PPK015-008_ SGC11-22 User Guide.0308

SGC11-22

Ozone/Oxygen System User Guide

www.pacificozone.com

PPK015-007 SGC11-22 User Guide. 10MAR08 Pacific Ozone

TABLE OF CONTENTSWarranty______________________________________________________________ 1

Safety ________________________________________________________________ 4

Control Panel Layout ___________________________________________________ 5

Control Panel Description _______________________________________________ 6

Installation ____________________________________________________________ 7

Start Up_______________________________________________________________ 8

Internal Sensors _______________________________________________________ 9

Shut Down ____________________________________________________________ 9

Maintenance__________________________________________________________ 10

Technical Support _____________________________________________________ 11

Service ______________________________________________________________ 12

SGC Electrical Schematic (Automatic Control) _____________________________ 13

SGC Electrical Schematic_______________________________________________ 14

SGC Internal Layout ___________________________________________________ 15

SGC Mounting Dimensions _____________________________________________ 16

Spare Parts List SGC Series ___________________________________________ 18

PPK015-007 SGC11-22 User Guide 1 Pacific Ozone

Warranty

All Pacific Ozone Technology products are covered by the following one year limited warranty, which is included in the Sellers Standard conditions of Sale:

Warranty and Claims; Exclusions

1.1 Seller warrants to the original user only that its products to be free from defects in material or workmanship for a period of 12 months from shipment, but only when said products are operated at all times under normal operating conditions and procedures, in accordance with Seller's written instructions and the owner/operator manual supplied with each product. This warranty does not apply to replaceable parts or components normally subject to wear and replacement. Any misuse, improper operation or installation of any product, parts or equipment, as determined by Seller will void any and all warranty claims to the primary component as well as all supporting components. Any repair, modifications, or service performed by someone other than Seller or Sellers authorized technician will void any and all warranty claims to the primary component as well as all supporting components. Specific examples of voided warranty action include but are not limited to:

Allowing water to enter the ozone generator. Supplying feed gas that is not dry, clean and free from contaminants. Ozone

generators with onboard oxygen concentrators must be supplied clean dry air that meets ISO 8573.1 Quality Class 1.4.2, which is equivalent to 0.01 micron particulate filtration, 3 C (38 F) dew point and 0.08 ppm (0.1 mg/m3) hydrocarbon filtration. Ozone generators without onboard oxygen concentrators must be supplied clean dry air or concentrated oxygen that meets ISO 8573.1 Quality Class 1.2.2, which is equivalent to 0.01 micron particulate filtration, -40 C (-40 F) dew point and 0.08 ppm (0.1 mg/m3) hydrocarbon filtration.

Supplying feed water above 30 psig without utilizing a pressure reducing valve. Connecting an improper power source to the unit that does not match the

incoming power requirements as outlined in the owner operator manual.

Locating any product in an environment that is not well ventilated and protected and that does not remain between 32 F (0 C) and 100 F (43 C), or as otherwise outlined in the product documentation.

Any other use or condition which is contrary to specifications provided by Seller in product documentation, including the product manual and instructions.

1.2 Unless stated specifically on a formal, official "Performance Warranty Document" signed by an officer or director level employee of the Seller and an employee of the Buyer who is authorized to make such representations, there is no performance warranty on products or warranty on process results. Buyer acknowledges that the production of ozone is a process that is affected by a number of factors and


conditions, and that no specific level of ozone production other than in the Performance Warranty Document, if applicable.

1.3 WARRANTY DISCLAIMER THE LIMITED WARRANTY DESCRIBED HEREIN IS MADE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. BUYER ASSUMES ALL LIABILITIES FOR USE AND MISUSE BY BUYER, ITS AGENTS OR ASSIGNEES.

1.4 Buyer shall give immediate notice in writing to Seller if products or components thereof or performance (where applicable) appear defective, and shall provide Seller with reasonable opportunity to make inspections, tests and repairs using the most efficient and cost effective methods available for such products or components. If Seller is not responsible under the terms of this document and/or any formal performance warranty, Buyer shall pay Seller the costs and expenses of such inspection, tests and repairs.

1.5 SELLER'S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT AT SELLERS BENICIA FACTORY FOR THE ORIGINAL USER OF ANY PRODUCT OR COMPONENT PART THEREOF WHICH SHALL PROVE TO HAVE BEEN DEFECTIVE AND DOES NOT INCLUDE SHIPPING OR HANDLING CHARGES INCURRED DURING WARRANTY CLAIM PROCESS. NO ALLOWANCE WILL BE MADE FOR REPAIRS OR ALTERATIONS MADE BY BUYER WITHOUT SELLER'S WRITTEN CONSENT OR APPROVAL. IN LIEU OF REPLACING OR REPAIRING THE PRODUCTS, SELLER MAY, AT ITS SOLE OPTION, RETURN TO BUYER THE PURCHASE PRICE FOR THE PRODUCTS.

1.6 LIMITATION OF REMEDIES. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER FOR ANY AMOUNT, INCLUDING COSTS INCURRED OR EXPENDED BY BUYER IN ATTEMPTING TO CORRECT ANY PRODUCT DEFICIENCY, RELATING TO ANY CLAIM BY BUYER AGAINST SELLER IN EXCESS OF THE AGGREGATE TOTAL PURCHASE PRICE UNDER THIS CONTRACT. NO CHARGES OR EXPENSES INCIDENT TO ANY CLAIM WILL BE ALLOWED. THE REMEDIES PROVIDED HEREIN ARE EXCLUSIVE, AND SELLER SHALL INCUR NO LIABILITY OTHER THAN THAT STATED HEREIN. SELLER WILL NOT BE LIABLE FOR BUYERS LOST PROFIT, LOSS OF USE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF SELLERS ATTEMPT TO REPAIR THE DEFECT FAILS. BUYER HAS ACCEPTED THIS RESTRICTION ON ITS RIGHT TO RECOVER DAMAGES AS PART OF ITS BARGAIN IN THIS TRANSACTION, AND ACKNOWLEDGES THAT THE PRICE OF THE PRODUCT WOULD BE HIGHER BUT FOR THIS LIMITATION ON LIABILITY.

1.7 Goods may not be returned to Seller without Seller's written permission. Seller will provide Buyer with a "Return Material Authorization" number to use for returned


goods. All returns shall have freight and related costs prepaid by Buyer from point of origin.

1.8 Seller is not responsible for meeting state and local codes or ordinances, or other special codes not specifically stated in writing on the purchase document or contract.

1.9 TECHNICAL ADVICE -Seller may, at Buyer's request, furnish technical assistance, advice and information with respect to the products supplied under this contract, if and to the extent that such advice, assistance and information is conveniently available, Seller has no obligation to provide such information, which is provided without charge at the Buyer's risk, and which is provided subject to the limited warranty of Paragraphs 1.1 and 1.2 above.

1.10 Warranty of equipment or accessories from outside sources, purchased by Seller and incorporated in the Seller products, is subject to that manufacturers standard warranty, to the exclusion of the limited warranty described herein. A copy of the aforementioned warranty is available on request.

PP

Safety Carefully review and familiarize yourself with the following important safety information statements concerning Pacific Ozone generators.

WARNING: Oxygen is a fire hazard. It is very dangerous and vigorously accelerates the burning of combustible materials. To avoid fire and/or explosion, never use oil, grease, cotton fibers or any other combustible material on or near the ozone or oxygen generators. Smoking, heat, and open flame should be kept at a distance of no less than 5 feet from any part of the system. It is STRONGLY recommended that only individuals experienced in the safe handling of oxygen be allowed to operate this equipment.

WARNING: OSHA exposure limit to ozone is 0.1 ppm for a period of 8 hours. (Ref. OSHA Air Contaminants Standard, 29 CFR 1910.1000) (EU Directives - 96/62/EC, 92/72/EC, 99/30/EC.)

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K015-007 SGC11-22 User Guide 4 Pacific Ozone

ARNING: High voltage and high capacitance is present in ozone generators. Only qualified electricians should work on this equipment.

ARNING: Ozone is a highly toxic oxidizer. Ozone has a distinctive odor, which is easily recognized at very low concentrations. If this odor presents itself at any level, disconnect the generator and contact your installer.


Control Panel Layout

High Voltage and Ozone Gas Caution Notice

Ozone Output Indicator

Ozone Output Adjustment

Knob

Reference Meter (0 to 5 VDC) On/Off Main Power

Breaker Switch

Gas Flow Adjustment

Knob

Gas Flow Meter (SCFH)

Reactor Pressure Gauge (PSIG)


Control Panel Description Gas Flow Meter (SCFH): Indicates the amount of oxygen or dry air feed gas that is fed through the ozone production cells.

Gas Flow Meter Knob: Controls the amount of oxygen or dry air feed gas that is fed through the ozone production cells.

Reactor Pressure Gauge (0-15 PSIG): Indicates the level of backpressure being put on the ozone generator. A Back Pressure Adjustment Valve (see below), located at the bottom of the ozone generator enclosure, controls the amount of back pressure on the ozone reaction cell. The Back Pressure Adjustment Valve should be adjusted so the gauge is set between 3 and 6 PSIG. MAXIMUM continuous operating is recommended at 9 PSIG. The MAXIMUM reactor cell pressure is 12 PSIG. Higher pressures can damage the ozone generator and could void the manufacturers warranty.

Option: For vacuum applications, a zero to 29.9 Hg pressure gauge can be substituted for the 0-15 PSIG pressure gauge.

Reference Meter (0-5 Volts DC): A reference voltage proportional to the power supply output voltage.

Ozone Output Indicator (Red Light): Verifies that the ozone modules are working and producing ozone.

Ozone Output Adjustment Knob: Controls ozone produced by the machine from 0% through 100% of the certified maximum ozone production printed on the serial number and certification plaque (located on the left side of the machine next to the incoming power access port).

On/Off Main Power Breaker Switch (Amber Light): Controls incoming power to the entire ozone generator.

Back Pressure Adjustment

ValveOzone Out

Cooling Air Intake

Installation

Location Requirements Clean and dry Well ventilated A minimum 18 inches of free air space on all sides of the ozone generator Stable structural wall or fabricated stand Ambient temperature 32 F (0 C) to 100 F (43 C) A degree of protection from airborne water and dirt

Electrical Requirements Dedicated 115/240 VAC - 15-amp outlet on a circuit with disconnect a maximum 50 feet away

and within sight of the ozone generators operator panel.

ARNING: Incoming power must be free of any power surges or spikes* greater than 15% WPPK015-007 SGC11-22 User Guide 7 Pacific Ozone

of rated voltage i.e. 135 vac max. for 115 vac power and 282 vac max. for 240vac power. (* spikes < 0.5 seconds in duration.)

Do not add or remove length to the incoming power cord. The generator must be grounded to an external ground source supplied with the incoming

power wiring.

Ozone out is connected from a stainless steel compression fitting on the bottom left side of the generator.

It is recommended that an anti-siphon loop or other back flow protection be used to prevent water from backing up into the ozone production cells. Damage caused by water is not covered under the manufacturers warranty.


Start Up 1. Make sure the On/Off Main Power Breaker Switch is in the OFF position. 2. Completely open Backpressure Adjustment Valve (pg. 4).

3. Connect ozone output through an anti-siphon loop to application connection.

4. Set the Ozone Output Adjustment Knob to 0%.

5. Turn the On/Off Main Power Breaker Switch to the ON position.

6. Set the Feed Gas Flow Adjustment Knob (pg. 3) so that the Feed Gas Flow

Meter indicates (10 SCFH SGC11-21) (15 SCFH SGC22). This will have to be reset and balanced with the Ozone Reactor Pressure Gauge setting.

7. Set the ozone reactor pressure by adjusting the Back Pressure Adjustment

Valve (pg. 4) and viewing the pressure against the Reactor Pressure Gauge (pg. 3). This indicates the level of backpressure being put on the ozone generator cells. The Back Pressure Adjustment Valve should be adjusted so the gauge is set between 3 and 6 PSIG. The MAXIMUM continuous operating pressure is 9 PSIG. The MAXIMUM reactor cell pressure is 12 PSIG. Higher pressures may damage the ozone generator and will void the manufacturers warranty.

8. To control the amount of ozone production, rotate the Ozone Output Adjustment

Knob clockwise. The signal demand can be seen on the Reference Meter and the activation of the ozone generator cells will be indicated by the Ozone Output Indicator Light.

Note: Ozone production does not begin until the Reference Meter registers

approximately 2.5 Volts DC or above.

PPK015-007 SGC11-22 User Guide 9 Pacific Ozone, Inc

Internal Sensors High temperature sensor: If the temperature of the ozone generator cell exceeds 160F the cell will shut down to protect the electronic components from excessive heat. After the temperature of the cell drops below the set point, the unit will re-engage. The ambient environment must be below 110F to ensure that this over-temperature cycle does not occur.

Shut Down 1. Rotate the Ozone Output Adjustment Knob counterclockwise to 0%, wait until the

Reference Meter indicates less than 2 Volts DC, and the red Ozone Output Indicator light is off.

2. Allow two minutes to purge ozone out of system.

3. Turn the amber On/Off Main Power Breaker switch to the OFF position.

4. Close the Back Pressure Adjustment Valve.

Note: In a shut down mode, oxygen in the delivery lines may expand and contract. This could

cause capillary action resulting in water being pulled over the anti-siphon loop. During shut down, open any pressurized contact system tanks to atmosphere or disconnect the ozone generator from the ozone line.


Maintenance

Cleaning DO NOT clean generator while in operation.

Keep the air compressor intake filter clean.

Make sure the air intake and exhaust louvers are clear and free from obstructions.

Keep cooling fan intake openings and screens clear and free from obstructions.

Wipe down external surfaces and components with water and a mild detergent.

Service See the Spare Parts List for the standard serviceable or maintenance parts.

Technical Support

Technical Support and Parts Technical support is available by telephone directly from Pacific Ozone at (707) 747-9600. When calling, please be prepared to provide the following information:

Model number Serial number Brief description of installation Line voltage Inlet air quality and flow Location ventilation Number of hours per day the machine is used Length of time the machine has been in use

Requests for parts or service may also be faxed to (707) 747-9209 or sent by e-mail to [email protected].

Online Support Technical Online Support is available through the Pacific Ozone web site at www.pacificozone.com. Registered users will have access to:

Basic start up procedures Troubleshooting guides Product specifications Service bulletins

Field Services Complete field services are also available. Please contact Pacific Ozone Service Department for prices and scheduling. Pacific Ozone will confirm all field service requests in writing prior to scheduling.



Service If a unit needs repair, prior approval must be obtained. Pacific Ozone will not accept returned equipment unless a Return Materials Authorization (RMA) number has been issued. No RMA will be issued without the units serial number. For contact information, see Pacific Ozones website at [email protected].

Return Procedure Clearly write the Return Materials Authorization (RMA) number on the outside of the

shipping carton.

Carefully repack the unit with original packaging material. Customer is responsible for any damage that occurs in transit.

Prepay the shipping charges and insure the item for its full value.

Note: Pacific Ozone will not accept returns without an RMA number, or returns that are sent COD or freight collect. Pacific Ozone will not advance customs clearance fees. All international shipments must be shipped door-to-door.

SGC Electrical Schematic (automatic control)

Cord and Plug are omitted on

system



SGC Electrical Schematic (manual control)

Pacific Ozone Technology, Inc.

Cord and Plug are omitted on

integrated systems i


SGC11-22 Internal Layout

11.06

21.94

0.50

24.0026.50

24.00

R0.38

R0.19

20.25


SGC Mounting Dimensions

SGC 11 Spare Parts List

Part Numbers

115V 230V

Description

S06001 S06002 Ozone Generator Super Chassis M01001 M01001 Assembly - Ozone Module T05033 T05033 Power Supply LO (115/230v) V04001 V04002 Controller (manual) V04011 V04012 Controller (automatic) IFC451 IFC452 Fan 240 SCFM* EEC166 EEC166 Fuse 8 amp*

Y02005 Oxygen Concentrator Chassis

L03001 L03001 Control Panel Assembly

EEC001 EEC001 On/Off Breaker switch 15 amp EEC005 EEC005 Reference Meter 0-5VDC PPC028 PPC028 Flow Meter 0-30 SCFH

A02001 A02002 Air Compressor Chassis SVC222 SVC023 Compressor SVC029 SVC029 Intake Filter* EEC086 EEC077 Capacitor

Miscellaneous Parts

IFC700 IFC700 Door switch - 15 amp standard PPC156 PPC156 Ferrell Stainless steel compression PPC157 PPC157 Nut Stainless steel compression

* Normal maintenance parts



Part Numbers

115V 230V

Description

S01001 S01002 Ozone Generator Super Chassis M01001 M01001 Assembly - Ozone Module T05034 T05034 Power Supply HO (115/230v) V04001 V04002 Controller (manual) V04011 V04012 Controller (automatic) IFC451 IFC452 Fan 240 SCFM* EEC166 EEC166 Fuse 8 amp*





Miscellaneous Parts





Part Numbers

115V 230V

Description

S01001 S01002 Ozone Generator Super Chassis M02001 M02001 Assembly - Ozone Module T04013 T04013 Power Supply HO (115/230v) V04001 V04002 Controller (manual) V04011 V04012 Controller (automatic) IFC451 IFC452 Fan 240 SCFM* EEC166 EEC166 Fuse 8 amp*





Miscellaneous Parts




6160 Egret Court, Benicia, California 94510 USA

Telephone: 707-747-9600 Fax: 707-747-9209

E-mail: [email protected] Online: www.pacificozone.com


Location RequirementsElectrical RequirementsCleaningServiceTechnical Support and PartsOnline SupportField ServicesReturn ProcedurePart NumbersDescription

Ozone Generator Super ChassisPart NumbersDescription

Ozone Generator Super ChassisPart NumbersDescription

Ozone Generator Super Chassis

Documents

PPK015-008_ SGC11-22 User Guide.0308