PRODUCT CATALOG 2020 › images › pdf › Brochures.pdf3. Rotators wheels from Model WR 3 to WR 100 are made of Cast Iron; covered with heavy duty rubber HSA80, and two steel rings

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 1 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: [email protected] Website: www.jirizar.com

PRODUCT CATALOG 2020

July 2017. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in Georgia Power Plant Vogtle, USA

Westinghouse Nuclear Power Generator AP 1000 PWR

IRIZAR HEAVY INDUSTRIES INC

Revision: June 10, 2020

mailto:[email protected]

http://www.jirizar.com/

Product Catalog 2020



IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: [email protected] Website: www.jirizar.com

PRODUCT RANGE

1. Conventional Welding Rotators: From 1 to 2,000 MT

2. Anti-Drift (Anti-Creep) Turning Rolls: From 250 to 3,000 MT

3. Self Aligned Rotators: From 5 to 500 MT

4. Chain Welding Rotators: 20 MT

5. Pipe Rotators: From 1 to 25 MT

6. Welding Positioners: From 0.3 to 100 MT

7. Head & Tail Stock: From 1 to 100 MT

8. Welding Manipulators: From 2 x 2 m to 8 x 6 m (vertical x horizontal)

9. Girth Welders: AGW-1, AGW-1-C, AGW-2, LNG AGW-1 & Motorized Baskets

10. Tank Lifting Jacks: Up to 3,000 MT tank weightlifting capacity. Jacks with load capacity

of 12 MT & 25 MT. Applicable on Field Erected Tanks API-650, LNG API 620 Welded

Tanks, Grain Bins, and Smooth Wall Bolted Tanks.

Irizar Heavy Industries Inc is proudly a

Canadian Company with headquarters in

Edmonton, Canada.

INDUSTRIAL SEGMENT

Our products have been used among other

industries: Oil & Gas, Power Generation,

Nuclear, Aerospace, Pipes and Pressure

Vessels, Onshore & Offshore Wind

Towers and Monopiles, Rail Tanks,

Defense Industry, Mining, and Food

Industry.

DESIGN: Our products are Designed & Engineered in Canada; and, made by our own Factory in China. We are proud to own The World Largest

Stock of Welding Positioning Equipment and Tank Lifting Jacks. Our warehouse it’s located in Wetaskiwin Alberta Canada in a thirty acres lot;

at thirty-five minutes from Edmonton International Airport. Welcome to visit our Show Room.

STOCK & DELIVERY: We are proud to have The World Largest Stock of Welding Positioning Equipment and Tank Lifting Jacks. Available a

multi-million-dollar stock; around, 95% of the products on this brochure. It means, over 3,000 units, and 25,000 spare parts. Our delivery in

Canada is 3 to 5 days; in USA & US-Mexican border, one week; in Latino America approx. 4 weeks; World-Wide around 5 to 6 weeks

EXPORTATION: We have exported over sixty countries, among them: Angola, Argentina, Australia, Belgium, Bahamas, Bolivia, Brazil, Canada,

Chad, Chile, China, Colombia, Costa Rica, Cote D’ Ivoire, Denmark, Ecuador, Egypt, France, Germany, Greece, Guatemala, India, Indonesia,

Ireland, Italy, Japan, Jordan, Kazakhstan, Kuwait, Madagascar, Martinique & Guadeloupe, Mexico, Morocco, Netherlands, New Zealand, Nigeria,

Norway, Oman, Pakistan, Panama, Paraguay, Peru, Philippines, Poland, Romania, Russia Federation, Saudi Arabia, Singapore, Serbia, South

Africa, Spain, Tanzania, Taiwan (China), Thailand, Ukraine, United Arab Emirates, United Kingdom, Uruguay, USA and Venezuela.

OUR GOALS: To Build State of art High-Tech Products; to Exceed International-Standards; to provide Top-Quality and Safety Products; to

provide First-Class Service; to offer the Most Competitive-Price; to Deliver within the Shortest-Time; and to Build a Long-Term Business

Relationship with our customers. Our company produces finished products; but there is more to it. Passionate employees in every department

which captivate what we stand for, to great ideas and true commitment; to do our best. Research & Development: Everything start from the

research for the perfect materials tested by extensive and rigorous testing methods. With our state-of-the-art testing and measurement equipment,

we regularly rise the bar again and again. Our design engineers only aim for the best. Production and Logistics: Quality comes first. With constant

quality control immersed within the production process, we guaranty prestige products for our clients. Each product is pack and ship in premium

packaging. Sales & Marketing: Our multinational team covers more than fifty countries all over the World. Technical Support: Our trust, know

how, integrity, as well as, our fast and flexible service is always appreciated.

Page CONTENTS

Anti-Drift Welding Rotator Model WR 3000

3000 MT (6,600,000 #) load and rotation capacity

3 Conventional Tank Turning Rolls WR Series

5 Anti-Drift Turning Rolls AD-WR Series

6 Self-Aligned Tank Turning Rolls SAR Series

9 Chain Welding Rotators & Custom Built

10 Fit Up Rolls Growing Line

11 Pipe Rotators PR & PP Series

12 Welding Positioners WP Series

14 Welding Positioners CWP Series

15 Welding Positioners PL Series

15 Head & Tail Stock HT Series

15 Turn-Tables TT Series

16 Welding Manipulators WM Series Notes: The information contained on this brochure is intended to

be accurate. However, the manufacturer reserves the right to

make changes in design which may not be included

Limited Warranty

Terms and Conditions of Sale

18 Automatic Girth Welders AGW Series

21 Linear Oscillator Welding Tractor

22 Irizar Magnetic Device

22 Tank Jacking System



http://www.jirizar.com/images/pdf/Irizar-Limited-Warranty.pdf

http://www.jirizar.com/images/pdf/Irizar-Standard-Terms-and-Conditions-of-Sale.pdf






Conventional Tank Turning Rolls, WR Series Conventional Welding Rotators, also known as: Tank Rollers, Welding Rollers, Tank Rotators, Weld Rotators, Pipe

Rotators, Welding Rolls, Welding Rotators, Vessel Rollers, Tank Rolls and Turning Rolls

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Torque

(Nm)

Vessel

Diameter

Range

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diam Width Power Roll Idler Roll

WR 3 3 100-1000 2*0.25 1200 150-2500 200 112 1900*500*450 1350*300*450 0.35

WR 5 5 100-1000 2*0.37 2200 150-3200 250 140 2000*500*480 1600*380*480 0.80

WR 10 10 100-1000 2*0.55 4000 250-4800 300 170 2440*610*550 2320*450*550 1.00

WR 20 20 100-1000 2*1.10 9250 250-4800 350 180 3000*675*600 2500*500*600 1.50

WR 40 40 100-1000 2*1.50 14400 250-4800 400 200 3100*700*650 2610*700*650 2.30

WR 60 60 100-1000 2*2.20 23750 300-5200 450 220 3450*820*830 3000*820*830 2.40

WR 80 80 100-1000 2*3.00 26400 300-5200 500 240 4380*900*890 3400*700*890 2.90

WR 100 100 100-1000 2*3.00 36000 350-7800 500 260 4380*970*980 3800*760*980 4.80

WR 150 150 100-1000 2*4.00 48000 350-7800 500 260 4210*1000*980 3800*800*980 5.50

WR 250 250 100-1000 2*5.50 87000 550-9000 660 260 4900*1060*1100 4380*920*1100 10.00

WR 400 400 100-1000 2*5.50 92000 550-9000 700 300 5900*1140*1180 5500*920*1180 17.50

WR 600 600 100-1000 2*7.50 162000 550-9000 900 360 6900*1300*1600 6000*1200*1600 27.50

WR 800 800 100-1000 2*11.0 237000 550-9000 900 380 7100*1400*1600 6500*1260*1600 35

WR 1000 1000 100-1000 2*11.0 360000 1100-12000 1000 400 7500*1600*1700 7000*1320*1700 40.

WR 1200 1200 100-1000 2*11.0 360000 1100-12000 1000 450 8500*1600*1800 7500*1320*1800 48

WR 1600 1600 100-1000 2*18.5 NA 1100-12000 1200 600 8500*2320*2800 11000*2028*2800 110

WR 2000 2000 100-1000 2*25.9 NA 1100-12000 1200 600 8500*2320*2800 11000*2028*2800 140

3D: WR 3 - WR 400 3D: WR 600 - WR 1200 Photos/Video

Features

1. Engineered in Canada; made in China

2. Prototype static and dynamic tested at full capacity by Canadian Testing Laboratory

3. Rotators wheels from Model WR 3 to WR 100 are made of Cast Iron; covered with

heavy duty rubber HSA80, and two steel rings at the side. Rotators wheels for WR 150

and larger are made of Cast Steel ASTM 80-40 or equivalent; Then, quenched and

tempered at 43 ~ 45 HRC (Rockwell C).

4. Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/Variable speed

adjustment with digital display in mm/min

5. Center to center distance between wheels adjustable by means of bolts and nuts

6. Angle between wheel’s center and vessel center must be on the range of 45° to 110°.

Never use less than 45° since produce un-safe condition. For increase traction use angles

from 90° to 110°

7. Increase power rotation capacity up to 50% more by adding extra idler; table sheet next

page. Valid only when: a) Vessel has no eccentricity loads, b) Each rotator takes one

third of the vessel weight

Quality

1. Canadian Standard Association CSA or QPS label SPE 1000-99: On main control box.

Ask when ordering. CE Mark Certificate of Conformity No 181108/JIR/05; issue by

Consultants Europe BV in The Netherlands

2. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent

3. Others: Open gears made of Q235 steel or equivalent; Shafts made of ANSI-1045 or

equivalent; Motors and control box with IP 54 protection against dust and heavy rain;

Frequency driver made by TECO Westinghouse; Shot blasted ISO 8501-SA2.5

Standard Package: 1. One Power Roll, dual motor, with

Control Box and Remote Control Box with 12 m cable, 2. One

Idler Roll, 3. Operation Manual with Electric Diagram, 4. One

year Warranty

Optional

1. Foot Pedal. Control: Forward/Stop/Reverse 2. Wireless Remote Control: With 60 m reach and 128

channels. Control: Forward/Stop/Reverse/Variable speed


3. Interface wiring for PLC control

4. Turning rolls mounted idler or motorized bogies with

constant speed of 1.5 m/minute; or, variable speed 0.15 to

1.5 m/minute

5. Screw Device (manual or motorized) for adjust center to

center wheel distance. Available for models up to WR 150 6. Anti-Drift Turning Rolls: Minimize the screw effect

(longitudinal displacement) while vessel is rotating. Axial

vessel accuracy of ± 3.0 mm; Available in rollers from

100 to 3000 MT.

7. Brake Motors for vessels with large “eccentricity”. It

means, large GC offset from the tank rotation center line.

8. Rotator’s wheels covered with polyurethane HSA95. Ideal

for construction of stainless-steel tanks. Available for

rotators up to WR 300.

9. Rotators for shot blasting and painting with explosion

proof on both motors and main control box

10. Synchronized Device: Synchronize rotation speed of two

power rotators

Irizar Model WR 1200



http://www.jirizar.com/irizar/welding-rollers.html

http://www.jirizar.com/images/pdf/Irizar-Welding-Rotator-600-MT.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Rotator-1200-MT.pdf

https://sketchfab.com/models/6eaa9c50e5104949bcb0ebe070b552a1

https://sketchfab.com/models/ad910e1ecdad426b86da213060b5f544


http://www.jirizar.com/images/pdf/Irizar-CE-Certificate.pdf

https://www.jirizar.com/videos-manuals.html

http://www.jirizar.com/images/pdf/Irizar-Welding-Rotators-Operation-Manual.pdf


http://www.jirizar.com/irizar/wireless-control-remote.html

http://www.jirizar.com/images/pdf/Irizar-Rotator-with-Screw-Device.pdf

http://www.jirizar.com/irizar/anti-drift-turning-rolls.html

http://www.jirizar.com/images/pdf/Irizar-Shot-Blasting-and-Painting-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-Synchronizing-Device.pdf







(*) Valid only if vessel has no eccentric load

Model

Vessel

Dimeter

Range

(mm)

Max Load & Rotation Capacity (MT)

1 Power + 1 Idler 1 Power + 2 Idlers

WR 3 150-2500 3 4.5

WR 5 150-3200 5 7.5

WR 10 250-4800 10 15

WR 20 250-4800 20 30

WR 40 250-4800 40 60

WR 60 300-5200 60 90

WR 80 300-5200 80 120

WR 100 350-7800 100 150

WR 150 350-7800 150 225

WR 250 350-9000 250 375

WR 400 350-7500 400 600

WR 600 550-9000 600 900

WR 800 550-9000 800 1200

WR 1000 1100-12000 1000 1500

WR 1200 1100-12000 1200 1800

WR 1600 1100-12000 1600 2400

WR 2000 1100-12000 2000 3000

Irizar Welding Rotator Model WR 1200

Engineered in Canada. Load & Rotation Capacity: 1,200 MT

At Work in USA, Spain & China

Irizar Power Welding Rotator Model WR 1200

Engineered in Canada. Load Capacity: 600 MT, Rotation Capacity: 1200 MT

Tested at C-FER, Canandian Laboratory in Edmonton, AB

Irizar Model WR 1200

1200 MT Load and Rotation Capacity

January 2017. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in VC Summer, South Carolina USA


March 2013. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in Haiyang, Shandong, China


March 2014. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site CNNC in Sanmen, Tazhou Zhejang, China

The world’s first AP1000 third-generation nuclear unit









Anti-Drift Turning Rolls, AD-WR Series

Anti-Drift Turning Rolls: Also known as Anti-Creep Rotators.

Minimize the screw effect (longitudinal displacement) while vessel

is rotating. Axial vessel accuracy of ± 3.0 mm. Anti-Drift Welding

Rotators from 100 to 3000 MT

Standard Package

1. One Power Roll with Control Box and Remote-Control Box

2. One Idler Roll with up/down servo motor on both wheels

3. Manual Anti-Drift Controlled; it means, controlled by a hand

control for up/down motors

4. Operation Manual with Electrical Diagram

5. One year Warranty

Optional: PLC & Sensor Automatic Anti-Drift Controlled

Video

3000 MT, Irizar Anti-Drift Welding Rotator Model AD-WR 3000

3000 MT (6,600,000 #) Load and Rotation capacity

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Vessel

Diameter

Range

(mm)

Wheel

(mm) Dimensions

L*H*W1*W2 (mm)

Weight

(MT) Diameter Width

AD WR 100 100 100-1000 2*3.0 1000-8000 500 260 5300*1070*1000*600 6.24

AD WR 150 150 100-1000 2*4.0 1000-8000 500 260 5700*1140*1050*650 7.15

AD WR 250 250 100-1000 2*5.5 1000-9000 660 260 5700*1250*1140*700 13.00

AD WR 400 400 100-1000 2*5.5 1200-9000 700 300 6600*1450*1320*830 22.75

AD WR 600 600 100-1000 2*7.5 1500-9000 900 360 7200*1845*1650*1000 35.75

AD WR 800 800 100-1000 2*11.0 2000-9000 900 380 7900*1845*2000*1300 45.50

AD WR 1000 1000 100-1000 2*11.0 2000-9000 1000 400 7900*1860*2100*1500 52.00

AD WR 1200 1200 100-1000 2*11.0 2000-9000 1000 450 7900*1860*2150*1600 62.40

AD WR 1600 1600 100-1000 2*20.00 2000-9000 1200 600 7900*1860*2400*1800 143.00

AD WR 2000 2000 100-1000 2*24.0 2000-9000 1200 600 8500*1960*2560*1900 182.00

AD WR 3000 3000 100-1000 2*24 + 30 2000-4000 1500 800 10000*2695*3210*2440 300.00

500 MT, Irizar Model WR 500 with Anti-Drift

3000 MT, Irizar Anti-Drift Welding Rotator Model AD-WR 3000

1600 MT, Irizar Model Anti-Drift Power WR 1600

1600 MT, Irizar Model Anti-Drift Idler IR 1600



https://www.jirizar.com/irizar/anti-drift-turning-rolls.html

http://www.jirizar.com/images/pdf/WARRANTY_CERTIFICATE.pdf

https://www.youtube.com/watch?v=VHuhmnMstr4







Self-Aligned Tank Turning Rolls, SAR Series Self Aligned Rotators also known as: Self Aligning (Adjusted, Alignment, Adjustment) Rollers

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Torque

(Nm)

Vessel

Diameter

Range

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diameter Width Power Roll Idler Roll

SAR 5 5 100-1000 0.75 3188

Chart

Next Page

250 140 1620*690*700 1380*380*700 0.85

SAR 10 10 100-1000 1.10 7652 300 170 1880*780*820 1454*390*820 1.20

SAR 20 20 100-1000 1.50 13093 350 180 2150*960*850 1700*480*850 2.00

SAR 40 40 100-1000 3.00 20405 400 200 2600*1000*1100 2200*500*1100 3.00

SAR 60 60 100-1000 4.00 30608 450 220 3000*1100*1150 2500*540*1150 4.00

SAR 80 80 100-1000 4.00 34009 500 240 3200*1200*1200 2700*620*1200 4.50

SAR 100 100 100-1000 5.50 46800 500 260 3500*1200*1400 3000*750*1400 5.50

SAR 150 150 100-1000 3.0*2 51900 500 220 3500*1200*1400 3000*750*1400 6.00

SAR 250 250 100-1000 5.5*2 93600 660 260 5010*1200*1600 3800*790*1600 12.00

SAR 500 500 100-1000 7.5*2 124000 800 300 5800*1400*2000 5000*1000*2000 28.00

Features

1. Designed and Engineered in Canada; made in China

2. Prototype static and dynamic tested at full capacity by Canadian Testing

Laboratory

3. Rollers align itself with the vessel diameter. Enable weight distribution in four

idler wheels on idler roll and four motorized wheels on power rotator

4. Rotators wheels from SAR 5 up to SAR 100 are made of Cast Iron; covered with

heavy duty rubber HSA80, and two steel rings at the side. Rotators wheels from

SAR 150 up to SAR 150 are made of Cast Steel ASTM 80-40 or equivalent; then,

quenched and tempered at 43 ~ 45 HRC (Rockwell C)

5. Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/ Variable

speed adjustment with digital display in mm/min

6. Increase power rotation capacity up to 50% more by adding extra idler; table

sheet next page. Valid only when: a) Vessel has no eccentricity loads, b) Each

rotator takes one third of the weight

Quality


2. Canadian Standard Association CSA or QPS label SPE 1000-99: On main control

box. Ask when ordering.

3. CE Mark Certificate of Conformity No 181108/JIR/05; issue by Consultants

Europe BV in The Netherlands


5. Open gears made of Q235 steel or equivalent

6. Shafts made of ANSI-1045 or equivalent

7. Motors and control box with IP 54 protection against dust and heavy rain

8. Frequency driver made by TECO Westinghouse

9. Shot blasted ISO 8501-SA2.5

3D: SAR 5 - SAR 100 3D: SAR 150 - SAR 500 Photos/Video

Standard Package: 1. One Power Roll, dual motor, with

Control Box and Remote Control Box with 12 m cable, 2.

One idler roll, 3. Operation Manual with Electric

Diagram, 4. One year Warranty

Work Pieces with Eccentric Loads ≥ 25 inches of GC.

Select the Rotator Model: Rotation Capacity (MT) ≥ 5 x

Vessel Weight (MT) x GC (inches) / Vessel Radius

(inches). In addition, Brake’s motor may be required if:

Vessel Radius (inches) x 0.7 ≥ GC (inches)

Optional

1. Foot Pedal. Control: Forward/Stop/Reverse

2. Wireless Remote Control: With 60 m reach and 128

channels. Control: Forward/Stop/Reverse/Variable



4. Turning rolls mounted over idler or motorized bogie

with constant speed of 1.5 m/min; or, variable speed

from 0.15 to 1.5 m/minute

5. Brake Motors for vessels with large “eccentricity”.

It means, large GC offset from the tank rotation

center line

6. Rotator’s wheels covered with polyurethane

HSA95. Ideal for construction of stainless-steel

tanks. Available for rollers up to SAR 500.

7. Synchronized Device: Synchronize rotation speed

of two power rotators



http://www.jirizar.com/irizar/self-aligned.html

http://www.jirizar.com/images/pdf/Irizar-Self-Align-Rotator-500-MT.pdf



https://sketchfab.com/models/59691eb35a34408899c2ba757f8e8df0

https://sketchfab.com/models/74f5ea89131a4fb8ac8792a0d13596ab

http://www.jirizar.com/irizar/self-aligned.html

http://www.jirizar.com/images/pdf/Irizar-Welding-Rotators-Operation-Manual.pdf






Exceeding International Standards since 1999 7 | P a g e



Vessel sits on Four Wheels within the Roller’s Self Adjustable Zone

Table # 1 (Maximum Load Capacity)

Model

Vessel

Diameter

Range

(mm)

Max Load and Rotation Capacity (MT)


SAR 5 770-2300 5 7.5

SAR 10 920-2800 10 15

SAR 20 1170-3500 20 30

SAR 40 1400-5200 40 60

SAR 60 1550-4800 60 90

SAR 80 1730-5000 80 120

SAR 100 2010-5500 100 150

SAR 150 2810-6000 150 225

SAR 250 2810-8000 250 375

SAR 500 3110-8000 500 750 (*) Valid only if vessel has no eccentric load

Vessel sits only on Bottom Wheels Table # 2 (Reduced Load Capacity)

Model

Vessel

Diameter

Range

(mm)

Max Load and Rotation Capacity (MT)


SAR 5 250-760 3.75 5.62

SAR 10 320-910 7.50 11.25

SAR 20 500-1160 15.00 22.50

SAR 40 900-1390 30.00 45.00

SAR 60 750-1540 45.00 67.50

SAR 80 850-1720 60.00 90.00

SAR 100 1000-2000 75.00 112.50

SAR 150 1100-2800 112.50 168.75

SAR 250 1800-2800 187.50 281.25

SAR 500 1800-3100 375.00 562.50

(*) Valid only if vessel has no eccentric load

Advantage

1. Self Aligned Welding Rotator (SAR): Adjust itself to vessel

diameters within the Roller’s Self Adjustable Zone (Table # 1);

therefore, eliminate downtime. Conventional Welding

Rotators (WR): Require manually adjustment for setting up

center to center distance between wheels. It is made by means

of nuts and bolts; imply, downtime for adjust and torque.

2. SAR Rotator Set (power & idler) has eight wheels; four of

them motorized. WR rotator set has only four wheels; two of

them motorized. SAR Rotator provide: a) Extra support to

avoid tank deformation; when the vessel sits on wheels; b)

Additional friction between tank and wheels; it helps to reduce

the possibility of tank spin when eccentricity is an issue.

Facts

1. Self Aligned Power Rotator has four

motorized wheels

2. Self Aligned Set provides provide better

weight distribution

Disadvantage

When vessel sits only on bottom wheels (Table # 2),

the SAR Rollers load capacity is reduced.

500 MT, Irizar Model SAR 500

500 MT Irizar Model SAR 500 at work in Saudi Arabia








500 MT, Irizar Model SAR 500 at work in UAE

Welding Rotator Model SAR 100

Engineered in Canada, Tested at C-FER, Canandian Laboratory

Double Wheel Self Aligned Model SAR 40

This is a custom-built roller with sixteen wheels; eight of

them motorized

Application

1. When extra wheels are required to avoid work piece

deformation; while sitting on wheels.

2. When additional friction is required to avoid spin

3. For Wind Turbine Blade construction; and, other

industrial applications Double Wheel Self Aligned Welding Rotor Model SAR 40

Self Aligned Welding Rolls Model SAR 100



Gears Self Aligned Welding Rotator Model SAR 40



http://www.jirizar.com/ttr/tank-turning-rolls.html

https://sketchfab.com/models/34322531e15945f393dba34cb22cbff6






Chain Welding Rotator, CWR Series

Application: Chain Welding Rotators are used for construction of light gauge vessels made

of stainless steel or aluminum; very common on the Brewing and Food Industries; and, also

on the Cosmetic and Pharmaceutic Industries. This rotator is also used for the construction of

Fiberglass Tanks.

Designed: Rollers are designed to prevent the tank sits on the roller’s wheels, which may lead to produce indentation, scratches and other damages on thin wall tanks. The work piece sits

on a chain covered with heavy duty rubber.

Idler Bogies on CWR 20: For user convenience, power rotator and idler rotator come with

idler bogies; very friendly to adjust tank length, and also to move forward the tank to another station; or even, to move away from the fabrication shop.

Model

Load &

Rotation

Capacity (MT)

Speed

(mm/min)

Power

(kW)

Vessel Diameter

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diameter Width Power Roll Idler Roll

CWR-5 5 150 -1500 2 @ 0.37 500 – 2,000 320 150 2800 *600*500 2500*500*500 1.50

CWR-20 20 100-1000 2 @ 1.50 1,000 – 5,000 420 240 3450*1030*658 3450*1000*658 3.50

Features

1. CWR-5: Fix Base 2. CWR-20: Idler Bogies on

power and idler rotator Center to center distance

between wheels: 2,250 mm

3. Motors and Control Box IP54 class

Standard Package

1. One Power Roll with Control Box and Remote-

Control Box with 12 m cable. Control: Forward/Stop/Reverse/Variable speed


2. One Idler Roll 3. Operation Manual

4. Electric Diagram 5. One year Warranty

Optional

1. 1. For Fit Up we can supply additional two idler

rotators. Therefore, the first shell sits on one power and one idler; the second shell sits on two extra idlers.

2. Wireless Remote Control: With 60 m reach and 128

channels. Control: Forward/Stop/Reverse/Variable


3. Foot Pedal. Control: Forward/Stop/Reverse

Custom Built Rotator

Anti-Drift Turning Rolls

Bed Rollers

Concrete Drum Welding Positioner

Cone Rotators

1BFit Up Rolls

I Beam Rotators

Large Diameter Rotators

Lifting Scissor Rollers

2BPipe Rotator PR-1

3BPower Pole Rotators

Rotators with Bogies

Rotators with Screw Device Adjustment

Shot Blasting & Painting Rotators

Turbine Rotator

Certificates

CE Mark

WR 1200 Certificate

Beam Rotator

Dodecagon Power Pole Rotator

Welding Rotator Model WR 100 with Bogies

At work in Calgary, AB, Canada

Concrete Drum Positioner

Chain Welding Rotator Model CWR-5

Bed Rollers

Photos/Video



http://www.jirizar.com/irizar/chain-rotators.html





http://www.jirizar.com/images/pdf/Irizar-Bed-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Bed-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Concrete-Drum-Positioner.pdf


http://www.jirizar.com/images/pdf/Irizar-Cone-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Cone-Rotator.pdf

http://www.jirizar.com/irizar/fit-up-rolls.html

http://www.jirizar.com/images/pdf/Irizar-I-Beam-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-I-Beam-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-Large-ID-250-MT.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-Large-ID-250-MT.pdf

http://www.jirizar.com/images/pdf/Irizar-Lifting-Scissor-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Lifting-Scissor-Rotator.pdf

http://www.jirizar.com/irizar/pipe-rotators.html

http://www.jirizar.com/images/pdf/Irizar-Pole-Rotator.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-with-Bogies.pdf

http://www.jirizar.com/images/pdf/Irizar-Rotator-with-Bogies.pdf





http://www.jirizar.com/images/pdf/Irizar-Rotator-Small-ID-250-MT.pdf



http://www.jirizar.com/images/pdf/Irizar-Welding-Rotators-Certificate.pdf

http://www.jirizar.com/ttr/special-rotators.html

http://www.jirizar.com/ttr/special-rotators.html

https://www.youtube.com/watch?v=Us2R9DoDHqo






Fit Up Rolls Growing Line

APPLICATION: Designed for assemble shell-shell or section-

section. Ideal for construction of Monopiles and Transition Pieces

which serve as foundation piles for Offshore Wind Turbines. The

growing line can also be used for the construction of large and

heavy vessels up to 1,750 MT weight, from 2 to 12 m diameter,

and 120 m length. Available custom-built production lines for

lighter applications.

MONOPILE

Photo taken from Wind Power Offshore Magazine

GROWING LINE

Composed of Irizar Welding Rotator Model WR 1200 (Two

Power Rotators + Two Idler Rotators + Two Fit-Up Rotators)

Power Rotator:

• Max Rotation Capacity: 1200 MT @ 2 units = 2,400 MT

• Max Load Capacity: 600 MT @ 2 units = 1,200 MT

• Diameter Range: From 2 to 12 m

• Hydraulic lifting cylinder: 600 MT

• Rotation speed: From 0.4 to 4 m/minute

• Bogie speed: From 1 to 10 m/minute

• Speed wireless control (forward/stop/reverse) for both rotation

and bogie Features: Variable speed adjustment; reach up to 65

m and digital display in m/minute

Idler Rotator:



• Hydraulic lifting cylinder: 600 MT

• Rotation speed: NA (No apply)


• Speed wireless control: Same as above

Fit Up Rotator:



• Hydraulic lifting cylinder of 300 MT @ 2 units = 600 MT

• Hydraulic fit up cylinder of 200 MT @ 2 units = 400 MT



INSPECTION & REPAIRS

Composed of Irizar Welding Rotator Model WR 1200

(Two Powers Rotators + Two Idlers Rotators)

Power Rotator:

• Max Rotation Capacity: 1200 MT@ 2 units = 2,400 MT



• Rotation speed: From 0.4 to 4 m/minute


Idler Rotator:




• Bogie speed: NA

• One Idler rotator with standard size

• One Idler rotator with bolted bench

Offshore Farm of Wind Tower Offshore Magazine



http://www.jirizar.com/irizar/fit-up-rolls.html








1 MT, Irizar Pipe Rotator Model PR 1

Pipe Rotator,Series

Pipe Rotator Model PR 1

Load and Rotation Capacity: 1 MT

Pipe Diameter: From 20 up to 1,000 mm

Linear Speed: From 80-2,400 mm/minute

Input Power: 110/115 V, 50/60 Hz, 1 P

Power: 0.18 kW, DC motor

Torque: 1000 Nm

Control box: Forward, Stop, Reverse,

analog speed control

Wheel Diameter: 200 mm

Wheel Width: 50 mm

Foot Control: Included

Power (L*W*H): 300*250*370 mm

Idler (L*W*H): 500*200*370 mm

Weight: 65 kilos

PR Series

Photos/Video

Pipe Rotator PR Series, also known as Pipe Spool Rotator. It is used for pipe spool

fabrication with long pipes with high eccentric loads. It has an assisting pressure column for

pipe clamping.

Technical Information: a) Manual screw adjustment device to modify center to center wheel

distance in both power and idler rolls, b) Column turning: ± 90° (manual), c) Working height

(floor to roll wheels): Approx. 650 mm

Standard Package: 1. One Power Roll with assisting pressure column. Remote Control Box

with 12 m cable. Control: Forward/Stop/Reverse/Variable speed adjustment with digital display

in mm/minute, 2. One Idler Roll, 3. Operation Manual, 4. Electric Diagram, and 5. One year

Warranty

Optional: a) Foot Pedal: Forward/Stop/Reverse, b) Wireless Remote Control: Up to 60 m

reach. Control: Forward/Stop/Reverse/Variable speed adjustment with digital display in

mm/min

Model

Load &

Rotation

Capacity

(MT)

Rotation

Speed

(mm/min)

Pipe Diameter

(mm)

Column Dimensions

L*W*H

(mm)

Power

(kW)

Weight

(MT) Assisting

Pressure

(kg)

Lifting

Speed

(mm/min)

PR 5 5 100-1000 50-600 ≤ 450 145 1500*1200*1800 0.75 1.30

PR 5L 5 70-1700 100-1200 ≤ 450 145 1500*1200*2300 0.75 1.50

PR 10 10 70-1700 50-600 ≤ 450 145 1700*1300*1800 1.10 2.50

PR 10L 10 70-1700 100-1200 ≤ 450 145 1700*1300*2300 1.10 2.70

PR 25 25 70-1700 100-1500 ≤ 450 500 1900*1500*3000 3.00 3.00

PP Series

Pipe Rotator PP Series is used for pipe spool fabrication with short pipes with high eccentric

loads. It has a tilt angle of ± 45º, and an assisting pressure column for pipe clamping.

Technical Information: a) Manual adjustment for modifying center to center wheel distance, b)

Dimensions and weight subject to change without notice.

Standard Package: 1. Power Roll with Remote Control Box with 12 m cable. Control:

Forward/Stop/Reverse/Variable speed adjustment with digital display in mm/minute, 2.

Operation Manual, 3. Electric Diagram, 4. One year Warranty

Optional: a) Foot Pedal. Control: Forward/Stop/Reverse, b) Idler support with adjustable height

mounted over manual bogies, c) Wireless Remote Control: Up to 60 m reach. Control:

Forward/Stop/Reverse/Variable speed adjustment digital display in mm/min

Photos/Video

Model

Load &

Rotation

Capacity

(MT)

Rotation

Speed

(mm/min)

Tilt

Angle

Pipe

Diameter

(mm)

Column Dimensions

L*W*H

(mm)

Power

(kW)

Weight

(MT) Assisting

Pressure (kg)

Lifting Speed

(mm/min)

PP-1 1 70-1700 ± 45º 50-426 ≤ 450 300 1200*800*1800 0.75 1.00

PP-2 2 70-1700 ± 45º 50-630 ≤ 450 300 1200*800*1800 1.10 1.40

PP-3 3 70-1700 ± 45º 50-800 ≤ 450 300 1300*800*1800 1.10 1.50





http://www.jirizar.com/images/pdf/PR-SERIES.pdf


http://www.jirizar.com/images/pdf/Irizar-Pipe--Positioner-Rotator-Operation-Manual.pdf



http://www.jirizar.com/images/pdf/PP-SERIES.pdf

http://www.jirizar.com/images/pdf/Irizar-Pipe--Positioner-Rotator-Operation-Manual.pdf









Welding Positioners, WP Series

WP Series, Fixed height Irizar Model WP 5

AH-WP Series, Adjustable height

88,000 # @ 47.25” GC, Irizar Model CWP 40

Model

Load

Cap

(MT)

Power

(kW)

Max

Gra

vit

y C

ente

r

(mm

)

Max

Ecc

entr

icit

y

(mm

)

Table

Max

Work

Pie

ce

Dia

. @

90°

Til

t

(mm

)

Torque

(Nm)

Til

t A

ng

le (

°)

Dimensions

L*W*H

(mm)

Weight

(MT)

Speed (RPM)

Surf

ace

ro

tati

on ç

(m

m)

Dia

met

er

(mm

)

Rota

tion

Til

t

Rota

tion

Til

t

Rota

tion

Til

t

WP 0.3 0.30 0.37 N/A 200 150 0.10~1.0 N/A 150 600 800 1286 N/A 0-90° 930*660*720 0.3

WP 0.6 0.60 0.75 0.75 200 150 0.10~1.0 1.09 210 1000 1500 2600 2676 0-90° 1200*900*850 0.7

WP 1 1 1.10 1.50 250 200 0.05~0.5 0.80 240 1200 2000 8345 7257 0-120° 1400*1200*1200 1.0

WP 3 3 1.50 2.20 300 200 0.05~0.5 0.23 250 1400 2100 8519 37617 0-120° 2100*1500*1350 2.5

WP 5 5 2.20 3.00 300 200 0.05~0.5 0.16 280 1500 2500 14913 71119 0-120° 2200*1500*1450 3.7

WP 10 10 3.00 5.50 400 200 0.05~0.2 0.24 280 2000 3200 71720 91029 0-120° 2700*2000*1850 5.8

WP 20 20 4.00 7.50 450 200 0.05~0.5 0.10 290 2300 3200 90000 315000 0-135° 3300*2230*2000 11

WP 30 30 7.50 11.0 500 200 0.05~0.5 0.10 290 3000 3400 120000 420000 0-135° 3675*3000*2750 18

WP 40 40 11.0 11.0 500 200 0.05~0.5 0.10 300 3500 3400 142000 500000 0-135° 4000*3000*3300 22

WP 50 50 11.0 15.0 500 200 0.05~0.5 0.10 300 3500 4200 163000 550000 0-135° 4525*3500*4100 27

3D: WP 0.6 - WP 1 3D: WP 3 - WP 10 Photos Video

Features


2. Main Control Box controls tilt rotation (*): Forward/Stop/Reverse

3. Remote Control Box with 12 m cable. Control:

Forward/Stop/Reverse/Variable speed adjustment on table rotation.

Digital display in mm/min is included

4. Tilt break through gear reducer motor or motor with electric break

5. “T” shaped channels on table surface

6. Octagonal Tables of WP 30 and larger. Octagon size has an inscribed

circumference of 2.3 m Ø.

7. Quality: 1. Gearbox’s shells made of cast iron ASTM-A48-A48M or

equivalent; 2. Open gears made of Q235 steel or equivalent; 3. Shafts

made of ANSI 1045 or equivalent; 4. Motors and control box with IP 54

protection against dust and heavy rain; 5. Frequency driver made by

TECO Westinghouse; 6. Shot blasted: Ensure the paint holds longer

8. Safety: WP 20 and larger adopt double motor and double gear on tilt

(*) Variable speed on tilt: Optional

Standard Package: 1. Welding Positioner with Control Box

and Remote Control Box with 12 m cable, 2. Operation

Manual with Electric Diagram, 3. One year Warranty

Optional

1. Foot Pedal. Control table rotation:

Forward/Stop/Reverse

2. Tilt variable speed

3. Wireless remote control: With 60 m reach and 128

channels. Control table rotation: Forward/Stop/Reverse/

4. Variable speed adjustment with digital display.


6. Table extension arms for reach larger work pieces on

WP 30 and larger. Max work piece diameter in red

color table above

7. Synchronized Device: Synchronize rotation speed of

two WP. Increase rotation capacity 100% when both

positioners are placed one in front of other and work

piece is loaded on tables at 90° (vertical position)

8. CE mark

Model Work Piece Gravity Center (mm)* VS Load Capacity (kg or MT) **

Max

Eccentricity

Notes:

(*) The

maximum

gravity center

measured from

the table surface

(**) The

maximum load

capacity when

the positioner’s

table is at 90° tilt

(mm) 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800

(mm)

WP 0.3 Kgs 300 240 200 171 150 133 120 100 150

WP 0.6 Kgs 600 480 400 342 300 266 240 200 150

WP 1 Kgs 1000 833 714 625 555 500 416 357 312 277 200

WP 3 Kgs 3000 2571 2250 2000 1800 1500 1285 1125 1000 200

WP 5 Kgs 5000 4285 3750 3333 3000 2500 2142 1870 1666 200

WP 10 MT 10 8.8 8 6.6 5.7 5 4.4 4 3.3 2.8 2.5 2.2 200

WP 20 MT 20 17.1 15 13.3 12 10 8.5 7.5 6.6 200

WP 30 MT 30 25.7 22.5 20 18 15 12.8 11.2 10 200

WP 40 MT 40 35 31.1 28 23.3 20 17.5 15.5 200

WP 50 MT 50 44.4 40 33.3 28.5 25 22.2 200



http://www.jirizar.com/welding-positioners.html

http://jirizar.com/welding-positioners.html

http://www.jirizar.com/images/pdf/Irizar-Welding-Positioner-Fixed-Height.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Positioner-Adjustable-Height.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Positioner-20-MT.pdf

https://sketchfab.com/models/78469e2c10604c56866050756d2f02d5

https://sketchfab.com/models/36007bc4336145e99136a319fd01e92b

http://www.jirizar.com/welding-positioners.html

https://www.youtube.com/watch?v=dUpfp41pqfk


http://jirizar.com/images/pdf/Operation-Manual-WP.pdf

http://jirizar.com/images/pdf/Operation-Manual-WP.pdf










1 MT (2,200 #) @ 250 mm GC, Irizar Model WP 1

Notes

1. Custom-built Welding Positioners available

2. Rental: Available in Canada and USA

3. Concrete Drum Positioner

4. The information contained in this brochure is intended to be

accurate. However, the manufacturer reserves the right to make

changes in design which may not be included

0.6 MT (1,320 #) @ 200 mm GC, Irizar Model WP 0.6



At Work in Edmonton, AB, Canada


Shipped to Topeka, Kansas USA & Tatsumo, Japan

40 MT @ 1,200 mm GC, Irizar Model CWP 40

At work Portland, Oregon, USA


At work Portland, Oregon, USA










Welding Positioners, CWP Series




Model

Load

Cap

(MT)

Power

(kW)

Max

Gra

vit

y C

ente

r

(mm

)

Max

Ecc

entr

icit

y

(m

m)

Table

Max

Work

Pie

ce

Dia

. @

90°

Til

t

(mm

)

Torque

(N-m)

Til

t A

ng

le (

°)

Dimensions

L*W*H

(mm)

Weight

(MT)

Speed (RPM)

Tab

le S

urf

ace

to

rota

tio

n ç

(m

m)

Ro

tati

on

Til

t

Ro

tati

on

Til

t

Ro

tati

on

Til

t

CWP 30 30 11 2*5.5 1200 400

0.0

2 ~

0.2

0.0

1 ~

0.1

200 4000 120000 420000 0-90° 6370*2800*2300 33

CWP 40 40 11 2*7.5 1200 400 200 4000 142000 500000 0-90° 6370*2800*2300 34

CWP 50 50 15 2*7.5 1200 400 350 4000 163000 550000 0-90° 6370*2800*2300 35

CWP 60 60 18.50 2*11 1800 300 400 5500 195000 670000 0-90° 8100*4000*3100 65

CWP 70 70 22 2*11 1800 300 450 5500 250000 950000 0-90° 8100*4000*3100 67

CWP 80 80 22 2*15 1800 300 500 5500 335000 1460000 0-90° 8100*4000*3100 68

CWP 90 90 2*15 2*18.5 2000 300 500 6000 425000 1700000 0-90° 9300*4300*3500 72

CWP 100 100 2*15 2*18.5 2000 300 550 6000 470000 1900000 0-90° 9300*4300*3500 75

Features


2. Control Box with emergency stop

3. Remote Control Box with 24 m cable. Control: Forward/Stop/Reverse/Variable

4. speed adjustment on table rotation and tilt. Digital display in RPM

5. Rotation variable speed from 0.02 to 0.20 RPM

6. Tilt variable speed from 0.01 to 0.10 RPM

7. Self lock worm gear boxes with electric brake to prevent table tilt when motor

stop

8. Octagon table within an inscribed circumference from 2.20 up to 3.00 m Ø.

9. Include “T” shaped channels at 45° on table surface

Quality


2. Canadian Standard Association CSA or QPS label SPE 1000-99: On main control

box. Ask when ordering.

3. CE Mark Certificate of Conformity No 181108/JIR/05; issue by Consultants

Europe BV in The Netherlands



Photos/Video 6. Shafts made of ANSI-1045 or equivalent

7. Motors and control box with IP 54 protection against

dust and heavy rain



10. Safety tilt device composed of a gas cylinder support

on gear to prevent table tilt in case a gear box brake

Standard Package

1. Welding Positioner with Control Box and Remote-Control

Box with 24 m cable

2. Operation Manual with Electric Diagram


Optional

1. Table extension arms to reach larger work pieces. Arm’s

length: work piece OD + 0.70 m

2. Tilt angle from 0° to 135° forward

Model Work Piece Gravity Center (mm)* VS. Load Capacity (MT)**

Max

Eccentricity Notes:

(*) Maximum gravity center measured from the

table surface

(**) Maximum load capacity when the

positioner’s table is at 90 tilt

(mm) 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000

(mm)

CWP 30 MT 30.0 25.7 22.5 20,0 18.0 16.3 15.0 13.8 12.8 12.0 400

CWP 40 MT 40.0 34.2 30.0 26.6 24.0 21.8 20.0 18.4 17.1 16.0 400

CWP 50 MT 50.0 42.8 37.5 33.3 30.0 27.2 25.0 23.0 21.4 20.0 400

CWP 60 MT 60.0 54.0 49.0 45.0 41.5 38.5 36.0 300

CWP 70 MT 70.0 63.0 57.2 52.5 48.4 45.0 42.0 300

CWP 80 MT 80.0 72.0 65.4 60.0 55.3 51.4 48.0 300

CWP 90 MT 90.0 81.8 75.0 69.2 64.2 60.0 300

CWP 100 MT 100.0 91.0 83.3 76.9 71.4 66.6 300



http://www.jirizar.com/welding-positioners/welding-positioners.html

http://www.jirizar.com/images/pdf/Irizar-CWP40-Operation-Manual.pdf


http://www.jirizar.com/welding-positioners/welding-positioners.html


http://www.jirizar.com/images/pdf/Irizar-CWP40-Operation-Manual.pdf







Head & Tail Stock, HT Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Adjustable

Rotation

Center

(mm)

Rotation

Speed

(RPM)

Elevation

Speed

(m/min)

Max

Eccen

(mm)

Torque

(Kg-m)

Power

(kW)

Weight

(MT)

HT-20

HT 1 1.0 800 800~1,500 0.15~1.50 1.0 150 210 2.0 1.50

HT 3 3.0 800 800~1,500 0.15~1.50 1.0 150 640 4.0 3.20

HT 5 5.0 800 800~1,500 0.10~1.00 0.6 150 900 6.0 5.10

HT 10 10 1,000 1,000~1,500 0.10~1.00 0.6 200 1,880 10.0 10.0

HT 15 15 1,000 1,000~1,500 0.10~1.00 0.6 200 3,360 16.0 13.0

HT 20 20 1,000 1,000~2,000 0.10~1.00 0.6 250 6,700 22.0 14.0

HT 30 30 1,000 1,000~2,000 0.10~1.00 0.6 250 8,500 24.0 16.0

HT 40 40 1,000 1,000~2,000 0.05~0.50 0.6 250 12,000 30.0 18.0

HT 50 50 1,000 1,000~2,000 0.05~0.50 0.6 250 15,000 32.0 23.0

HT 75 75 1,500 1,200~2,000 0.05~0.50 0.5 250 23,000 35.0 24.0

HT 100 100 1,500 1,200~2,000 0.05~0.50 0.5 250 31,000 45.0 26.0

Model Work Piece Gravity Center (mm)* VS Load Capacity (MT)**

Configuration

Head Stock:

Fixed

Tail Stock

Mounted over

idler bogies for

adjust work

piece length

(mm) 250 350 450 550 650 750 850 950 10000

HT 1 MT 1 0.70 0.50 0.45

HT 3 MT 3 2.10 1.50 1.35 1.15 1.00

HT 5 MT 5 3.50 2.50 2.25 1.92 1.66 1.47

HT 10 MT 10 7.00 5.00 4.50 3.80 3.20 2.80 2.63 2.50

HT 15 MT 15 10.50 7.50 6.70 5.70 5.00 4.40 3.90 3.75

HT 20 MT 20 14.20 11.00 9.00 7.70 6.60 5.80 5.20 5.00

HT 30 MT 30 21.40 16.66 13.64 11.54 10.00 8.80 7.80 7.50

HT 40 MT 40 28.57 22.22 18.18 15.38 13.33 11.00 10.40 10.00

HT 50 MT 50 35.70 27.00 22.00 19.00 16.00 14.00 13.00 12.00

HT 75 MT 75 53.00 41.00 34.00 28.00 25.00 22.00 19.00 18.00

HT 100 MT 100 71.00 55.00 45.00 38.00 33.00 29.00 26.00 25.00

Welding Positioner, PL Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Height

Adjustment

(mm)

Rotation

Speed

(RPM)

Elevation

Speed

(m/min)

Max

GC

(mm)

Max

Eccentricity

(mm)

Power

(kW)

Weight

(MT)

PL 1.0 1.00 900 800~1,900 0.15~1.50 1.00 300 200 3.50 1.50

PL 2.5 2.50 900 800~1,900 0.15~1.50 1.00 300 200 4.00 2.50

PL 5.0 5.00 1,200 800~1,900 0.02~0.20 0.45 300 200 8.00 3.50

PL 7.5 7.50 1,800 820~2,300 0.02~0.20 0.45 300 200 12.00 4.50

PL 10.0 10.0 1,800 820~2,300 0.02~0.20 0.45 300 200 18.50 5.50

Turntables, TT Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Rotation

Speed

(RPM)

Max

Eccentricity

(mm)

Dimensions

L*W*H

(mm)

Torque

(Nm)

Power

(kW)

Weight

(MT)

TT 0.5 0.5 800 0.10~1.00 200 800*800*400 80 0.18 0.90

TT 1 1 1000 0.10~1.00 200 1000*1000*500 100 0.25 1.00

TT 3 3 1500 0.05~0.50 200 1500*1500*600 400 0.55 1.10

TT 5 5 1500 0.05~0.50 200 1500*1500*650 600 0.75 1.30

TT 10 10 1800 0.05~0.50 200 1800*1800*650 1200 1.10 1.50

TT 20 20 2000 0.02~0.20 200 2000*2000*750 2400 1.50 2.50

TT 50 50 2500 0.015~0.15 200 2500*2500*750 6000 2.20 4.50

TT 75 75 2800 0.015~0.15 200 2600*2600*850 9000 3.00 6.00

TT 100 100 2800 0.010~0.10 200 2800*2800*1000 12000 4.00 7.80

Features


2. Remote Control Box with 12 m cable length: 1) On Head Stock Model HT. Includes:

Variable speed on table rotation: Forward / Stop / Reverse; Digital display in RPM; and,

adjustable center rotation height: Up / Down; 2) On Turntable Model TT: Variable speed on

table rotation: Forward / Stop / Reverse; Digital display in RPM; 3) On Welding Positioner

Model PL. Includes: Variable speed on table rotation: Forward / Stop / Reverse; Digital

display in RPM; and, tilt speed control, and height adjustment: Up / Down

3. “T” shaped channels on table surface

Standard Package: a) Welding Positioner PL or

Head & Tail Stock or Turntable, b) Control Box

and Remote Control Box, c) Operation Manual

with Electric Diagram, d) One year Warranty

Optional: a) Foot control pedal. Control:

Forward/Stop/Reverse, b) Extension arms on

Turntable for increase table diameter, c) CE mark

Photos

Photos-Video



http://www.jirizar.com/welding-positioners/head-tail-stock.html

http://www.jirizar.com/images/pdf/Irizar-Welding-Positiner-PL-Series.pdf

http://www.jirizar.com/welding-positioners/turning-tables.html

http://www.jirizar.com/images/pdf/Irizar-Turn-Tables.pdf














Welding Manipulators, WM Series Manufacture Welding Manipulators, also known as: Welding Booms and Welding Columns

IRIZAR 3D Model WM 4040 & SAR 40

Model

WM YYXX

SS = Self Stand

Boom Column Trolley or Base Self Stand

Po

wer

(k

W)

Est

imat

ed P

ack

ing

Dim

.

Co

lum

-Bo

om

(L

*W

*H

)

(m

)

Wei

gh

t (M

T)

(A)

Vertical

Expansion (m)

(B)

Horizontal

Expansion (m)

Up

–D

ow

n

Sp

eed

(m

/min

)

In–

Ou

t

Sp

eed

(m

/min

)

Tra

vel

ing

Pre

cisi

on

Sp

eed

(%

)

Max

lo

ad a

t b

oo

m

extr

emit

y (

Kil

os

@ 1

2”

GC

)

Ro

tati

on

An

gle

± 1

80

º

(C)

hei

gh

t (m

)

Pac

kin

g D

im

D*

E*

0.3

0

(m)

(F)

Rai

l ç

to ç

(m

m)

spee

d (

m/m

in)

Effective Min-Max Effective Min-Max

SS WM 1530 1.5 0.53~2.03 3.0 1.0~4.0 1.00

0.1

2 t

o 1

.20

± 2

%

200 manual 3.20 N/A N/A N/A 2.75 3.50*1.40*0.60 2.00

WM 3030 3.0 0.75~3.75 3.0 1.0~4.0 1.00 200 motorized 5.50 2.40*1.90*0.3 1600 1.50 2.75 5.50*1.40*0.70 3.00

WM 4040 4.0 0.75~4.75 4.0 1.0~5.0 1.00 200 motorized 6.50 2.40*1.90*0.3 1600 1.50 2.75 6.50*1.50*0.80 4.00

WM 5050 5.0 1.10~6.10 5.0 1.0~6.0 0.90 300 motorized 7.80 2.40*2.10*0.3 1798 1.50 3.35 7.80*1.60*0.90 5.00

WM 6060 6.0 1.10~7.10 6.0 1.0~7.0 0.90 300 motorized 9.00 2.40*2.10*0.3 1798 1.50 3.35 9.80*1.70*1.00 6.50

SS WM 7060 7.0 1.20~8.20 6.0 1.0~7.0 0.90 300 motorized 10.00 3.20*2.40*0.3 NA NA 4.25 10.80*1.70*1.1 11.00

SS WM 8060 8.0 1.20~9.20 6.0 1.0~7.0 0.90 300 motorized 11.00 3.20*2.40*0.3 NA NA 4.25 11.80*1.70*1.2 13.00

Standard Package: 1) Welding Manipulator mounted on motorized trolley; 2)

Control Box & Remote-Control Box, 3) Operation Manual with Electrical

Diagram. 4) One year Warranty

Features

1. Boom expansion speed (in-out): From 0.12 to 1.20 m/min

2. Boom lifting (up-down) speed: Constant

3. Trolley motorized travel speed: 1.5 m/minute

4. Column rotation angle: ± 180º

5. Column rotation speed: Approx. 0.30 RPM

6. Main Control Box fixed on trolley: Control column rotation:

Forward/Stop/Reverse.

7. Remote Control Box with 12 m cable length. Control: Variable speed on

boom in-out: Forward/Stop/Reverse. Digital display in mm/min Also

control boom lifting: Up/Stop/Down

8. Boom Features:

• Standard: For Min 1.50 m ID.

• Custom Built: Min 20” ID using WM 3030

• Counterweight system to ensure smooth vertical travel

• Cable organizer: Included

9. Power Source Platforms: Available on Trolley. Max load capacity of 1.5

MT. Platforms can handle: Lincoln Power Waves AC/DC 1000, or DC-

1500/AC-1200, or equivalent

3D Model Photos Videos

10. Gearbox’s shells made of cast iron ASTM-A48-A48M or

equivalent


12. Shafts made of ANSI 1045 or equivalent

13. Motors and control box with IP 54 protection against dust and

heavy rain


15. Stress Relieved on Column and Boom


Welding Manipulator Guide Selection

1. Determine the largest tank diameter to be fabricated

2. Determine the largest longitudinal seam to be welded

3. Select the WM YYXX

4. Y = Maximum effective boom vertical expansion (up-down) in m

5. X = Maximum effective boom horizontal expansion (in-out) in m

6. Check if column height of the selected WM fits below your

overhead crane; otherwise, we can custom built column height

Safety

1. Boom anti-fall safety device on WM 3030 and up 2. Trolley anti-fall safety device 3. Limit switches in all directions



http://www.jirizar.com/welding-manipulators.html

http://jirizar.com/welding-manipulators.html

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https://www.youtube.com/watch?v=E0iubL1_NNg








Boom Configuration for Longitudinal and Circumferential (SAW) Submerged Arc Welding

3D Model for Single Head

Quality


2. Welding Equipment: Lincoln Electric Company; made in USA

3. Canadian Standard Association CSA or QPS label SPE 1000-99:

On main control box. Ask when ordering.

4. CE Mark Certificate of Conformity No 181108/JIR/05; issue by


Optional

1. Wireless Control

2. Submerged Arc Welding Equipment

For Single Wire with Idealarc Lincoln Power Source DC 1000

For Tandem Wire with Lincoln Power Wave AC/DC 1000

3. Irizar Manual Cross Slide for Single Head

Max 50 kilos @ 12” GC. Stroke 80 x 80 mm

4. Irizar Motorized Cross Slide for Single Head

Max 100 kilos @ 12” GC. Stroke: 80 x 80 mm

5. Seam Tracker Model 100 for Single Head

Max 100 kilos @ 12” GC. Stroke: 200 x 200 mm

6. Irizar Motorized Cross Slide for Tandem Head

Max 200 kilos @ 24” GC. Stroke 250 x 250 mm

Wireless control: Included

Tandem Bracket w/two manual cross slides of 300 mm x 300 mm

7. Flux Recovery Model FRU-80: 50 kilos flux capacity

8. Flux Recovery Model FRU-100: 100 kilos flux capacity

9. Flux Oven: 50 & 100 kilos

10. Welding Wire Drum Feed Assist

Drum weight: 500 to 1,000 lbs

Drum diameter: 20 to 26”

Turn table w/brake: Included

11. Camera Monitoring System

12. Welding Manipulator Trolley variable speed: 0.15 - 1.50

m/minute

13. Trolley with Ultra Fine pression transmission:

Applicable: For welding long seams or I beams

14. Wireless Remote Control: With 60 m reach and 128 channels.

Control Boom (in-out): Forward/Stop/Reverse/Variable speed

adjustment

15. CE Mark

Custom Built

1. Self Stand Welding Manipulators (Fixed base): SS WM

2. WM 4040 for welding Steel Box Columns

3. For TIG applications: 1. WM with linear drive. 2. welding

rotator with servomotors, 3. Arc Length Controller

4. Welding Gantry

Irizar Motorized Cross Slide for Tandem Head

Irizar Welding Manipulator with SAW Lincoln Welding Head and Controller; Wire Reel,

Seam Tracker Model 100 & Flux Recovery Model FRU-80. Minimum ID 25” (63.5 mm)

with boom efective horizontal stroke from 3 up to 6 m (10’ up to 20’)

IRIZAR 3D Model WM 4040 & WR 40



https://sketchfab.com/models/cee95f0ed0e34708892f92b451d18fba


https://www.jirizar.com/welding-manipulators/wireless-remote-control.html

http://www.jirizar.com/images/pdf/Lincoln-DC-1000.pdf

http://www.jirizar.com/welding-manipulators/welding-cross-slide.html

http://www.jirizar.com/welding-manipulators/welding-cross-slide.html

http://www.jirizar.com/welding-manipulators/seam-tracking.html

https://sketchfab.com/3d-models/motorize-cross-slide-for-tandem-head-2c3a2bfce83d45bda6f19a84dfa3b478

http://www.jirizar.com/welding-manipulators/flux-recovery.html




http://www.jirizar.com/images/pdf/Irizar-Welding-Manipulator-for-Steel-Boxes.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Manipulator-for-Steel-Boxes.pdf

http://www.jirizar.com/images/pdf/Irizar-Welding-Gantry.pdf

https://sketchfab.com/3d-models/motorize-cross-slide-for-tandem-head-2c3a2bfce83d45bda6f19a84dfa3b478

https://sketchfab.com/models/7bd6ffb71eb54e52a45d17080ea1e36e







Automatic Girth Welder, AGW Series Girth Welders, also known as: Tank Welder and 3 O’ Clock Welder

The AGW is a self-propelled frame designed to apply efficient horizontal seam welds by means of the Submerged Arc Welding (SAW) Process.

Compared with conventional techniques, the AGW reduces the construction rate 25 times and cuts welding time by 2.

Model AGW-1 AGW-2 AGW-1- C LNG AGW-1 Motorized Basket

Application

Click for 3D Model

Traditional Method

Tank Jacking Method Traditional Method TM, TJ & LNG Tanks Traditional Method

Traditional Method

Tank Jacking Method

Type Single Side Double Side Single Side Single Side Single Side

Speed (mm/min) 200 to 2,900 200 to 2,900 200 to 2,900 200 to 2,900 2,900

Manual Operated (by clutch lever) No No Yes No Yes

Plate Height (m) 1.25-3.0 TJ & 1.80-3.0 TM 1.80 to 3.0 Min 0.80 m (**) 1.80 to 3.0 1.80 to 3.0

Tank Diameter (m) Min 5.0 Min 8.0 Min 3.0 Min 8.0 Min 5.0

Plate Thickness (mm) 8 to 50 8 to 50 6 to 50 8 to 50 8 to 50

Weight Fixture (kgs) 680 1,360 208 580 380

Weight Power Storage & Cables (kgs) 150 + 70 = 220 150 @ 2 + 140 = 440 150 + 180 + 70 = 400 150 + 70 = 220 Not Apply

Weight (kgs) (*) 900 1,800 608 800 380

Package Dimensions W*D*H (m) 1.55 x 1.20 x 2.65 3.10 x 2.50 x 2.65 1.10 x 0.62 x 1.73 1.55 x 0.85 x 2.65 1.55 x 1.10 x 2.65

Power Source Dimensions L*W*H (m) 1.30 x 1.10 x 1.30 1.30 x 1.10 x 1.30 @ 2 1.30 x 1.10 x 1.30 1.30 x 1.10 x 1.30 Not Apply

Input Power (V, Hz, P) 240/60/3 or 380/50/3 240/60/3 or 380/50/3 240/60/3 or 380/50/3 240/60/3 or 380/50/3 240/60/3 or 380/50/3

Power (kW) 0.19 0.19 0.19 0.19 0.19

Notes

1. TM: Traditional Tank Construction Method (Down-Top)

2. TJ: Tank Jacking Method (Top–Down)

3. (*) Weight does not include Lincoln Power Source

4. (**) AGW-1-C plate height: Minimum 0.8 m; only on the first/top shell

5. Power source options: Lincoln Flex Tech 650 X or Lincoln DC 1000; Both units came with NA3S single

welding head. Power source weight is 74.8 or 372 kilos, depending of the model

6. Conversion Kit available to split one AGW-2 in two AGW-1; or to convert one AGW-2 in two AGW-1

7. Arm for hanging winch with maximum load of 100 kilos. Electric winch not included

8. Flux Belts: ½” x 3.5” x 36¾”

9. Welding Procedure Specifications (WPS), Procedure Qualifications Records (PQR) and Welder

Qualification Test (WQT) must be prepared and qualified by the user in accordance with the applicable

Codes, Standards and Project Specifications; remains full buyer’s responsibility

10. Frame Support: Not supplied by us. Required for qualification of WPS, PQR and WQT; also, for hanging

the unit when is not in service at jobsite

AGW-1

Frame Support

Application

1. AGW-1: Apply circumferential SAW seams. It is compatible with Traditional Tank Construction Method

driving hanged on the upper edge of the tank. It is also compatible with Tank Jacking Method driving at

ground level; outside and around the tank, on a flat bar of 3/8” x 6”

2. AGW-1-C: Apply circumferential SAW seams. Use for welding API 650 and LNG API 620 when are built

with jacks. This unit fits on 850 mm space; drives on a flat bar of 3/8”x 4” hanged on brackets.

3. Linear Oscillator Welding Tractor: Apply vertical up MIG/MAG seams; either inside or outside the

tank. Unit can also apply circumferential seam welds. Video

4. Motorized Basket: It is used for tank welding inspections and repairs. Apply on Traditional Method and

Tank Jacking Method. Power cable 4 wires, 60 m length x 2.50 mm² is not included

5. Irizar Magnetic Device: Apply circumferential SAW fillets on Annular Plate vs Tank Bottom; either,

inside or outside the tank. 3D Model & Video. Include magnetic device itself; do not include Lincoln LT-7

Welding Tractor, neither Lincoln Power Source and cables.

6. LNG AGW-1: Apply circumferential SAW seams. Use for welding LNG Double Wall Tanks when are

built with Traditional Method. This unit fits on 1.0 m space between inner & outer tanks.



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https://sketchfab.com/3d-models/inspection-motorize-basket-jacking-method-ff7db6440fff4b5d8f88e8bb2748d9bc

https://www.jirizar.com/girth-welder/flux-belts.html

https://sketchfab.com/3d-models/irizar-agw-2-stand-frame-619835890bb441c98d6c33e789cea522

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http://www.jirizar.com/girth-welder/linear-oscillator-tractor.html

https://www.youtube.com/watch?v=Hl3Q2DcC3qE

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http://www.jirizar.com/images/pdf/Lincoln-LT-7-Tractor.pdf








Standard Package

Notes

1. Selection of Lincoln Power Source FlexTec 650 X or DC-1000, depends of the amperes required on the User’s Welding Procedure

2. Irizar Fixtures (AGW-1, AGW-2 & AGW-1-C) have been designed to fit with Lincoln Power Source, Lincoln NA3S Welding Head and NA3S

Wire Feeder. Some customer claim to have modified our brackets to fit welding head and welding controllers of ESAB, Miller, and other brands.

3. Reference Item # 9: Standard package include 60 m welding cable of 120 mm²; it is rated up to 650 amps. Additional welding cables available at

extra cost. For 800 or 1000 amps, it is required two or three welding cable of 120 mm²; respectively.

Features

1. Control Box:

• Forward/Stop/Reverse with Digital display with variable speed

• Flux recovery: On/Off

• Four plugs in of 110 V, 50/60 HZ, 1 P or 220 V, 50/60 HZ, 1P

• Emergency Stop

2. Motors & Control Box: IP 54 protection; against dust and heavy rain

3. Frequency Driver: Made by TECO Westinghouse or Panasonic

Quality

1. Irizar AGW-Fixture: Engineered in Canada; made in China

2. Welding Equipment: Lincoln Electric Company; made in USA

3. Assemble & Tested: Irizar AGW-Fixture with Lincoln Eqp; Canada

4. Canadian Standard Association CSA or QPS label SPE 1000-99:

On main control box. Ask when ordering.

5. CE Mark Certificate of Conformity No 181108/JIR/05; issued by


Item Description AGW-1 Single

Side

AGW-2 Double

Side

AGW-1-C Single Side

Compact

1 Lincoln Electric Power Source FlexTec 650 X or DC-1000. Include: Lincoln NA3S Welding

Head Controller & NA3S Wire Feeder; Lincoln wire reel, brackets & cables. 1 set 2 sets 1 set

2 Irizar Heavy duty motorized carriage 1 unit 1 unit 1 unit

3 Irizar Control Box: Forward/Stop/Reverse/Speed Adjustment with display in mm/min. Four

plugs in of 110 V, 50/60 HZ, 1 P or 220 V, 50/60 HZ, 1P 1 unit 1 unit 1 unit

4 Flux recovery & delivery system; flux belt 4” width x 40”. Flux assembly 150 mm wheel’s

diameter. Flux capacity: 25 kg on AGW-1/AGW-2; and, 20 kg on AGW-1-C 1 set 2 sets 1 set

5 Manual welding head (X-Y) cross slide w/ 6” stroke 1 unit 2 units 1 unit

6 Operator seat with toolbox 1 unit 2 units N/A

7 TECO Westinghouse frequency driver 1 unit 1 unit 1 unit

8 Power source storage steel box 1 unit 2 units 1 unit

9 Cables: 1) Welding cable 120 mm²: 60 m x 1 wire; 2) Power cable 2.5 mm²: 60 m x 4 wires;

3) Control cable 1.5 mm²: 60 m x 10 wires 1 set 2 sets 1 set

10 Electric control panel 1 unit 1 unit 1 unit

11 Operation Manual & Electric Diagram 1 set 1 set 1 set

12 Warranty 1 year 1 year 1 year

Irizar Magnetic Device

(optional): Apply horizontal IF

Submerged Arc Welding (SAW)

fillets, outside/inside the Annular

Plate to the Tank Bottom, by

means of a Lincoln LT-7 Tractor



https://m.lincolnelectric.com/assets/global/Products/K3425-1/e596.pdf

https://www.lincolnelectric.com/assets/global/Products/K1387-3/e550.pdf



https://m.lincolnelectric.com/assets/global/Products/K3425-1/e596.pdf

https://www.lincolnelectric.com/assets/global/Products/K1387-3/e550.pdf

http://www.jirizar.com/images/pdf/Irizar-Girth-Welder-Operation-Manual.pdf


http://www.jirizar.com/girth-welder/magnetic-device.html








AGW-1 (Traditional Method)

Circumferential Welding for Outside the Tank

AGW-2 (Traditional Method)

Circumferential Seam Inside/Outside simultaneously

AGW-1 (Compatible with Lifting Jacks)

Circumferential Welding for Outside the Tank

3D AGW-1-C (Compact)

Motorized Basket (For Inspections & Repairs) Video

3D Traditional & 3D Jacking Tank Construction Method

3D AGW-1 (Traditional Method)

Driving hung on the upper edge

Electric Winch: Not included

3D AGW-1 (Compatible with Lifting Jacks)

Running outside on rail at floor level

3D AGW-2 (Traditional Method)

Electric Winch: Not included



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https://www.youtube.com/watch?v=MGZKq6uHPUo



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Linear Oscillator Welding Tractor

Linear Oscillator Welding Tractor: Apply vertical up MIG/MAG

seams; either inside or outside the tank. Unit can also apply

circumferential seam welds.

Features

1. On/Off Switch

2. Quick Clamping Torch Holder for MIG/MAG welding gun

3. Forward/Reverse Travel Switch

4. Interface Welding Machine Switch

5. Variable Speed Knob: From 100 to 1040 mm/minute (4 - 41 IPM)

6. Oscillation Weaving Knob: From 0 - 2 seconds

7. Oscillation Stroke Knob (crown width): 0 - 34 mm (± 17)

8. Oscillation Left Time Knob: 0 – 2 seconds

9. Oscillation Right Time Knob: 0 – 2 seconds

10. Origin Location Knob (Left, Zero, Right)

11. Oscillation Pattern Selection Knob: Five types

12. Power Supply: AC 110 V, 50/60 HZ, single

13. Flexible Rail Track: Two of 1,800 mm length each; plus, twelve

magnets

Irizar Magnetic Device

Irizar Magnetic Device with Lincoln LT-7 Welding Tractor:

Apply circumferential SAW fillets on Annular Plate vs Tank

Bottom; either, inside or outside the tank. Include magnetic

device itself; do not included Lincoln LT-7 Welding Tractor,

neither Lincoln Power Source and cables.

Features

1. Minimum OD Tank: 5 m (16.4’)

2. Minimum Outside Annular Plate: 50.8 mm (2”)

3. Device can roll over a crown of 3 mm (1/8”) maximum

4. Packing (m): 0.60 (L) x 0.40 (W) x 0.28 (H) @ 17 kg

3D Model Video

Video

SAW Lincoln LT-7 Welding Tractor

With Irizar Magnetic Device (red color)

Packing

Tractor: 500 mm (L) x 400 mm (W) x 250 mm (H) @ 11 kg

Tracks: 2000 mm (L) x 50 mm (W) x 50 mm (H) @ 8 kg

Magnets: 500 mm (L) x 200 mm (W) x 200 mm (H) @ 25 kg



http://www.jirizar.com/girth-welder/linear-oscillator-tractor.html

http://www.jirizar.com/girth-welder/magnetic-device.html




https://www.youtube.com/watch?v=SfCKNUNV2B8







Tank Jacking System Tank Jacking, also known as: Tank Erection, Hydraulic Tank Jacks, and Tank Lifting Jacks

Corpus Christi Texas USA, 40 m OD. SS Tank

Applications

Tank Construction

Tank Repairs & Modifications/Alterations

1. Dismantling & Removal

2. Floor & Annular Plate Replacement

3. Bottom Shell Replacement

4. Tank Capacity Expansion

Industry Segment

Oil refineries, petrochemical plants, fertilizer plants, power generating

stations, petroleum product installations & depots, and liquid storage

terminals ports.

Experience

Irizar lifting jacks have been used worldwide for the construction of over

five thousand field erected tanks. Maximum tank lifted until now is 2,650

MT.

Standard Package

1. Jacks with Trestles

2. Power Pack

3. Operation Manual and Electrical Diagram


Key Features

1. Designed and Engineered in Canada.

2. Constructing Procedure: Tank erection is made from top course

downwards; opposite, to the traditional construction method.

3. Erection Safe: Tank is lifted hydraulically, and holds mechanically. It

means, the tank does not slide down, even in the case of power pack

failure/removal, electrical power shutdown, or hydraulic hose

burst.

4. Flexible: Tank jacking equipment can be split for erection of small

tanks; or expanded, by adding extra jacks.

5. Cost- Effectiveness: a) Large cranes are no longer required; roof is

built over the first ring at floor level. Our system saves thousands

of dollars in crane rental. b) Tank shell plates are fed at floor level;

therefore, scaffolding is minimized

6. Productivity Increase: Personal at jobsite works from inside the

tank; under roof cover at a maximum height of 6.50 m. Personal

working from outside the tank, do their job at a maximum height

of 3.50 m. Therefore, construction process increase productivity in

all the steps, from assembling, tack welding, circumferential and

longitudinal welding, inspection and repairs.

Lifting Jacks Specifications

Description Jack Model

12 MT - 3000

Jack Model

25 MT - 3000

Working capacity (metric tons) 12 25

Tested load (metric tons) 18 37.5

Double action jack Yes Yes

Minimum outside diameter (m) 3.50 3.50

Minimum shell thickness (mm) 3.175 (1/8”) 3.175 (1/8”)

Minimum shell height (mm) 1,350 1,350

Maximum shell height (mm) Up to 3,000 Up to 3,000

Arc-distance between jacks (m) 1.50 - 3.0 1.50 - 3.0

Jack unitary climb (mm/stroke) 100 100

Lifting time (mm/minute) ~ 100 ~ 100

Jack weight (kg) 64 90

Trestle & Stay Pipes weight (kg) 250 410

Approx. weight/set (kg) 314 500

Packing weight (kg) 40 40

Power Pack Specifications

Description

Tank

Capacity

(Liters)

Pump

Flow

(LPM)

Working

Pressure

(PSI)

Weight

(Kilos)

Electric Power Pack for Jack 12

10 HP, Max 34 jacks 350 22 1,750 350

20 HP, Max 65 jacks 350 45 1,750 375

40 HP, Max 115 jacks 500 96 1,750 575

Two of 40 HP, Max 230 jacks 1,000 192 1,750 1,150

Gas Power Pack for Grain Bins

13 HP, Max 34 jacks 227 22 1750 350

Electric Power Pack for Jack 25

20 HP, Max 20 jacks 350 45 2,400 375

40 HP, Max 38 jacks 500 96 2,400 575

Two of 40 HP, Max 76 jacks 1,000 192 2,400 1,150

Three of 40 HP, Max 114 jacks 1,500 288 2,400 1,725

Video



http://www.jirizar.com/tank-jacking-equipment.html

http://www.jirizar.com/images/pdf/Irizar-Tank-Jacking-Operation-Manual.pdf


https://www.youtube.com/watch?v=tLrL8zQQRbo

Documents

PRODUCT CATALOG 2020 › images › pdf › Brochures.pdf3. Rotators wheels from Model WR 3 to WR 100 are made of Cast Iron; covered with heavy duty rubber HSA80, and two steel rings