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SECTION 4 Photos Photos The following photos will provide visual reference to enable accurate identifica- tion of material found on different chip detectors and oil filter patch.

PW100 Debris Analysis Handbook

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Debris Analysis

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  • SEC

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    The following photos will provide visualreference to enable accurate identifica-tion of material found on different chipdetectors and oil filter patch.

  • Photos Photo 1

    Pratt & Whitney Canada Inc. SECTION 4 Photos51

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Allowable

    Material: AMS4260

    Source: Scavenge Pump

    Where found: Reduction Gearbox Scavenge Oil Filter

    Description: Hair-like Filaments

  • Photos Photo 2

    Pratt & Whitney Canada Inc.SECTION 4 Photos52

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 1

    Material: AMS6265

    Source: Reduction Gearbox Gears

    Where found: Reduction Gearbox Chip Detector

    Description: Tooth Fragments

  • Photos Photo 3

    Pratt & Whitney Canada Inc. SECTION 4 Photos53

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 1

    Material: AMS6265

    Source: Gears

    Where found: Main Oil Tank Chip Detector

    Description: Tooth Fragment

  • Photos Photo 4

    Pratt & Whitney Canada Inc.SECTION 4 Photos54

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 1

    Material: AMS6265

    Source: Overspeed Governor Drive Gear

    Where found: Reduction Gearbox Sump

    Description: Gear Segment

  • Photos Photo 5

    Pratt & Whitney Canada Inc. SECTION 4 Photos55

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 1

    Material: AMS5504

    Source: No. 9 Bearing Keywasher

    Where found: Reduction Gearbox Chip Detector

    Description: No. 9 Bearing Keywasher Fragment

  • Photos Photo 6

    Pratt & Whitney Canada Inc.SECTION 4 Photos56

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 2

    Material: AMS4260

    Source: Scavenge Pump

    Where found: Reduction Gearbox Scavenge Oil Filter

    Description: Hair-like Filaments

  • Photos Photo 7

    Pratt & Whitney Canada Inc. SECTION 4 Photos57

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 3

    Material: AMS6444

    Source: Accessory Bearings

    Where found: Reduction Gearbox Chip Detector

    Description: Clusters of Magnetic Flakes

  • Photos Photo 8

    Pratt & Whitney Canada Inc.SECTION 4 Photos58

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 3

    Material: AMS6265

    Source: Reduction Gearbox Gears

    Where found: Reduction Gearbox Chip Detector

    Description: Metallic Curls

  • Photos Photo 9

    Pratt & Whitney Canada Inc. SECTION 4 Photos59

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 3

    Material: AMS5540

    Source: No. 5 Bearing Abradable Seal (Plasma Coating)

    Where found: Main Oil Tank Chip Detector

    Description: Seal Fragments

  • Photos Photo 10

    Pratt & Whitney Canada Inc.SECTION 4 Photos60

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 3

    Material: M-50

    Source: Bearing Material

    Where found: No. 5 Bearing Chip Detector

    Description: Shiny Rolled Flakes

  • Photos Photo 11

    Pratt & Whitney Canada Inc. SECTION 4 Photos61

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 3

    Material: AMS5504

    Source: Keywasher

    Where found: Main Oil Tank Chip Detector

    Description: Keywasher Fragment

  • Photos Photo 12

    Pratt & Whitney Canada Inc.SECTION 4 Photos62

    Smallest division: 0.3937 in. x 0.3937 in. (1 mm x 1 mm)

    Type: Non-Allowable Category 3

    Material: M-50

    Source: Bearing Material

    Description: Thin, shiny rolled flakes with feathered edges and more than 0.020 in. (0.508 mm) in size are generatedwhen bearing surfaces break down due to excessive load (spalling). The outer surface of the flakes ishighly polished and may show parallel impressions. The inner surface has a rough wavy or granular tex-ture. After the bearing surface breaks down, the underlying material disintegrates and chips with dark,coarse and irregular shapes are produced.

  • Photos Photo 13

    Pratt & Whitney Canada Inc. SECTION 4 Photos63

    Where found: Reduction Gearbox Scavenge Oil Filter

    Description: Silica (Sand), Carbon Particles, Phenolic Resin (Varnish)

  • Photos Photo 14

    Pratt & Whitney Canada Inc.SECTION 4 Photos64

    Where found: Pressure Oil Filter

    Description: Copper Flash, Silica (Sand), Carbon Particles and Silicon Bead

  • Photos Photo 15

    Pratt & Whitney Canada Inc. SECTION 4 Photos65

    Left Sample

    Where found: Reduction Gearbox Scavenge Oil Filter

    Description: Carbon Particles

    Right sample

    Where found: Pressure Oil Filter

    Description: Silver Flash, Copper Flash and SilicaParticles (Sand)

  • Photos Photo 16

    Pratt & Whitney Canada Inc.SECTION 4 Photos66

    Where found: Pressure Oil Filter

    Description: Silica (Sand) and Light Carbon Particles

  • Photos Photo 17

    Pratt & Whitney Canada Inc. SECTION 4 Photos67

    Where found: Pressure Oil Filter

    Description: Carbon and Silica (Sand) Particles

  • Photos Photo 18

    Pratt & Whitney Canada Inc.SECTION 4 Photos68

    Where found: Reduction Gearbox Scavenge Oil Filter

    Description: Heavy Carbon Particles, Gear Surface Material and Silica (Sand) Particles

  • Photos Photo 19

    Pratt & Whitney Canada Inc. SECTION 4 Photos69

    Where found: Reduction Gearbox Scavenge Oil Filter

    Description: Heavy Carbon Particles, Silica (Sand) Particles, Silicon Bead and little Shiny Metallic Debris (M-50)