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Innovation Intelligence ® Student Project : Optimization of crank shaft mechanism [email protected]

Optimization CrankShaft Mechanism

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Optimization of crankshaft mechanism is done here...first crankshaft is designed in Pro-E and analysed in ansys..and results are obtained accordingly..

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  • Innovation Intelligence

    Student Project : Optimization of

    crank shaft mechanism [email protected]

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Model set up

    Simulation rigid model

    Rod flexibility

    Simulation of flexible model

    Export of the static load

    Topology optimization on rod

    Simulation of flexible model with the new design of the rod

    ELSM optimization

    Content

    2

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Fixed joint between sleeve and ground body

    3

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Translational joint between sleeve and piston with axis from conrod_feet point to translational_axis point

    4

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Revolute joint between piston and rod with X global axis and conrod_feet point center

    5

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Fixed joint between rod and disks_and_ring

    6

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Revolute joint between rod and crankshaft with X global axis and conrod_head point center

    7

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Revolute joint between crankshaft and attachment with X global axis and p_attachment_cg point center.

    The input velocity is on this joint: 136.136 rad/s

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  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Fixed joint between attach and ground body

    9

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Force History on the rod.

    10

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Force History :

    11

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Rod as Flexbodies

    Craig-Bampton method

    2 boundary nodes: 1 for piston connection and another for crankshaft connection

    12

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    13

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Force History on the Rod

    14

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Identification times steps where the maximum stress obtained:

    15

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Use of the Export Load feature in order to obtain the static load for the topology optimization

    16

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Minimize mass Stress constraint Extrusion

    constraint DS NDS

    17

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Interpretation :

    18

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Stress History :

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  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    6 shapes variables

    Minimize mass

    Stress constraint

    20

  • Copyright 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

    Student Project : Optimization of crank shaft mechanism

    Before/after optimization comparison :

    21

  • Innovation Intelligence

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