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Hotspots, opportunities & initiatives Pizza (fresh and frozen) Version 1 May 2013

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Page 1: Pizza (fresh and frozen)

Hotspots, opportunities & initiatives

Pizza (fresh and frozen)

Version 1 May 2013

Page 2: Pizza (fresh and frozen)

The Product Sustainability Forum (PSF) is a collaboration of 80+ organisations made up of grocery and home improvement retailers and suppliers, academics, NGOs and UK Government representatives. It provides a platform for these organisations to understand, improve and communicate the environmental performance of the grocery and home improvement products. (www.wrap.org.uk/psf)

About the PSF

How to use this deck

Introduction Opportunities Hotspots Resources Help

1. Please view in „Slide Show‟ to activate hyperlinks. 2. To access the slide‟s content either browse one

page at a time or use the navigation bar below to jump between the main sections. Throughout the deck there are links to external sources of interest.

3. A „Help‟ section is provided with more background information on this product summary, FAQs, terms of use and a list of other product summaries and reduction opportunities available to download.

4. We would like to encourage feedback on the contents of this deck. Please click the „Submit feedback‟ links on each page to contribute.

Introduction About this slide deck …

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This slide deck summarises some of the key environmental hotspots relevant to this product category. It also provides examples of reduction opportunities to explore – and references key initiatives that could support your activities to improve product sustainability. This work has drawn upon a wide variety of evidence and is intended to be adapted for use by different business functions (e.g. procurement, R&D, etc.). It is important to note that, as every supply chain is different, the information provided should be used to guide further investigation.

Page 3: Pizza (fresh and frozen)

Notable primary & secondary hotspots

Notes

Hotspots – Pizza (fresh & frozen)

Fertiliser and livestock-related GHG emissions from the production of toppings (e.g. cheese, meats, tomato) and base (wheat, fats) (9,12). Water footprint of agricultural production of ingredients e.g. cheese, wheat (1).

Energy use associated with refrigeration, freezing and cooking at home accounts for 17% of footprint. 10-60% greater energy use when cooked from frozen than chilled (9,12).

• The hotspots, left, can be used to target efforts – however actual performance will be dependent on the specifics of your supply chain.

• Numbers in brackets denote numbered reference in references slide.

• Evidence level: Medium – limited product-specific waste data identified – including consumer stage, which may be hotspot.

• Processed meats may be a material risk due to a typically opaque supply chain (4)

• The environmental performance of this product is driven by the choice of toppings (meat vs. vegetarian & use of cheese) and consumer cooking and freezing behaviour (9,12).

Energy use associated with pre-baking and cooling at manufacturer (9,12).

Of the raw materials used in pizza manufacture, palm oil accounts for around 3% (10).

Reducing waste reduces resource consumption at all stages upstream

Energy use during packaging manufacture and raw material processing (15). Refrigerant leakage also a consideration (12).

Total supply chain waste in the order of 12%. Around 10% of waste occurs during manufacture e.g. dough handling loss. Waste sent to anaerobic digestion or landfill (8%). 35% UK consumer wastage assumed per year (12).

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Page 4: Pizza (fresh and frozen)

Initiatives & key resources

The initiatives and resources identified offer a range of potential business benefits, including: best practice guidance; knowledge sharing; innovation ideas; standards development; input or process certification; sustainability benchmarking; and communication.

Notes

1. Alliance for Water Stewardship – uses a standard to recognise and reward responsible water users and managers 2. Forest Stewardship Council (FSC) – provides certification for sustainably sourced packaging 3. Greenhouse Gas Action Plan – improving resource use efficiency to reduce GHGs from farming in England to meet Defra‟s target 4. Roundtable on Sustainable Palm Oil (RSPO) – aims to improve industry‟s sustainability practices through certification 5. Sustainable Agriculture Initiative – global initiative, including development of principles & practices for sustainable arable farming 6. Courtauld Commitment – responsibility agreement aimed at improving resource efficiency in the grocery supply chain 7. Business Resource Efficiency (BRE) Hub – WRAP resource providing resource efficiency guides, tools & case studies 8. Energy Savings Trust Recommended – label for the most energy efficient products, usually the top 20% of those available 9. The Institute of Refrigeration (IOR) – developed retail Code of Conduct with the British Refrigeration Association (BRA) 10. Love Food Hate Waste – WRAP initiative to support consumer waste reduction by providing storage advice & recipes

3,5 3,5 1,3,5 2,3,4,5

2,6, 2,6

6 7 7

6,10 8,9 8,9

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Page 5: Pizza (fresh and frozen)

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The role of protein choice in product impact

Use of Meat The choice of protein ingredients in products can contribute significantly to their impacts, particularly with meat ingredients (12).

Growing meat has higher GHG and water impacts than growing vegetables, legumes or other staples in products, arising from:

• Methane emitted by the animals

• Methane emitted by manure and slurry

• Production of feed using nitrogen fertiliser, farm machinery, and large quantities of irrigated water (13)

• Housing of animals in cold climates.

Conditions in the source country are also important; for example, soya for animal feed or beef sourced from Brazil may be associated with land use change, which releases large amounts of previously stored CO2e from cleared forest.

According to the UN‟s Food and Agriculture Organisation (FAO), the livestock sector is responsible for 10-25% of global greenhouse gas emissions (14). The FAO estimates that 7% of global human water use is for growing feed crops for livestock (15).

Beef vs. other protein

Generally speaking, products containing beef have the highest carbon footprint, followed by lamb, then pork, then chicken and fish (16).

Conversion of grain or legume protein to meat is very inefficient. Grain-fed beef is one of the least efficient forms of animal protein, taking 7kg grain feed for 1 kg live weight gain in beef. Around 35% of the world grain harvest (760 million tons) is used to produce animal protein (17).

Farmed herbivorous fish such as tilapia achieve a much better conversion rate, producing 1 kg live weight for less than 2 kg of grain feed (17).

Eating the grains and legumes directly is the most efficient human consumption of food and carries health benefits as well. A study modelling consumption patterns in the United Kingdom estimates that a 50% reduction in meat and dairy consumption, if replaced by fruit, vegetable and cereals, could result in a 19% reduction in GHG emissions and up to nearly 43,600 fewer deaths per year in the UK (14).

Soya fed to livestock

Soya is increasingly used as animal feed in the UK, but its production can be implicated in deforestation, biodiversity loss and GHG impacts through land use change. Locally sourced animal feed carries less risk of habitat loss and land use change in its production, and requires less transport, so has lower GHG impacts (15). Soya sources should be checked – the Round Table on Responsible Soy (18) may offer some guidance about suppliers – but note that it has been criticised by some NGOs for its stance on GM, deforestation and pesticide use (19) which are further factors to be considered.

Introduction Opportunities Hotspots Resources Help

Page 6: Pizza (fresh and frozen)

The documents below have been used to identify primary and secondary environmental impact hotspots

Hotspot references

1. Aldaya M & Hoekstra A, (2009). The water needed to have Italians east pasta and pizza [PDF]. UNESCO.

2. Berlin, J., Sund, V., (2009). Environmental Life Cycle Assessment of Ready Meals [PDF]

3. Corporate Europe Observatory (n.d.). Roundtable on Responsible Soy – the certification smokescreen

4. Defra (2009). Evaluation of the Ecodesign Directive – Appendix A

5. Earth Policy Institute (2011). Data highlights

6. FAO (2006). Livestock‟s Long Shadow, p272 15

7. Friends of the Earth (2008). What's feeding your food? The environmental and social impacts of the livestock sector [PDF]

8. International Union of Food Science and Technology, (2010). Life Cycle Analysis and Carbon Footprinting with respect to Sustainability in the Agri-food sector [PDF].

9. Oko-Institut e.V, (2012). Life cycle assessment of various product options and identification of optimization potentials for selected frozen food products [PDF]

10. Proforest (2011). Mapping and Understanding the UK Palm Oil Supply Chain [PDF]. Defra

11. Round Table on Responsible Soy Association (n.d.). Responsible Soy website.

12. Tesco (2011). Carbon footprints of fresh and frozen pizza. Confidential

13. UNEP (2012). Growing greenhouse gas emissions due to meat production [PDF].

14. WRAP (2007). Ultra lightweight packaging solutions for frozen pizza [PDF].

15. WRAP (2013). An initial assessment of the environmental impact of grocery products [PDF]

16. WRAP (n.d.). Freezing Guidance to Prevent Food Waste [PDF]

17. WRAP (n.d..). How to apply date labels to help prevent food waste [PDF]

18. WRAP (n.d.). Freezing guidance to prevent food waste [PDF]

19. WRAP (unpublished).

Introduction Opportunities Hotspots Resources Help

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Page 7: Pizza (fresh and frozen)

Reduction opportunities The PSF has researched a selection of „reduction opportunities‟, „action plans and topic guides‟ relevant to the grocery sector. Below are a selection relevant to fresh and frozen pizzas. Follow the links to find out more about each opportunity. For a full list of resources available see the Help section. While many of the opportunities are not tailored specifically to fresh and frozen pizzas – the principles and resources are transferable. Where they target a hotspot they are flagged red.

• Renewable packaging materials • Identifying the true cost of waste • Increased efficiency of in-store bakeries • Increasing motor drive energy efficiency • Extending product shelf life • Reducing consumer food waste

Hotspot

Reduction opportunities • How to participate in the closed loop economy through waste

exchange

• Refrigeration best practice in food and drink chill chains

Action plans

Topic guides • Best practice in embedding sustainability in product design

• Lowering the impact of pig feed soya

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Page 8: Pizza (fresh and frozen)

Renewable packaging materials Product sustainability opportunity

Increasing the use of renewable materials is a key part of improving product sustainability. However, like any material, their use should be carefully considered to avoid unintended environmental consequences and deliver intended business benefits. Bioplastics cover a range of materials which are bio-based, bio-degradable or both (see 1 for definitions). Bio-based plastics can be derived from primary crops (e.g. sugarcane) or waste plant material. The sustainability benefits and trade-offs will largely depend on the raw material used and the specifics of the solution being considered.

Other key resources & initiatives 1. Biopolymer packaging in the UK grocery market – briefing note 2. Consumer Goods Forum Global Packaging Project – includes guidance on the use of renewable materials in packaging 3. European Bioplastics – organisation supporting the growth in use of bioplastics 4. European Renewable Resources and Materials Association – highlights best available technology and organisations 5. NNFCC – advises on bio-based materials (e.g. bioplastics factsheet) and co-ordinates the Renewable Materials LINK Programme 6. The WRAP The International Packaging Study and Resource Efficient Innovations Database contain examples of biopolymers

Bioplastics are being used more as a point of differentiation, and for the positive consumer perceptions associated with the term „biodegradable‟ or „compostable‟ (1). The main unintended environmental consequences relate to the sourcing of raw material feedstock. Where primary crops are used, there are concerns over competition with food and the impacts of non-renewable agricultural inputs (e.g. fertilizers & fuel). However, increased use of bio-based material also requires more sophisticated EoL solutions. Bio-based materials would need to be efficiently identified and disposed of by consumers so as not to contaminate waste streams.

Benefits & barriers Case study – Plant Bottle

Coca-Cola have developed bottles which contain PET derived from plant material. According to Coca-Cola the benefits include: • 30,000 tonnes CO2e saved • Stimulates plant waste market to develop polymers from other sources Learn more on the Coca-Cola website.

Hotspot

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Page 9: Pizza (fresh and frozen)

Identifying the true cost of waste Product sustainability opportunity

The cost of waste disposal is a small fraction, typically 5%, of the true cost of waste. The true cost should include cost of materials and value added during the production process, including: costs of labour; energy; water; equipment; warehouse; administration; and disposal. The example shown in the chart shows how value added to a cake at each stage of production increases the true cost of waste.

Other key resources & initiatives

1. Business Benefits of Resource Efficiency – WRAP report estimating the overall potential resource efficiency gains for UK business 2. Opportunities for Resource Efficiency in the Food and Drink Sector – WRAP report reviewing waste arisings at FDF member sites 3. WRAP, Confidential Waste Prevention Reviews, 2011-13 4. Efficient Consumer Response – working group co-ordinator, supporting developments in process efficiency 5. Lean Manufacturing and the Environment – USEPA research on advanced manufacturing systems and their environmental benefits 6. Waste Arising in the Supply of Food and Drink to Households in the UK – focusing on manufacture, distribution & retail 7. Benefits to Change in the Retail Supply Chain – provides links on improving supply chain resource efficiency

There are more than £800m worth of savings possible through improved waste in the food & drink sector (1). Estimates place the true cost of a tonne of waste at £550 (2) to £2,000 (3) per tonne. Calculation of the true cost helps prioritise opportunities, develop accurate cost-benefit analyses and implement waste prevention measures.

Benefits & barriers

Hotspot

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Page 10: Pizza (fresh and frozen)

Increased efficiency of in-store bakeries Product sustainability opportunity

In-store bread sales account for 17% of the bread bought in the UK. However, in-store bakeries in conjunction with small craft bakeries account for around 40% of the £100million the sector spends on energy each year. In-store bakeries can bake bread from scratch, or be used to bake pre-made, or part-baked dough. Growth in this area demonstrates the need to ensure efficiency is included in future developments within this sector.

Other key resources & initiatives

1. Industrial Energy Efficiency Accelerator: Guide to the Industrial Bakery Sector – Carbon Trust report 2. Reducing household bakery waste – WRAP report with insights and recommendations to help reduce household bakery waste 3. Energy efficiency Opportunities in the Bread Baking Industry. In-store Supermarket Bakeries 4. Good Energy Practice Guide: Improve Energy Efficiency and Increase Profits in Shop Bakeries

Nine quick wins, with the ability to reduce bakery energy use by up to 10%, have been identified by the Commonwealth Government Initiative. However, the same report suggests that small bakeries (less than 10,000 tonnes of bread produced per year) might exhibit significant variation regarding potential savings due to different practices, bakery age, equipment age, etc. Additional cost, a fear of long term maintenance of new equipment, or the possibility of a loss of quality can act as a barrier to schemes – however, the Carbon Trust suggests developing a robust business case and utilising proven technology can help to overcome these barriers (1).

Benefits & barriers Case study - Tesco

In addition to supplementing mains electricity with roof mounted wind turbines, Tesco‟s store in Diss, Norfolk, has sought to reduce the energy used by their in-store bakery. These methods include: • Replacing ovens with new models with extra thick walls (50% energy saving). • Automating baking process which allows ovens to switch off when not in use, but still retaining residual warmth. Of course, efficiencies should be made alongside encouraging consumers to get the most out of store-bought bread (2).

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Page 11: Pizza (fresh and frozen)

Increasing motor drive efficiency Product sustainability opportunity

Motor drives power a huge array of equipment in food and drink manufacturing. Despite full loads only occurring a small percentage of the time, motor drives often run at full capacity and so are an easy target for improving energy efficiency. The main options to consider are the use of high efficiency motors (HEMs) or variable speed drives (VSDs).

Other key resources & initiatives

1. Variable speed drives – technology overview of VSDs and their energy saving opportunities 2. Green Gain – Siemens Financial Services‟ guidance on investing in energy efficiency technology 3. The Energy Technology List – DEFRA‟s list of approved energy-saving equipment 4. The Enhanced Capital Allowance scheme for energy-saving equipment – guide to the scheme (Carbon Trust) 5. Technology and energy management publications – Carbon Trust resources

VSDs – Driving energy efficiency Case study – Dairy farm milk pump

A Welsh dairy farmer installed a VSD for his 8kW vacuum milking pump, which along with a heat recovery unit, is delivering a 40% reduction in electricity costs. The VSD allows milk to flow evenly into the 30,000 litre bulk tank, avoiding energy surges which make the plate coolers less efficient. A VSD for a 8kW vacuum pump may cost ~£4,100 upfront, but provides the following benefits: • Energy saving of 14,600kWh p.a. • Cost saving of £1,460 p.a. • Payback period of 2.8 years

A VSD works by varying the electrical supply to an AC motor in order to match the motor speed and torque more closely to the process requirements of the machine being driven – whether this is a sugar beet slicer or an extractor fan. As a result of the physics underlying motors, a 20% reduction in motor speed can reduce energy consumption by 50% (1). A medium-sized paper manufacturer will have more than 3,000 motors running 24/7; it has been estimated that in the UK, £1m in electricity costs are incurred every day due to the lack of VSDs (2).

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Extending product shelf life Product sustainability opportunity WRAP figures from 2011 (1) highlight the level of wastage of perishable products in retail and the household. Consumers are currently throwing away around £6.7 billion of food and drink each year due to it „not being used in time‟ (2). Increasing product life may help reduce this waste where the change could be made without compromising food safety or food quality criteria (3). Products and ingredients wasted in retail & distribution amounted to 0.4mt. Clearly, extending shelf life can improve the environmental performance of products.

Other key resources & initiatives 1. WRAP Handy Facts & Figures: UK Retail & Hospitality/Food Service – gives wastage figures for retail & hospitality sectors 2. WRAP Estimates for household food and drink waste in the UK 3. WRAP also encourages the correct application of date marks, and clear consumer communication 4. WRAP‟s Milk Model – simulating food waste in the home by modelling the impact of purchases and consumption 5. WRAP Product Life Feasibility Study – examined how manufacturers and retailers set product life 6. WRAP Courtauld Commitments Phase Two Case Studies November 2012 – WRAP report providing list of useful shelf life case studies

Case study – ASDA’s ‘Faster Fresh’

„Faster Fresh‟ is an initiative improving shelf life for ASDA (6). The company has increased the shelf life of 1,572 chilled products by an average of one day whilst maintaining their low price offer. This has been achieved by: • Working with 407 suppliers to reschedule

inbound flows • Improving delivery plans to cut down on

road miles • Developing new and simplified systems in-

store to get products to shelf faster and support better stock rotation

Latest research

Available shelf life impacts strongly on waste, as just one

day could reduce the amount of milk thrown away by up to

40% (4). The food industry has introduced many innovations

to increase product life, for example through packaging re-

design, processing technology or product formulation, and

WRAP wishes to encourage these innovative approaches. A

feasibility study into how product life is set within the retail

supply chain (5) found there is potential to deliver product life

benefits through providing more of a product’s maximum life

to consumers, by reducing the buffer between actual and

maximum life, and reducing the dwell time that products

experience in the supply chain.

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Page 13: Pizza (fresh and frozen)

Reducing consumer food waste Product sustainability opportunity

In the UK, 7.2 million tonnes of food and drink is wasted every year, 4.4 million of which is avoidable. The average UK household currently spends £480 on wasted food every year, totalling £12 billion overall. WRAP reported a significant reduction between 2006/7 and 2010 (13%) (1) but a range of opportunities exist for retailers and manufacturers to help further reduce this waste, and deliver significant financial (for customers) and environmental benefits.

Other key resources & initiatives

1. Household food waste resource listing – summary of WRAP partner resources to use to reduce household food and drink waste 2. Courtauld Commitments Phase Two Case Studies November 2012 – WRAP report providing a list of useful case studies 3. Love Food Hate Waste partners site – wide range of resources available for partners to use free of charge 4. New estimates for household food and drink waste in the UK – WRAP report providing food waste estimates for 2011 5. What retailers and brands are doing to help you reduce food waste – Love Food Hate Waste report

Raising awareness and enabling behaviour change

Case studies: Changes to products

Changes to products, packaging and labelling makes it easier for consumers to buy the right amount and use what they buy. • M&S were the first to introduce „freeze

before the date‟ labelling, replacing „freeze on day of purchase‟, giving consumers more flexibility to freeze what they may not eat in time.

• „Display until‟ dates are being removed by many retailers and brands, reducing confusion and giving prominence to the important dates.

• ASDA launched new packaging for their extra special Royal Jersey potatoes that increases shelf life and reduces waste

A combination of large-scale campaigns and local engagement is an effective way to help consumers realise the benefits of throwing away less food, and giving them the tools and confidence to make small changes to the way they shop, store and cook food. Morrisons Great Taste Less Waste had regular articles in their magazine and on-line tips and advice, whilst Sainsbury‟s Make your roast go further campaign provided its customers with leftover recipes designed to incorporate key ingredients from a roast. The Co-op regularly includes Love Food Hate Waste messages on till-screens, reaching millions of customers in store.

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Page 14: Pizza (fresh and frozen)

Participating in waste exchange Action Plan All businesses produce waste that they cannot reduce further, re-use in their processes or send for recycling. For manufacturers, distributors and retailers involved with grocery products 5 million tonnes of food product related waste (excluding packaging) is sent to landfill each year(1). Establishing a mutually beneficial waste exchange arrangement with other organisations can reduce waste, material and processing costs and impacts. This may include involvement in food redistribution projects, supplying food waste and by-product materials for recycling or equipment and material reuse schemes.

Resources 1. WRAP - Waste arisings in the supply of food and drink to households in the UK 2. DEFRA - Guidance on the legal definition of waste and its application - a practical guide for businesses and other organisations 3. SEPA - Is It Waste - Understanding the definition of waste and supplementary guidance 4. WRAP - How to apply date labels to help prevent food waste 5. Environment Agency - A guide to when electrical and electronic equipment is considered waste and the controls that apply 6. WRAP - Workforce partnerships for resource efficiency

Implementation Process

This Action Plan focuses on the steps and business case for taking part in a waste exchange arrangement as a waste producer or recipient. In doing this consideration needs to be given to regulators waste classifications (2, 3).

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Action Plan

2: Business case 3: Identifying partners 4: Trialling & monitoring 5: Embedding & review 1: Determining value

Initiate a small scale trial with one type of waste with one organisation. Key factors to agree: Quantity Material performance Storage and transport Regulatory

requirements Health and safety

Producer: Quantify the volume & characteristics of any waste materials, energy, water or by-products.

Recipient: Define the material needs, including volume and characteristics, of your operations

Involve operational and management staff in assessing: Business benefits Investment

requirements Risks Operational changes

Priorities: Amounts, quality

and consistency of supply of materials

Compliance with grocery labelling requirements (4)

Compliance with waste responsibilities (5)

Implement new contracts, operational procedures and training

Understand who needs to buy-in to change. Consider a workforce partnership approach (6)

Establish a programme of review

Page 15: Pizza (fresh and frozen)

Optimising refrigeration Action Plan Refrigeration is a crucial utility used in the grocery supply chain, in particular in manufacturing, transport, bulk storage and retail. In terms of energy use and CO2e emissions, refrigeration is the most important utility in food and drink manufacturing and retail operations. This action plan addresses the management, operation, maintenance and design of refrigeration systems so you can benefit from significant cost savings as well as large reductions in CO2e emissions.

Resources

1. Defra and SKM Enviros, 2011 - Examination of the global warming potential of refrigeration in the food chain 2. FDF and others, 2007 - Food and Drink Industry Refrigeration Efficiency Initiative 3. IOR, BRA, Carbon Trust, 2010 - Refrigeration road map for the food retail sector

Saving Potential

Download

Action Plan

Refrigerant

GHG

emissions

Energy

Existing

Systems 50% 25%

New

Systems >90% 40%

Implementation Process

Improve Management Information Cooling loads, energy use, operating data, leak rates

Invest in existing refrigeration plants Leakage: replace leaky components, replace R404A Energy: better maintenance, operation and control

Careful selection of all new refrigeration plants Minimise cooling demand and design for high efficiency Use low GWP refrigerants and design for low leakage

Hotspot

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Proposal/ briefing

Product design

Production Launch Post-

launch review

Embedding sustainability in product design Topic Guide Over 80% of all product-related environmental impacts can be influenced during the design phase, presenting an opportunity for designers to adopt more sustainable practices and in turn contribute towards lower impact products and services. The challenge is to incorporate sustainable design principles into R&D processes, and to embed Ecodesign principles within the business sustainability strategy and brand positioning considerations.

The business benefit include cost reductions, brand and reputation enhancement. This approach may also meet future customer demand for products and services with reduced environmental impacts.

Resources

1. Defra sustainable product roadmaps – life cycle assessments, research and initiatives to improve environmental impact of products 2. WRAP circular economy – research and information on the circular economy (recapture & reuse of resources) 3. Eco SME – resources on Ecodesign for small businesses 4. Centre for Sustainable Design Ecodesign Strategy Wheel – Ecodesign consultancy for business 5. Eco3 Design consultancy – integrating Ecodesign into R&D

Implementation Process

This Topic Guide focuses on how to adapt conventional design into Ecodesign, starting with R&D. Embedding Ecodesign encompasses five main stages:

1) Identify design improvements

2) Compare design alternatives

3) Set Ecodesign strategy

4) Develop communications plan

5) Pilot and review of programme

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Topic Guide

Identify

design

improvements

– review

products in

context of

sustainability

strategy

Comparison

of design

alternatives –

develop new

products or

make changes

to existing

products

Ecodesign

strategy

setting –

agree

principles

aligned to

strategy

Communicate

environmental

benefits of

products

Pilot and

embed

programme.

Review and

feedback on

process

Hotspot

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Lowering the impact of pig feed Topic Guide Soy is an important source of protein in pig feed, and makes up 8-10% of the ingredients in concentrates fed to pigs. Soy production is implicated in a number of significant environmental impacts, including forest habitat destruction in the Cerrado and Amazon ecoregions in Brazil. This exposes pig meat to risk by association. An over-reliance on soy in pig feed also exposes businesses in the pig meat supply chain to the risk of price spikes and potentially to disruptions in supply.

This topic guide focuses on the adoption of „low impact pig feed‟, which reduces the impact of pig feed production by: (1) displacing soy with other sources of protein, and (2) only using soy from sources certified as responsible.

Resources

1. BPEX Case Study – The results of Midland Pig Farms trialling various combinations of alternatives to soy bean meal 2. Scottish Agriculture College - Summary of the performance of different pig feed protein sources 3. RTRS – Website of the Round Table on Responsible Soy

Implementation Process

Two strands of action are needed for low impact pig feed to be adopted effectively:

1) Create demand. Using procurement policies and systems to target pig meat produced using low impact pig feed

2) Develop supply. Working with other businesses in the supply chain to develop adequate and reliable sources of pig meat, produced using low impact pig feed

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Topic Guide

Cre

ate

de

ma

nd

D

eve

lop

su

pp

ly

Create incentives

Evolve targets and standards

Develop customer facing

brand

Collaborate to develop low impact

supply chain partnership

Consult with Pig Producers

Consult with Feed Manufacturers

Develop buying standards

targeting pig meat reared on low impact feed

Support alternative protein development

Create partnerships with „Pathfinders‟

Bolster demand for RTRS soy

Recruit into customer facing

brand

Page 18: Pizza (fresh and frozen)

Help section

This section contains background information on the contents of this slide deck, including:

1. Frequently Asked Questions (FAQs)

2. Terms of use/Disclaimer

3. Product summary list – 50 product summaries are available covering food, drink, household and personal care categories

4. Reduction opportunities – a list of all those developed to date

5. Action plans & topic guides – a list of all those developed to date

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FAQs 1. What is the Product Sustainability Forum (PSF)? The Product Sustainability Forum is a collaboration of 80+ organisations

made up of grocery and home improvement retailers and suppliers, academics, NGOs and UK Government representatives. It provides a platform for these organisations to understand, improve and communicate the environmental performance of the grocery and home improvement products. Website: www.wrap.org.uk/psf

2. What are the five PSF ‘metrics’? To date, the PSF has focused on the performance of products across five core environmental „metrics‟: energy use, water use, waste generation, material use and greenhouse gas emissions. A more detailed discussion of the work done on these five metrics is available in a published PSF report entitled “An initial assessment of the environmental impact of grocery products”. The PSF is also beginning to look at the biodiversity impact of products.

3. What do the red and orange shading denote on hotspot matrices? Red cells highlight stages within the value chain which are often the primary source of impact for the metric in question (e.g. greenhouse gas emissions, energy use, etc.). Orange cells are typically secondary sources of impact. These are qualitative assessments to highlight likely hotspots and should be used to focus further investigation.

4. How are ‘Primary’ and ‘Secondary’ hotspots identified? Primary and secondary hotspots have been identified using a range of sources – but mainly publicly available life cycle and sector-level research into resource use and environmental impacts. These are fully referenced within the deck. Primary hotspots are those which, according to the evidence identified, are likely to contribute the most to the metric in question (e.g. agricultural stages dominate the carbon footprint of dairy products). However, due to the varied and patchy nature of the evidence, some summaries are more complete than others – and in many cases, hotspots have been estimated based on proxies. To guide users a qualitative „evidence level‟ score has been developed to highlight any significant data gaps. As every supply chain is different, this information should be used to guide further research into your own supply chain.

5. Which other product summaries are available and where can I get them from? A summary of products researched to date is available at the end of this deck.

6. How can I submit ideas/comments for future revisions of this PowerPoint deck? Click on the „Submit feedback‟ link at the top right hand side of each slide to send feedback to the PSF team.

7. How can I use this content? See our „Terms of Use‟ slide.

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Terms of use

While we have tried to make sure this slide deck is accurate, we cannot accept responsibility or be held legally responsible for any loss or damage arising out of or in connection with this information being inaccurate, incomplete or misleading. This material is copyrighted. You can copy it free of charge as long as the material is accurate and not used in a misleading context. You must identify the source of the material and acknowledge our copyright. You must not use material to endorse or suggest we have endorsed a commercial product or service. For more details please see our terms and conditions on our website at www.wrap.org.uk.

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Product summary list

Bananas Bath & shower products Beef Biscuits Bread & rolls Breakfast cereals

Butter

Cakes, pastries, etc.

Canned meat

Coffee

Canned vegetables Carbonates Cat & dog food

Cheese Chocolate Cider & perry Deli-food Deodorant

Nappies

Dishwashing products

Fish & seafood

Frozen vegetables

General cleaning products

Ice-cream & frozen desserts

Lamb Margarine

Pork Potato crisps Potatoes Poultry Pre-packed sandwiches Ready meals

Rice Spirits

Sugar confectionery Tea

Toilet & kitchen rolls Tomatoes

Processed snacks

Yogurts

Dilutables

Beer

Laundry detergent

Eggs

Wine

Juices

Onions Pizza

Canned seafood

Milk & cream

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Page 22: Pizza (fresh and frozen)

Reduction opportunity list

• Addressing „green water‟

• Benefits of soil management

• Crop irrigation best practice

• Precision agriculture

• Rolling out agricultural GHG tools

• Sourcing palm oil responsibly

• Sugar crop sustainability

• Sustainable fisheries & aquaculture

• Sustainable forestry products

• Water efficiency in livestock farming

• Closed-loop recycling

• Drinks packaging optimisation

• Renewable packaging materials

• Boiler energy efficiency in F&D

• CIP for resource efficiency

• Identifying the true cost of waste

• Increased efficiency of in-store bakeries

• Increasing motor drive efficiency

• Product re-formulation

• Water efficiency in drinks manufacture

• Water efficiency in meat processing

• Water re-use in F&D processing

• Extending product shelf life

• Food redistribution

• Shared logistics opportunities

• Improving consumer portioning

• Reducing kitchen energy use

• Reducing consumer food waste

• Water efficiency in the home

• Capital allowance for green tech

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Page 23: Pizza (fresh and frozen)

Action plan & topic guide list

Action plans

• Harmonising smart planning (manufacturers) and demand forecasting (retailers)

• How to participate in the closed loop economy through waste exchange

• How to use digestate as a fertiliser substitute

• Refrigeration best practice in food and drink chill chains

• Securing crop supply through whole crop purchasing

Topic guides

• Demystifying and de-risking land use change

• Implementing a sustainable procurement process for raw materials

• Lowering the impact of pig feed soya

• Effective commissioning of LCAs/footprint studies

• Engaging colleagues on sustainability

• Engaging suppliers on sustainability

• Best practice in embedding sustainability in product design

• How to identify high sustainability, reputation, supply chain risk and resilience

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