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LABQUAKE ® Shakers and Rotators OPERATION MANUAL LT1105X1 • 2/23/07

LABQUAKE Shakers and Rotators

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Page 1: LABQUAKE Shakers and Rotators

LABQUAKE®

Shakers and RotatorsOPERATION MANUAL

LT1105X1 • 2/23/07

Page 2: LABQUAKE Shakers and Rotators

Safety Information ..............................................................................................................................................3Introduction..........................................................................................................................................................4

Applications ..................................................................................................................................................4General Usage..............................................................................................................................................4Contents........................................................................................................................................................5

LABQUAKE Shaker/Rotator with Clips ..................................................................................................5LABQUAKE Shakers with Trays ............................................................................................................5Combination LABQUAKE Shakers/Rotators..........................................................................................5

Unpacking ..........................................................................................................................................................6Breakage in Shipment ..................................................................................................................................6

General Specifications ........................................................................................................................................7Power Requirements ....................................................................................................................................7Motor Characteristics....................................................................................................................................7Motor Speed ................................................................................................................................................7Weight Capacity............................................................................................................................................7Materials ......................................................................................................................................................7Environmental Conditions ............................................................................................................................7Declaration of Conformity ............................................................................................................................8

LABQUAKE Rotator with Clips............................................................................................................................9Assembly ......................................................................................................................................................9Operation ......................................................................................................................................................9

Installing Tubes ......................................................................................................................................9For Continuous Rotation ........................................................................................................................9For Rocking Motion ..............................................................................................................................10Changing the Number of Reversals ....................................................................................................10

LABQUAKE Shaker with Trays ........................................................................................................................11Assembly ....................................................................................................................................................11Operation ....................................................................................................................................................11

Loading Trays ......................................................................................................................................11Changing the Number of Reversals ....................................................................................................11

Combination LABQUAKE Shaker/Rotator ........................................................................................................12Assembly ....................................................................................................................................................12

Installing the Clip Bar ..........................................................................................................................12Installing the Trays ..............................................................................................................................12

Operation ....................................................................................................................................................12Maintenance......................................................................................................................................................13

Cleaning......................................................................................................................................................13To Replace Motor........................................................................................................................................13

Parts List ..........................................................................................................................................................14Replacement Motor and Switch..................................................................................................................14Replacement Clip Bars ..............................................................................................................................14Replacement Trays ....................................................................................................................................14

Ordering Procedures ........................................................................................................................................16One Year Limited Warranty ..............................................................................................................................20

2

Table of Contents

Page 3: LABQUAKE Shakers and Rotators

Your Thermo Scientific LABQUAKE® Shakers andRotators have been designed with function, reliability andsafety in mind. It is your responsibility to install your prod-uct in conformance with local electrical codes. For safeoperation, please pay attention to the alert signal through-out the manual.

3

Safety Information

CautionCautions alert you to a possibility ofdamage to the equipment.

WarningWarnings alert you to a possibility ofpersonal injury.

NoteNotes alert you to pertinent facts andconditions.

Alert Signals

Page 4: LABQUAKE Shakers and Rotators

Variable action LABQUAKE shakers and rotators featureremovable trays which hold up to forty-six 10 ml VACUTAINER® tubes, and/or clip bars with clips that areeasily interchangeable with the trays for shaking or rotating tubes at 8 rpm. Shaking may be instantly variedfrom a gentle motion (22 reversals/min.) to vigorous (70reversals/min.). Tubes may be added or removed withoutturning off the motor.

Applications• Thorough mixing of blood and other samples

without impairment. Holds VACUTAINER tubesand all sizes of collection vials.

• Preparing homogeneous dispersions of particu-lates.

• Dialysis under agitation, retentate in membranebags within containers.

• Liquid-liquid extractions and mixing of particu-late-liquid and liquid-liquid phases in numerousapplications.

• For in vitro use only.

General UsageDo not use this product for anything other than its intend-ed usage.

4

Introduction

® Registered trademark of Becton Dickensonand Co.

Page 5: LABQUAKE Shakers and Rotators

ContentsExamine the contents of the shipping carton carefully. Eachpackage includes the following:

LABQUAKE Shaker/Rotator with Clips1 LABQUAKE Shaker/Rotator with bar and 14 clips

(Catalog #400110 or 400220) or

1 LABQUAKE Shaker/Rotator with bar and 8 clips(Catalog #4002110 or 4002220) or

1 LABQUAKE Shaker/Rotator with bar and 32 clips(Catalog #415110 or 415220) or

1 LABQUAKE Shaker/Rotator with bar and 14 clips(Catalog #4152110 or 4152220)

1 Instruction Manual with Warranty Card

LABQUAKE Shakers with Trays1 LABQUAKE Shaker with double-deck trays (Catalog

#T415110, T415220, T400110 and T400220)

1 Instruction Manual with Warranty Card

Combination LABQUAKE Shakers/Rotators1 LABQUAKE Shaker/Rotator with double-deck trays

and bar with 14 clips (Catalog #C400110 orC400200) or

1 LABQUAKE Shaker/Rotator with double-deck traysand bar with 8 clips (Catalog #C4002110 orC4002220) or

1 LABQUAKE Shaker/Rotator with double-deck traysand bar with 32 clips (Catalog #C415110 orC415220) or

1 LABQUAKE Shaker/Rotator with double-deck traysand bar with 14 clips (Catalog #C4152110 orC4152220)

1 Instruction Manual with Warranty Card

5

INTRODUCTION

Page 6: LABQUAKE Shakers and Rotators

Remove the LABQUAKE shaker from its shipping con-tainer, examining it carefully for defects, shortages orbreakage. DO NOT discard packaging if breakage isfound.

Breakage in ShipmentNotify your supplier at once if you find breakage, defectsor shortages upon opening packages. DO NOT RETURNTHE INSTRUMENTS UNTIL INSTRUCTED TO DO SOBY YOUR SUPPLIER.

6

Unpacking

Page 7: LABQUAKE Shakers and Rotators

Power RequirementsThe model numbers with the last three digits “110” oper-ate on 120 Volts AC. Model numbers with the last threedigits “220” operate on 220-240 Volts AC. The power sup-ply is single phase, 50 or 60 Hertz and 4 Watts. All unitsare supplied with a molded 3 conductor grounded plug.

Motor CharacteristicsThe LABQUAKE shaker may sometimes stop and reverseat any point without the tray or bar hitting its stop. Thiseffect is inherent in the motor that drives the unit and isnot a malfunction.

Motor Speed8 rpm

Weight CapacityTotal load should not exceed 800 grams.

MaterialsDouble-deck Trays: AluminumMats: VinylClips: Stainless SteelClip Bar: AluminumLock Nut: DelrinThumbscrew: DelrinReversal Control Bar: Stainless SteelClip Retainer: Stainless Steel

Environmental ConditionsOperating: 0°C - 65°C; 20% - 80% relative humidity,

non-condensing. Installation Category II (over-voltage) in accordance with IEC 664. Pollution Degree 2 in accordance with IEC 664. Altitude limit: 2,000 meters.

Storage: -25°C - 65°C; 10% to 85% relative humidity.

7

General Specifications

WarningUse a properly grounded outlet of theproper voltage.

Page 8: LABQUAKE Shakers and Rotators

Declaration of ConformityWe hereby declare under our sole responsibility that this productconforms with the technical requirements of the following stan-dards (220-240 volt models only):

EMC: EN 50081-1 Generic Emission StandardEN 50082-1 Generic Immunity Standard

Safety: IEC 1010-1-92 Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use; Part I: General Requirements

per the provisions of the Electromagnetic Compatibility Directive89/336/EEC, as amended by 92/31/EEC and 93/68/EEC, andper the provisions of the Low Voltage Directive 73/23/EEC, asamended by 93/68/EEC.

The authorized representative located within the EuropeanCommunity is:

Thermo Fisher Scientific419 Sutton RoadSouthend On SeaEssex SS2 5PHUnited Kingdom

Copies of the Declaration of Conformity are available uponrequest.

8

GENERAL SPECIFICATIONS

Page 9: LABQUAKE Shakers and Rotators

Models: 415110, 41522, 4152110, 4152220, 400110,400220, 4002110, 4002220

AssemblyTo install the clip bar, stretch the frame slightly. Engagethe slotted end with the motor shaft by inserting the slot-ted end straight into the motor shaft, avoiding any tenden-cy to bend the shaft. Screw the supporting pivot screw inplace at the other end. The LABQUAKE shaker/rotator isready to plug in. Flip the switch to the “I” position andoperate. Clips may be rearranged by removing the bar. Toremove the bar, stretch the frame so that the bar may bepulled straight out from the motor shaft to avoid bendingthe shaft. Slide the clips off the end of the bar and replacethe clips as desired.

Operation

Installing TubesInsert tubes into clips. Distribute weight evenly. Tubesmay be rotated continuously or rocked back and forththrough an angle of up to 300° using the clip bars. Tubesof any length may be rocked; tubes shorter than 6-3/8”may be continuously rotated. The motor reverses direc-tion whenever its rotation is impeded. It is not damagedby holding the clip bar and stalling the motor.

For Continuous RotationTurn the reversal control bar so that it is parallel to themotor case and will not touch the motor case at any timeduring a complete rotation of the clip bar. Lock the rever-sal control bar in position by tightening the thumb screw.

9

LABQUAKE Shaker/Rotatorwith Clips

CautionWhenever the bar is removed orinstalled, stretch the frame slightly andpull or push the bar directly off or ontothe motor shaft. Do not bend or twistthe shaft.

NoteIf at any time the clip bar fails to rotatecontinuously, there is some obstructionto its free rotation which can usuallybe seen immediately. At times it maybe necessary to reposition a tube toprevent a tube from touching thebracket during a rotation.

The total load when using the clipshould not exceed 800 grams.

Clip Bar and Retainers

Page 10: LABQUAKE Shakers and Rotators

For Rocking MotionThe reversal control bar must be inserted into theunthreaded hole on the clip bar. Turn the reversal controlbar so that it is at right angles to the motor case andpointing towards it. Lock the reversal control bar in posi-tion by tightening the thumb screw in the threaded hole.Be certain that the thumb screw and lock nut are tight-ened against the flat side of the reversal control bar. Thereversal control bar will know limit the rotation of the clipbar in forward and reverse directions when the motor ison.

Changing the Number of ReversalsThe number of reversals per unit time may be changed byaltering the arc of rotation. This is accomplished by lower-ing or raising the position of the control bar. The numberof revolutions per minute (rpm) of the motor is constant.

10

LABQUAKE SHAKER/ROTATOR WITH CLIPS

Page 11: LABQUAKE Shakers and Rotators

Models T415110, T415220, T400110, T400220

AssemblyTo install the trays, remove the clip bar and engage theslotted end of the bottom tray with the motor shaft. Screwthe supporting pivot screw in place at the other end.Install the top tray in position. The LABQUAKE shaker isready to plug in. Flip the switch to the “I” position andoperate. If you wish to remove or reinstall the tray assem-bly, see “Assembly” for the Combination LABQUAKEShaker/Rotator. Trays may be rocked back and forththrough an angle of up to 90°.

Operation

Loading TraysRemove the top tray. Load the bottom tray with sealedtubes. Replace the top tray, and then load it with tubes.Flip the switch to the “I” position.

Changing the Number of ReversalsThe motor reverses direction whenever its motion isimpeded. The number of reversals per unit time is con-trolled by altering the arc of rotation. To alter the arc ofrotation, unscrew the thumb lock nut of the reversal con-trol. Then screw the reversal control clockwise or counter-clockwise to lengthen or shorten the arc. When you haveattained a satisfactory position, screw the thumb lock nutdownward until it can go no further to lock the reversalcontrol in position.

11

LABQUAKE Shaker with Trays

NoteLoad must be evenly distributed toensure smooth rocking motion.

Total load when using trays should notexceed 800 grams.

LABQUAKE Shaker with Trays

Page 12: LABQUAKE Shakers and Rotators

With interchangeable, double-deck trays and bar withclips. Models C415110, C415220, C4152110, C4152220,C400110, C400220, C4002110, C4002220

Assembly

Installing the Clip BarTo install the clip bar, stretch the frame slightly. Engagethe slotted end with the motor shaft by inserting the slot-ted end straight into the motor shaft, avoiding any tenden-cy to bend the shaft. Screw the supporting pivot screw inplace at the other end.

Installing the TraysTo install the trays, remove the clip bar and engage theslotted end of the bottom tray with the motor shaft. Screwthe supporting pivot screw in place at the other end.Install the top tray in position.

OperationSee preceding operation instructions for LABQUAKEShaker/Rotator with Clips and/or LABQUAKE Shaker withTrays.

12

Combination LABQUAKEShaker/Rotator

CautionWhenever the tray or bar is removedor installed, stretch the frame slightlyand pull or push the bar or tray directlyoff or onto the motor shaft. Do notbend or twist the shaft.

Page 13: LABQUAKE Shakers and Rotators

13

No oiling or greasing is required. All parts are replace-able.

CleaningWipe with a clean, damp cloth. If necessary, use a mild,non-abrasive cleanser. If necessary, the unit may be dis-infected by wiping with a 1:1 solution of household bleach(5.25% sodium hypochlorite) and water.

To Replace MotorIn case of motor failure, the motor may easily be replacedby the user:

1. Unplug the LABQUAKE shaker/rotator.

2. Remove the clip bar or trays as described under“Assembly” in the LABQUAKE Shaker/Rotatorwith Clips section.

3. Unscrew the two screws that hold the motorcase cover in place.

4. Remove the motor case cover.

5. Disconnect the motor wires from the switch.

6. Unscrew the two screws attaching the motorand motor case to the frame.

7. To install the new motor, reverse the procedure.

Maintenance

WarningDo not immerse unit for cleaning.

Disconnect from power supply beforeservicing.

Page 14: LABQUAKE Shakers and Rotators

14

Parts List

Replacement Motors and SwitchOld Style Motor Assembly400287A Replacement motor assembly for 110-120 volt shakers with silver toggle switch. Includes motor,

case, switch and cordset. 400287B Replacement motor assembly for 220-240 volt shakers with silver toggle switch. (Includes motor,

case, switch and cordset.New Style Replacement MotorMT842X1A Replacement motor for 110-120 volt shakers with lighted green switch. (Motor only.)MT842X2A Replacement motor for 220-240 volt shakers with lighted green switch (Motor only.)SWX137 110-120 volt green lighted switch.SWX138 220-240 volt green lighted switch.

Replacement Clip Bars40015 Clip bar, complete (1 7-3/4” bar with 14 clips, 10-19 mm)400215 Clip bar,complete (1 7-3/4” bar with 8 clips,17-30 mm)41515 Clip bar, complete (1 15-1/2” bar with 32 clips, 17-30 mm)415215 Clip bar, complete ( 15-1/2” bar with 14 clips, 17-30 mm)4002014 Set of two, 10-19 mm clips with strap4003022 Set of two, 17-30 mm clips with strap

Replacement Trays2026L Top tray only (6-1/2 x 7-1/2) white2197 Top tray only 4-1/2 x 15) white8-2501 Bottom tray with pivot arm (6-1/2 x 7-1/2) white2196 Bottom tray with pivot arm (4-1/2 x 15) white2080L Tray liner, (6-1/2 x 7-1/2)2081L Tray liner, (4-1/2 x 15)TY841X1A Set of dual trays with liners (6-1/2 x 7-1/2) whiteTY842X1A Set of dual trays with liners (4-1/2 x 15) white400-56 Set of dual trays with liners (6-1/2 x 7-1/2) gold color41556 Set of dual trays with liners (4-1/2 x 15) gold color

Page 15: LABQUAKE Shakers and Rotators

15

PARTS LIST

Model #Model #C400110C400220C4002110C4002220T400110T40022040011040022040021104002220

C415110C415220C4152110C4152220T415110T41522041511041522041521104152220

Volts120220-240120220-240120220-240120220-240120220-240

120220-240120220-240120220-240120220-240120220-240

XXXXXX

XXXXXX

XX

XX

XX

XX

XX

XX

XX

XX

Small SizSmall Size6" Tall

6.5" Wide11" Long

Features6" Tall

4.5" Wide18.5" Long

6.5" x 7.25" Dual Trays

4.5" x 15" Dual Trays

14 Clips for 10-19 mm

32 Clips for 10-19 mmor 10-19 mm

8 Clips for 17-30 mmor 17-30 mm

14 Clips for 17-30 mmor 17-30 mm

Features

Page 16: LABQUAKE Shakers and Rotators

16

Ordering Procedures

Please refer to the Specification Plate for the completemodel number, serial number, and series number whenrequesting service, replacement parts or in any corre-spondence concerning this unit.

All parts listed herein may be ordered from the ThermoScientific dealer from whom you purchased this unit orcan be obtained promptly from the factory. When serviceor replacement parts are needed we ask that you checkfirst with your dealer. If the dealer cannot handle yourrequest, then contact our Customer Service Departmentat 563-556-2241 or 800-553-0039.

Prior to returning any materials, please contact ourCustomer Service Department for a “Return MaterialsAuthorization” number (RMA). Material returned withoutan RMA number will be refused.

Page 17: LABQUAKE Shakers and Rotators

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Page 18: LABQUAKE Shakers and Rotators

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Page 20: LABQUAKE Shakers and Rotators

One Year Limited Warranty

This Thermo Scientific product is warranted to be free of defects in materials and workmanship for one (1)year from the first to occur of (i) the date the product is sold by the manufacturer or (ii) the date the product ispurchased by the original retail customer (the “Commencement Date”). Except as expressly stated above, theMANUFACTURER MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO THEPRODUCTS AND EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES, INCLUDING BUT NOT LIMITEDTO, WARRANTIES OF DESIGN, MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

An authorized representative of the manufacturer must perform all warranty inspections. In the event of adefect covered by the warranty, we shall, as our sole obligation and exclusive remedy, provide free replace-ment parts to remedy the defective product. In addition, for products sold within the continental United Statesor Canada, the manufacturer shall provide free labor to repair the products with the replacement parts, butonly for a period of ninety (90) days from the Commencement Date.

The warranty provided hereunder shall be null and void and without further force or effect if there is any (i)repair made to the product by a party other than the manufacturer or its duly authorized service representa-tive, (ii) misuse (including use inconsistent with written operating instructions for the product), mishandling,contamination, overheating, modification or alteration of the product by any customer or third party or (iii) useof replacement parts that are obtained from a party who is not an authorized dealer of Thermo Scientific prod-ucts.

Heating elements, because of their susceptibility to overheating and contamination, must be returned to thefactory and if, upon inspection, it is concluded that failure is due to factors other than excessive high tempera-ture or contamination, the manufacturer will provide warranty replacement. As a condition to the return of anyproduct, or any constituent part thereof, to the factory, it shall be sent prepaid and a prior written authorizationfrom the manufacturer assigning a Return Materials Number to the product or part shall be obtained.

IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO ANY PARTY FOR ANY DIRECT, INDIRECT,SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, OR FOR ANY DAMAGES RESULTING FROMLOSS OF USE OR PROFITS, ANTICIPATED OR OTHERWISE, ARISING OUT OF OR IN CONNECTIONWITH THE SALE, USE OR PERFORMANCE OF ANY PRODUCTS, WHETHER SUCH CLAIM IS BASED ONCONTRACT, TORT (INCLUDING NEGLIGENCE), ANY THEORY OF STRICT LIABILITY OR REGULATORYACTION.

For the name of the authorized Thermo Scientific product dealer nearest you or any additional information, contact us:2555 Kerper Blvd., Dubuque, Iowa, 52004-0797

Phone: 563-556-2241 or 1-800-553-0039Fax: 563-589-0516

E-mail: [email protected] Web: www.thermo.com