Proﬁ bus IO-Link Master BNI PBS-501-000-Z001 ... - Balluffusa.balluff.com/manuals/BNI Network Blocks/ProfiBus Blocks/BNI PBS... · Proﬁ bus IO-Link Master BNI PBS-501-000-Z001

Profi bus IO-Link MasterBNI PBS-501-000-Z001BNI PBS-502-000-Z001

User's Guide

English

68.0

36.9

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Balluff Network Interface / Profibus IO-Link Master

3

Notes to the user 4

1.1 About this manual 41.2 Structure of the manual 41.3 Typographical conventions 41.4 Symbols 41.5 Abbreviations 5

Safety 6

2.1 Intended use 62.2 General safety notes 62.3 Meaning of the warnings 6

Connection overview 7

Basic knowledge 8

4.1 Product description 84.2 Profibus 84.3 IO-Link 84.4 Communication mode 94.5 Replacing modules 9

Technical Data 10

5.1 Dimensions 105.2 Mechanical data 105.3 Electrical data 105.4 IO-Link data 105.5 Operating conditions 10

Installation 11

6.1 Mechanical connection 116.2 Electrical connection 126.3 Bus connection 136.4 I/O ports 146.5 Replacing BNI PBS modules 14

Startup 15

7.1 Profibus address 157.2 Configuration 157.4 Setting parameters 197.5 Integration in project planning software 25

Diagnostics 30

8.1 Function indicators 308.2 Diagnostics telegram 32

Appendix 47

Index 49

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Notes to the user

This Guide describes the Balluff Network Interface BNI PBS-... for use as a decentral in- and out-put module for connecting to a Profibus-DP network.

The manual is organized so that the sections build on one another.Section 2: Basic safety information.Section 3: An overview of connection options.Section 4: Introduction to the material.Section 5: Technical data for the Profibus module.Section 6: Mechanical and electrical connection.Section 7: Logging the Profibus module on to the network.Section 8: Function indicators and the diagnostic telegram for the Profibus module.

The following conventions are used in this manual:

Enumerations are shown in list form with bullet points.Entry 1,Entry 2.

Action instructions are indicated by a preceding triangle. The result of an action is indicated by an arrow.

Action instruction 1.Action result.

Action instruction 2.

Numbers:Decimal numbers are shown without additional indicators (e.g. 123),Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).

Menu commands:Menu commands are separated by a vertical line. "Tools | Install new GSD...“ refers to the menu command "Install new GSD...“ from the "Tools“ menu.

Buttons:Buttons are shown in brackets, e.g. [Install].

Cross-references indicate where additional information on the topic can be found (see Section 5 "Technical Data").

Note!This symbol indicates a security notice which most be observed.

Note, tipThis symbol indicates general notes.

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1.1 About this manual

1.2 Structure of the manual

1.3 Typographical conventions

Enumerations

Actions

Syntax

Cross-references

1.4 Symbols

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Notes to the user1

A-Port Digital output portBCD Binary coded switchBNI Balluff Network InterfaceDESINA DEcentralized and Standardized INstAllation techniqueEMC Electromagnetic CompatibilityFE Function groundGSD file Generic Station DescriptionI-Port Digital input portI/O port Digital input or output portPB PROFIBUSPELV Protective Extra Low VoltagePLC Programmable Logic ControllerProfibus-DP Profibus Decentralized PeripheryS7 Programming software STEP 7 for the SIMATIC S7 controller family (Siemens AG)SELV Safety Extra Low Voltage

1.5 Abbreviations


6

Safety

The BNI PBS-... serves as a decentral in- and output module for connecting to a Profibus-DP network. The integrated IO-Link ports enable simple linking of IO-Link capable sensors and actuators. The module may be used only for this purpose in an industrial environment correspon-ding to Class A of the EMC Law.

Installation and startup Installation and startup are to be performed only by trained specialists. Any damage resulting from unauthorized manipulation or improper use voids the manufacturer's guarantee and war-ranty.The device corresponds to EMC Class A and is designed only for industrial use. RF interference may result from operating the device in the open low-voltage network. In this case the operator must take precautionary measures accordingly.The device may be operated only using an approved power supply (see Section 5 "Technical Data“).

Material resistanceThe BNI PBS-... has good chemical and oil resistance.If aggressive media are used, the material resistance must be tested for this application.

Operation and testingThe operator is solely responsible for ensuring that the prevailing safety and accident prevention statutes are followed in the respective application.In case of defects or faults which cannot be immediately remedied, the device must be taken out of service and secured against unauthorized use. Proper operation of the device is ensured only when the housing is fully installed

Note!The pictogram used with the word "Caution" warns of a possible hazardous situation affecting the health of persons or equipment damage. Ignoring these warnings can result in injury or equipment damage.

Always observe the described measures for preventing this danger.►

2.1 Intended use

2.2 General safety notes

2.3 Meaning of the warnings

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Connection overview3

Fig. 3-1: Connection overview BNI PBS-501-.../BNI PBS-502-...

1 Mounting hole2 M12 Profibus IN3 Address switches4 Supply voltage POWER IN5 Status LEDs6 Standard I/O Port 17 Standard I/O Port 38 Standard I/O Port / IO-Link Port 59 Standard I/O Port / IO-Link Port 7

10 Standard I/O Port / IO-Link Port 611 Standard I/O Port / IO-Link Port 412 Symbol „IO-Link-capable port“13 Standard I/O Port 214 Standard I/O Port 015 Label16 Continuing supply voltage POWER OUT17 M12 Profibus OUT18 Ground connection

Note!For BNI PBS-501-...:Port 0 – 3: Standard I-PortPort 4 – 7: IO-Link port, also configurable as standard I-PortFor BNI PBS-502-...:Port 0 – 3: Standard I/O PortPort 4 – 7: IO-Link port, also configurable as standard I/O Port


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Basic knowledge4

4.1 Product description

4.2 Profibus

4.3 IO-Link

Balluff Network Interface BNI PBS-...:Used for connecting sensors/actuators to a Profibus-DP network.Sensors/actuators can be connected through 8 standard I/O ports.Connection to Profibus using 2 × M12×1 round connectors.Electrical power 24 V DC using 7/8“ round connector.

Connection options:A total of 16 ports are available which can be freely configured. If for example 4 IO-Link ports are configured, 12 standard I/O ports can be used.

BNI PBS-501-...: Max.16 standard I/O ports and/or max. 4 IO-Link ports, freely configu-rable.BNI PBS-502-...: Max.16 standard I/O ports and/or max. 4 IO-Link ports, freely configu-rable.

The main areas of application are:In the industrial area as an interface between sensors/actuators and a Profibus.When using "intelligent" sensors and actuators which process information in addition to the actual process signal (e.g. diagnostics information).

Open bus system for process and field communication in cell networks with a low number of stations as well as for data communication per IEC 61158/EN 50170. Automation devices such as PLC's, PC's, control and monitoring devices, sensors or actuators can communicate over this bus system.

Variants:Profibus DP for fast, cyclical data exchange with field devices,Profibus PA for applications in process automation in the intrinsically safe area,Profibus FMS for data communication between automation devices and field devices.

IO-Link is defined as a standardized point-to-point connection between sensors/actuators and the I/O module. An IO-Link sensor/actuator can send additional communication data (e.g. diagnostics signals) in addition to the binary process signals over the IO-Link interface.

Compatibility with standard I/O:IO-Link sensors can be connected to existing I/O modules.Sensors/actuators which are not IO-Link capable can be connected to an IO-Link module.Standard sensor/actuator cable can be used.

Key technical data:Serial point-to-point connection,Communication as add-on to standard I/O.Standard I/O connection technique, unshielded, 20 m cable length.Communication using 24V pulse modulation, standard UART protocol.Maximum current draw: per sensor 200 mA/per actuator 1.6 A.

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Basic knowledge4

4.4 Communication mode

Standard IO-mode(SIO mode)

4.5 Replacing modules

Process data (cyclical):The GSD file provides different data modules for representing the sensor map:

Inputs: 1 byte – 32 bytesOutputs: 1 byte – 32 bytesor combined input/output modules

Deterministic time behavior:Typically 2 ms cycle time for 16 bits of process data and 38.4 Kbaud transmission rate.

Service data (diagnostics, parameters):Parallel and reactionless process data

Startup parameter setting possible using communication, thenbinary switching signal

The BNI PBS-... modules are upward compatible. A defective module can be replaced with a module which has a greater or at least the same functionality.

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Technical Data5

5.1 Dimensions

5.2 Mechanical data

5.3 Electrical data

5.4 IO-Link data

5.5 Operating conditions

68.0

36.9

Fig. 5-1: Dimensions in mm

Housing material Zinc die-cast, satin nickel-plated

Fieldbus Profibus: M12, B-coded (male and female)

Supply voltage 5-pin 7/8“ (male and female)

I/O ports M12, A-coded (8x female)

Enclosure rating IP67 (only when plugged-in and threaded-in)

Weight 750 g

Storage temperature -25 °C ... +75 °C

Operating voltage VS 18...30.2 V

Ripple < 1 %

Current draw without load ≤ 200 mA

Baud rate COM 1, 2, 3

Frame type 1, 2.x, 3

Minimum cycle time 3 ms

Process data cycle 3 ms at minimum cycle time

Operating temperature -5 °C … +55 °C

EMC

EN 61000-4-2/3/4/5/6EN 55011

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Severity level 4A/3A/4B/2A/3AGr. 1, Cl. A

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Vibration/shock EN 60068 Part 2-6/27

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Installation6

6.1 Mechanical connection

68.0

36.9

Fig. 6-1: Dimensions in mm

The BNI PBS-... module can be connected directly to a mounting wall or to a machine. Be sure that the mounting base is flat to prevent any mechanical stress on the device housing.

Two M6 screws and two washers are required for mounting. The tightening torque is 9 Nm.

Installation:Attach module using two M6 screws and 2 washers.Keep a distance of at least 3 mm between two modules.

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Installation

The ground connection for the BNI PBS-... modules is located at upper left next to the mounting hole.

Ground straps are preferred for the ground connection. Alternately a fine-strand PE wire with large cross-section may be used.

Fig. 6-2: Ground connection

Note!The FE connection from the housing to the machine must be low-impedance and as short as possible.

Profibus modules require a DC voltage of 24 V DC (SELF/PELF) for power.The power can be provided by regulated and unregulated power supplies. Regulated power supplies allow the output voltage to be increased above the nominal voltage to compensate for line losses.

Power OUT (7/8" Mini Change, female) Power IN (7/8" Mini Change, male)

PIN Function PIN Function

1 0 V 1 0 V

2 0 V 2 0 V

3 FE 3 FE

4 Sensor supplyBus supply

4 Sensor supplyBus supply

5 Actuator supply 5 Actuator supply

DC voltage 24 V DC.Use different power sources for the sensor/bus and for the actuator if possible to minimize noise susceptibility.Total current < 9 A. The total current of all modules may not exceed 9 A even when daisy chaining the actuator supply.

Note!The conductor cross-section is limited by the 7/8" connector to max. 1.5 mm².

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6.2 Electrical connection

Function ground

Supply voltage

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Installation

6.3 Bus connection

Connecting BNI PBS modules

The bus connection is made using the M12 sockets Profibus IN and Profibus OUT. The address is set on the address switch.

Profibus IN (M12, B-coded, male) Profibus OUT (M12, B-coded, female)


1 VP 1 VP

2 RxD/TxD-NA-line (green)

2 RxD/TxD-NA-line (green)

3 DGND 3 DGND

4 RxD/TxD-PB-line (red)

4 RxD/TxD-PB-line (red)

5 n.c. 5 n.c.

Thread: Shield Thread: Shield

Connect ground conductor to FE terminal. Connect the incoming Profibus lines to Profibus IN.Connect continuing Profibus line to Profibus OUT or screw termination resistor to the conti-nuing bus terminal.

Note!Each Profibus segment must be terminated with a bus terminator. The termination resistor requires no external voltage. Unused sockets must be fitted with cover caps to ensure IP 67 protection rating.

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Installation

Eight I/O ports (standard I/O and/or IO-Link) are provided for connecting the actuators/sensors:

Standard I/O port (M12, A-coded, female)

IO-Link port (M12, A-coded, female)


1 +24 V, 200 mA 1 +24 V, 1.6 A

2 Input,optional diagnostics input,

output

2 optional:Input, diagnostics input,

output

3 0 V 3 0 V

4 Inputoptional: output

4 Q/C(IO-Link data transmission)

5 FE 5 -

The sensor supply is protected by a self-resetting PTC.

When an overload or short circuit occurs, the affected output is turned off. The output remains turned off after the fault is eliminated. The affected output must be turned off from the controller to clear the short circuit memory.

Connection options for the Profibus modules:

Module Standard I-Port Standard O-Port IO-Link

BNI PBS-501-000-Z001 max. 16 - max. 4

BNI PBS-502-000-Z001 max. 16 max. 16 max. 4

Turn off power to the Profibus module,remove the mounting screws,replace the unit.

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6.4 I/O ports

6.5 Replacing BNI PBS modules

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Startup7

7.1 Profibus address

Addressing

7.2 Configuration

GSD file

Assigning and setting the Profibus address Die Profibus address is set directly on the BNI PBS-... using two BCD switches.

Permissible address range 0...99.Each Profibus node must have a unique and one-time address assigned to it.The address is read once after power is turned on.If the address is changed, this change becomes effective after a power reset on the module.

Fig. 7-1: Addressing switch

A DP Master is generally assigned addresses 0 to 2. For the PBS modules we recommend using addresses 3 and higher.

When project planning Profibus devices, a device is mapped as a modular system which con-sists of a header module and multiple data modules. The device data required for project plan-ning are stored in GSD files (Generic Station Description). The GSD files are available in 2 langu-ages for downloading over the Internet (www.balluff.com).The data modules of an IO-Link module are represented in the project planning software by slot. The GSD file provides the possible data modules (inputs or outputs of various data width). To configure the IO-Link module the appropriate data modules are assigned to a particular slot.

Slot Module Function

1 Header module Identification/parameter setting Special identifier format, 2 data bytes

2 Port 0, PIN 4Input with normally open function orInput with normally closed function orOutput (only for BNI PBS-502-...)(1-bit data width)

3 Port 1, PIN 4

4 Port 2, PIN 4

5 Port 3, PIN 4

6 Port 4, PIN 4 IO-Link data modules of various data width or configu-rable asInput with normally open function orInput with normally closed function orOutput (only for BNI PBS-502-...)

7 Port 5, PIN 4

8 Port 6, PIN 4

9 Port 7, PIN 4

10 Port 0, PIN 2

Input with normally open function orInput with normally closed function orDiagnostic input (N.C.) orOutput (only for BNI PBS-502-...)(1-bit data width)

11 Port 1, PIN 2

12 Port 2, PIN 2

13 Port 3, PIN 2

14 Port 4, PIN 2

15 Port 5, PIN 2

16 Port 6, PIN 2

17 Port 7, PIN 2

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Startup

First the header module is inserted into the configuration. The header module is coded according to the special identification format. Header modules in this coding are used for identification and parameter setting and have a data width of 2 bytes input of 2 bytes input/output data.

Header module coding:

Header module Description Coding

BNI PBS-501-000-Z001 BNI IO-Link, DI16 41hex81hex00hex*)

BNI PBS-502-000-Z001 BNI IO-Link, DI16DO16 C1hex81hex81hex 00hex*)

*): Defined by the manufacturer

First byte of the header module (Header byte): Determining the in- and/or outputs of the module.

Bit-Layout Header-Byte

7 6 5 4 3 2 1 0

0 0

0 0 Number of manufacturer-specific bytes(0: none, 1 … 14: number of bytes, 15: 16 bytes or words)

Header special format

Determining in-/outputs of the module:Empty

0 1 Ports are inputs, 1 length-byte for input data

1 0 Ports are outputs, 1 length-byte for output data

1 1 Ports may be in- or outputs, each 1 length-byte for output and input data

Second byte of the header module (length byte):Determining the data width and consistency for process data.

Bit-Layout Length-Byte

7 6 5 4 3 2 1 0

Length of the I/O data (0 … 63):00: 1 byte/word63: 64 bytes/word

0 Length in bytes

1 Length in words (2 bytes each)

0 Consistency over a word or byte

1 Consistency over the module

The data modules are arranged onto the header module in order of the slots for ports/PINs. For one IO-Link port there are a total of max. 32 bytes of input and output data available. Each data module has a certain data length which must be selected according to the data width for each input/output. The total of all data modules may not exceed 32 bytes of input/output data.

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Header module

Structure of the header modules

Header byte coding

Length byte coding

Data modules

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Startup

Data modules for standard I/O ports:

Data module Data width Coding

Digital Input (NO)Digital Input (NC)

1 byte 01hex01hex

Digital Input (NC)Digital Input (NO)

1 byte 01hex06hex

Digital OutputDigital Output

1 byte 01hex02hex

Diagnostic InputDiagnostic Input

1 byte 01hex03hex

IOLink Input with SIO modeIO-Link Input in standard I/O mode

1 byte 01hex04hex

Data modules for IO-Link inputs:


IOL_I__1 byte 1 byte 41hex80hex05hex

IOL_I__2 bytes 2 bytes 41hex81hex05hex





IOL_I__16 bytes 16 bytes 41hex8Fhex05hex


IOL_I_32 bytes 32 bytes 41hex9Fhex05hex

Data modules for IO-Link outputs:


IOL_O__1 byte 1 byte 81hex80hex05hex

IOL_O__2 bytes 2 bytes 81hex81hex05hex





IOL_O__16 bytes 16 bytes 81hex8Fhex05hex


IOL_O_32 bytes 32 bytes 81hex9Fhex05hex

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Data module coding


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Startup7

Data modules for IO-Link inputs and outputs:


Input Output

IOL_I/O__1/_1 byte 1 byte 1 byte C1hex80hex80hex05hex

IOL_I/O__2/_2 bytes 2 bytes 2 bytes C1hex81hex81hex05hex









IOL_I/O__4/32 bytes 4 bytes 32 bytes C1hex9Fhex83hex05hex

IOL_I/O_32/_4 bytes 32 bytes 4 bytes C1hex83hex9Fhex05hex

IOL_I/O_16/16 bytes 16 bytes 16 bytes C1hex8Fhex8Fhex05hex

IOL_I/O_24/24 bytes 24 bytes 24 bytes C1hex97hex97hex05hex

IOL_I/O_32/32 bytes 32 bytes 32 bytes C1hex9Fhex9Fhex05hex

Note!Project planning software offers mostly graphical assistance in configuration, the configuration string is automatically created.

Input/Outputs PIN 4 (channel):

Byte 0

7 6 5 4 3 2 1 0

Port 7, Channel 14

Port 6, Channel 12

Port 5, Channel 10

Port 4, Channel 8

Port 3, Channel 6

Port 2, Channel 4

Port 1, Channel 2

Port 0, Channel 0

Input/Outputs PIN 2 (channel):

Byte 1

7 6 5 4 3 2 1 0

Port 7, Channel 15

Port 6, Channel 13

Port 5, Channel 11

Port 4, Channel 9

Port 3, Channel 7

Port 2, Channel 5

Port 1, Channel 3

Port 0, Channel 1

Note!The process data for in- and outputs are assigned to the header module.

Process data coding

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Startup7

For the BNI PBS modules the parameter telegram is 19 bytes long. The first 7 bytes are defined by the Profibus standard EN 50170. The following 12 bytes are user parameters.

Structure of the norm-specific parameters (bytes 0 to 6, see below for coding):

Byte Bit

7 6 5 4 3 2 1 0

0 Station status

1 WD_Fact_1

2 WD_Fact_2

3 MinTSDR

4 Ident_Number_High

5 Ident_Number_High

6 Group_Ident

Note!When coding the parameters: 1 = activated, 0 = deactivated

Byte 0, station status:

Bit Parameter Meaning

0...2 - reserved

3 WD_On Activate/deactivate watchdog (access monitoring in the slave)

4 Freeze_req Operate DP Slave in Freeze mode

5 Sync_req Operate DP Slave in Sync mode

6 Lock_req(see below for coding)

7 Unlock_req

Coding of Lock and Unlock:

Lock Unlock

0 0 minTSDR and slave-specific parameters may be overwritten

0 1 Enable DP-Slave for other Masters

1 0 DP-Slave blocked for other Masters, all parameters are copied

1 1 DP-Slave released for other Masters (Unlock has priority over Lock)

7.4 Setting parameters

Norm-specific parameters

Station status


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Startup

Bytes 1 and 2, Watchdog factor 1 and 2: Time until access monitoring in DP-Slave expires. After a failure of the DP-Master the outputs assume the safe state after this time expires.Timeout (TWD) = 10 ms x WD_Fact_1 x WD_Fact_2. Times from 10 ms to 650 s can be set.

WD_Fact_1:

Byte 1

7 6 5 4 3 2 1 0

0 ... 255 (0x00 ... 0xFF)

WD_Fact_2:

Byte 2

7 6 5 4 3 2 1 0

0 ... 255 (0x00 ... 0xFF)

MinTSDR: Minimum time before sending a slave reply (in Tbits). The standard prescribes a minimum value of 11 Tbits. The value must be less than MaxTSDR.

Byte 3

7 6 5 4 3 2 1 0

0, 11-255 (0x00, 0x0B ... 0xFF)

Ident_Number_High: Identnumber High-Byte

Byte 4

7 6 5 4 3 2 1 0

0 ... 255 (0x00 ... 0xFF)

Ident_Number_Low: Identnumber Low-Byte

Byte 5

7 6 5 4 3 2 1 0

0 ... 255 (0x00 ... 0xFF)

Group_Ident: Group number of the BNI PBS-Module.Each bit represents a group. Is only applied for Lock_Req.

Byte 6

7 6 5 4 3 2 1 0

Group 8 Group 7 Group 6 Group 5 Group 4 Group 3 Group 2 Group 1

7

WD_Fact_1 and WD_Fact_2

MinTSDR

Ident_Number_High

Ident_Number_Low

Group_Ident

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Startup

The BNI PBS modules differ in how the functions are set for the ports. The user parameters have the same structure for all modules. Parameters which are not supported by a module are indica-ted as reserved. Reserved parameters must be written with the value 0. Bytes 7 to 9 of the user parameters are reserved and can be ignored. The required settings are made using the user parameters beginning with byte 10.

Global settings for a standard I/O port:

Decimal Binary Meaning

08 00001000 Digital input (NO)

09 00001001 Digital input (NC)

10 00001010 Digital output

11 00001011 Diagnostic input

IO-Link PortConfiguration of an IO-Link port always consists of 13 bytes and is in two parts:

Global settings of the IO-Link port: 1 byteIO-Link parameters: 12 bytes

Global settings for a standard I/O port:

Decimal Binary Meaning

04 00000100 IO-Link Port

IO parameters for an IO-Link port:

Byte Meaning

1 Multiplier/Cycle Time formula

2 Device Parameter Length

3 Device Parameter 1










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User parameters


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Startup

The structure of the user parameters depends on the port configuration of the Profibus IO-Link Master module.The following examples show the structure of the user parameters for various port configura-tions.

Profibus IO-Link MasterPort 0 – 7 Pin 4: Configured as standard I/O portPort 0 – 7 Pin 2: Configured as standard I/O port"Minimal configuration“

Byte Meaning

0 – 6 Norm-specific parameters (see above)

7 reserved

8 reserved

9 reserved

10 Global settings Port 0 Pin 4
















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Configuration examples

Example 1

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Startup

Profibus IO-Link MasterPort 0 – 3 Pin 4: Configured as standard I/O portPort 0 – 3 Pin 2: Configured as standard I/O portPort 4 – 7 Pin 4: Configured as IO-Link portPort 4 – 7 Pin 2: Configured as standard I/O port "Maximal configuration"

Byte Meaning


7 reserved

8 reserved

9 reserved





14 Global settings Port 4 Pin 4 as IO-Link port

15 – 26 IO-Link parameters Port 4 Pin 4















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Example 2


24

Startup

Profibus IO-Link MasterPort 0 – 3 Pin 4: Configured as standard I/O portPort 0 – 3 Pin 2: Configured as standard I/O portPort 4 Pin 4: Configured as IO-Link portPort 4 Pin 2: Configured as standard I/O portPort 5 Pin 2+4: Configured as standard I/O portPort 6 Pin 4: Configured as IO-Link portPort 6 Pin 2: Configured as standard I/O portPort 7 Pin 2+4: Configured as standard I/O portExample of "mixed configuration“

Byte Meaning


7 reserved

8 reserved

9 reserved



















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Example 3

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Startup

The example shows the connection of the BNI PBS modules to a Siemens S7 controller with "SIMATIC Manager". The exact procedure depends on the project planning software used.

To do the project planning on the PC, the GSD file for the module must be installed:Open a new project.Open hardware configurator.Select menu command "Tools| Install new GSD...“.

The window "Install new GSD" opens.Select directory and GSD file.

The [Install] button only becomes active if a GSD file is selected.Click on [Install].

The GSD file is installed.When the process is finished, a message appears.

Confirm the message and close the window.Select the menu command "Tools | Update catalog“.

The modules are displayed in the project tree.

Fig. 7-2: The modules are displayed in the project tree.

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7.5 Integration in project planning software

Installing the GSD file


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To select a CPU, you must first have selected a module rack, here for example "RACK-300“.In the hardware catalog under „SIMATIC 300“ select | „RACK-300 | Rail“.

Fig. 7-3: Selecting the module

Selecting the CPU from the hardware catalog.

Fig. 7-4: Selecting the CPU

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Selecting the module

Selecting the CPU

Startup7

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Double-click to open the Properties.The "Properties - PROFIBUS Interface DP" window opens.

Specify the Profibus address of the CPU and select subnet "PROFIBUS".

Fig. 7-5: Specifying CPU properties

The modules are located in the hardware catalog under "Other field devices“. The module is added as a DP Slave.

Selecting the Profibus rail.Double-clicking adds the module as a DP Slave.

The slots are assigned the default settings.

Fig. 7-6: Adding a module as a DP Slave

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Specifying the properties

Adding a DP-Slave

Startup7


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Double-click on the header module to open the properties.The "Properties - DP-Slave" window opens.

Specify the addressing of the header module.

Fig. 7-7: Specifying addressing of the header module

The ports and PINs are represented by the slots. In the example an IO-Link port is configured.

Select Slot 6.Select the menu command "Edit | Delete“.

Fig. 7-8: Slot 6 selected, deleting the default setting

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Addressing Specifying

Configuring inputs or outputs

Startup7

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After deleting the default setting:Port and PIN are displayed.

Fig. 7-9: Slot for port and PIN is free

Fig. 7-10: Using drag & drop to assign the desired function to the slot

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Diagnostics

The status of the supply voltages is indicated by the Status LEDs 1 to 5.

Fig. 8-1 : LED indicators for Profibus and I/O ports

Status LEDs

LED Display Function

LED 1 green US Bus electronics and sensor power on

LED 2 green UA Actuator power on

LED 3 red US Sensor Undervoltage

LED 4 red UA Actuator Undervoltage

LED 5 Continuous greenFlashing green

BUS data transmission with Master activeBUS data transmission with Master inactive

Channel-specific diagnostics are indicated by the Port LEDs. Each M12 port (I/O interface) is assigned two 2-color LEDs which indicate the configuration or operating states.

Port LEDs

Display Request / Signal

LED 1 (PIN 4)

off Output = 0 Input = 0

yellow Output = 1 Input = 1

red I Output > Imax Input: SC*

LED 2 (PIN 2)

off Output = 0 Input = 0 Diagnostics 1


red I Output > Imax Input: SC* Diagnostics = SC*Diagnostics = 0

*SS= Short circuit detection on Pin 1. In this case both LEDs are red.

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8.1 Function indicators

LED indicators

Status

Standard I/O Port

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Diagnostics

IO-Link Port

Display Request / Signal

LED1 (PIN 4)

off Output = 0 Input = 0


green IO-Link communication

red I Output > Imax Input: SC* IO-Link communication ERROR

LED2 (PIN 2)

off Output = 0 Input = 0 Diagnostics 1


red I Output > Imax Input: SC* Diagnostic = 0 or SC

*SS= Short circuit detection on Pin 1. In this case both LEDs are red.

Pin 2 of the I/O port can be configured as a diagnostics channel It behaves like an inverted input. The 0 V signal is interpreted as 1, the corresponding Port LED comes n red and a diagnostics message is sent over DP-Diagnostics.The optical indicator on the corresponding I/O port allows defective sensors/actuators to be more easily and quickly localized.

8

LED indicators IO-Link port

Diagnostics input


32

Diagnostics

The diagnostics telegram is comprised of various blocks. The first 6 bytes are defined by the Profibus standard EN 50170. The following 4 bytes are device-specific and ID-specific dia-gnostics information (2 bytes each). For each channel-specific diagnostic 3 bytes of diagnostics information are added (min. 6 and max. 244 bytes).

Byte Bit

7 6 5 4 3 2 1 0

0 Status 1

1 Status 2

2 Status 3

3 Master address

4 Ident_Number_High_ByteFor BNI PBS-Modules: 0Bhex

5 Ident_Number_Low_ByteFor BNI PBS-501-…: 19hex

For BNI PBS-502-…: 1Ahex

Note!When coding the norm-specific diagnostics: 1 = activated, 0 = deactivated

In the following the coding of bytes 0 to 3 of the norm diagnostics is described.Byte 4 and Byte 5 (Identnumber) are fixed.

Byte 0, Status 1:

Bit Meaning

0 Station_non_existentThe DP-Slave always sets the bit to 0. The DP-Master sets it to 1 if the DP-Slave cannot be reached.

1 Station_not_readyThe DP Slave sets the bit to 1 if it is not yet ready for data exchange.

2 Cfg_FaultThe DP Slave sets the bit to 1 if the configuration data last received from the Master do not agree with those which the DP Slave determined.

3 Ext_diagIf the bit is set to 1, there is a diagnostics entry in the slave-specific diagnostics area (Ext_Diag_Data). A further diagnostic follows in the telegram.

4 Not supportedThe DP Slave sets the bit to 1 if a function was requested which is not supported.

5 Invalid_Slave-ResponseThe DP-Slave always sets the bit to 0. The DP-Master sets it to 1 if it receives an implausible response from the DP Slave.

6 Prm_faultThe Slave sets the bit to 1 if the last parameter telegram was defective (e.g. wrong length, wrong ID number, invalid parameters).

7 Master_lockThe DP Slave always sets the bit to 0. The DP Master sets it to 1 if the DP Slave was parameterized by a different Master (Lock from another Master, here: Address in byte 3 not equal to FFhex and not equal to its own address).

8

8.2 Diagnostics telegram

Norm diagnostics

Norm diagnostics coding

Status 1

www.balluff.com


33

Diagnostics

Byte 1, Status 2:

Bit Meaning

0 Prm_reqThe DP Slave always sets the bit to 1 if it needs to be reconfigured and parameterized. The bit remains set until parameterizing is done.

1 Stat_Diag (static diagnostic)The Slave sets the bit to 1 if for example it can not send valid data. In this case the DP Master retrieves diagnostic data until the bit is reset to 0.

2 Fixed at 1

3 WD_OnMonitoring activated/deactivated (Watchdog on).

4 Freeze_ModeThe Slave sets the bit to 1 if it has received the Freeze command.

5 Sync_ModeThe Slave sets the bit to 1 if it has received the Sync command.

6 Not_Present The DP Slave always sets the bit to 0. The DP Master sets it to 1 for the DP Slaves which are not contained in the Master parameter set.

7 DeactivatedThe DP-Slave always sets the bit to 0. The DP-Master sets it to 1 if the DP-Slave is removed from the Master parameter set.

Byte 2, Status 3:

Bit Meaning

0...6 reserved

7 Ext_Diag_OverflowIf this bit is set, there is more diagnostics information than indicated in Ext_Diag_Data. For example the DP Slave sets the bit to 1 if there is more channel-specific diagnostics information than the DP Slave can enter in its send buffer. A DP Master sets the bit to 1 if the DP Slave sends more diagnostics information than the Master can hold in its diagnostics buffer.

Byte 3, address of the Master:

Bit Meaning

0...7 Master_AddAfter parameterizing the address of the DP Master which has parameterized the DP Slave is entered. If the DP Slave has not be parameterized by a Master, it sets address FFhex.

Byte 4, Ident High

Bit Meaning

0...7 BNI PBS-501-.../502-...: 0Bhex

Byte 5, Ident Low

Bit Meaning

0...7 BNI PBS 501-...: 19hex

BNI PBS 502-...: 1Ahex

8

Status 2

Status 3

Address

Ident_Number_High_Byte

Ident_Number_Low_Byte


34

Diagnostics

Invalid data, defect in module:

Sta

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Soc

ket 1

Pin

4

Soc

ket 2

Pin

4

Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

Slo

t

S7

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Slo

t 1

Slo

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8

Device-specific diagnostics for module configuration as Input/Sensor

www.balluff.com


35

Diagnostics

Invalid data, wrong module:

Sta

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4

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Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

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8

Device-specific diagnostics for module configuration as Input/Sensor (cont.)


36

Invalid data, missing module:

Sta

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4

Soc

ket 1

Pin

4

Soc

ket 2

Pin

4

Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

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t

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Slo

t 1

Slo

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Mod

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8

Device-specific diagnostics for module configuration as Input/Sensor (cont.)

Diagnostics8

www.balluff.com


37

Diagnostics8

Device-specific diagnostics for module configuration as Output/Actuator

Invalid data, defect in module

Sta

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9th

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4

Soc

ket 1

Pin

4

Soc

ket 2

Pin

4

Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

Soc

ket 0

Pin

2

Soc

ket 1

Pin

2

Soc

ket 2

Pin

2

Soc

ket 3

Pin

2

Soc

ket 4

Pin

2

Soc

ket 5

Pin

2

Soc

ket 6

Pin

2

Soc

ket 7

Pin

2

Slo

t

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Slo

t 1

Slo

t 2

Slo

t 3

Slo

t 4

Slo

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Slo

t 8

Slo

t 9

Slo

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Slo

t 11

Slo

t 12

Slo

t 13

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Slo

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Slo

t 16

Slo

t 17

PB

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Mod

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16


38

Diagnostics8

Device-specific diagnostics for module configuration as Output/Actuator (cont.)

Invalid data, wrong module

Sta

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9th

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4

Soc

ket 1

Pin

4

Soc

ket 2

Pin

4

Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

Soc

ket 0

Pin

2

Soc

ket 1

Pin

2

Soc

ket 2

Pin

2

Soc

ket 3

Pin

2

Soc

ket 4

Pin

2

Soc

ket 5

Pin

2

Soc

ket 6

Pin

2

Soc

ket 7

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2

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Slo

t 4

Slo

t 5

Slo

t 6

Slo

t 7

Slo

t 8

Slo

t 9

Slo

t 10

Slo

t 11

Slo

t 12

Slo

t 13

Slo

t 14

Slo

t 15

Slo

t 16

Slo

t 17

PB

d

esig

nati

on

Mod

ule

0

Mod

ule

1

Mod

ule

2

Mod

ule

3

Mod

ule

4

Mod

ule

5

Mod

ule

6

Mod

ule

7

Mod

ule

8

Mod

ule

9

Mod

ule

10

Mod

ule

11

Mod

ule

12

Mod

ule

13

Mod

ule

14

Mod

ule

15

Mod

ule

16

www.balluff.com


39

Diagnostics8

Device-specific diagnostics for module configuration as Output/Actuator (cont.)

Invalid data, missing module

Sta

tus

mes

sag

es

9th

byt

e

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

03he

x

8th

byt

e

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

03he

x

0Che

x

30he

x

C0h

ex

00he

x

7th

byt

e

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

03he

x

0Che

x

30he

x

C0h

ex

00he

x

00he

x

00he

x

00he

x

00he

x

6th

byt

e

00he

x

00he

x

00he

x

00he

x

03he

x

0Che

x

30he

x

C0h

ex

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

5th

byt

e

03he

x

0Che

x

30he

x

C0h

ex

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

Sta

tus

or

Ala

rm

Sp

ecifi

er

4th

byt

e

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

Slo

t nu

mb

er

3rd

b

yte

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

Sta

tus

or

Sta

tus

typ

e

2nd

b

yte

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

82he

x

Hea

der

+nu

mb

er

of

byt

es in

the

d

iag

nost

ic

1st

byt

e

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

09he

x

Hea

der

mod

ule

Soc

ket 0

Pin

4

Soc

ket 1

Pin

4

Soc

ket 2

Pin

4

Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

Soc

ket 0

Pin

2

Soc

ket 1

Pin

2

Soc

ket 2

Pin

2

Soc

ket 3

Pin

2

Soc

ket 4

Pin

2

Soc

ket 5

Pin

2

Soc

ket 6

Pin

2

Soc

ket 7

Pin

2

Slo

t

S7

des

igna

tio

n

Slo

t 1

Slo

t 2

Slo

t 3

Slo

t 4

Slo

t 5

Slo

t 6

Slo

t 7

Slo

t 8

Slo

t 9

Slo

t 10

Slo

t 11

Slo

t 12

Slo

t 13

Slo

t 14

Slo

t 15

Slo

t 16

Slo

t 17

PB

d

esig

nati

on

Mod

ule

0

Mod

ule

1

Mod

ule

2

Mod

ule

3

Mod

ule

4

Mod

ule

5

Mod

ule

6

Mod

ule

7

Mod

ule

8

Mod

ule

9

Mod

ule

10

Mod

ule

11

Mod

ule

12

Mod

ule

13

Mod

ule

14

Mod

ule

15

Mod

ule

16


40

Diagnostics8

ID-specific diagnostics for module configuration as Input/Sensor

Sensor short circuit: Overvoltage US or UA:

Mo

dul

e N

o. 1

6 ha

s a

dia

gno

stic

4th

byt

e

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

Mo

dul

e N

o. 8

- 1

5 ha

s a

dia

gno

stic

3rd

byt

e

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

01he

x

Mo

dul

e N

o. 0

- 7

ha

s a

dia

gno

stic

2nd

byt

e

00he

x

02he

x

84he

x

88he

x

10he

x

20he

x

40he

x

80he

x

00he

x

Hea

der

+nu

mb

er

of

byt

es in

the

d

iag

nost

ic

1st

byt

e

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

Hea

der

mod

ule

Soc

ket 0

Pin

4

Soc

ket 1

Pin

4

Soc

ket 2

Pin

4

Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

Slo

t

S7

des

igna

tio

n

Slo

t 1

Slo

t 2

Slo

t 3

Slo

t 4

Slo

t 5

Slo

t 6

Slo

t 7

Slo

t 8

Slo

t 9

PB

d

esig

nati

on

Mod

ule

0

Mod

ule

1

Mod

ule

2

Mod

ule

3

Mod

ule

4

Mod

ule

5

Mod

ule

6

Mod

ule

7

Mod

ule

8

Mo

dul

e N

o. 1

6 ha

s a

dia

gno

stic

4th

byt

e

00he

x

Mo

dul

e N

o. 8

- 1

5 ha

s a

dia

gno

stic

3rd

byt

e

00he

x

Mo

dul

e N

o. 0

- 7

ha

s a

dia

gno

stic

2nd

byt

e

00he

x

Hea

der

+nu

mb

er

of

byt

es in

the

d

iag

nost

ic

1st

byt

e

44he

xH

eade

r m

odul

e

Slo

t

S7

des

igna

tio

n

Slo

t 1

PB

d

esig

nati

on

Mod

ule

0

www.balluff.com


41

Diagnostics8

ID-specific diagnostics for module configuration as Output/Actuator

Sensor short circuit:

Mo

dul

e N

o. 1

6 ha

s a

dia

gno

stic

4th

byt

e

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

01he

x

Mo

dul

e N

o. 8

- 1

5 ha

s a

dia

gno

stic

3rd

byt

e

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

01he

x

02he

x

04he

x

08he

x

10he

x

20he

x

40he

x

80he

x

00he

x

Mo

dul

e N

o. 0

- 7

ha

s a

dia

gno

stic

2nd

byt

e

00he

x

02he

x

04he

x

08he

x

10he

x

20he

x

40he

x

80he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

00he

x

Hea

der

+nu

mb

er

of

byt

es in

the

d

iag

nost

ic

1st

byt

e

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

Hea

der

mod

ule

Soc

ket 0

Pin

4

Soc

ket 1

Pin

4

Soc

ket 2

Pin

4

Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

Soc

ket 0

Pin

2

Soc

ket 1

Pin

2

Soc

ket 2

Pin

2

Soc

ket 3

Pin

2

Soc

ket 4

Pin

2

Soc

ket 5

Pin

2

Soc

ket 6

Pin

2

Soc

ket 7

Pin

2

Slo

t

S7

des

igna

tio

n

Slo

t 1

Slo

t 2

Slo

t 3

Slo

t 4

Slo

t 5

Slo

t 6

Slo

t 7

Slo

t 8

Slo

t 9

Slo

t 10

Slo

t 11

Slo

t 12

Slo

t 13

Slo

t 14

Slo

t 15

Slo

t 16

Slo

t 17

PB

d

esig

nati

on

Mod

ule

0

Mod

ule

1

Mod

ule

2

Mod

ule

3

Mod

ule

4

Mod

ule

5

Mod

ule

6

Mod

ule

7

Mod

ule

8

Mod

ule

9

Mod

ule

10

Mod

ule

11

Mod

ule

12

Mod

ule

13

Mod

ule

14

Mod

ule

15

Mod

ule

16


42

Diagnostics8

ID-specific diagnostics for module configuration as Output/Actuator (cont.)

Actuator short circuit:

Mo

dul

e N

o. 1

6 ha

s a

dia

gno

stic

4th

byt

e

00he

x

01he

x

01he

x

01he

x

01he

x

00he

x

00he

x

00he

x

00he

x

01he

x

01he

x

01he

x

01he

x

01he

x

01he

x

01he

x

01he

x

Mo

dul

e N

o. 8

- 1

5 ha

s a

dia

gno

stic

3rd

byt

e

00he

x

FEhe

x

FEhe

x

FEhe

x

FEhe

x

00he

x

00he

x

00he

x

01he

x

FEhe

x

FEhe

x

FEhe

x

FEhe

x

FEhe

x

FEhe

x

FEhe

x

FEhe

x

Mo

dul

e N

o. 0

- 7

ha

s a

dia

gno

stic

2nd

byt

e

00he

x

1Ehe

x

1Ehe

x

1Ehe

x

1Ehe

x

20he

x

40he

x

80he

x

00he

x

1Ehe

x

1Ehe

x

1Ehe

x

1Ehe

x

1Ehe

x

1Ehe

x

1Ehe

x

1Ehe

x

Hea

der

+nu

mb

er

of

byt

es in

the

d

iag

nost

ic

1st

byt

e

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

44he

x

Hea

der

mod

ule

Soc

ket 0

Pin

4

Soc

ket 1

Pin

4

Soc

ket 2

Pin

4

Soc

ket 3

Pin

4

Soc

ket 4

Pin

4

Soc

ket 5

Pin

4

Soc

ket 6

Pin

4

Soc

ket 7

Pin

4

Soc

ket 0

Pin

2

Soc

ket 1

Pin

2

Soc

ket 2

Pin

2

Soc

ket 3

Pin

2

Soc

ket 4

Pin

2

Soc

ket 5

Pin

2

Soc

ket 6

Pin

2

Soc

ket 7

Pin

2

Slo

t

S7

des

igna

tio

n

Slo

t 1

Slo

t 2

Slo

t 3

Slo

t 4

Slo

t 5

Slo

t 6

Slo

t 7

Slo

t 8

Slo

t 9

Slo

t 10

Slo

t 11

Slo

t 12

Slo

t 13

Slo

t 14

Slo

t 15

Slo

t 16

Slo

t 17

PB

d

esig

nati

on

Mod

ule

0

Mod

ule

1

Mod

ule

2

Mod

ule

3

Mod

ule

4

Mod

ule

5

Mod

ule

6

Mod

ule

7

Mod

ule

8

Mod

ule

9

Mod

ule

10

Mod

ule

11

Mod

ule

12

Mod

ule

13

Mod

ule

14

Mod

ule

15

Mod

ule

16

www.balluff.com


43

Diagnostics8

ID-specific diagnostics for module configuration as Output/Actuator (cont.)

Channel-specific diagnostics

Overvoltage US or UA:

Slot

Header + number of

bytes in the diagnostic

Module No. 0 - 7

has a diagnostic

Module No. 8 - 15

has a diagnostic

Module No. 16 has a

diagnostic

PB designation

S7 designation 1st byte 2nd byte 3rd byte 4th byte

Module 0 Slot 1 Header module 44hex 01hex 00hex 00hex

Undervoltage (sensor short circuit)Ports configured as input (short circuit between Pin 1 and Pin 3)

Slot

Header and affected module channel Error

PB designation

S7 designation 1st byte 2nd byte 3rd byte

Module 0 Slot 1 Header module

Module 1 Slot 2 Socket 0 Pin 4 81hex 41hex 02hex








Undervoltage (sensor short circuit)Ports configured as output (short circuit between Pin 1 and Pin 3)

Slot


PB designation












44

Diagnostics8

Channel-specific diagnostics (cont.)

Short circuit (actuator short)Ports configured as output(Short circuit between Pin 2 and Pin 3 or between Pin 3 and Pin 4)

Slot


PB designation



Module 1 Slot 2 Socket 0 Pin 4 8Chex 81hex 01hex
















Undervoltage (sensor short circuit)IO-Link ports configured for IO-Link(Short circuit between Pin 1 and Pin 4)

Slot


PB designation






www.balluff.com


45

Diagnostics8


Short circuit (actuator short)IO-Link ports configured for IO-Link(Short circuit between Pin 3 and Pin 4)

Slot


PB designation






Cable breakIO-Link ports configured for IO-Link (communication break)

Slot


PB designation






Desina sensor diagnostic messagePin 4 configured as standard I-port and Pin 2 configured as Desina input

Slot


PB designation


Module 9 Slot 10 Socket 0 Pin 2 89hex 41hex 1Ahex

Module 10 Slot 11 Socket 1 Pin 2 8Ahex 41hex 1Ahex

Module 11 Slot 12 Socket 2 Pin 2 8Bhex 41hex 1Ahex

Module 12 Slot 13 Socket 3 Pin 2 8Chex 41hex 1Ahex

Module 13 Slot 14 Socket 4 Pin 2 8Dhex 41hex 1Ahex

Module 14 Slot 15 Socket 5 Pin 2 8Ehex 41hex 1Ahex

Module 15 Slot 16 Socket 6 Pin 2 8Fhex 41hex 1Ahex

Module 16 Slot 17 Socket 7 Pin 2 90hex 41hex 1Ahex


46

Diagnostics8


Wrong sensor on IO-Link port(Process data map > Data map in the controller)

Slot


PB designation


Module 5 Slot 6 Socket 4 Pin 4 85hex 41hex 1Bhex




Undervoltage US and UA (Process data map > Data map in the controller)

Slot


PB designation


Module 0 Slot 1 Header module 80hex C1hex 02hex

www.balluff.com


47

Appendix

BNI PBS – 501 – 000 – Z001

Balluff Network Interface

PROFIBUS

Functions

501 = max. 4 IO-Link ports and/or max.16 inputs 502 = max. 4 IO-Link ports and/or

max. 16 inputs/outputs 1.6 A

Variants 000 = Standard version

Mechanical configurationZ001= Zinc die-cast housing

Material: 1. Balluff housing versionBus terminal: M12×1 internal thread and M12×1 external threadSupply voltage: 7/8" internal thread and 7/8" external threadIO ports: 8 × M12×1 internal thread

Ordering code


48

Decimal Hex Control Code

ASCII Decimal Hex ASCII Decimal Hex ASCII

0 00 Ctrl @ NUL 43 2B + 86 56 V

1 01 Ctrl A SOH 44 2C , 87 57 W

2 02 Ctrl B STX 45 2D - 88 58 X

3 03 Ctrl C ETX 46 2E . 89 59 Y

4 04 Ctrl D EOT 47 2F / 90 5 A Z

5 05 Ctrl E ENQ 48 30 0 91 5B [

6 06 Ctrl F ACK 49 31 1 92 5C \

7 07 Ctrl G BEL 50 32 2 93 5D [

8 08 Ctrl H BS 51 33 3 94 5E ^

9 09 Ctrl I HT 52 34 4 95 5F _

10 0 A Ctrl J LF 53 35 5 96 60 `

11 0B Ctrl K VT 54 36 6 97 61 A

12 0C Ctrl L FF 55 37 7 98 62 B

13 0D Ctrl M CR 56 38 8 99 63 c

14 0E Ctrl N SO 57 39 9 100 64 d

15 0F Ctrl O SI 58 3 A : 101 65 e

16 10 Ctrl P DLE 59 3B ; 102 66 f

17 11 Ctrl Q DC1 60 3C < 103 67 g

18 12 Ctrl R DC2 61 3D = 104 68 h

19 13 Ctrl S DC3 62 3E > 105 69 i

20 14 Ctrl T DC4 63 3F ? 106 6 A j

21 15 Ctrl U NAK 64 40 @ 107 6B k

22 16 Ctrl V SYN 65 41 A 108 6C L

23 17 Ctrl W ETB 66 42 B 109 6D m

24 18 Ctrl X CAN 67 43 C 110 6E n

25 19 Ctrl Y EM 68 44 D 111 6F o

26 1 A Ctrl Z SUB 69 45 E 112 70 p

27 1B Ctrl [ ESC 70 46 F 113 71 q

28 1C Ctrl \ FS 71 47 G 114 72 r

29 1D Ctrl ] GS 72 48 H 115 73 s

30 1E Ctrl ^ RS 73 49 I 116 74 t

31 1F Ctrl _ US 74 4 A J 117 75 u

32 20 SP 75 4B K 118 76 V

33 21 ! 76 4C L 119 77 W

34 22 „ 77 4D M 120 78 X

35 23 # 78 4E n 121 79 Y

36 24 $ 79 4F O 122 7 A Z

37 25 % 80 50 P 123 7B {

38 26 & 81 51 Q 124 7C |

39 27 ‘ 82 52 R 125 7D }

40 28 ( 83 53 S 126 7E ~

41 29 ) 84 54 T 127 7F DEL

42 2 A * 85 55 U

ASCII table

Appendix

www.balluff.com


49

Index

AAddressing 15ASCII table 48

BBus connection 13

CConfi guration 15

Examples 22Confi guration examples 22Connection

Bus connection 13Electrical connection 12Mechanical connection 11

Connection overview 7

DData integrity 9Data modules 16

Data module coding 17Diagnostics

Channel-specifi c diagnostics 43Device-specifi c diagnostics 34, 37Diagnostic Input 31Diagnostics telegram 32ID-specifi c diagnostics 40, 41LED indicators 30Norm diagnostics 32Norm diagnostics coding 32

Dimensions 10

EElectrical connection 12Electrical data 10

FFunction ground 12Function Indicators 30

GGSD fi le 15

HHeader module

Header byte coding 16Length byte coding 16Structure of the header modules 16

II/O ports 14Installing the GSD fi le 25Integration 25

GSD fi le, header module, data modules 15

IO-Link 8

MMechanical connection 11Mechanical data 10

NNorm diagnostics 32

OOperating conditions 10

PPart Numbering 47Principle of operation 8Process data

Process data coding 18

PROFIBUS 8Profi bus address 15Project planning software 25Proper use 6

RReplacing modules 9, 14

SSafety 6

Installation 6Operation 6Startup 6

Setting parameters 19Norm-specifi c parameters 19User parameters 21

Supply voltage 12

TTechnical Data

Dimensions 10Electrical data 10IO-Link data 10Mechanical data 10Operating conditions 10

WWarning notes

Meaning 6

Balluff GmbHSchurwaldstraße 973765 Neuhausen a.d.F.GermanyPhone +49 7158 173-0Telefax +49 7158 [email protected]

No.

858

913

E . E

ditio

n 08

03;

Sub

ject

to m

odifi

catio

n.

www.balluff.com

www.balluff.com

Documents

Proﬁ bus IO-Link Master BNI PBS-501-000-Z001 ... - Balluffusa.balluff.com/manuals/BNI Network Blocks/ProfiBus Blocks/BNI PBS... · Proﬁ bus IO-Link Master BNI PBS-501-000-Z001