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Page 1: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

Product Knowledge 2 Engine 4BE1

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Page 2: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

Product Knowledge 2 Engine 4BE1

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Page 3: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

Product Knowledge 2 Engine 4BE1

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Page 4: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

Product Knowledge 2 Engine 4BE1

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Page 5: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

Product Knowledge 2 Engine 4BE1

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Page 6: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 7: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 8: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 9: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 10: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 11: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 12: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 13: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 14: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 15: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Page 16: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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SERVIS STANDARMechanical Mesin

Standar Service Batas ServiceKomponen Uraian

4BE1 4BE1Keterangan

KepalaSilinder

Kerataan permukaan Exhaustmanifold dan kepala silinder

0 – 0,5 0,4

Ketinggian kepala silinder 89,95 – 90 ,05 89,65

Kelengkungan permukaan bawahkepala silinder

0 – 0,05 0,2

Kelengkungan manifold 0 – 0,05 0,4Kerataan Hot plugTekanan pemasangan Hot plug

PegasKatup

Tinggi bebas - Outer- Iner

Tegangan Pegas N (kg/b) - Outer - Iner

5352,4

44 – 2342 – 10

50,6550.00

209,9

Katup danBatangKatup

Diameter batang KatupIsap

BuangCelah Valve dan Valve Guide

IsapBuang

Ketinggian ujung atas Valve Guide(di ukur dari bagian atas kepalasilinder)

Valve guide marginKetebalan Valve

IsapBuang

Sudut Bidang Sentuh Katup

Lebar Bidang dudukan katupIsap

Buang

8,9468,921

0,039 – 0,680,064 – 0,093

14,1 ± 0,2

1,51,5

45°

1,51,5

8,888,88

0,200,25

1,01,0

2,02,0

Push Rod Kelengkungan - 0,3

Page 17: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Standar Service Batas ServiceKomponen Uraian

4BE1 4BE1Keterangan

Camshaft Gerak mainKetinggian Cam LobeJournal diameter

0,10 – 0,1747,7

55,94 – 55,97

0,3046,555,60

KelengkunganDiameter dalam bantalan Camsahft 56 ,00 – 56,03Celah Oil Camshaft 0,03 – 0,09 0,15

Tappet Diameter luarCelah Oli (antara tappet dan Bodysilinder)

27,97 – 27,980,20 – 0,054

27,920.01

Rocker armAssembly

Diameter luar Rocker Arm Shaft

Diameter dalam rocker Arm

Celah Oli (antara Rocker Arm danrocker Arm Shaft)

KeIengkungan Rocker arm Shaft

18,98 – 19.00

19,01 – 19,03

0,014 – 0,062

18,90

19,05

0,20

0,3

Pompa Oli Celah Oli Body dan vaneCelah rotor dan vaneBody cover dan gigi

0,20 – 0,300,14

0,05 – 0,114

Crankshaft Celah TrustCelah Main Bearing (antara MainBearing dan Crank Shaft)Kelengkungan Crank ShaftMain Journal diameterrCrankshaft pin diameterKeausan Crank shaft Journal danCrank PinCelah Crank Pin dan BearingCelah Crank Shat journal danbearing

0,065 – 0,1160,025 – 0,076

0,0575,913 – 75,92563,932 – 63,944

0,001

0,03 – 0,073

0,150,11

0,375,563,50,05

0,10

Page 18: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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Standar Service BatasServiceKomponen Uraian

4BE1 4BE1Keterangan

Piston,Piston pin,Piston ringdanconnectionrod

Diameter Piston

Celah Piston (antara piston dansilinder liner)

Piston ring gap ke 1

ke 2

Oli

Celah Piston ring ke 1

ke 2

Oli

Diameter piston pin

Celah pemasangan (antaraconnecttng rod dan piston pin)

Celah pemasangan (antarapiston dan piston pin)

Kelurusan Bengkokconnecting rod Terpuntir

Celah piston Pin dan BushingConnecting Rod

Celah Connecting rod thrust

Celah Oli (antara Crank pin andConnecting Rod)

104,955 – 104,944

0,057 – 0,085

0,25 – 0,45

0,20 – 0,40

0,20 – 0,40

0,045 – 0,070

0,030 – 0,055

0,030 – 0,070

27.00

0,12 – 0,025

0,005 – 0,018

0,08 > 0

0,05

0,012 – 0,025

0,17 – 0,30

1,5

1,5

1,5

26,97

0,05

Page 19: Product Knowledge 2 Engine 4BE1 - pancabudi.sch.idpancabudi.sch.id/wp-content/uploads/2018/02/8873493880902_ENGINE4BE1.pdf · Crankshaft pin diameter Keausan Crank shaft Journal dan

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