of providing a complete
analysis of uncertainties so risk managers will take these uncertainties into account when evaluating
risk assessment conclusions The inherent uncertainty of the assumptions and whether they are
reasonable must be considered concurrently with the estimated risk values when using findings of a
risk assessment to make risk management decisions The following sections enumerate some of the
uncertainties with the greatest potential impact on the results of the RBC calculations
Non-detected COPCs Including constituents that were not detected in the quantitative evaluation is
a very conservative approach In this RBC report none of the COPCs were detected in soil samples
These constituents [benzo(a)pyrene and dibenz(a h)anthracene] each had a detection limit that
exceeded their corresponding PRO in twenty percent or more of the total number of samples
analyzed Although they have been labeled as constituents of potential concern these constituents
may not have been present in any samples or may have been present at concentrations below the
PRO
Conservatism of Exposure Scenario Assumptions Although the excavation workers and on site
workers are assumed to be present at the site for 8 hours per day their actual work activities may
vary throughout the day For example the repair worker is assumed to be exposed to soil for 8 hours
per day for 5 days per year for 25 years On one hand the repair worker could hypothetically be
exposed for more than 8 hours per day and more than 5 days per year especially in consideration of
the entire unit group or in consideration that a repair worker may also be exposed to other FSA units
However, on the other hand the actual exposure to contaminated soil may be considerably less given
that FSA units make up a relatively small portion of the overall plant in which the repair workers
perform their tasks In addition, it is unlikely that workers would be in an excavation and exposed to
soil 8 hours or more in a given day
Similarly the frequent on site worker is assumed to be exposed to soil for 8 hours per day for 190
days per year for 25 years The actual exposure to contaminated soil for this receptor may also be
considerably less given that the vast majority of the ground surface where the frequent on site
workers perform most of their tasks is paved
Furnace Unit Group RBC ReportRev Fum Grp pc2 4 3 Rev May 2004
Additionally each of the exposure scenarios incorporates the exposed forearms into the total exposed
skin surface area It is unlikely that this will be the case during every exposure situation The worker
may wear long sleeve coveralls when working
Dermal Exposure Pathways EPA guidance regarding dermal exposure assessment (EPA 1992c)
indicates that in cases where the percentage of dermal absorbance of a constituent is less than 10%
and the same soil is evaluated for mgestion it is most likely not important to consider dermal
exposure pathways This may be the case for the COPCs in this risk assessment As stated in the
Region in Technical Guidance Manual Assessing Dermal Exposure from Soil (1998) the proposed
range for dermal absorption of semivolatile organics from soil was 1% to 10% in an experiment by
Ryan et al 1987 More specifically the Guidance Manual notes that Kao et al (1985) reported
approximately 3% dermal absorption of pure benzo(a)pyrene by in vitro human skin Region En
recommends accepting the 10% value as a conservative assumption of dermal absorption for
semivolatile organics however it is evident that the absorption factor may fall below 10% and
therefore may not be a major contributor total risk
Dose-Response Assessment-Potential Carcinogenic Effects Uncertainties are introduced in
animal to human extrapolation and high to low dose extrapolation Mathematical models are used to
estimate the possible responses associated to exposure to chemicals at levels far below those tested in
animals Humans are typically exposed to environmental chemicals at levels orders of magnitude
lower than the lowest dose tested in animals Such doses may be readily degraded by physiological
mechanisms in humans (Ames 1987 Abelson 1990)
Surrogate Non-Carcinogenic RBCs Typically surrogate chemicals are used in the screening of
data for COPC identification or to develop RBCs when no other toxicity information is available for
a compound For this Unit Group the COPCs are the high molecular weight carcinogenic PAHs
Cancer slope factors were available for these compounds and site specific carcinogenic RBCs were
calculated Although noncarcmogenic toxicity information is lacking for these compounds these
compounds are assessed principally based on their carcmogemcity (EPA 1993 Provisional Guidance
for Quantitative Risk Assessment of Polycyclic Aromatic Hydrocarbons ORD EPA/600/R 93/089
July 1993) Because carcinogenic endpomts occur at a lower threshold of exposure for these
compounds than do the noncarcmogenic endpomts (ATSDR, 1998) the use of surrogate
noncarcmogenic RBCs would not benefit the remedial decision making process for this particular
unit
Furnace Unit Group RBC ReportRev Furn Grp pc2 4 4 Rev May 2004
Amount of Available Data Available data were used to evaluate potential risks however one unit
the No 8 and No 9 Vertical Heat Treatment Furnaces (IPH 09) was not represented in the EPC by
any data Due to the difficulty of obtaining data from below the floor in an active area of the plant
no additional investigation is planned Use of data collected at units where similar industrial
processes occur to calculate EPCs likely provides an accurate estimate of subsurface conditions
However the lack of data at the No 8 and No 9 Vertical Heat Treatment Furnaces underscores the
importance of Alcoa s Drilling and Digging Permit Program In the event an Alcoa land use change
will expose on site workers to soils currently under IPH 09 or work in the area will result in
exposure to excavation repair workers or construction workers soil samples will need to be collected
under the Digging Permit Program
Furnace Unit Group RBC ReportRev Furn Grp pc2 4 5 Rev May 2004
5 0 CONCLUSIONS
Conclusions based on the risk assessment results are provided below Mo ecological habitat is present
at the Unit Group therefore only human exposure pathways are evaluated in the risk assessment
Surface soil surface water and sediment are not present within the Unit Group since all of the units
occur within main plant buildings There is no routine exposure to constituents in groundwater
beneath the Unit Group because groundwater is not used or encountered during operations at this
Unit Group
Soil data and results from a program to test hydraulic systems and gearboxes presented in Appendix
A suggest that contaminants are not present in soil beneath the unit group in significant quantities
Soil data were generally collected in conjunction with construction projects to determine if
constituents were present in soil Since no significant quantities of site contaminants were identified
more comprehensive data collection efforts are not warranted Soil data collected at the Furnace
Group are appropriate for use in the risk evaluation because samples were collected from areas
where future repairs may be required
Process knowledge also indicates that significant subsurface contamination would not be expected
beneath units that constitute the Furnace Group because the units do not generally use large volumes
of solvents or PCB containing oils The greatest opportunity for potential release comes from
leakage to sumps and pits located below floor level under equipment These pits and sumps are
periodically pumped during maintenance activities The recovered material is treated at the
Industrial Waste Treatment Facility (FSA Unit CWM 10) where PCB testing is routinely performed
to ensure that materials are appropriately handled This process knowledge helps confirm that
existing soil data are adequate for evaluation of the Unit Group
A screening of these data identified benzo(a)pyrene and dibenz(a h)anthracene as COPCs in
subsurface soil because their SQLs exceeded their respective Region IX PRGs in greater than 20
percent of samples The EPCs of the COPCs (maximum SQLs) were compared with 10 6 cancer
RBCs The non cancer RBCs for benzo(a)pyrene and dibenz(a h)anthracene were not calculated
because the EPA verified RfD levels for these constituents are unavailable The risk assessment
indicates that there are no unacceptable cancer risks to the current and future exposure scenarios
(excavation construction and repair workers) In addition an expanded analysis of future potential
Furnace Unit Group RBC Report870361 233 AQ 5 I December 2001
receptors (frequent occasional and infrequent on site workers) indicates that there would be no
unacceptable cancer risks
The risk assessment indicates that current and future cancer risks posed by the subsurface soil in the
area of the Furnace Group are below EPA s Target Cancer Risk Range of 10"6 to 10^ This
conclusion is supported by data collected from hydraulic units and gearboxes under a program to
identify and eliminate sources of residual PCBs in equipment at Davenport However unit EPH 09
(No 8 and No 9 Vertical Heat Treatment Furnaces) will be identified in the Plant s Short Term
Management Plan (STMP) as a unit where data are lacking The lack of data at IPH 09 underscores
the importance of Alcoa's Drilling and Digging Permit Program In the event an Alcoa land use
change will expose on site workers to soils currently under IPH 09, or work in the area will result in
exposure to excavation repair workers or construction workers soil samples will need to be collected
under the Digging Permit Program The listing of this unit in the STMP may be withdrawn in the
future if data are collected that show there are no unacceptable risks associated with the unit
Furnace Unit Group RBC ReportRev Fum Grp pel 5 2 Rev May 2004
6 0 REFERENCES
Abelson 1990 Incorporation of New Science into Risk Assessment Science 2501947
Alcoa 1998 Davenport Works PCB Management Plan Revision 4 January 1998
Ames B Magraw R Gold S 1987 Ranking Possible Carcinogenic Hazards Science 236271 273
Agency for Toxic Substances and Disease Registry (ATSDR) 1990 lexicological Profile forBenzo(a)pyrene Public Health Service U S Department of Health and Human ServicesAtlanta Georgia
Agency for Toxic Substances and Disease Registry (ATSDR) 1998 Toxicological Profile forPolycyclic Aromatic Hydrocarbons United States Department of Health and HumanServices August 1995
Foreman WT and TF Bidleman 1985 Vapor Pressure Estimates of Industrial PCBs andCommercial Fluids Using Gas Chromatography Retention Data Journal ofChromatography 330203216
Geraghty & Miller Inc 1991a Report of Findings Soil Sampling Investigation at the VFX FurnaceExcavation January 6 1991 02 005 07 0038
Geraghty & Miller Inc 1991b Quality Assurance Program Plan (QAPP) for CERCLA AssessmentActivities at the Alcoa Davenport Works Plant Riverdale Iowa
Geraghty & Miller Inc 1992 Initial Facility Site Assessment Report Alcoa Davenport WorksRiverdale Iowa April 1992
Geraghty & Miller Inc 1995a Conceptual Site Model (CSM) October 1995
Geraghty & Miller Inc 1995b Menu of Facility Specific Exposure Scenarios for Soil SurfaceWater Sediment and Groundwater Alcoa Davenport Works (Exposure Menu)
Howard PH 1989 Handbook of Environmental Fate and Exposure Data for Organic ChemicalsVolume I Large Production and Priority Contaminants Lewis Publishers Inc ChelseaMichigan pp 574
Howard PH RS Boethlmg WF Jarvis WM Meylan and E M Michalenko 1991 Handbookof Environmental Degradation Rates Lewis Publishers Inc Chelsea Michigan pp 725
Hazardous Substances Database (HSDB) 1997 MEDLARS The National Library of MedicinesOnline Network U S Department of Health and Human Services Public Health ServiceNational Institutes of Health Bethesda MD
Integrated Risk Information System (IRIS) 2001 MEDLARS The National Library of MedicinesOnline Network U S Department of Health and Human Services Public Health ServiceNational Institutes of Health Bethesda Maryland
Furnace Unit Group RBC Report870361 233 AQ 6 1 December 2001
Kao JK F Patterson and J Hall 1985 Skin penetration and metabolism of topically appliedchemicals in six mammalian species including man An in vitro study with benzo(a)pyreneand testosterone Toxicol Appl Pharmacol 81 502 516
Klassen C D ed 1996 Casarett and Doull s Toxicology The Basic Science of Poisons 3rd EditionCasarett and Doull eds MacMillan Publishing New York
Lyman WJ WF Reehl and D H Rosenblatt 1990 Handbook of Chemical Property EstimationMethods American Chemical Society Washington D C
Montgomery JH and LM Welkom 1990 Groundwater Chemicals Desk Reference LewisPublishers Inc Chelsea Michigan pp 640
Munro and Krewski 1981 Risk assessment and regulatory decision making Food Cosmet Toxicol19549 560
Owen BA 1990 Literature Derived Absorption Coefficients for 39 Chemicals Via Oral andInhalation Routes of Exposure Reg Toxicol Pharmacol 11237252
Ryan E A E T Hawkins et al 1987 Assessing Risk From Dermal Exposure at Hazardous WasteSites In Bennett G and J Bennett eds Superfund 87 Proceedings of the Eighth NationalConference November 16 18 Washington DC The Hazardous Control Research InstitutePp 166 168
Shen TJ 1982 Air Quality Assurance for Land Disposal of Industrial Waste EnvironmentalManagement Vol 6 pp 297 305
United States Environmental Protection Agency (EPA) 1986 Guidelines for Carcinogenic RiskAssessment Federal Register 51 33992
United States Environmental Protection Agency (EPA) 1988 Laboratory Data ValidationFunctional Guidelines for Organic and Inorganic Analyses
United States Environmental Protection Agency (EPA) 1989a Transport and Fate of Contaminantsin the Subsurface Center for Environmental Research Information Cincinnati OhioSeminar Publication
United States Environmental Protection Agency (EPA) 1989b Risk Assessment Guidance forSuperfund Human Health Evaluation Manual Volume I Part A Interim Final Office ofEmergency and Remedial Response Washington DC EPA 540/1 89/002 December1989
United States Environmental Protection Agency (EPA) 1991a Risk Assessment Guidance forSuperfund Human Health Evaluation Manual Part B Development of Risk basedPreliminary Remediation Goals Office of Solid Waste and Emergency ResponseWashington DC OSWER Directive 9285 7 01B December 13
United States Environmental Protection Agency (EPA) 1991b Risk Assessment Guidance forSuperfund Volume I Human Health Evaluation Manual Supplemental Guidance
Furnace Unit Group RBC Report870361 233 AQ 62 December 2001
Standard Default Exposure Factors Interim Final Office of Emergency and RemedialResponse Washington DC OSWER Directive 9285 6 03 March 25 1991
United States Environmental Protection Agency (EPA) 1992a Guidance for Data Useabihty in RiskAssessment (Part A) Final Office of Emergency and Remedial Response Washington DC92857 09A April 1992
United States Environmental Protection Agency (EPA) 1992b Risk Assessment Guidance forSuperfund Volume I Human Health Evaluation Manual Supplemental Guidance DermalRisk Assessment Interim Guidance Office of Emergency and Remedial ResponseWashington DC August 18 1992
United States Environmental Protection Agency (EPA) 1992c Dermal Exposure AssessmentPrinciples and Applications Office of Research and Development Washington DC EPA600/8 91/011B
United States Environmental Protection Agency (EPA) 1993 Provisional Guidance for QuantitativeRisk Assessment of Polycychc Aromatic Hydrocarbons Office of Research andDevelopment Washington D C EPA/600/R 93/089
United States Environmental Protection Agency (EPA) 1995a Docket No VII 95 F 0026 ConsentOrder August 1995
United States Environmental Protection Agency (EPA) 1995b Chemical and Locatom SpecificARARs Analysis Report for the Alcoa Davenport Works Site Riverdale IowaDecember 22 1995
United States Environmental Protection Agency (EPA) 1996a Region III Risk BasedConcentration Table
United States Environmental Protection Agency (EPA) 1996b Addendum No 1 to theAdministrative Order on Consent Docket No VII 95 F 0026
United States Environmental Protection Agency (EPA) 1997 EPA Health Effects AssessmentSummary Tables
United States Environmental Protection Agency (EPA) 1998 Region III Technical GuidanceManual Risk Assessment Assessing Dermal Exposure from Soil EPA/903 K 95 003
United States Environmental Protection Agency (EPA) 2000 Region IX Preliminary RemediationGoal Tables
Wadsworth/Alert Laboratories 1990 Quality Assurance Program Plan
Furnace Unit Group RBC Report870361 233 AQ 63 December 2001
TT^n?22 1Review of Data Usability Criteria for Risk Assessment
Furnace Group
Alcoa Davenport Works Riverdale Iowa
Sample Numbers)
Dat
a S
ourc
es
Com
patib
le
Pla
nnin
g D
ocum
enta
tion
Com
plet
ed
Fie
ld a
nd A
na
lytic
al
Doc
umen
tatio
n C
ompl
eted
Ana
lytic
al M
etho
ds &
Det
ectio
n Lim
its I
dentif
ied
Sam
plin
g M
etho
dolo
gyB
iase
d or
Ran
dom
Data Quality Indicators Satisfied
Com
plet
enes
s
Com
para
bilit
y
Rep
rese
ntat
iven
ess
Pre
cisi
on
Acc
urac
y
Analy
tical
Dat
a R
evie
wP
erfo
rmed
Dat
a In
clud
ed i
n R
isk
Bas
ed C
alcu
latio
ns
Comments
Report of Findings Soil Sampling Investigation at the VFX Furnace Excavation (Jan 1992)
B 1 B2
VMX1S VMX2S VMX3S
Y
Y
N
N
Y
Y
Y
Y
B
B
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
Y
Y
May be biased high for VOCs and PCBs as samples with the highest
field readings were submitted to the lab
VOC data from composite samples were not used PCB data wereused May be biased high for PCBs as samples with the highest fieldreadings were submitted to the lab
Soaking Pits Investigation (Oct 1997)
SOK. HA01 toHA06 Y Y Y Y R Y Y Y Y Y Y Y
Digging Permit Sampling (Nov 1998)
810HA01 810HA02 and810HA03 Y N Y Y R Y Y Y Y Y N Y
Gearbox and Hydraulic System Testing (1981 to present)
Oil samples N N N N NA U U Y U U N N
Data from the oil testing program was used qualitatively to support
conclusions of the risk evaluation Results are provided in Appendix
A
Y=Yes N=No U=Unknown B=Biased R=Random NA=Nol Applicable
870361 233 AQ Page 1 of 1Furnace Group RBC Report
December 2001
Table 2 2Soil Samples Included in Risk Calculations
Furnace Group, Alcoa Daveport WorksRiverdale Iowa
Sample Name
B 1B 2SOK HA01SOK HA02SOK-HA03SOK-HA04SOK-HA05SOK HA06 (Duplicate of SOK HA04)VMX1SVMX2SVMX3S810HA01810HA02810HA03
870361 233 AQ Page 1 of 1Furnace Group RBC Report
December 2001
TABLE 2-3Identification of COIs and COPCs
for Surface/Subsurface SoilFurnace Group, Alcoa Davenport Works, Riverdale, Iowa
Constituent CAS No
Constituents of Interest (COIsFrequency
of DetectionRange of SQLs
(mg/kg)Region K PRG(1)
(mg/kg)/SQLs>PRG
Retain as RationaleCOI
Constituents of Potential Concern (COPCs)Range
of Detects(mg/kR)
Max Detector SQL>PRG
Retain as RationaleCOPC
POLYCHLORINATED BIPHENYLSAroclor 1016Aroclor 1221Aroclor 1232Aroclor 1242Aroclor 1248Aroclor 1254Aroclor 1260Aroclor 1268
12674-1 1 211104-28211141 1655346921 912672 29-611097-69 11109682511100 14^
0 / 100 / 130 / 130 / 104 / 130 / 130 / 130 / 3
0017 00410017 050017 050017 00410017 05002 05002 0505 05
2 87E+01OOE+00OOE+00OOE+00OOE+00OOE+00OOE+00OOE+00
00000000
No SQL<PRGNo Not Site-Wide COINo Not Site-Wide COINo SQL<PRGYes DetectionNo SQL<PRGNo SQL<PRGNo SQL<PRG
Not a COINot a COINot a COINot a COI
0098 071Not a COINot a COINot a COI
NoNoNoNoNoNoNoNo
NANANANANo Max detect,SQL<PRGNANANA
SEMFVOLATILE ORGANIC COMPOUNDS1,2 3 Tnchlorobenzene1 ,2 4 Tnchlorobenzene1,2 4 Tnmethylbenzene1,2 Dichlorobenzene1 3 5 Tnmethylbenzene1 3 Dichlorobenzene1 4-Dichlorobenzene245 Tnchlorophenol246 Tnchlorophenol2 4-Dichlorophenol2 4-Dimethylphenol2 4-Dmitrophenol2 4-Dmitrotoluene2 6-Dmitrotoluene2-Chlorophenol2 Methylnaphthalene2 Methylphenol2 Nitroanilme2 Nitrophenol3 3 Dichlorobenzidme3 Nitroanilme4 6 Dirutro-o-cresol4 Bromophenyl phenyl ether4-Chloroanihne4-Chlorophenyl phenyl etherp-Chlorotoluene4 Methylphenol4 Nitroanilme4 NitrophenolAcenaphthene
87-61-6120-82 195-63-695501108-67 8541 73 1106-46-79595-488-06-2120 83 2105-67 951285534-52 1606 20-29557891 57-695-4878874-48875591 94-199-092534 52 1101 55 3106-4787005 72 310M3^106-44-5100-01-6100-02 783329
0 / 30 / 80 / 30 / 80 / 30 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 50 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 30 / 50 / 80 / 80 / 8
0025 00250025 040005 0005034 04
0005 0005034 04034 04034 04034 04034 04034 04036 19034 04034 04034 04034 04034 04036 19034 04036 19036 19036 19034 04034 04034 04
0005 0005034 04036 19036 19034 04
3 OOE+033 OOE+031 70E+023 70E+02698E+015 18E+018 13E+00881E+042 24E+02264E+031 76E+041 76E+03881E+02881E+02241E+02
89E+02440E+045 03E+017 05E+035 48E+005 03E+01_
_
3 52E+03_
5 68E+024 40E+035 03E+017 05E+03384E+04
000000000000000000000000000000
No SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo Not Site Wide COINo Not Site-Wide COINo SQL<PRGNo Not Site-Wide COINo SQL<PRGNo SQL<PRGNo SQIXPRGNo SQL<PRGNo SQL<PRG
Not a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COI
NoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNo
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
RevT23pc l xls Page 1 of 4Furnace Group RBC Report
Rev May 2004
TABLE 2-3Identification of COIs and COPCs
for Surface/Subsurface SoilFurnace Group Alcoa Davenport Works, Riverdale Iowa
Constituent
AcenaphthyleneAnthraceneBenzidmeBenzo(a)anthraceneBenzo(a)pyreneBenzo(b)fluoran thereBenzo(g h i)peryleneBenzo{k)fluorantheneBenzoic AcidBenzyl alcoholzieta-Chloronaphthaleneuis(2-Chloroethoxy)methanebis(2 Chloroethyl)etherbis(2-Chloroisopropyl)etherbis(2 Ethylhexyl)phthalateButyl benzyl phthalateCarbazole^hryseneDibenz(a,h)anthraceneDibenzofuranDibutyl phthalateDiethyl phthalateDimethyl phthalateDi n-octyl phthalateFluorantheneFluoreneHexachlorobenzenerlexachlorobutadieneHexachlorocyclopentadieneHexachloroe thanelndeno(l 2 3-cd)pyreneIsophoroneNaphthaleneNitrobenzenen Nitroso di n propylammeN Nitrosodimethylammen Nitrosodiphenylammeo-Chlorotoluenep-Chloro-m-cresol3entachlorophenol
CAS No
208 96-8120-127928755655350328205 99 2191 242207-08 96585-0100-51-691 587111 91 1111-44-4108-60 111781 785-68786748218-01 953703132-64-984-74-284-66-2131 11 311784-0206-44-086-73711874 187-68377-47-46772 1193 39 57859 191 20398953621-64-76275986-30-695-4985950787865
Constituents of Interest (COIs
Frequencyof Detection
0 / 80 / 80 / 30 / 80 / 80 / 80 / 80 / 80 / 30 / 30 / 80 / 80 / 80 / 50 / 80 / 50 / 50 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 110 / 80 / 80 / 80 / 80 / 80 / 80 / 80 / 30 / 80 / 30 / 80 / 8
Range of SQLs(rag/kg)
034 04034 04036 04034 04034 04034 04034 04034 040 73 0 79036 04034 04034 04034 04034 04034 04034 04034 04034 04034 04034 04034 04034 04034 04034 04034 04034 04034 04
0025 04073 19034 04034 04034 04034 04034 04034 04036 04034 04
0005 0005034 04036 19
Region DC PRG(1)
(mg/kg)
384E+041 OOE+051 07E-022 89E+002 89E-012 89E+00542E-KM2 89E+011 OOE+051 OOE+05273E+04_
620E-018 08E+001 76E+021 OOE+051 23E+022 89E+022 89E-015 06E+03881E+041 OOE+051 OOE+05100E+04301E+04331E+041 54E+003 16E+015 90E+031 76E+022 89E+002 60E+031 89E+021 14E+02352E-01484E-025 03E+025 68E+02_
1 11E+01
/SQLs>PRG
00
1000
8750000000000000
8750000000000000000
1000000
Retain as RationaleCOI
No SQL<PRGNo SQL<PRGNo Not Site Wide COINo SQL<PRGYes SQL>PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo Not Site-Wide COINo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGYes SQL>PRGNo SQIXPRGNo SQIXPRGNo SQLXPRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo Not Site Wide COINo SQL<PRGNo SQL<PRGNo Not Site-Wide COINo SQL<PRG
Constituents of Potential Concern (COPCs)
Rangeof Detects(mg/kg)
Not a COINot a COINDNot a COINDNot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINDNot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINDNot a COINot a COINot a COINot a COI
Max Detector SQL>PRG
NoNoNoNoYesNoNoNoNoNoNoNoNoNoNoNoNoNoYesNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNo
Retain as RationaleCOPC
NANANANAYes SQL>PRGNANANANANANANANANANANANANAYes SQL>PRGNANANANANANANANANANANANANANANANANANANANANA
RevT23pc lx l s Page 2 of 4Furnace Group RBC Report
Rev May 2004
TABLE 2 3Identification of COIs and COPCs
for Surface/Subsurface SoilFurnace Group, Alcoa Davenport Works, Riverdale, Iowa
Constituent
PhenanthrenePhenolPyrenePyridme
CAS No
85-01 8108 95 2129-00-011086-1
Constituents of Interest (COIs)
Frequencyof Detection
0 / 80 / 80 / 80 / 3
Range of SQLs(mg/kg)
034 04034 04034 04036 04
Region IX PRG(I)
(mg/kg)
542E+041 OOE+055 42E+04881E+02
/SQLs>PRG
0000
Retain as RationaleCOI
No SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRG
Constituents of Potential Concern (COPCs)Range
of Detects(mg/kg)
Not a COINot a COINot a COINot a COI
Max Detector SQL>PRG
NoNoNoNo
Retain as RationaleCOPC
NANANANA
VOLATILE ORGANIC COMPOUNDS1 1 1 ,2 Tetrachloroethane1 1 1 Tnchloroethane1 1,2,2 Tetrachloroethane1 1 2 Tnchloroethane1 1 Dichloroethane1 1 Dichloroethene1 1 Dichloropropene1 2 3 Tnchloropropane1,2 Dibromo-3-chloropropane1,2 Dibromoethane1,2 Dichloroethane1,2 Dichloroethene (total)1,2 Dichloropropane1 3 Dichloropropane2 2 Dichloropropane2 HexanoneAcetoneBenzeneBromobenzene3romodichloromethane3romoformBromomethaneCarbon disulfideCarbon tetrachlondeChlorobenzeneChlorobromomethaneChloroethaneChloroformChloromethanecis 1,2 Dichloroethenecis-1 3 Dichlorol propeneDibromochloromethaneDibromomethaneDichlorodifluoromethane±thylbenzene
630 20-671 55-67934-579-00-57534-375354563 58-696-18496-128106934107-06 2#N/A78875142 28 9594-20-7591 78-667-64-171432108 86 17527-47525274-83975 15-056235108 90 774-9757500-367-66-374873156 59 210061-01 5124-48 174-9537571 8100414
0 / 30 / 90 / 80 / 90 / 80 / 90 / 30 / 30 / 30 / 30 / 90 / 60 / 90 / 30 / 30 / 61 / 61 / 90 / 30 / 90 / 90 / 90 / 60 / 90 / 90 / 30 / 90 / 90 / 90 / 30 / 90 / 90 / 30 / 31 / 9
0005 00050005 000610005 000610005 000610005 000610005 000610005 00050 005 0 005005 005005 005
0005 0006100051 000610005 000610005 00050005 0005001 0024001 0024
0005 000610005 00050005 00061
00051 001001 002
00051 000610005 000610005 000610 005 0 005001 002
0005 00061001 002
0 005 0 0050005 000610 005 0 00610 005 0 0050015 00150005 00061
704E+001 40E+03898E-011 90E+002 06E+031 19E-011 61E-KJO309E-033 98E+004 83E-02765E-011 47E+02768&01768E-01768E-011 10E+026 22E+031 45E+00924E+012 36E+003 12E+021 31E-KM7 20E+02529E-015 43E+022 65E+00651E+00521E-012 66E+001 47E-KJ21 61E+00265E+002 36E+023 08E+022 30E+02
0000000
1000
1000000000000000000000000000
No SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo Not Site Wide COINo SQL<PRGNo Not Site-Wide COINo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGYes DetectionYes DetectionNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGYes Detection
Not a COINot a COINot a COINot a COINot a COINot a COINot a COINDNot a COINDNot a COINot a COINot a COINot a COINot a COINot a COI
0 069 0 0690006 0006
Not a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COINot a COI
0 006 0 006
NoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNo
NANANANANANANANANANANANANANANANANo Max detect SQL<PRGNo Max detect,SQL<PRGNANANANANANANANANANANANANANANANANo Max detect,SQL<PRG
R e v T 2 3 p c l xls Page 3 of 4Furnace Group RBC Report
Rev May 2004
TABLE 2 3Identification of COIs and COPCs
for Surface/Subsurface SoilFurnace Group Alcoa Davenport Works, Riverdale, Iowa
Constituent
IsopropylbenzeneMethyl ethyl ketoneMethyl isobutyl ketoneMethylene chloriden Butylbenzenen Propylbenzenep-Isopropyltoluenesec ButylbenzeneStyrenetert ButylbenzeneTetrachloroetheneToluenetrans 1,2 Dichloroethenetrans 1 3 DichloropropeneTnchloroetheneTrichlorofl uoromethaneVinyl acetateVinyl ChlorideXylenes (total)
CAS No
9882878933108 10-175-092104-51 8103-65 19987-6135 98 81004259806-6127 18-4108 88 3156-60-510061-02-679-01-675-69-4108-05-475-01-41330-20-7
Constituents of Interest (COIs
Frequencyof Detection
0 / 31 / 60 / 60 / 90 / 30 / 30 / 30 / 30 / 90 / 31 / 91 / 90 / 30 / 90 / 90 / 30 / 10 / 90 / 9
Range of SQLs(mg/kg)
0 005 0 0050 02 0 024001 0024
00051 0050005 00050005 00050005 00050 005 0 0050005 000610005 00050005 00060005 000610005 00050005 000610005 00061002 002N/A 001001 0015
0005 00061
Region K PRG(1>
(mg/kg)
522E+02277E+042 89E+03205E+012 40E+022 40E+025 22E-HD22 20E+021 70E+033 90E+021 87E-KJ15 20E+022 14E+021 61E+006 12E+002 OOE-K)31 40E+03830E-012 10E+02
/oSQLs>PRG
0000000000000000000
Retain as RationaleCOI
No SQL<PRGYes DetectionNo SQL<PRGYes DetectionNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGYes DetectionYes DetectionNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRGNo SQL<PRG
Constituents of Potential Concern (COPCs)Range
of Detects(mg/kg)
Not a COI0 28 0 28
Not a COI0 006 0 006
Not a COINot a COINot a COINot a COINot a COINot a COI
00031 00030 006 0 006
Not a COINot a COINot a COINot a COINot a COINot a COINot a COI
Max Detector SQI^>PRG
NoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNoNo
Retain as RationaleCOPC
NANo Max detect,SQL<PRGNANo Max detect SQL<PRGNANANANANANANo Max detect,SQL<PRGNo Max detect,SQL<PRGNANANANANANANA
NA Not applicable1 Region IX PRG for industrial soils (USEPA Region DC 2000)The following surrogate RBCs were used1,2 4-Tnchlorobenzene for 1 2 3 Tnchlorobenzene1,2 Dichloropropane for 1 3 Dichloropropane and 2,2 Dichloropropane1 3 Dichloropropene for 1 1 Dichloropropene1 3 Dichloropropene for cis and trans 1 3 Dichloropropene2 6 Dmitrotoluene for 2 4 Dmitrotoluene2 Nitroanilme for 3 Nitroanilme and 4-Nitroanilme4 Nitrophenol for 2 NitrophenolAcenaphthene for AcenaphthyleneAroclor 1260 for Aroclor 1268cis 1 2 Dichloroethene for 1,2 Dichloroethene (total)Dibromochloromethane for ChlorobromomethaneIsopropylbenzene for p-IsopropyltolueneNaphthalene for 2 Methylnaphthalenen Hexane for 2 Hexanone because both Hexane and 2 Hexanone are transformed in vivo to the same active metabolite 2 5 Hexanedione (KJassen, 1996)o-Chlorotoluene for p-ChlorotolucnePyrene for Benzo(g h i)perylene and Phenanthrene
R e v T 2 3 pel xls Page 4 of 4Furnace Group RBC Report
Rev May 2004
Table 2 4Physical and Chemical Properties of Constituents of Potential Concern Furnace Group
Alcoa Davenport Works Riverdale Iowa
ConstituentMolecular
Weight
(g/mol)
WaterSolubility
|_ (mg/l 25 C)
Specific
Gravity
VaporPressure
(mm Hg 25 C)
Henry s LawConstant
(atm m3/mol 25 C)
DifTusivity
(cm2/sec)
Koc
(ml/g)
Log KowSoil T 1/2
Low High
(days)
Semivoljtile Organic ConstituentsBenzo(a)pyrcneDiberu(a h)anthracene
252278
00038 0004000249 0005
1 35128
55C0910E 10(20 C)
2 40E 067 33E 09
0 046530 05707
398 000 1 900 0001700000
581 650597 650
57 529361 942
References EPA 2000 Foreman and Bidleman 1985 Howard etal 1991 HSDB 1997 Lymane ta l 1990 Montgomery and Welkom 1990 Shen 1982
atm m /molC
cm /secg/molKocKow
Atmospheres cubic meters per moleDegrees CelsiusSquare centimeters per secondGrams per moleOrganic carbon partition coefficient (organics)Octanol water partition coefficient
nig/L Milligrams per litermL/g Milliliters per grammm Hg Millimeters of mercuryNA Not availableT/ Half life
Range of koc is shown but the maximum value was used in RBC calculations
870361 733 AQ Page 1 of 1Furnace Group RBC Report
December 2001
Table 2 5
Toxicity Criteria'1' for Constituents of Potential Concern
Furnace Group Alcoa Davenport Works Riverdale Iowa
Constituents of
Potential Concern
Benzo(a)pyrene
Dibenz(a,h)anthracene
Oral CSF
(mg/kg day) '
73
73 W
Inhalation CSF
(mg/kg day) '
3 1 o >
3, (4)
CSF for Dermal t\p
(Adj For GI Absorb )(2)
(mg/kg day) '
86
86
Tumor site
Oral
Stomach
NA
Inhalation
NA
NA
LPA Carcmogenicity
Classification
B2
B2
Integrated Risk Information System (1RJS 2001) is the source of CSF Non carcinogenic toxicity criteria (RfDs or RfCs) are nol available for any of the COPCs all are considered potentially carcinogenic
and toxicity cntiena used in RBC calculations are Cancer Slope Factors (CSFs)
Adjusted oral CSF = (Oral CSF)/(Oral absorption efficiency) Oral absorption efficiency of PAHs = 0 85 (A fSDR 1990)
CSFi for benzo(a)pyrene is provisional
CSF = benzo(a)p>reneCSI~ modified by toMcityequi alenc> factor (USEPA 1993)
870361 ^33 AQ Page 1 of IFurnace Group RBC Report
December 2001
Table 3-1Exposure Assumptions
Furnace GroupAlcoa Davenport Works Riverdale Iowa
ParameterSoil ExposureAT (carcinogenic)AT (non carcinogenic)BRBWEDEFETPEFSARSIRSSAVF
(units)
(days/lifetime)(days/lifetime)(mVhr)(kg)(years)(days/year)(hours/day)(mVkg)(mg/cm2/day)(mg/day)(cm')(mVkg)
FrequentOn Site Worker
2555091252570251908
4 6 3 x 109 *00850
1 130*
OccasionalOn Site Worker
255509125257025388
463 x 109 *00850
1 130*
InfrequentOn Site Worker
255509 125257025198
4 63 x 109 *00850
1 130*
RepairWorker
255509125^25
702558
543x 107 *02100
4 100*
ConstructionWorker
255503652570
1608
543 x 106 *02100
4100*
* Based on equations in revisions to EPA s RAGS Part B (EPA 199la) VF is a chemical specific value and the default PEF value
is 4 63 x io9 m3/kg The construction worker PEF value is 5 43 x 106 m3/kg and the repair worker PEF value is 5 43 x 107 m3/kg
ATBRBWcm2
EDEFETkgm3/day
Averaging timeBreathing rateBody weightSquare centimetersExposure durationExposure frequencyExposure timeKilograms
Cubic meters per day
m3/hrm3/kgmg/daymg/cm2/dayPEFSARSIRSSA
VF
Cubic meters per hourCubic meters per kilogramMilligrams/dayMilligram per square centimeter per dayPaniculate emission factorSkin adherence rateSoil ingestion rateExposed skin surface area
Volatilization factor
Rev T 3 1 pel xls Page 1 of 1Furnace Group RBC Report
Rev May 2004
TaCTe3-2Exposure Point Concentrations for COPCs in Subsurface Soil
Furnace Group, Alcoa-Davenport Works, Riverdale, Iowa
Constituent ofPotential Concern
Benzo(a)pyrene
Dibenz(a h)anthracene
Sample Size
8
8
% Non detects
100
100
Max Detect(mg/kg)
ND
ND
Data SetDistribution
NA
NA
EPC StatisticalMethod
Min/Max SQL
Min/Max SQL
EPC1"
<0 34 <0 4
<0 34 <0 4
(1> EPC listed with <# <# denotes a detection limit range
ND = constituent not detected
NA = Not Applicable
870361 233 AQ Page 1 of 1Furnace Group RBC Report
December 2001
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30
Table 4 1Risk Based Concentration Equations For Soil Exposure Furnace Group Alcoa Davenport Works
Riverdale Iowa
where
a Alpha calculation intermediate (cmVsec)A Contiguous area of contamination (m2) (2 025 m2 [EPA 199 la default] or unit specific area)ABSd Dermal absorption efficiency (unitless) constituent specificATC Averaging period for cancer effects (days)ATNC Averaging period for non cancer effects (days) ED x 365 days/year (EPA 199la)BR Breathing rate (m3/hr)BW Body weight (kg)CSF Cancer slope factor for oral (CSF ) dermal (adjusted to an absorbed dose CSF ) or inhalation (CSF)
exposure (kg day/mg inverse of mg/kg/day)Dei Effective diffusivity (cmVsec)DH Diffusion height (2 m) (EPA 1991 a)Di Diffusivity m air (cmVsec) constituent specificED Exposure duration (years)EF Exposure frequency (days/year)ET Exposure time (hours/day)F Fraction organic carbon in soil (unitless) (0 02 EPA 1991a default)H Henry s Law Constant (atm mVmol) constituent specificK. Soil air partition coefficient (g soil/cm3 air)K.d Soil water partition coefficient (cm3/g or mL/g) constituent specific Kd is calculated as F x K,, (EPA
1991a)K Organic carbon partition coefficient (cm3/g or mL/g) constituent specificLS Length of side of contaminated area (m) (45m [EPA 1991 a default] or unit specific length)Pa Air filled soil porosity (unitless)Pt Total Soil Porosity (fraction unitless)p s True soil or particle density (2 65 g/cm3)(EPA 1991 a)RBC Risk based concentration for soil (mg/kg) minimum of the RBCC (based on cancer effects) and the
RBCNC (based on non cancer effects) which are based on the route specific RBCs (RBC for the oralroute RBCd for the dermal route and RBC for the inhalation route)
RfD Reference dose for oral (RfD ) dermal (adjusted to an absorbed dose RfDJ or inhalation (RfD)exposure (mg/kg/day)
RT Product of the ideal gas constant (8 206 x 10s atm m3/moI/K) and the Kelvin temperature (298 Kequivalent to 25 C) = 0 02445 atm m3/mol
SAR Skin adherence rate (mg/cm /day)SIR Ingestion rate of soil (mg/day)SSA Exposed skin surface area (cm2)T Exposure interval (7 9E+08 sec) (EPA 199la)TCR Target cancer risk (unitless) results presented for TCR values of 1x104 (1 in 10 000) and 1x106 (1 in
1 000 000)THI Target hazard index (unitless) results presented for THI value of 1V Wmdspeed in the mixing zone (2 25 m/sec) (EPA 199la)VF Volatilization factor (m3/kg)
Furnace Group RBC Report870361 233 AQ Page 2 of 3 December 2001
Table 4 1Risk Based Concentration Equations For Soil Exposure Furnace Group Alcoa Davenport Works
Riverdale Iowa
SAMPLE CALCULATION (Benzo(a)pyrene Excavation Repair Worker)
Cancer Effects
(10"6)x(70Ag) (25550<tow) ( I 0 6 m g / k g )(RBC ) = = !96mg/*g
°C (lOOmg/rfcrv) (5days/yr)x (25 vrs) (1 3 kg day / mg)
(10 ~6 ) x (70 kg) (25550 days) x (10 6 mg/kg)(RBCd )c = j -, = 203 mg/kg
(4100cm )x(02mg/cm ) x (0 10) x (5 days/yr) x (25 yrs) x (8 6 kg day/mg)
( 1 0 ~ 6 ) x (70kg) x (25550days)(RBC ) = = 8 4 7 5 m g / k g
[ (1 /1 13x 10 ) + (! / 5 4 3 x 10 ) ] x ( 2 5 m / hr) x (8hr / day) x (5days/yr) x (25 yrs) x (3 1kg day /mg)
RBCr = - = 10 mg / kgC 1 1 1
1 9 6 m g / k g 20 3 m g / k g 8 475 m g / k g
Non Cancer Effects
6( l )x (70kg) x (9125 da>s)x (10 mg/kg)
(RBC 0)N C = = NA( l O O m g / d a y ) x (5days /y r ) x (25yrs) x ( 1 / N A )
(I) (70kg) (9/2Jdays) (106 m g / k g )_ _ NA
(4100cm ) ( 0 2 m g / c m ) (010) (5days/yr) (25yrs) ( 1 / N A )
(1) x (70 kg) x (9 125 days)(RBC,)N C = - = NA
8 7 3[(1/1 13 x 10 ) + (1 7543 xlO )]x ( 2 5 m / hr) x (8hr / day) x (5 days/ yr) x (25 yrs) x ( l / N A )
NA NA NA
Minimum RBC
RBC = MINIMUM[(\ 0 mg I kg} ( NA)} = 1 0 mg I kg
Furnace Group RBC Report870361 233 AQ Page 3 of 3 December 2001
Table 4 2Risk Based Concentrations for Excavation Repair Worker Exposure to Soil
Furnace Group, Alcoa Davenport Works Riverdale Iowa
Constituent ofPotential Concern
(COPC)
Benzo(a)pyreneDibenz(a h)anthracene
POTENTIAL CANCER EFFECTS
Route Specific RBCs (TCR = 10s)(mg/kg)
Oral
196196
Dermal
20292029
Inhalation
847512 155
Comprehensive RBC(mg/kg)
TCR 10 6
1010
TCR 10 4
1 0001000
NON CANCER EFFECTS
Route Specific RBCs (HI=1)(mg/kg)
Oral
NANA
Dermal
NANA
Inhalation
NANA
Comprehensive
RBC
(mg/kg)
NANA
COPC Constituent of Potential Concern
RBC Rjsk Based ConcentrationTCR Target Cancer RiskHI Hazard IndexNA Not Applicablemg/kg Milligrams per kilogram
870361 233 AQ Page I of 1Furnace Group RBC Report
December 2001
Table 4 3Risk Based Concentrations for Excavation Construction Worker Exposure to Soil
Furnace Group, Alcoa Davenport Works, Riverdale, Iowa
Constituent ofPotential Concern
(COPC)
Benzo(a)pyreneDibenz(a h)anthracene
POTENTIAL CANCER EFFECTS
Route Specific RBCs (TCR = 10 6)(mg/kg)
Oral
408408
Dermal
42274227
Inhalation
24912603
Comprehensive RBC(mg/kg)
TCR 10 6
2121
TCR 10 4
2 1002 100
NON CANCER EFFECTS
Route Specific RBCs (Hl=l)(mg/kg)
Oral
NANA
Dermal
NANA
Inhalation
NANA
ComprehensiveRBC
(mg/kg)
NANA
COPC Constituent of Potential ConcernRBC Risk Based ConcentrationTCR Target Cancer RiskHI Hazard IndexNA Not Applicablemg/kg Milligrams per kilogram
870361 233 AQ Page 1 of 1Furnace Group RBC Report
December 2001
Tamr4 4Comparison of Exposure Point Concentrations to Risk-Based Concentrations
Excavation Repair Worker Exposure to Subsurface SoilFurnace Group, Alcoa Davenport Works, Riverdale, Iowa
Constituent of
Potential Concern
Benzo(a)pyrene
Dibenz(a h)anthracene
EPC
(mg/kg)
<034 <04
<034 <04
POTENTIAL CANCER EFFECTS RBC
(mg/kg)
TCR 10 6
10
10
TCR 10 4
1000
1000
NON CANCER
EFFECTS RBC
(mg/kg)
NA
NA
EPC > RBC
No
No
NA Not Applicable
87036J 233 AQ Page 1 of 1Furnace Group RBC Report
December 2001
raW4Comparison of Exposure Point Concentrations to Risk-Based Concentrations
Excavation Construction Worker Exposure to Subsurface SoilFurnace Group, Alcoa Davenport Works, Riverdale, Iowa
Constituent of
Potential Concern
Benzo(a)pyrene
Dibenz(a h)anthracene
EPC(mg/kg)
<034 <04
<034 <04
POTENTIAL CANCER EFFECTS RBC
(mg/kg)
TCR106
21
21
TCR 10 4
2100
2100
NON CANCER
EFFECTS RBC
(mg/kg)
NA
NA
EPC > RBC
No
No
NA Not Applicable
870361 233 AQ Page 1 of 1Furnace Group RBC Report
December 2001
Table 4-6Comparison of Exposure Point Concentrations to Risk Based Concentrations
Frequent On Site Worker ScenarioFurnace Group, Alcoa Davenport Works, Riverdale, Iowa
Constituent of II EPCPotential Concern (mg/kg)
(COPC) 1
Benzo(a)pyreneDibenz(a h)anthracene
<034 <04<0 34 - <0 4
POTENTIAL CANCER EFFECTS RBC(mg/kg)
TCR 10"6
087087
TCR 10^
8787
NON CANCEREFFECTS RBC
(mg/kg)
NANA
EPC > RBC
No [a,b]No [a,b]
[a] Insufficient toxicity information exists for this constituent therefore some or all of the RBC values (as indicated) cannot be calculated and compared to the EPCs
[b] Constituent was not detected but was included as a COPC because 20 percent or more of the SQLs exceeded the regulatory benchmark
COPC Constituent of Potential Concern
EPC Exposure Point Concentration
RBC Risk Based Concentration
TCR Target Cancer Risk
NA Not Applicable
mg/kg Milligrams per kilogram
Rev T 4 6 pel xls Page 1 of 1Furnace Group RBC Report
Rev May 2004
Table 4-7Comparison of Exposure Point Concentrations to Risk Based Concentrations
Occasional On-Site Worker ScenarioFurnace Group, Alcoa Davenport Works, Riverdale, Iowa
Constituent ofPotential Concern
(COPC)
Benzo(a)pyrene
Dibenz(a h)anthracene
EPC(mg/kg)
<034 <04<034 <04
POTENTIAL CANCER EFFECTS RBC
(mg/kg)
TCR 10"6
4444
TCR 10"4
440440
NON CANCER
EFFECTS RBC
(mg/kg)
NANA
EPC > RBC
No [a b]No [a,b]
[a] Insufficient toxicity information exists for this constituent therefore some or all of the RBC values (as indicated) cannot be calculated and compared to the EPCs
[b] Constituent was not detected but was included as a COPC because 20 percent or more of the SQLs exceeded the regulatory benchmark
COPC Constituent of Potential ConcernEPC Exposure Point ConcentrationRBC Risk Based Concentration
TCR Target Cancer Risk
NA Not Applicable
mg/kg Milligrams per kilogram
Rev T 4 7 pel xls Page 1 of 1Furnace Group RBC Report
Rev May 2004
Table 4-8Comparison of Exposure Point Concentrations to Risk Based Concentrations
Infrequent On-Site Worker ScenarioFurnace Group, Alcoa Davenport Works, Riverdale, Iowa
Constituent ofPotential Concern
(COPC)
Benzo(a)pyreneDibenz(a h)anthracene
EPC(mg/kg)
<034 <04<034 <04
POTENTIAL CANCER EFFECTS RBC(mg/kg)
TCR 10"6
8787
TCR 10"4
870870
NON CANCEREFFECTS RBC
(mg/kg)
NANA
EPC > RBC
No [a b]No [a,b]
[a] Insufficient toxicity information exists for this constituent therefore some or all of the RBC values (as indicated) cannot be calculated and compared to the EPCs
[b] Constituent was not detected but was included as a COPC because 20 percent or more of the SQLs exceeded the regulatory benchmark
COPC Constituent of Potential Concern
EPC Exposure Point Concentration
RBC Risk Based Concentration
TCR Target Cancer Risk
NA Not Applicable
mg/kg Milligrams per kilogram
RevT-48pclxls Page 1 of 1Furnace Group RBC Report
Rev May 2004
Source U S G S Topographic Map
Silvis III Iowa Quadrangle 41090 E4 TF 024 1991
Scale 1 =2000
IT CorporationLocation and Physical
Setting of Alcoa Davenport WorksRiverdale Iowa
870*61 23 AQ
NPOESOutf 11006
SCALEfeet
1000
PLANTNORTH N
Furnace Unit Group
IPO 04 50 Inch Continuous HeatTreatment Line(Former Paint Line Location)
IPO 05 Ingot Plant Melting Furnacesand Casting Pits
IPO 08 Soaking PitsIPH 09 No 8 and No 9 Vertical Heat
Treatment Furnaces
Industrial Process Units (IP)
NPDES Outfall
Figure 2-1
H IT CorporationFurnace Group RBC Report
Location of FSA UnitsAlcoa Davenport Works Riverdale Iowa
870361 233 AQ
ooo
»-? 2t v
18
"ID " P
JOB ND. 7036110600 PLOT SCALE 1=1
STARTED ON 9/29/98 REVISED 12/17/01
S-3PWKING UIT
S-4ARH1MC L£7T
900
904
816
816
(lPO-04) 816
906 907
915
926SOK-HA01
SOK-HA02\
925
(lPH-09')925
SOK-HA04909 SOK-HA05
SOK-HA06
902
912
912
905911A
910
814
814 Qpo-osr
616-HA02 » 810-HAO1
/SOK-HA03
806 805
830
400
ir
LEGEND
J INDUSTRIAL PROCESS UNITS
• SOIL SAMPLE (GRAB) LOCATION
A SOIL SAMPLE (COMPOSITE) LOCATION
IPO-04 50-INCH CONTINUOUS HEAT TREATMENT LINE(FORMER PAINT LINE LOCATION)
IPO-05 INGOT PLANT WELTING FURNACES ANDCASTING PITS
IPO-08 SOAKING PITSIPH-09 NO 8 AND NO 9 VERTICAL HEAT
TREATMENT FURNACES
ALCOA - DAVENPORT WORKSRIVEROALE IOWA
IT orationPITTSBURGH PA
FIGURE 2-2
LOCATION OF SOIL SAMPLESAT THE FURNACE GROUP
DATE 12/17/01
SCALE AS NOTED
DR M WILLIAMS
DWG NO 20153011
PRIMARY PRIMARY SECONDARY SECONDARY TRANSPORTSOURCE RELEASE SOURCE RELEASE MEDIUM
MECHANISM MECHANISM
1 1 N N i 1 rIndustrial \ . Subsurface \ fr- Subsurface pPron-srng Leaks / > Sn.l Leaching > ^ So.'
I/ ' ' ' V' V
Pathways addressed in this report
Pathways addressed m subsequent reports_^^_^
Ground water k
r\ L ourraco .„ , r— z ' \ " water '
^ Releases to ^ „ ^ \— ̂ Storm Sower-- "^ Treatment ^ Releases \_
Surface Water /
\/ k "wateT kp vvnux p
N.
EXPOSUREPOINT
Subsurface kSoil
_ _
Ground water k.
ExposureRoute On i
Wor
Ingestion
DermalContact
Inhalation
—
Exposure Menu
Human
;i,e Excavation Worker
ker Construction RepairWorker Worker
Biotad)
X X
X X
X X
— _
No receptors to Groundwater
To be addressedRBC Report
n the Outfalls Unit Group
River ' To be addressedMississippi River
\""/" F *JW*4II|1WII» | p^ Sediment | ^
/NOTES l̂
( 1 ) No ecological habitat has beenidentified at the Unit Group ecologicalrisk evaluation will not be performed
PJ.S Unit C
AI_COA orpora ion ALC(
To be addressedMississippi Riverthe Outfalls Unit
in the risk assessment forPool 15 (MRP15)
in the risk assessment forPool 15 (MRP15)andGroup RBC Report
Figure 2 3
onceptual Model for Potential ExposureFurnace Unit Group
DA Davenport Works River dale Iowa870361 233 AQ
Table A 1Furnace Unit Group
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSAUN1T
SAMPLE DATEPARAMETER
Volatiles1 2 Tetrachloroethane1 Tnchloroethane2 2 Tetrachloroethane2 TnchloroethaneDichloroe thaneDichloroethene
1 Dichloropropene2 3 Tnchloropropane2 Dibromo 3-chloropropane2 Dibromoethane2 Dichloroethane
1 2 Dichloroethene (Total)1 2 Dichloropropane1 3 Dichloropropane2 2 Dichloropropane2 HexanoneAcetoneBenzeneBromobenzeneBromochloromethaneBromodichloromethaneBromoform3romomelhaneCarbon disulfldeCarbon tetrachlondeChlorobenzeneChloroethane
B 17 8 5
Grab R1PO-04
9/6/1991
NANANANANANANANANANANANANANANANANANANANAMANANANANANANA
B 23 5
Grab R1PO-04
9/6/1991
NA0006U
NA0006U0006U0006U
NANANANA
0006U0006U0006U
NANA
001 U001 U
0006UNANA
0006U0006U001 U0006U0006U0006U0 0 1 U
SDK HA010 1
Grab R1PO-08
10/9/1997
NA00061U00061U0 0061 U00061U0 0061 U
NANANANA
0 0061 U0 0061 U0 0061 U
NANA
0024U0069J
0 0061 UNANA
00061U0 0061 U0012U
0 0061 U0 0061 U00061 U0012U
SOK HA024 5
Grab RIPO-08
10/9/1997
NA00051U00051U00051U00051U00051U
NANANANA
00051 U00051 U00051U
NANA
002UJ002UJ
00051 UNANA
00051U00051U001U
00051 U00051U00051U
001 U
SOK HA030 1
Grab RIPO-08
10/9/1997
NA0006U0006U0006U0006U0006U
NANANANA
0006U0006U0006U
NANA
0024U0 024 UJ0006U
NANA
0006U0006U0012U0006U0006U0006U0012U
SOK HA040 1
Grab RIPO 08
10/9/1997
NA0 0057 U0 0057 U0 0057 U0 0057 U0 0057 U
NANANANA
0 0057 U0 0057 U0 0057 U
NANA
0 023 UJ0 023 UJ0 0057 U
NANA
0 0057 U0 0057 U0011 U
0 0057 U00057U0 0057 U0011 U
SOK HA053-4
Grab RIPO-08
10/9/1997
NA0 0058 U00058U0 0058 U00058U0 0058 U
NANANANA
0 0058 U00058U0 0058 U
NANA
0 023 UJ0 023 UJ00058U
NANA
0 0058 U0 0058 U0012U
00058U0 0058 U0 0058 U0012U
SOK HA06*0 1
Grab RIPO 08
10/9/1997
NA00058U00058U0 0058 U0 0058 U00058U
NANANANA
0 0058 U0 0058 U0 0058 U
NANA
0 023 UJ0 023 UJ0 0058 U
NANA
0 0058 U0 0058 U0012U
00058U0 0058 U0 0058 U0 0 1 2 U
RevTA I pel xls A 1 1Furnace Croup RBC Report
Rev May 2004
Table A 1Furnace Unit Group
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSAUNIT
SAMPLE DATEPARAMETERChloroformChloromethanecis 1 2 Dichloroethenecis 1 3 DichloropropeneCylcohexane 1 Methyl-4DibromochloromethaneDibromomethaneDichlorodifluoromethaneElhylbenzeneIsopropylbenzeneMethyl ethyl ketoneMethyl isobutyl ketoneMethylene chloriden Butylbenzenen Propylbenzenep Isopropyltoluenesec ButylbenzeneStyrenetert ButylbenzeneTetrachloroetheneToluenetrans 1 2 Dichloroethenetrans 1 3 DichloropropeneTnchloroetheneTnchlorofluoromethanernchlorotnfluoroe thaneVinyl acetateVinyl chlorideXylenes Total
B 17 8 5
Grab RIPO-04
9/6/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
B 235
Grab R.IPO-04
9/6/1991
0006U001 U
NA0006U
NA0006U
NANA
0006UNA028
001 U0006U
NANANANA
0006UNA
0006U0006U
NA0006U0006U
NANA
0 0 1 U001 U
0006U
SDK HA010 1
Grab R1PO-08
10/9/1997
0 0061 U0012U
NA0 0061 U
NA0 0061 U
NANA
0 0061 UNA
0 024 UJ0 024 UJ0 0061 U
NANANANA
00061UNA
000310 0061 U
NA0 0061 U0 0061 U
NANANA
0012U00061U
SOK HA024-5
Grab RIPO-08
10/9/1997
00051 U001 U
NA00051 U
NA00051U
NANA
00051 UNA
002UJ002U
00051 UNANANANA
00051 UNA
00051U00051U
NA00051U00051 U
NANANA
001U00051U
SOK HA030 1
Grab RIPO-08
10/9/1997
0006U0012U
NA0006U
NA0006U
NANA
0006UNA
0 024 UJ0 024 UJ0006U
NANANANA
0006UNA
0006U0006U
NA0006U0006U
NANANA
0012U0006U
SOKHA040 1
Grab RIPO-08
10/9/1997
0 0057 U0011U
NA0 0057 U
NA0 0057 U
NANA
0 0057 UNA
0 023 UJ0023U0 0057 U
NANANANA
0 0057 UNA
0 0057 U0 0057 U
NA0 0057 U0 0057 U
NANANA
0011U0 0057 U
SOK HA053-4
Grab RIPO 08
10/9/1997
0 0058 U0012U
NA0 0058 U
NA0 0058 U
NANA
0 0058 UNA
0 023 UJ0023U0 0058 U
NANANANA
0 0058 UNA
0 0058 U0 0058 U
NA00058U00058U
NANANA
0012U0 0058 U
SOK. HA06*0 1
Grab RIPO-08
10/9/1997
0 0058 U0 0 1 2 U
NA00058U
NA0 0058 U
NANA
0 0058 UNA
0 023 UJ0023U0 0058 U
NANANANA
0 0058 UNA
0 0058 U00058U
NA0 0058 U00058U
NANANA
0012U00058U
RevT A 1 pel xls A 1 2Furnace Group RBC Report
Rev May 2004
Table A 1Furnace Unit Group
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSAUNIT
SAMPLE DATEPARAMETER
Semivola tiles2 3 Trichlorobenzene2 4 Trichlorobenzene2 4 Trimethylbenzene
1 2 Dichlorobenzene3 5 Trimethylbenzene3 Dichlorobenzene4 Dichlorobenzene
245 Trichlorophenol246 Trichlorophenol2 4 Dichlorophenol2 4 Dimethylphenol2 4 Dmitrophenol2 4 Dmitrotoluene2 6 Dmitrotoluene2-Chlorophenol2-Chlorotoluene2 Methyl-4 6-dimtrophenol2 Methylnaphthalene2 Methylphenol2 Nitroanilme2 Nitrophenol3 3 Dichlorobenzidine
3 Nitroanilme4 6 Dimtro 2 methyl phenol4 Bromophenyl phenyl ether4-Chloro 3 methylphenol4-Chloroanilme4-Chlorophenyl phenyl ether4-Chlorotoluene4 Methylphenol4 Nitroanilme4 NitrophenolAcenaphtheneAcenaphthyleneAnthracene
B 17 8 5
Grab R1PO-04
9/6/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
B 23 5
Grab RIPO 04
9/6/1991
NANANANANANANANANANANANANAMANANANANANANANANANANANANANANANANANANANANANA
SDK HA010 1
Grab R.IPO-08
10/9/1997
NA0 4 UNA
0 4 UNA
0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U19U0 4 U0 4 U0 4 UNANA
0 4 U0 4 U1 9U0 4 U1 9U1 9 U19U0 4 U0 4 U0 4 U0 4 UNA
0 4 U1 9 U1 9 U0 4 U0 4 U0 4 U
SOK HA024 5
Grab RIPO-08
10/9/1997
NA034U
NA034U
NA034U034U034U034U034U034U1 6U
034U034U034U
NANA
034U034U1 6 U
034U1 6 U1 6 U16U
034U0 3 4 U034U034U
NA034U1 6 U1 6 U
034U034U034U
SOK HA030 1
Grab RIPO-08
10/9/1997
NA039U
NA039U
NA039U039U039U039U039U039U1 9 U
039U039U039U
NANA
039U039U19U
039U1 9U1 9 U1 9 U
039U039U039U039U
NA039U19U1 9 U
039U039U039U
SOK HAM0 1
Grab RIPO-08
10/9/1997
NA038U
NA038U
NA038U038U038U038U038U038U1 8 U
038U038U038U
NANA
038U038U1 8 U
038U1 8 U1 8 U1 8U
038U038U038U038U
NA038U1 8 U1 8 U
038U038U038U
SOK HA053-4
Grab RIPO-08
10/9/1997
NA038U
NA038U
NA038U038U038U038U038U038U1 9 U
038U038U0 3 8 U
NANA
038U038U1 9U
038U1 9U1 9 U1 9 U
038U0 3 8 U038U038U
NA0 3 8 U1 9 U1 9 U
038U038U038U
SOK HA06*0 1
Grab RIPO 08
10/9/1997
NA038U
NA038U
NA038U038U038U038U038U038U1 9 U
038U038U038U
NANA
038U038 U1 9 U
038U1 9U1 9 U1 9 U
038U038U038U038U
NA038U1 9 U1 9 U
038U038U0 3 8 U
RevT A 1 pel xls A 1 3Furnace Group RBC Report
Rev May 2004
Table A 1Furnace Unit Group
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSAUNIT
SAMPLE DATEPARAMETERBenzidmeBenzo(a)anthraceneBenzo(a)pyreneBenzo(b)fluorantheneBenzo(g h i)peryleneBenzo(k)fluorantheneBenzoic AcidBenzyl alcoholBenzyl butyl phthalatebeta-Chloronaphthalenebis(2-Chloroethoxy)methanebis(2-Chloroethyl)etherBis(2chloroisopropyl)etherbis(2-Chloroisopropyl)etherbis(2 Ethylhexyl)phthalateButyl benzyl phthalateCarbazoleChryseneCresols TotalDibenz(a,h)amhraceneDibenzofuranDibutyl phthalateDiethyl phthalateDimethyl phthalateDi n-octyl phthalateFluorantheneFluoreneHexachloro-1 3 butadieneHexachlorobenzenehiexachlorobutadieneHexachlorocyclopentadieneHexachloroe thaneIndeno(l 2,3 cd)pyrene
B 17 8 5
Grab RIPO 04
9/6/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
B 23 5
Grab RIPO-04
9/6/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
SDK HA010 1
Grab RIPO-08
10/9/1997
NA0 4 U0 4 U0 4 U0 4 U0 4 UNANANA
0 4 U0 4 U0 4 UNA
0 4 U0 4 U0 4 U0 4 U0 4 UNA
0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 UNA
0 4 U0 4 U1 9 U0 4 U0 4 U
SDK HA024 5
Grab RIPO-08
10/9/1997
NA034U034U034U034U034U
NANANA
034U034U034U
NA034U034U034U034U034U
NA034U034U034U034U034U034U034U034U
NA034U034U1 6 U
034U034U
SOK HA030 1
Grab RIPO-08
10/9/1997
NA039U039U039U039U039U
NANANA
039U039U039U
NA039U039U039U039U039U
NA039U039U039U039U039U039U039U039U
NA039U039U1 9 U
039U039U
SOKHA040 1
Grab RIPO-08
10/9/1997
NA038U0 3 8 U038U038U038U
NANANA
038U0 3 8 U038U
NA038U038U038U038U038U
NA038U038U038U038U038U038U038U038U
NA038U038U1 8U
038U038U
SOK HA053-4
Grab RIPO-08
10/9/1997
NA038U038U038U038U038U
NANANA
038U038U038U
NA038U038U038U038U038U
NA038U0 3 8 U038U038U038U038U038U038U
NA038U038U1 9U
038U038U
SOK HA06*0 1
Grab RIPO 08
10/9/1997
NA038U038U038U038U038U
NANANA
038U038U038U
NA0 3 8 U038U038U038U038U
NA038U038U038U038U038U038U038U0 3 8 U
NA038U038U1 9 U
038U038U
RevT A 1 pel xls A 1-4Furnace Group RBC Report
Rev May 2004
Table A 1Furnace Unit Group
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE OEPTH(ft)
SAMPLE TYPEFSA UNIT
SAMPLE DATEPARAMETERIsophoroneNaphthaleneNitrobenzeneN Nitroso di n propylammeN NitrosodimethylamineN NitrosodiphenylammePentachlorophenolPhenanthrenePhenolPyrenePyndme
AroclorsAroclor 1016/1242Aroclor 1016
Aroclor 1221Aroclor 1232
Aroclor 1242Aroclor 1248
Aroclor 1254Aroclor 1260
Aroclor 1268Miscellaneous
Total Extractable HydrocarbonsDieselMotor OilGasolineFPH Gasoline Non Aqueous
B 17 8 5
Grab RIPO 04
9/6/1991
NANANANANANANANANANANA
NA002U002U002U002U
0250 0 2 U002U
NA
NANANANANA
B 23 5
Grab RIPO-04
9/6/1991
NANANANANANANANANANANA
NA002U002U002U002U025
002U0 0 2 U
NA
NANANANANA
SOK HA0101
Grab RIPO-08
10/9/1997
0 4 U0 4 U0 4 U0 4 UNA
0 4 U1 9 U0 4 U0 4 U0 4 UNA
NA002U002U002U002U0098004U004U
NA
NANANANANA
SOK HA024 5
Grab R1PO-08
10/9/1997
034U034U034U034U
NA034U16U
034U034U034U
NA
NA0017U0017U0017U0017U0017U0034U0034U
NA
NANANANANA
SOK HA030 1
Grab RIPO-08
10/9/1997
039U039U039U039U
NA039U1 9 U
039U039U039U
NA
NA002U002U002U002U002U004U004U
NA
NANANANANA
SOKHA040 1
Grab RIPO-08
10/9/1997
038U038U038U038U
NA038U1 8 U
038U038U038U
NA
NA0019U0019U0019U0019U0019U0038U0038U
NA
NANANANANA
SOK HA053-4
Grab RIPO 08
10/9/1997
038U038U038U038U
NA038 U1 9U
038U038U038U
NA
NA0019U0019U0019U0019U0019U0039U0039U
NA
NANANANANA
SOK HA06*0 1
Grab RIPO 08
10/9/1997
038U038U038U038U
NA038U1 9U
038U038U038U
NA
NA0019U0019U0019U0019U0019U0039U0039U
NA
NANANANANA
NotesComp = Composite sampleR = RandomB = BiasedU = Not detected at indicated detection limitJ = Estimated value
NA = Not analyzedAll units are mg/kg unless noted otherwise*SOK HA06 is a field duplicate of SOK HA04
RevTA 1 pclxls A 1 5Furnace Group RBC Report
Rev May 2004
Table A 1Furnace Unit Croup
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSAUNIT
SAMPLE DATEPARAMETER
Voladles1 1 1 2 Tetrachloroethane1 1 1 Tnchloroethane
1 2 2 Tetrachloroethane1 2 Tnchloroethane1 Dichloroethane1 Dichloroethene1 Dichloropropene2 3 Tnchloropropane2 Dibromo-3-chloropropane2 Dibromoethane2 Dichloroethane2 Dichloroethene (Total)2 Dichloropropane3 Dichloropropane
2 2 Dichloropropane2 HexanoneAcetoneBenzeneBromobenzeneBromochloromethaneBromodichloromethaneBromoformBromomethaneCarbon disulfideCarbon tetrachlondeChlorobenzeneChloroethane
TB913
Trip Blank
9/13/1991
NA10Uug/llOUug/110Uug/llOUug/1lOUug/1
NANANANA
10Uug/l10Uug/l10Uug/l
NANA
10Uug/llOUug/110Uug/l
NANA
lOUug/110Uug/llOUug/15 Jug/1
10Uug/l10Uug/l10Uug/l
TB91191
Tnp Blank
9/11/1991
NA10Uug/llOUug/110Uug/I10Uug/l10Uug/l
NANANANA
lOUug/l10Uug/l10Uug/l
NANA
10Uug/l10Uug/l10Uug/l
NANA
10Uug/l10Uug/l10Uug/l10Uug/l10Uug/l10Uug/l10Uug/l
VMX1S3 5
Comp BIPO-04
9/1 1/1991
NA0012U0012U0012U0012U0012U
NANANANA
0012U0012U0012U
NANA
0012U0051
0012UNANA
0012U0012U0012U0012U0012U0012U0012U
VMX2S35
Comp BIPO-04
9/1 1/1991
NA0012U0012U0012U0012U0012U
NANANANA
0012U0012U0012U
NANA
0012U0008J0012U
NANA
0012U0012U0012U0012U0012U0012U0012U
VMX3S35
Comp BIPO-04
9/11/1991
NA0012U0012U0012U0012U0012U
NANANANA
0012U0012U0012U
NANA
0005J015
0012UNANA
0012U0012U0012U0012U0012U0012U0012U
810HA015-6
Grab R1PO-05
11/18/1998
0005U0005U0005U0005U0005U0005U0005U0005U005U005U
0005UNA
0005U0005U0005U
NANA
0005U0005U0005U0005U001 U002U
NA0005U0005U0 0 2 U
810HA023^»
Grab RIPO 05
11/18/1998
0005U0005U0005U0005U0005U0005U0005U0005U005U0 0 5 U
0005UNA
0005U0005U0005U
NANA
0005U0005U0005U0005U001 U002U
NA0005U0005U0 0 2 U
810HA030 1 33
Grab RIPO 05
11/18/1998
0005 U0005U0005U0005U0005U0005 U0005U0005U0 0 5 U0 0 5 U
0005UNA
0005U0005U0005U
NANA
0005U0005 U0005U0005U001 U002U
NA0005U0005U0 0 2 U
RevT A 1 pel xls A 1-6Furnace Group RBC Report
Rev May 2004
Table A 1Furnace Unit Group
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSA UNIT
SAMPLE DATEPARAMETER
ChloroformChloromethanecis 1 2 Dichloroethenecis 1 3 DichloropropeneCylcohexane 1 Methyl-4DibromochloromethaneDibromomethaneDichlorodifluoromethaneEthylbenzeneIsopropylbenzeneMethyl ethyl ketoneMethyl isobutyl ketoneMethylene chloriden Butylbenzenen Propylbenzenep Lsopropyltoluenesec ButylbenzeneStyreneten ButylbenzeneretrachloroetheneToluenetrans 1 2 Dichloroethenetrans 1 3 DichloropropeneFnchloroetheneTnchlorofluoromethanernchlorotrifluoroe thaneVinyl acetateVinyl chlorideXylenes Total
TB9 13
Trip Blank
9/13/1991
10Uug/l10Uug/l
NAlOUug/1
NA10Uug/l
NANA
10Uug/lNA
10Uug/l10Uug/l10Uug/l
NANANANA
10Uug/lNA
10 U ug/110Uug/l
NA10Uug/l3 Jug/1
NANANA
10Uug/l10Uug/l
TB91191
Tnp Blank
9/11/1991
10Uug/l10Uug/l
NA10Uug/l
NA10Uug/l
NANA
10Uug/lNA
lOUug/110Uug/l10Uug/l
NANANANA
10Uug/lNA
10 U ug/110Uug/l
NA10 U ug/110 U ug/1
NA20 Jug/1
NA10 U ug/110 U ug/1
VMX1S3 5
Comp BIPO-04
9/11/1991
0012U0012U
NA0012U007J
0012UNANA
0012UNA
0009J0012U0006J
NANANANA
0012UNA
0012U0012U
NA0012U0004J
NANANA
0012U0012U
VMX2S35
Comp BIPO-04
9/11/1991
0012U0012U
NA0012U
NA0012U
NANA
0012UNA
0003J0012U0012U
NANANANA
0012UNA
0004J0012U
NA0012U0004J
NANANA
0012U0012U
VMX3S3 5
Comp BIPO-04
9/11/1991
0012U0012U
NA0012U
NA0012U
NANA
0012UNA
00390012U0006J
NANANANA
0012UNA
0012U0005J
NA0012U0004J
NANANA
0012U0012U
810HA0156
Grab RIPO-05
11/18/1998
0005U002U
0005U0005U
NA0005U0005U0015U0005U0005U
NANA
005U0005U0005U0005U0005U0005U0005U0005U0005U0005U0005U0005U002U
NANA
0015U0005U
810HA023^t
Grab RIPO 05
11/18/1998
0005U002U
0005U0005U
NA0005U0005U0015U0005U0005U
NANA
0 0 5 U0005U0005U0005U0005U0005U0005U0005U0005U0005U0005U0005U0 0 2 U
NANA
0015U0005U
810HA030 133
Grab RIPO-05
11/18/1998
0005U0 0 2 U
0005U0005U
NA0005U0005U0 0 1 5 U0005U0005U
NANA
005U0005U0005U0005U0005U0005U0005U0005U0005U0005U0005U0005 U0 0 2 U
NANA
0015U0005U
RevT A 1 pel xls A 1 7Furnace Group RBC Report
Rev May 2004
Table A 1Furnace Unit Group
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSAUNIT
SAMPLE DATEPARAMETER
Semivola tiles2 3 Tnchlorobenzene2 4 Tnchlorobenzene2 4 Tnmethylbenzene2 Dichlorobenzene3 5 Tnmethylbenzene3 Dichlorobenzene4 Dichlorobenzene
245 Trichlorophenol246 Tnchlorophenol2 4 Dichlorophenol2 4 Dimethylphenol2 4 Dimtrophenol2 4 Dmitrotoluene2 6 Dmitrotoluene2-Chlorophenol2-Chlorotoluene2 Methyl-4 6-dmitrophenol2 Methylnaphthalene2 Methylphenol2 Nitroamlme2 Nitrophenol3 3 Dichlorobenzidme3 Nitroaniline4 6 Dmitro 2 methylphenol4 Bromophenyl phenyl ether4-Chloro 3 methylphenol4-Chloroanilme4-Chlorophenyl phenyl ether4-Chlorotoluene4 Methylphenol4 Nitroanilme4 NitrophenolAcenaphtheneAcenaphthyleneAnthracene
TB9 13
Trip Blank
9/13/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
TB91191
Trip Blank
9/11/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
VMXIS3 5
Comp B1PO-04
9/11/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
VMX2S35
Comp B1PO-04
9/11/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
VMX3S3 5
Comp BIPO-04
9/11/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
810HA015-6
Grab RIPO 05
11/18/1998
0025U0025U0005U0005U0005U0005U0005U0 4 U04110 4 U0 4 U0 4 U0 4 U0 4 U0 4 U
0005U0 4 U0 4 UNA
0 4 U0 4 U0 4 U0 4 UNA
0 4 U0 4 U0 4 U0 4 U
0005UNA
0 4 U0 4 U0 4 U0 4 U0 4 U
810HA0214
Grab RIPO-05
11/18/1998
0025U0025U0005U0005U0005U0005U0005U036U036U036U036U036U036U036U036U0005U0 3 6 U036U
NA036U036U036U036U
NA036U036U036U036U
0005UNA
036U036U036U036U036U
810HA030133
Grab RIPO 05
11/18/1998
0025U0025U0005U0005U0005U0005U0005U036U0 3 6 U036U036U036U036U036U036U0005U036U036U
NA036U036U036U036U
NA036U036U0 3 6 U036U
0005UNA
036U0 3 6 U036U036U036U
RevTA 1 pclxls A 1 8Furnace Group RBC Report
Rev May 2004
Table A 1Furnace Unit Group
Sod Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSAUNIT
SAMPLE DATEPARAMETER
Benzidinc3enzo(a)anthraceneBenzo(a)pyreneBenzo(b)fluoranthene3enzo(g h OperyleneBenzo(k)fluorantheneBenzoic AcidBenzyl alcoholBenzyl butyl phthalatebeta Chloronaphthalenebis(2 Chloroethoxy)methanebis(2-Chloroethyl)etherBis(2chloroisopropyl)etherbis(2-Chloroisopropyl)etherbis(2 EthylhexyOphthalateButyl benzyl phthalateCarbazoleChryseneCresols TotalDibenz(a,h)anthraceneDibenzofuranOibutyl phthalateDiethyl phthalateDimethyl phthalateDi n-octyl phthalate-luorantheneFluoreneHexachloro 1 3 butadieneHexachlorobenzeneHexachlorobutadiene-lexachlorocyclopentadieneHexachloroe thanendeno(l 2 3-cd)pyrene
TB9 13
Trip Blank
9/13/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
TB91191
Trip Blank
9/11/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
VMX1S35
Comp BIPO-04
9/11/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
VMX2S3 5
Comp BIPO-04
9/11/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
VMX3S3 5
Comp BIPO 04
9/11/1991
NANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANANA
810HA015-6
Grab RIPO 05
11/18/1998
4 U0 4 U0 4 U0 4 U0 4 U04U
079U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 UNA
0 4 UNANA
0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U
0025U079U0 4 U0 4 U
810HA023-4
Grab RIPO 05
11/18/1998
3 6 U036U036U036U036U036U0 7 3 U036U036U036U036U036U036U
NA036U
NANA
036U036U036U036U036U036U036U036U036U036U036U036U
0025U0 7 3 U036U036U
810HA030 133
Grab R1PO-05
11/18/1998
3 6 U036U036U036U036U036U0 7 3 U036U036U036U036U036U036U
NA036U
NANA
036U036U036U036U036U036U036U036U0 3 6 U036U036U036U
0025U073U036U036U
RevTA 1 pel xls A 1 9Furnace Group RBC Report
Rev May 2004
Table A 1Furnace Unit Group
Soil Analytical Results of Samples Included in the Risk AssessmentAlcoa Davenport Works
SAMPLE IDSAMPLE DEPTH(ft)
SAMPLE TYPEFSAUNIT
SAMPLE DATEPARAMETER
isophoroneNaphthaleneNitrobenzene
N Nitroso di n propylammeN NitrosodimethylammeN NitrosodiphenylammePentachlorophenolPhenanthrenePhenolPyrenePyridme
AroclorsAroclor 1016/1242Aroclor 1016Aroclor 1221Aroclor 1232Aroclor 1242Aroclor 1248Aroclor 1254Aroclor 1260Aroclor 1268
MiscellaneousTotal Extractable HydrocarbonsDieselMotor OilGasolineFPH Gasoline Non Aqueous
TB9 13
Tnp Blank
9/13/1991
NANANANANANANANANANANA
NANANANANANANANANA
NANANANANA
TB91191
Tnp Blank
9/11/1991
NANANANANANANANANANANA
NANANANANANANANANA
NANANANANA
VMX1S35
Comp B1PO-04
9/11/1991
NANANANANANANANANANANA
NA0041U0083U0041U0041U0041 U0041 U0041U
NA
NANANANANA
VMX2S35
Comp B1PO-04
9/11/1991
NANANANANANANANANANANA
NA0039U0080U0039U0039U0039U0039U0039U
NA
NANANANANA
VMX3S35
Comp B1PO-04
9/11/1991
NANANANANANANANANANANA
NA0040U0082U0040U0040U0040U0040U0040U
NA
NANANANANA
810HA015-6
Grab R1PO-05
11/18/1998
04U0025U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U0 4 U
0 5 UNA
0 5 U0 5 UNA
0 5 U0 5 U05UO S U
10 U10U10 U10U10U
810HA023-4
Grab RIPO 05
11/18/1998
036U0025U0 3 6 U036U036U036U036U036U036U036U036U
O S UNA
O S UO S UNA
O S UO S UO S UO S U
10 U10U10U10U10U
810HA030 133
Grab RIPO 05
11/18/1998
036U0025U036U0 3 6 U036U036U0 3 6 U036U036U036U0 3 6 U
O S UNA
O S UO S UNA071
O S UO S UO S U
10 U10U10U10 U10U
NotesComp = Composite sampleR = RandomB = BiasedU = Not detected at indicated detection limitJ = Estimated valueNA = Not analyzed
All units are mg/kg unless noted otherwise*SOK HA06 is a field duplicate of SDK HA04
RevT A 1 pel xls A 1 10Furnace Group RBC Report
Rev May 2004
APPENDIX B
UNIT RECOMMENDATION MEMOFURNACE GROUP
FSA UNITS IPO-04, IPO-05, IPO-08 and IPH-09May 2004
10 RECOMMENDATION
Alcoa recommends no further action for surface/subsurface soil at the Furnace Group under the 1995
Administrative Order of Consent (AOC) Docket No VII 95 F 0026 Details of the evaluation that led to
the recommendation are summarized in Table B 1 The table summarizes the recommendation for each
applicable scenano considered in the evaluation of the unit
The Furnace Group illustrated in Figure 2 1 was formed because each unit in the group is located in the
central area of the mam plant structure and each unit uses heat as part of the industrial process Also
each unit consists of heavy machinery or furnaces in buildings where there is no routine access to
subsurface soil Therefore similar exposure scenarios are appropriate at each unit m the grouping The
appropriate receptors selected for evaluation at this Unit Group are the excavation repair worker and the
excavation construction worker This RBC Report evaluates the potential risks associated with exposure
to COPCs in surface/subsurface soil Potential risks associated with constituents in the river will be
addressed in the Human Health Risk Assessment Report for Mississippi River Pool 15 Potential risks to
ecological receptors are not evaluated in this risk assessment because there is no ecological habitat at this
unit group
The constituents benzo(a)pyrene and dibenz(a h)anthracene were identified as COPCs in
surface/subsurface soil Non cancer RBCs for benzo(a)pyrene and dibenz(a,h)anthracene were not
calculated because the EPA verified RfD levels for these constituents are unavailable However both
EPCs were below comprehensive RBCs of the excavation repair worker and the excavation construction
worker reflecting a TCR of 10"6 Therefore no further action is warranted for surface/subsurface soils to
protect human health
Short term management plans are intended to manage those units where a change in Alcoa use or
development of the unit for other industrial purposes could result in a future risk to workers Short term
management plans are also proposed for those units where data are lacking to make an accurate
determination of future risk The EPCs of the COPCs (which were not detected) did not exceed the RBCs
for any current or future potential receptor However unit IPH 09 will be identified in the Plant s Short
Term Management Plan (STMP) as a unit where data are lacking The listing of this unit in the STMP
may be withdrawn in the future if data are collected that show there are no unacceptable risks associated
with the unit
Furnace Unit Group RBC ReportRev APP B pc2 B 1 Rev May 2004
2 0 DISCUSSION
2 1 UNIT HISTORY AND DATA REVIEW
The Furnace Group is located in the central area of the mam plant structure Each unit within the Group
uses heat as part of the industrial process and consists of heavy machinery or furnaces in buildings where
there is no routine access to environmental media Similar environmental conditions also exist at these
units because the ground surface is either paved or consists of a concrete floor covered in wood floor
block
The Group is comprised of FSA Units IPO 04 (50 Inch Continuous Heat Treatment Line {Former Paint
Line location}) IPO 05 (Ingot Plant Melting Furnaces and Casting Pits) IPO 08 (Soaking Pits), and IPH
09 (No 8 and No 9 Vertical Heat Treatment Furnaces)
Samples collected from three investigations conducted in September 1991 October 1997 and
November 1998 were used in this risk assessment Samples are listed in Table 2-2 and illustrated in
Figure 2-2 The analytical results of these sampling investigations represent an adequate data set to
evaluate potential risks from site associated media for this RBC Report No soil data exists for the unit,
IPH 09 however this does not represent a data gap because the unit is entirely within a building and
ground surface is concrete and process knowledge indicates significant concentrations of site COIs are
unlikely A description of each of the sampling investigations follows
In September 1991 Geraghty and Miller conducted an investigation in conjunction with excavation work
performed by Castle Construction for the VFX Furnace area within IPO 04 and IPO 08 In the first
phase samples were collected in the area of IPO-04 to determine if PCBs and VOCs were present in soil
beneath the furnace foundation The data was used to determine the proper disposal of the excavated
soils in accordance with state and federal regulations The subsurface investigation included the
collection of three soil samples from locations beneath the proposed excavation area Two of the samples
were submitted for analysis of PCBs and VOCs In the second phase three surficial composite soil
samples were collected in the area of IPO 04 from several locations beneath the floor The samples were
submitted for analysis of PCBs and VOCs Approximately 1 200 cubic yards of soil were excavated for
the construction project and stockpiled in a containment cell on site
In September 1997 soil samples were collected from the area of the Soaking Pits (IPO 08) during
decommissioning of the northern furnace The objective of the sampling was to determine if site
Furnace Unit Group RBC ReportRev APP B pc2 B 2 Rev May 2004
constituents were present in soil beneath the unit After the floor was removed a hand auger was used to
collect six samples The samples were analyzed for VOCs PCBs and SVOCs
In November 1998 soils samples were collected at the Ingot Plant Melting Furnaces and Casting Pits
(IPO 05) Samples were collected using a hand auger from an area where the floor had been removed for
a repair project The samples were analyzed for VOCs SVOCs PCBs TPH and extractable
hydrocarbons
2 2 POTENTIAL EXPOSURE PATHWAYS
The UCM (Figure 2 3) includes the excavation repair worker and the excavation construction worker as
the potential receptors for surface/subsurface soil Incidental exposure to subsurface soil may occur if
repair to utility lines is performed or if soils are excavated for construction work Surface soil surface
water and sediment are not present within the Unit Group since all of the units occur within main plant
buildings There is no routine exposure to constituents in groundwater beneath the Unit Group because
groundwater is not used or encountered during operations at this Unit Group
A repair worker may contact subsurface soils while repairing underground utilities in the area covered by
the Furnace Group The construction worker may contact subsurface soil during the construction of
building foundations installation of new equipment or facilities etc This Unit Group is located in areas
that may potentially be targeted for future development where the construction worker may become an
applicable receptor
Because the Furnace Group is not identified as a perimeter unit in the CSM, the off site resident
groundwater exposure pathway was not identified as a potentially relevant exposure scenario
There is no ecological habitat at this unit group and therefore, ecological risk is not evaluated
2 3 CONSTITUENTS OF POTENTIAL CONCERN
There were no detected COPCs in Foil Mill Unit Group II soils only some SQLs exceeded PRGs
Therefore EPCs for all COPCs are the SQL
For each exposure scenario benzo(a)pyrene and dibenz(a,h)anthracene have the same 10"* cancer RBCs
These are 10 mg/kg for the excavation repair worker 21 mg/kg for the excavation construction worker
0 87 mg/kg for the frequent on site worker 4 4 mg/kg for the occasional on site worker and 8 7 mg/kg
Furnace Unit Group RBC ReportRev APP B pc2 B 3 Rev May 2004
for the infrequent on site worker The EPC (maximum SQL) for both benzo(a)pyrene and
dibenz(a h)anthracene is 0 4 mg/kg which does not exceed any of the calculated RBCs
2 4 EXISTING ALCOA CONTROL MEASURES
Although the results of the risk evaluation determined that EPCs for COPCs were below calculated site
specific RBCs for the relevant exposure scenarios Alcoa maintains plant wide control measures that
protect against possible exposure to contaminated environmental media An overview of these control
measures is provided below
Access to the public is controlled by a security fence with manned gates that control access to the site In
addition to the fence the plant Security Department makes routine security rounds to monitor for
unauthorized personnel on site Although the fence and security procedures may not necessarily
eliminate unauthorized public access to the site they do reduce the potential for routine uncontrolled
exposure to environmental media
More applicable to this unit is the Alcoa Drilling or Digging Permit required prior to any excavation or
drilling into floors walls, ceilings, courtyards or other areas outside of buildings (Davenport Works
Contractor Safety Practices Manual January 1996) This process requires that workers utilize appropriate
personal protective equipment when digging into areas known or suspected to be contaminated A copy
of this internal Alcoa permit is included as Figure B 1 With this process a Digging or Drilling Permit
requisition form (Figure B-2) is completed that details the project This form and the drilling permit is
routed to appropriate electrical and mechanical design engineers area maintenance planners electrical
and mechanical maintenance personnel, a telephone company representative and an environmental
control representative if soil removal is required Information on the permit includes the date permit
number location building number, column number, detailed sketch start date completion date and the
requester s name The permit specifically indicates whether or not soil will be removed if it is
environmental control must approve the permit As part of the environmental approval of the permit it is
determined if excavation will be done in an area of known or suspected contamination as identified by
the Facility Site Assessment If it is and data are available those data are used to manage the heath and
safety aspects of the excavation work If data are not available but the area is suspect the project
engineer is required to collect the appropriate data before the job can proceed In this case the digging
permit is approved for soil sampling only and the final digging permit must be reviewed and approved by
environmental control after the data are received Environmental approval for excavation is only given if
the area is clean or if a plan has been prepared to address contamination issues
Furnace Unit Group RBC ReportRev APP B pc2 B 4 Rev May 2004
Another current program ensures that major projects are not considered for areas of known or suspected
soil or groundwater contamination unless a plan to address the potential problem is in place When funds
for a project are requested a Pre Project Environmental Checklist is required by the environmental
manager of the plant The purpose of the checklist is to ensure that all environmental aspects of a project
are considered in the funding The checklist has been in place for several years and now includes
questions specifically related to the 1995 AOC A copy of this checklist is attached as Figure B 3
As part of the plant-wide general safety program projects that have the potential for accident injury or
exposure to potentially unsafe conditions require the preparation of a Job Safety Analysis (JSA) before
the job can proceed The JSA forms the basis of daily job site safety review meetings to discuss
potential safety hazards associated with the particular job A JSA for working with PCB contaminated
materials was developed in 1987 and is used whenever ajob involves potential exposure to PCBs
Use of the above discussed Drilling and Digging Permit Pre Project Environmental Checklist and Job
Safety Analysis have proven effective in minimizing the potential for physical and electrical safety
hazards as well as uncontrolled exposure to contaminated media These systems will only become more
effective as RBC investigations are completed and more data are generated regarding soil and
groundwater contamination
2 5 ADDITIONAL SCENARIOS AND MANAGEMENT CONTROLS
The quantitative analysis indicated that the Furnace Group does not pose unacceptable risks to the
excavation construction and repair worker As a conservative measure Alcoa evaluated whether other
site specific scenarios may be applicable in the future should there be a change in Alcoa s land use at the
unit The objective of this evaluation was to evaluate whether a change in land use could change the
conclusions regarding potential risk to human health or the environment and assess the need for short-
term management controls to manage these risks at the Unit Group
A review of the Menu of Alcoa Specific Site Wide Exposure Scenarios in the 1995 AOC revealed that
the frequent occasional, and infrequent on site workers are potential future exposure scenarios A
comparison of EPCs for the COPCs at the Unit Group to RBCs calculated for the same receptor scenarios
at other units (e g Bone Yard) indicate that no unacceptable risk would be presented to these potential
future receptors An uncertainty that exists with this comparison is that the EPCs are based on subsurface
soil data whereas the potential future receptors could be exposed to surface soils For comparison
purposes it was assumed that the subsurface soil EPCs were representative of conditions in surface soils
Furnace Unit Group RBC ReportRev APP B pc2 B 5 Rev May 2004
3 0 CONCLUSION
There are no unacceptable risks under current (excavation repair worker and excavation construction
worker) and potential future (frequent occasional and infrequent on site workers) exposure
scenarios at the Furnace Group However unit IPH 09 (No 8 and No 9 Vertical Heat Treatment
Furnaces) will be identified in the Plant s STMP as a unit where data are lacking The lack of data at
IPH 09 underscores the importance of Alcoa's Drilling and Digging Permit Program In the event an
Alcoa land use change will expose on-site workers to soils currently under IPH 09, or work in the
area will result in exposure to excavation repair workers or construction workers soil samples will
need to be collected under the Digging Permit Program The listing of this unit in the STMP may be
withdrawn in the future if data are collected that show there are no unacceptable risks associated with
the unit In addition because the Unit Group is within the mam plant it will be covered by a long
term management plan that would protect human health and the environment associated with any
change in land use that results from a change in ownership of the property Other than the
identification of unit IPH 09 in the STMP as a unit where data are lacking Alcoa requests an
unconditional no further action for industrial use of this unit
Evaluation of groundwater at this unit is discussed in the Groundwater RI Evaluation of risks to
ecological receptors is not evaluated because there is no ecological habitat
Furnace Unit Group RBC ReportRev APP B pc2 B 6 Rev May 2004
Table B-lUnit Recommendation, Furnace GroupAlcoa Davenport Works Riverdale Iowa
MEDIA
Surface Soil(Potential Future AlcoaLand Use)
RECEPTOR
On Site WorkerFrequent
Occasional
Infrequent
RECOMMENDATIONS
No further action1
No further action1
No further action1
JUSTIFICATION
EPCs do not exceedcancer or noncancerRBCsEPCs do not exceedcancer or noncancerRBCsEPCs do not exceedcancer or noncancerRBCs
Surface/SubsurfaceSoil(Current and FuturePotential Alcoa LandUse)
Excavation Worker
Construction
Repair
No further action'
No further action1
EPCs do not exceedcancer or noncancerRBCsEPCs do not exceedcancer or noncancerRBCs
Groundwater Off Site Resident Defer to Groundwater RI No groundwater useat unit groundwateris being evaluated inthe Groundwater RI
Bold and italicized text is applicable at this Unit GroupEPC Exposure Point ConcentrationRBC Risk Based Concentration
'Unit IPH 09 will be identified in the Plant s Short Term Management Plan (STMP) as a unit where dataare lacking The listing of this unit in the STMP may be withdrawn in the future if data are collected thatshow there are no unacceptable nsks associated with the unit
Rev APP B pc2 Page 1 of 1Furnace Unit Group RBC Report
Rev May 2004
Figure B-1
DIGGING OR DRILLING PERMIT
DATE
DUX: NOCOLUMN NOS.O erWT No
SKETCH ATTACHED?
START DATE
PERMIT NO N° 5774
YES NO
EST COMPLETION DATE\TIME_
REQUESTED BY
OF DEPARTMENT
WILL SOIL REMOVAL BE REQUIRED FOR THIS PROJECT?YES *MMM>Cin*MMMdCau<lfaravpMIU>lllliltaMr
NO
CONDUITS AND OTHER HAZARDS IN THE AREA
»t rvII rv
ITCAMHATUIAL OA»
mo. OIL•VAT OIL
LIQUID ALUMCONDIHlAn
C-CUA* D-DiAD AJUJVl COIIOn
WARNING TAGS ON BREAKERS SWITCHES VALVES7
YES NO
EQUIPMENT TAGGED OUT
REMARKS
NECESSARY PRECAUTIONS HAVE BEEN TAKEN
ENVIRONMENTAL CONSIDERATIONS
SOIL SAMPLE? REQUIRED? YES NO_
SAMPLING PUN DEVELOPED? YES NO_
CLEARED FOR SOIL SAMPLING ONLY
SOIL ANALYSIS OBTAINED? YES.
SOIL DISPOSAL PLAN DEVELOPED? YES_
CLEARED FOR PROJECT EXCAVAT1ON_
NO-NO
EMERGENCY TELEPHONE NUMBERS:
SPILLS EXT 2200
SECURITY EXT .2201
FIRE OR AMBULANCE EXT 2200
UTILITY SUPERVISOR EXT 2210
WHEN ANYDICCINC OR DRILLING IS PLANNED IN THE FLOORSWALLS OR CEILINGS OF BUILDINGS IN COURTYARDS OP INOTHER AREAS OUTSIDE BUILDINGS A DIGGING OR DRILLING PERMIT MUST BE OBTAINED BEFORE OPERATIONS START
OBTAINING DIGGING OR DRILLING PERMITS
A The designated Alcoa Engineer shall obtain the Digging or Drilling Permitfor prefect* originated by engineering
B The appropriate Maintenance Planner shall obtain the Digging or DrillingPermit (or projects originated bv maintenance
C The permit requeat u initialed bv complel ng and routing a Digging orDrilling Permit Request form to identify any potential nlerferenee prob-lems or environmental concerns
D The Mill Maintenance Utility Supervisor Electrical Maintenance Sunerv•or and Telephone Company Representative will determine the local on ofany underground cables, piping, or electric I nes m the area. The perm t •»quires the signatures of thaw people to verify that the location of underground line* have been determined
E. For projects (hat require soil removal the Environmental Consideration*seebon of the Digging Pern II shall be signed following procedure A CatxA- If soil samples are required 2-4 weeks may be needed before thepermit can be cleared for protect excavation
F If the project is cleared for sol sampling only the pink copy of the Digging or Drilling Permit a lo be posted at the fob site. The green copy willbe retained by Environmental Control unl I leal results are obla ned Allhat time, the green copv will be signed and returned to the requestor forpostang during excavation.
DIGGING OR DRILLING SAFETY RULES
I The Electrical (In I Supervisor and Mill Maintenance Utility Supervisorshall lake the -ar steps to see that work can be done safely and sign theDigging Permit Whet ver predial circuits involved shall be de-encrgisadand valves shut off Normal lag-cnt procedures shall be followed where re-quired
2. Prior to any digging or drilling, the designated Alcoa Engineer orMaintenance Planner shall advise the Alcoa Supervisor or Contractor Incharge of excavation of any pole- laJ under ground Interferences.
3 For protect* thai require soil removal the designated Alcoa Engineer orMaintenance Planner shall advise the Alcoa Supervisor or Contractor mcharge of excavation of the potential for encountering contaminated mate-rial The Alcoa Supervisor or Contractor is responsible for protecting (hehealth and safely of employee* through monitoring and/or the use ofappropriate personal protecuce equipment For assistance regarding man!lonng or personal protective equipment rcqu remenl*. contact the AlcoaIndustrial Hygtcnisl
4 The Uml Supervisor or Requea or shall post the Permit m the work area andproceed with work. If the Permit » cleared only for Soil Sampling, the pinkcopy of the permit to lo be posted If no soil removal to involved and/or Ineentire project to cleared by Environmental Control, the green copy of thepermit shall be posted Digging or Drilling • not proceed unleas • propertysigned permit to posted at the fob site.
5 For projects involving excavation deeper than 4 feet compliance withOSHA Standard 1926. Subpart P •Excevauon to mandatory
6 Evidence of past contamination discovered during excavation, or the re-lease of oils or chemicals Into the soil sewer system* or outfalls caused byan accident during excavation may have lo be reported lo EnvtronaMnia)Regulatory Agencies wllhm 4 hour* of Ine occurrence. If excavation rsiarsa release or uncovers evidence of peat comuunmalion. report II Immediatelyto ExL 2200 to Inltate the proper reporting procedure.
Figure B-2
DIGGING OR DRILLING PERMIT REQUISITION
•uchea perma.)
PROJECT TTTLE
REQUEST DATE REQUIRED DA
IS SOU. REMOVAL REQUIRED? ACCOU11£S & AiUbona
ntxrud EQUV/BLDO
,TE- REQUESTED BY
MTNO 0Uq far «a mnovmJ R02924
i
ROUTING
Elec Deugn A C Boboth J L Dus rj
Mech Dcufn J J Radio"
Arc* Muni PUnner
Ttlepbonc Con^any Rep Larrv Avcrcamp
EovuoaatBUl Control M k Sonkien
RequeaorReq d Onlv For So 1 Remo al
EXCAVATION DESCKIPnON (INCIJODE LOCATION - SEE BACK)
_
REFERENCE DRAWINGS (POTENTIAL INTERFERENCES)EMBEDDED CONDUIT
PROCESS PIPING
UnLTTY PIPING
EQUIPMENT GENERAL ARRANGEMENT
THIS SECTION TO BE COMPLETED BY ALCOA ENVIRONMENTAL CONTROL
Ha c umplei been collected in thu tna bcfon'
If yei are they adequau for • daemon on this axcavauon?
If appropriate provide tkeich on tevcin aide and aotc ban «...
Approval 10 proceed with Ufflpt* eoUecuoa fiven by
(Aoaefa copy of analytical reailu)
(sipuoiic)
Rot Engr Manual IV P 1 IV P 6
Figure B-3 1 OF 4
DAVENPORT WORKS PROJECT APPROVAL REQUESTFOR <S250 000 PROJECTS
APPROVAL ROUTING INITIAL DATE
BUDGET SEC
CBXEF/SDPV
MECH CHIEF/SUPV
IB. SPECIALIST
SUPERINTENDENT
MANAGER.
WORKS MANAGER.
LD PALMER
J P CLARK
PROPERTV ACCT R.V MCQUEEN
SHOP ORDER NO
ACCOUNT NUMBER.
FORECAST NUMBER.
BCPENDITURE TOTAL (000 «)
DATE.
AUTH NUMBER
DATE.
CAPITAL.1222
REASON FOR EXPENDITUREREASON
FOCAL POINT
100*
PROJECT TITLE
PROJECT SCOPE. (bneC one pangnph)
PROJECT BENEFITS (Economic. ROR (if available) POP financial indicator reduced set up tune, etc)
SAFETY IMPACT (if applicable)
ENVIRONMENTAL IMPACT An environmental pie-project checklist has been completed and a)Q there are noenvironmental impact issues, or b)Q all envuonmemal impact issues have been resolved with the emronmeatal department^rmmt fgj jg thic rCQUCJt, »"^ U CU0U&1TV TCHllt '" tbC IbllOWinf fTlff***
PREPARED BY NAME
PROJENGR.
MFG/IND ENGR.
OTHER.
SIGNATURE PATE
INFO COPIES G O PRATTJP CLARKJN WOOD
LD PALMERJ C FUNKC M.OSBORNE
J V VELEZXWHTTTY
C ABTJELR.J MEYBl
2 OF 4
PRE-PROJECT>XNVIRONMENTALCHECigLIST
Instructions Please complete this checklist pner to all reouestsfor project funds. If you answered yes or don t know toany of Hie ovations, please contact the luted individual In the environmental department for assistance When all issuesnave been resolved, complete the environmental section of the PAR and attach the completed checklist to the copy of thePAR that goes to the environmental manager
Project Title.
Budget Forecast No
AIR
Win there be uyexhnitt to the oaudethnafh a new acker vent? G Q
wm there be any chances to the exhaust characteristics through an existing stack or vent(ix. Q Oflow rate. temperature. Back configuration (size, discharge direction, or heightD?
Win there be a change in the chemical nakeop or quantity of ur stream exhumed? (When OD•niwenng this consider the effect of temperature en evaporation, chemical racoons, and the•ttifaitit gf e
ftmage of equipment or excavation natenal)?
wni then be any chance i& tf"*^ Ttntr>^irr of Aluminum pass*lbs. tbrouah a Mfcf of
If the answer to any of the above Is Yes or you den t Jmnr (?) contact Wayne Jochmam.
WATER
Will there be any change in water uage? ODD
Win there be any change m chemicals that have the potential to reach any plant wade water Q Q Qneam (norm sewer industrial wane sewer auttary aewer)?
Will any plant wanewater drain be reloated? O O O
Will th> ffrmpryi^mffl/Itunllntiftfi nf itin nmMfl |fit»iimt {hf flpPtltlffB <*f *"V *^ "^'ftfl? [""1 J~~\ J~~\
If the answer to any of the above is Ye* or you dan tbwwf) contact Anita Berry
SPILL PREVENTION
Win there be any chanfein the number of ctorage tanks, vauru.orcontaiaen? ODD
Wai any material (except dean water), be transferred via piping or other means. (Le* ditch or O Q Oaewer)?
If the answer to any of the above is Yes or you don t know (*) contact Antta Berry
3 OF 4
SOLID WASTEWiDthoebeai^buildiaciieniolttonarthefteiovilafai^ebcoleteeqmpnieat^tptB^ O Q Q
Will there be* need to hiadte or dispose of isbesMs? D D D
Wfflthupn5caia^m»chingeintbeiattine|cntntwn(rf«lidwi«efcqmni<aff-«ae D D Ddupocv?
Will the project duturb>5 acres of pond? ODD
Does thu project require wry exavuiou? D D D
tfthtantwer to any of Iht above is Yes or you don't lotow (t) contact Linda Hoehn.
CHEMICALS
Is there a change in quantity or type of chenual media the process? D D D
Will th» pmr^ y/MjmpmMrt gfnfrU* any ^hymiral «i««t*rt [ | [ | [ |
If the answer to the above uY*s or ym don tlmo* contact Sttve Ro&n*
GENERAL
If this prefect requires adisgincpennit. it ismuarea cowered by the Remedituon Consent Q n f~1Order Jf yes or you don t know (7) contact Marshall SonJatn or Bud S&rttsr,
t f y u , c o m p 1 e u Note ContnlSh^ O D Dcontact Dan Bedell
Will this pngeci involve any ndio^aiwtoatctT If yes. contact SusmLnthautr- D CD D
Wni lhi« jmjftj tnvntvp «ny migr tbMjpti^ or HMT ar antf«H firrf^ nlrriw t̂ fhmgTt? ^fp D D D
contact Linda JJoehn.
Is there iny used equipment from a noa-Dtvenpon source bang used in this piojecr? ̂ >w D D Dcontact Linda Hoehn
Is there uybtjhun|bein(itplaoed or added? ^T» contact Jim Wood. Q O Q
4 OF 4
PROJECT APPROVAL REQUESTEnvironmental Pre-Project Checklist Procedures
Requester preparescstnnates and stoiYfor the project and
lal checklist
Resolve wilt ipjiiupiutcamraaneotal departmentpence pnor to mating
for Appro val
tflftion of flic PARoobngCOlUuflOS tOf ulC flOCIuOOS
miked yes, then route projectrocjuest rorippiovu
Attach completed checklist to thecopy thtt goes to eBvin
File<S250KApprove and fik>S250K
Requester pulls op PAR andchecklist from SARDS fbnnfie
al Department
Eovmnmeotil]
£nvmomeotil Deputmeot