POWERFLO EQUIPMENT & MACHINERY RANGE...Hose End Foamer Image Vendor Code Description PF154 Hose end foamer complete - 2.8 Ltr bottle PF156 Hose end foamer complete - 2.8 Ltr bottle

POWERFLOEQUIPMENT& MACHINERYRANGE

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Hygiene Technologies Ltd 2014Prices subject to change

ALL PRICES EXCLUDE GST.PRICELIST ISSUE DATE: SEPTEMBER 2014

POWERFLO EQUIPMENT

MEDIUM PRESSURE WASHDOWN SYSTEMS

An Overview Of The Benefits

What is Powerflo?

Compared to traditional high or low pressure systems, or cleaning equipment and practices commonly seen in New Zealand today, Powerflo equipment:

• Promotes a systematic, ordered way of cleaning• Is easy for all cleaning staff to understand and use• Is very ergonomic and a lot safer• All in one concept does away with up to four different hose and nozzle sets• Everything is kept together and is tidy with great visual appeal• The design and engineering of Powerflo equipment guarantees long life, simple maintenance and ease

of cleaning.• Bringing all these facets together will greatly reduce your water and chemical usage and will significantly

lower your energy and labour costs

Our Powerflo brand is another name for clever innovation, robust quality and industry experience. It specifi-cally relates to food factory cleaning systems but encompasses a very broad range of products and systems. It includes many unique styles of machinery, medium pressure technology, mobile cleaning units, chemical dosing systems, distribution units and Clean In Place (CIP) systems to name a few. Here is a broad overview of some of the concepts that have many benefits for food factories:

What is “Medium pressure”? Taking your normallow pressure, large volume washdown waterand boosting it to a pressure of 20 - 40 bar.What advantage does this give you? Itdecreases the amount of water used to clean. Itincreases the effectiveness of the cleaning, andin doing so, decreases the time taken to clean.Is it as simple as that? In essence, yes. However,the system’s success is very dependent onhaving the right hardware (piping, hoses,couplers, guns, nozzles and lances) after thebooster pump, to get the full benefit of it.

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0800 REAL CLEAN (732 525)www.hygienetech.co.nz

How it compares to tradtional methods:

MEDIUM PRESSURE washdown is where the factory water supply is boosted to between 20-40 Bar (290-580 psi) enabling an effective clean with the ultimate cleaning band width but without the negative effects listed above.

Medium Pressure is the way of the future as it offers so many benefits to food processors with cost savings being just one of them.

The diagram at the below shows two commonly used wash down methods in New Zealand - high pressure (water blaster) and low pressure (standard 3-5 Bar pressure via hose and gun).

These both come with certain disadvantages:

HIGH PRESSURE systems have a narrow cleaning width which requires more time to cover the area to be cleaned than other systems, they have an aerosoling effect which promotes the spread of bacteria around the plant, they pose a higher risk of damage to plant and equipment and they are high maintenance.

LOW PRESSURE systems, are huge wasters of water (higher cost for use/disposal and negative environmental impact), they are quite ineffective in cleaning performance resulting in greater reli-ance on chemical and time spent cleaning.

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MOBILE CLEANING SYSTEMSFrom foaming carts to all in one washdown, foaming and sanitising units, Powerflo has a mobile solution for your situation. Here are some examples:

Ruggedly built for use in food factories. The two product concept allows for a cleaning foam and sanitiser on the same unit and comes with a washdown nozzle for rinising off.

A truely portable unit that only requires compressed air to run. It produces an excellent quality ‘shaving cream’ like foam, or if preferred, you can easily adjust it to a wetter foam.

The full cleaning system on wheels. Simply plug this unit into water and three phase power and it will do the rest. Medium pressure washdown, or air assisted foam and sanitiser - all with the ‘flick of a switch.’

Powerflo Two Product Trolley

Powerflo Technifoamer

Powerflo Hurricane

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CENTRALISED CHEMICAL DOSINGWhat do we mean by “Centralised”? Chemical is dispensed from a bulk container through an automatic proportioning system. The mixture is then reticulated throughout the factory, as opposed to de-centralised systems, where the chemical is taken to the point of use as a concentrate and diluted there.

Chemical concentration is set “off-line”, which means there is no interference from the operators.

Central storage of chemicals means no concentrated chemicals stored in production areas. This has the major benefit of less handling of chemicals being required which is a great health and safety advantage (better compliance with overseas regulations which are becoming more stringent). Also, some other benefits of less handling of chemicals, are labour savings as well as lessening the risk of tampering withdilution settings.

Chemicals are supplied in bulk where possible, due to reduced handling concerns as well as a reduced cost per litre of chemical.

Separate water feed system means chemicals are diluted with cold water, unlike some European de-central systems, where it is diluted with the hot water used for rinsing. The Powerfo process significantly reduces surface corrosion and allows for maximum performance of the chemicals (especially the chlorinated ones)

What is so good about the Powerflo centralised chemical dosing system, compared to what is commonly used in N.Z. today?

• Guaranteed dosage accuracy of +/- 0.1% of set point

• Flexible – It can handle up to three different chemicals through one central system

• Runs at higher pressure and lower flow than other systems. This substantially reduces the amount of chemical used

• Dosing pumps require a lot less maintenance than commonly used proportioners such as Dosatron

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DECENTRAL UNITS

DISTRIBUTION UNITS

Whilst we always promote centralised chemical dosing over decentral because of the long term benefits, there is still application for decentral units if there are fewer than six cleanings stations.

Decentral units differ from central systems in a number of ways however the primary difference is that all the components are located in the production room (chemicals, water pump etc).

Different capacity units are available depending on the number of users.

Our distribution units are designed to “tie together” all the separate media used in cleaning a processing room, into one very easy to use, wall mounted mixing box.

The media usually includes a pressurised cold water line, compressed air, pre-diluted alkaline detergent and pre-diluted sanitiser. Whatever is required by the cleaner at any particular stage, is selected by them from the easy to understand, colour coded valves on the top of the unit.

The correct chemical/air mixture or pressurised water is then delivered to the cleaner via the quick connect coupler at the bottom of the unit. This attaches to an auto-retract hose reel (optional), and a quick connect gun with interchangeable nozzles. These nozzles are for performing the different functions such as pre-clean, foam, rinse etc. and are colour coded to match the valves that supply those functions on the units.

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POWERFLO ACCESSORIES RANGEWashdown Guns/Nozzles

Image Vendor Code Description

PF1311

Light duty water gun, chrome plated brass, can handle 65°C, max 7 bar. Comes with ¾” BSP threaded front for

attaching accessories and on the inlet side, a ¾” standard garden hose connector

PF132

Heavy duty lightweight* watergun, made of reinforced fibreglass with EPDM rubber cover, S/S handle, shaft &

spring, max 12 bar, 50°C. Inlet is ½” BSPF * Only 480gms

PF1324

Heavy duty brass watergun with EPDM rubber covers and S/S trigger. Adjustable spray pattern, max 24 bar, 95°C.

Inlet is ½” BSPF

PF130Heavy duty stainless watergun, EPDM rubber covers and

Viton seals. Trigger protection, adjustable spray pattern, max 24 bar, 95°C. Inlet is ½” BSPF

PF142 Adjustable spray head, stainless body and EPDM rubber covers, max 16 bar, 80°C. Inlet is ½” BSPF

Listed in this section are the most common accessories in the Powerflo range. However there are other op-tions available - please discuss your requirements with us first - phone 0800 REAL CLEAN (732 525).

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POWERFLO ACCESSORIES RANGEMedium Pressure Accessories


PF128 Brass swivel with EPDM seals, ½” BSPM x ½” BSPF, max 30 bar

PF102 S/S swivel with Viton seals, ½” BSPM x ½” BSPF, max 30 bar

PF126 S/S quick coupling with Viton seals, ½” BSPF, max 200 bar

PF064 S/S quick coupling nipple x ½” BSPF, max 200 bar

PF144 S/S swivelling 13mm hosetail with ½” BSPM max 24 bar

PF052 S/S swivelling 19mm hosetail with ½” BSPM max 24 bar

PF146 Rubber coupler protector for PF094

PF094

Mechanically protected stainless steel ball valve assembly - with female quick coupling, max 60 bar, 95°C. Inlet is ½”

BSPF

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POWERFLO ACCESSORIES RANGEMedium Pressure Accessories


PF056 Short blue rinse nozzle complete - fits to PF094 ball valve assembly with quick coupling nipple

PF058 Short white foam nozzle complete - fits to PF094 ball valve assembly with quick coupling nipple

PF054 600mm blue lance for rinsing - fits to PF094 ball valve assembly with quick coupling nipple

PF134 Stainless rinse nozzle for PF056 ½” BSPM

PF096 Rubber nozzle protector for PF056 - blue

PF140 Nylon nozzle protector for PF058 - white

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POWERFLO ACCESSORIES RANGEHoses & Reels


8PF118Yellow Goodyear Fortress anti-microbial HD wash down hose, sold per metre but can be made up complete with

crimped fittings and protectors

8PF170 Hose set complete as above - 20 mtr



PF148 Hose protector—yellow (for 8PF118)

PF1118 S/S hose clamp (11-18mm)

PF1427 S/S hose clamp (14-27mm)

Ordered to your

requirment

S/S European made retractable hose reel - various options available

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POWERFLO ACCESSORIES RANGEHose End Foamer


PF154 Hose end foamer complete - 2.8 Ltr bottle

PF156 Hose end foamer complete - 2.8 Ltr bottle

PF158 Spray gun complete with PF160 coupler (to fit PF154) Inlet is ¾” BSPF

PF160 Quick release coupler to fit spray gun (PF158)

8PF162 Foamer lid only (to fit PF154)

8PF166 Suction tube only (to fit 8PF162 )

8PF168 Foot strainer only (to fit 8PF166 )

8PF164 2.8 Ltr bottle only (to fit PF154 )

Freephone 0800 732 525

Orders: [email protected] General: [email protected]

06 878 3802

PO Box 2366, Stortford Lodge, Hastings 4153

28 Rangitane Road,Whakatu, Hastings 4172

CUSTOMER SERVICE:

Hygiene System Tools

Hygiene Supplies

Cleaners & Sanitisers

Cleaning Equipment

www.hygienetech.co.nz

2014 EDITION

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POWERFLO EQUIPMENT & MACHINERY RANGE...Hose End Foamer Image Vendor Code Description PF154 Hose end foamer complete - 2.8 Ltr bottle PF156 Hose end foamer complete - 2.8 Ltr bottle