www.menk-schmehmann.de

Stan

d 05

.201

9

proficiency2proficiency2

PLANT CONSTRUCTION AND TUBE BENDING TECHNOLOGY

2

The Menk-Schmehmann Group has 6 factories in 3 different countries. Every year, we

process about 35,000 tons of steel throughout the world. Being a high-performing

group of companies, we are able to convince our global customers of our superior

manufacturing quality.

AS A GROUP, WE OFFER OUR CUSTOMERS THE PRODUCTION OF:

· Heater systems · Corrugated tanks

· Heat exchangers · Welded constructions

· Cooling systems and radiators

FURTHER CORE COMPETENCES:

· Tube bending technology · Surface technology

· Machining technology

TARGET GROUPS – “THE RIGHT SOLUTION FOR EVERY INDUSTRIAL SECTOR” pp. 4 – 5

FABRICATION EXCELLENCE pp. 6 – 7

POWER PLANT TECHNOLOGY pp. 8 – 9

WELDED CONSTRUCTIONS // MACHINING TECHNOLOGY pp. 10 – 11

CORRUGATED TANKS // RADIATORS pp. 12 – 13

TUBE BENDINGS // FLAT COILS pp. 14 – 15

TUBE COILS & VESSELS pp. 16 – 17

HEATER SYSTEMS & HEAT EXCHANGERS pp. 18 – 19

proficie cyproficie cyIN PLANT CONSTRUCTION AND TUBE BENDING TECHNOLOGY

THE GROUP

3

Menk Apparatebau GmbH Bad Marienberg, Germany

Schäfer-Menk s.r.o.Prague, Czech Republic

Schäfer-Menk s.r.o. Production Site Pilsen, Czech Republic

Menk USA LLCSterling, USA

Schmehmann Rohrverformungstechnik GmbHBad Marienberg, Germany

Schmehmann Rohrverformungstechnik GmbH Production Site Norken, Germany

PLANT CONSTRUCTION

CHEMISTRY & PETROCHEMISTRY

OFFSHORE

POWER PLANT TECHNOLOGY

FOOD INDUSTRY & PHARMACEUTICAL INDUSTRY

ENERGY TECHNOLOGY

4

for every industrial sectorfor every industrial sectorWE HAVE THE RIGHT SOLUTION

Years of experience and highly qualifie staff stand for modern welding techno-logy and highest quality levels by using all conventional and specialist welding methods.

Our modern tool manufacturing facilities manufacture complex bending tools for new, highly complex bending processes.

Surface treatment and corrosion protec-tion are awarded top priority, because constructions for offshore use are expo-sed later on to extremely hard environ-mental conditions.

Computer-controlled bending machines fabricate flat coils for power plant tech-nology in a highly precise and economic way.

Highly modern CNC-controlled bending machines enable the realisation of com-plex bending processes for different tube sizes and thicknesses.

Our production plant uses modern plas-ma and laser cutting equipment for maxi-mum efficiency and precision.

5

for every industrial sector

6

The fi st factories of the Menk-Schmehmann Group were founded in 1945 respectively

1949 in Bad Marienberg, Germany. Today we have about 1,100 staff members, working

internationally at 6 locations producing technologically demanding components for a

whole range of applications in industrial and process technology.

Optimally coordinated and synchronized fabrication processes between locations lead to

top-quality subassemblies and products, which not only fulfil highest quality standards for sur-

face technology, but also contribute to relieving the environment through their very long life and

sustainable production.

Laser cutting plant

Highly efficien

Premium corrosion protection for

long-life products

WE PRODUCE QUALITY:

· Highly precise CNC machining technology for large components

· Modern automated welding processes

· Bending tubes into complex subassemblies

· Certified co rosion protection systems for extreme environmental conditions

FABRICATION PROFICIENCY

steel expertssteel expertsBENDING · CONNECTING · PROTECTING

7

In-house training centre Milling/Drilling centre with orthoganol milling head

OUR EXPERTISE:

· Bending various coil systems up to a diameter of 5,500 mm

· Welding with the most modern equipment and with all common certification

· Mechanical processing of very large components up to 14,000 mm length and 4,000 mm height

· Corrosion protection up to category C5(vh) and C(x)

General standards: DIN EN ISO 12944/NORSOK

· “Made in Germany”

All components are subject to strict quality controls before delivery.

Double-headed bending machine for fabricating flat coils out

of all cold-formable bending steels and NE-metals

Maximum precision thanks to state-of-the-art welding robots

8

positive energypositive energyKNOW-HOW FOR

POWER PLANT TECHNOLOGY

Not only renewable energy, but also conventional and renewable power plant technology

ensure day by day that the demand for electricity requiredby industry and the population

is guaranteed at all times.

This sensitive area of power station technology deals with the highest level of safety – requiring

maximum precision and quality.

Our power plant components in this field in particular, are therefore produced only with state-of-

the-art machines and by approved specialists. From production through to dispatch, all parts have

to undergo a preset programme of tests and inspections.

Intensive testing of welded seams can be effected in our in-house X-ray lab among other facilities.

FOR POWER PLANT TECHNOLOGY WE CAN

SUPPLY FOR EXAMPLE:

· Superheater coils

· Economizers

· Outward bends, e.g. for burners and manholes

· Collectors

· Cladding bends

· Support tubes

· Protective shells

Heat exchangers | Finned tube bends

Bendings are available not only in finned but

also in unfinned a eas.

9

Cladding tubes

Extremely tight bends with different cladding

thicknesses possible.

10

WELDED CONSTRUCTIONS

As your reliable partner, we can assist you as early

as in the project planning phase as a technical con-

sultant and support you in the implementation of

procedural and design requirements as well as in

answering questions regarding cost optimisation.

Our specialists and engineers elaborate economic and

production-oriented solutions in cooperation with you,

using the most modern 3D-CAD software.

easyeasyHEAVY THINGS ARE

FOR US

Heavy steel constructions

Machining processes

Welded constructions

Surface technology & corrosion protection

MACHINING TECHNOLOGY

Exact dimensioning and high quality welded joints are

the guarantee for safety and reliable functionality –

even with the largest constructions.

Further processing such as turning and milling is carried

out precisely and to the last detail using state-of-the-art

rigid-bed and lateral milling centres which can process

lengths of up to 14 m exactly as demanded in the specs with

CNC controlled processing of the specific a eas.

11

HEAVY THINGS ARE

high-techhigh-tech IN OTHER DIMENSIONS

Our corrugated tanks are characterised by their unique design:

embossings and optimized oil channels within the corrugations gua-

rantee a directed oil-circulation for a very effective heat dissipation.

Corrugated tanks are produced not only as individual tanks, but also as a se-

ries. Smaller units are assembled on special devices, bigger tanks are assem-

bled on specially optimised work stations. In addition to corrugated tanks,

production of radiator and flat all tanks is also possible.

CORRUGATED TANKS

12

efficie cyefficie cyWITH EVERY SINGLE CORRUGATION

MORE

A special feature of our tanks in their manufacturing quality is their

particularly high dimensional accuracy and the quality of their weld

seams.

All tanks are designed and developed to absorb possible oscillations

and vibrations and/or to compensate them to 100%.

RADIATORS

13

Menk-Schmehmann is one of the pioneers as

to designing and producing cooling radiators.

Thanks to this tradition, we now have a pro-

found know-how with well-experienced specia-

lists.

Every site and location is different, so we continu-

ously developradiators in close collaboration with

our customers. Experience has shown us the best

way forward is optimising D & D characteristics,

material types, process sequences and surface

treatment technology to come up with high quali-

ty and long-life radiators, which reliably fulfil their

tasks, sometimes in extreme environments- up to

and including offshore requirements.

That‘s why right from the start, our engineers and

technicians take in all factors, which could in-

fluence the later functionality and lifespan of a

plant:

Extreme temperatures

Seismic risk

Climatic influence

qualityqualityWITH LONG LIFETIME

14

TUBE BENDS

WE FORM

Being specialists in bending tubes, we have manufactured custo-

mer-specific tube bends out of all types of cold-formable tubes and

cold-formable materials for many years now.

In addition to simple bends, our innovative bending technology now allows

multiple bends without a welded seam. Most modern CNC-controlled ben-

ding machines ensure a high repeatability when producing multiple bends

and/or isometries. Free-form bending offers freely programmable radii so

that we can realize almost any desired form.

From tubes with a diameter of 5 mm used e.g. in the che-

mical industry through to complex tube isometries being

219.1 mm in diameter of a high-pressure tube in a power

plant – we are the specialist for every application.

FLAT COILS

With our state-of-the-art processes, we can produce flat

coils for various industries, in different dimensions and

using all cold-formable steels and non-ferrous metals.

All are produced to the highest quality standards.

For one layer or 1,000 layers – we always consider the eco-

nomic implications and produce our flat coils in a highly auto-

mated process.

expertise

Flat coils, also as complete assemblies, for demanding

applications in the process technology, process engineering,

chemical and petrochemical, and food technology industries.

15

expertise foryourindustry

Thermal oil heater for multiple fields of

application for the provision and supply of

energy16

high qualityhigh qualityBEND AFTER BEND

TUBE COILS & VESSELS

We use state-of-the-art methods to manufacture tube coils in a wide variety of sizes

made from cold-formable steels and non-ferrous metals destined for different fields of

application.

Our manufacturing processes are characterised by excellent quality and highest precision. Due

to our specialisation, our own technology, our in-house tool manufacturing and our own testing

technology covering X-ray and ultrasonic technology, we rank among the most modern and

innovative tube-bending companies.

Tube bending is carried out exactly according to customers’ drawings with tubes of 5.0 to

219.1 mm diameter, including thick-wall tubes.

TYPICAL FIELDS OF APPLICATION ARE

AMONG OTHERS:

• Heat transfer plant

• Shipbuilding industry

• Power plants

• Chemical/Petrochemical industry

17

Our entire production system and order processing system are performed within an

extensive quality management system according to DIN EN ISO 9001:2015.

All our certifica es are available for download under www.menk-schmehmann.de.

HEATER SYSTEMS & HEAT EXCHANGERS

Cooling system for power transformers

18

proficie cy2proficie cy2

PLANT CONSTRUCTION AND TUBE BENDING TECHNOLOGY

For decades, the Menk-Schmehmann Group has manufactured top-quality high grade compo-

nents for heat transfer equipment in many process-related technical applications. Grouping the

numerous fabrication competences of our 3 German locations, combined with the experience of

our specialists in the process-related technical design and construction of heat transfer equip-

ment enables us to optimise the preparation of optimum solutions, even for complex processes.

Using the latest software is a matter of course for us.

TYPICAL FIELDS OF APPLICATION:

· Chemical/Petrochemical industry

· Power plant technology/renewable energy

· Transformer cooling systems

· Food industry

19

Heater Systems and Heat exchangers

for process engineering

Menk-Schmehmann GmbH & Co. KGFritz-von-Opel-Str. 20

56470 Bad Marienberg · GermanyFon: +49 (0)2661.621-0

Fax: +49 (0)2661.621-12info@menk-schmehmann.de

www.menk-schmehmann.de

Stan

d 05

.201

9

• Heater systems, heat exchangers, cooling systems and radiators, corrugated tanks, welding constructions, tube bending technology, machining technology and surface technology from one single source

• Certified elding company with all relevant approvals as well as a certified uality management system

• Short reaction time thanks to an intelligent combination of warehouse stock levels and a flexible supp y chain, particularly for coil materials

• Total production area larger than 25,000 m2

• Modern production technology with CNC milling and drilling centres, NC thermal cutting plants (plasma, laser), CNC bending machines and all common welding processes

• Welding of ferritic and austenitic steels as well as special materials

• Blasting and coating facilities even for largest constructions

• Special procedures for surface treatment assuring highest corrosion protection, certified coating systems (spray coating, dip coating, fl w coating)

• In-house tool manufacturing to carry out the most demanding customer requirements in tube bending

• “Made in Germany” All components are subject to strict quality controls before delivery.

summarizedsummarizedWHAT WE CAN DO