Roeslein & Associates, Inc., headquartered in St. Louis, Missouri, USA, provides a wide range of technical services and engineered products to various process industries. Since Roeslein first introduced its specialized modular approach - Engineering, Fabrication and Construction (EFC) - it has remained at the forefront of the latest advances in modularized solutions to large capital projects for specialized facilities.

Roeslein’s Process & Energy group has branched into the arenas of oil & gas, refinery, petrochemical, chemical, power generation and other general process markets. From upstream oil and gas operations to downstream refining and petrochemical facilities, Roeslein’s unique combination of comprehensive engineering services coupled with a “one-stop” world-class fabrication facility fulfills client expectations in these market sector. Whether it is pipe rack modules or complex process modules, we deliver a “fit for purpose” solution with the right balance of safety measures, economics, and timeliness for our customers.

Firmly establishing itself over its successful history, Roeslein has steadily grown in size with offices in the United States, United Kingdom and China. Roeslein differentiates itself from traditional Engineering and Construction firms by providing unique approaches to project implementation, by strongly emphasizing the execution of its design, and by focusing on just a few manufacturing processes so as to completely understand and support the technology of its customers’ operations. Regardless of the role Roeslein plays in a client’s project, all efforts are driven by the successful start-up and ongoing operation of the client’s facility.

Since their inception in 1990, Roeslein & Associates has successfully completed projects of varying scopes worldwide. These projects include beverage can manufacturing and process & energy modular systems on six continents. Services provided in these facilities range from Operational Support to Total Systems Integration.

Roeslein would welcome the opportunity to discuss with you in detail how our group of experts can help your company with its existing operation or the implementation of a new modular system.

COMPANYOVERVIEW

Refinery C5/C6 Splitter Project41 Modules; 22’x58’x18’; 2015

Sulfuric Acid Plant S02 Recovery System9 Modules; various dimensions; 2013

ENGINEERINGSERVICES

Project Management• Design and Fabrication project management• Schedule management• Reporting

3D Modeling•AutoCad Plant 3D or Bentley v8i•All disciplines

Process•PFD development•Basic Engineering development

Mechanical• P&ID development• Equipment Specifications• Hydraulic Calculations using Pipeflo+• Project Lists

• Equipment, Pipeline schedule, etc• Insulation design

Piping•Piping Specification (Client’s or our own)•All piping materials

• (CS, SS, Alloy, Fiberglass, HDPE, etc)•Detailed piping isometrics for fabrication•GA’s, Plans & Elevations, etc.

Structural• Professional Engineering stamping• Structural analysis utilizing Revit• GA’s, Plans & Elevations, Details, etc.• Foundation loading diagrams• Lifting plans

Electrical•Electrical design, conduit, wiring, JB’s•Heat trace design

Instrumentation•Control Valve & Instrument Specifications•Control Panel Design•DCS & PLC Design & Programming

General•One stop shop; all disciplines•Process & utility interfaces•Scale-up projects

Estimating•Bill of Materials generation for all disciplines• FEL studies•Pricing for all disciplines; modular fabrication

Modularization experts in design.

T&M or lump sum turn-key.

Engineering only or Modular Design-Build.

Oil & Gas, Industrial Gas, Refinery, Petrochemical, Renewables, Pharmaceutical, and Consumer Products design experience.

Engineering has always been a major strength of the company. The engineering disciplines provided by Roeslein are mechanical, electrical, instrumentation & controls and structural. Roeslein has professional engineers on its staff that are registered in many states throughout the U.S. and has also developed strategic alliances with outside engineering firms and contract engineers to provide even more breadth of service.

Roeslein’s concept-to-completion philosophy means that its engineers and design documents are generated with construction, plant operations and maintenance in mind. Roeslein Engineers typically follow the project through construction bidding to the actual construction and start-up, minimizing conflict that traditionally exists between engineering and construction contractors.

Roeslein’s unique approach to the construction process is a high-performance, integrated solution proven to deliver reduced start-up times, improved efficiency and reliability, and quicker system deployment and return on invested capital.

The modularized, unitized, and preassembled methodology applied at our fabrication facilities in the US and China consolidates our control over interdependent and often unpredictable factors during fabrication, construction, and installation. By foreseeing and controlling these factors, and their costs, we are able to:

• Deploy a more qualified labor force• Maximize product quality• Reduce project schedule• Improve overall project safety records• Execute a more efficient, aggressive installation and start-up timeline• Realize cost savings for our customers

Red Bud, IL USALocated in Red Bud, Illinois, USA, Roeslein Modular Fabrication is a wholly owned subsidiary of Roeslein & Associates, Inc. Our 17-acre, nearly 400,000 sq. ft. facility boasts segregated shop areas for each step of the manufacturing process, ensuring the best-quality finished product for our customers. Our highly qualified team of engineers, technicians, and craftsmen trained in our unique unitized and preassembled construction approach takes pride in its proven record of delivering and implementing quality project solutions for our customers all over the world.

Shanghai, ChinaRoeslein demonstrates continued commitment to our Asian and Pacific Rim customers by providing state-of-the-art engineering and manufacturing resources. Our operation is comprised of a brand-new, 33,000 sq. ft. main facility and an assembly shop with up to 75,000 sq. ft. of capacity located just 35 miles from Shanghai’s Pudong International Airport. Roeslein Shanghai offers a fully staffed engineering office and the same manufacturing capabilities and unitized/preassembly construction approach currently performed at our US subsidiary, Roeslein Manufacturing. Our dedicated staff is augmented with resources from our US and European UK offices. This ensures the same level of quality control and operational standards, which have made Roeslein a proven leader in implementing projects globally.

MODULAR FABRICATION

Steel Fabrication is accomplished through the strict adherence to American Welding Society (AWS) Structural Welding Code D1.1. Our welders operate advanced equipment, employing the latest welding techniques and safety practices. In order to ensure our proprietary unit sections are 100% accurate, they are assembled in a computer-designed jig to specification.

Pipe Fabrication will always meet or exceed our customers’ expectations through continual in-house training and in-house Certified Welding Instructor classes. We follow the ASME Section IX requirements in our segregated stainless and carbon shops, our Welding Program incorporates Welding Procedure Specifications (WPS), Procedure Qualification Records, (PQR) and Welder Performance Qualifications (WPQ).

Paint systems adhere to each customer’s required specification. Keeping abreast of the latest technologies, we incorporate the use of a high-temperature, high-pressure, environmentally safe chemical spray system to prepare our “clean” steel for our paint application systems. We also have the in-house capability to meet any of the Steel Structures Painting Council’s (SSPC) surface preparation requirements.

Electrical work encompasses all needs associated within the electrical field. Your preassembled process systems will incorporate power/control cabling and/or wiring run in conduit, cable, or ladder tray with the complete integration of power panels, control cabinets, lighting, and operator control stations. We have the capability to not only provide system testing and checkout, but also to optimize line control programming.

Modularization has many proven advantages: reduction of on-site construction time and personnel; reduced labor costs; fabrication in a controlled environment; increased safety, quality, and efficiency; simultaneous and parallel project scheduling; as well as many other benefits leading up to reduced overall project costs. Unitizing is our unique and proprietary concept of utilizing structural, free-standing, prefabricated and painted or galvanized unit sections to provide low-cost, common mounting structures for comprehensive mechanical and electrical systems as well as equipment and access walkways with handrails.

Preassembled Systems combine the advantages of modularization and unitizing by integrating the completed process modules, unit sections, and interconnecting pipe spools, plus electrical and support systems into their finished form at our facility. We then test and/or run the completed systems, and then after passing our quality control measures, we partially disassemble them into large piece-marked and bar-coded sections to be transported via truck, rail, barge, and/or overseas container to the final installation site.

Roeslein Modular Fabrication in Red Bud, IL features 375,000 sqft of fabrication space situated on 17 acres.

Power Plant CO2 Post Carbon Capture Pilot Plant7 Modules; 14’x35’x14’; 2014

ROESLEIN CONSTRUCTION & INSTALLATIONRoeslein & Associates has managed and self-performed the installation and construction of our designed systems all across the globe for nearly a decade. We have completed Greenfield facilities, plant expansions, and process line additions in more than 50 countries. Our integrated process solutions offer maximum control over safety, cost, schedule, and quality-related issues.

We deploy skilled fabrication and construction professionals from our modular fabrication facility, Roeslein Modular Fabrication (RMF) - Red Bud, Illinois, and from Roeslein Asia - Shanghai, China to give us the flexibility to assemble the right combination of resources for every project. The same craftsmen who fabricate our modular systems at RMF or Roeslein Asia follow the product to the field to perform the final installation. This methodology allows us to deliver the highest-quality product on schedule and within budget.

When needed, Roeslein augments our in-house resources with additional subcontractor partners. During our 25 years of construction experience we have developed a database of highly skilled craftsmen. These trusted partners encompass all areas of civil, mechanical, structural steel, and electrical construction. They become part of our project team as necessary and expand our capabilities.

Roeslein recognizes that every project has unique specifications and requirements. We have the qualified workforce and experienced leadership to tailor our processes to complement our customers’ philosophies and expectations.

3D PLANT SCANNINGTECHNOLOGYWith the ever-changing climate of the engineering industry, Roeslein & Associates stays ahead of the curve by offering customers the ability to gain an accurate digital representation of their project on a large or small scale. Our team of trained engineers uses FARO Laser Scanner Focus technology to provide 3D documentation of an entire plant or a single skid, with a point cloud data output that is viewable on a variety of software platforms and has the ability to output quick and accurate 3D digital color images.

3D Plant Scanning Benefits• Highly accurate 3D CAD models that allow for pulling of dimensions or coordinates with one mouse-click• Photo realistic high-res models viewable from any perspective• Data viewable with free viewers and with many CAD platforms: PDMS, PDS, AutoCAD, Microstation, Bent-

ley & P3D• Lack of as-built information is foregone; research time is no longer a need or a concern• Complete capture of existing conditions preserved forever with high accuracy• Information on tie-ins and lift plans can be virtually played out, lessening overall efforts• Can be used in FEED stages and improves estimates/ proposal accuracy• Fewer unknowns and assumptions regarding existing construction; eliminates contingency• Eliminates field sketches• 3D tours can be given from comfort of the office• Remote collaborations using 3D scans are possible• Scope changes can be acted on quickly since the entire project area has been captured• Minimizes rework due to accurate dimensions and spatial geometry; eliminates design oversights• Reduced field trips for at an existing operating facility or dangerous site • Helps Clients meet OSHA regulations for up to date site existing facilities records

AbengoaIllinois, USAFermentation Alley Modularization

AbengoaIndiana, USAFermentation Alley Modularization

Abengoa BioenergyKansas, USABiomass Fermentation Alley

ADMChinaHot Wash Skid

ADMChinaUltrafitlration Skid

BP BiofuelsBrazilModularization Feasibility Assessment

Calumet Montana RefiningUnited StatesFuel Gas Skids

Conoco PhillipsIllinois, USAHeater Safety Inst.System Skids

Confidential ClientMidwest, USAModular Pipe Racks

CovidienMissouri, USANanofiltration System

DenburyMontana, USACO2 Oil Production Manifold Skids

EncanaWyoming, USAOffload Skid

EncanaWyoming, USAInjection Well Offload Skid

EnCana Oil & GasWyoming, USAProduced Water Offloading System

GIG KarasekUnited StatesStructural Engineering

Innovative Energy, Inc.Missouri, USABiomass to Power Demonstration Facility

Jacobs / BP Whiting Indiana, USACustody Transfer Metering System

LindeAlabama, USACarbon Capture System

Mascoma New York, USAWastewater Evaporator System

MECS / DuPontGeorgia, USASO2 Recovery System

MonsantoMissouri, USAGrowth Chamber Benches

Newfield ExplorationUtah, USAOffload Skids and Pump Skids

Noble EnergyColorado, USAPump Skid

Phillips 66United StatesCCU-Slide Valve Fabrication

Phillips 66United StatesSIS Skids

Phillips 66Illinois, USASMR Safety Instrumented System (SIS) Skids

Phillips 66Illinois, USAAntifoam Injection Skid

Progress EnergyNorth Carolina, USAPump Skids

Sigma-AldrichUnited StatesSigma CIP Piping

UOP CorafRepublic of CongoMerox System

UOPUnited StatesMembrane Test Skid

Water Remediation TechnologiesMultiple Locations, USARadioactive Water Treatment Systems Pipe Fabrication

Water Remediation TechnologiesMultiple Locations, USARadioactive Water Treatment Systems Pipe Fabrication

Water Remediation Technologies Multiple Locations, USAWater Treatment Skids

PROCESS & ENERGY: PROJECT EXPERIENCE

Roeslein & Associates, Inc.9200 Watson Road, Suite 200Saint Louis, MO 63126 USAP. +1 314 729 0055F. +1 314 729 0070

Roeslein EuropeCentral Blvd Blythe Valley Busines ParkSuite 126-127Solihull, Birmingham, B90 8AG, UKP. +44 1564 711014F. +44 1564 711258

Roeslein Denver11990 Grant Street, Suite 302Denver, CO 80233 USAP. +1 303 450 3030F. +1 303 450 4277

Roeslein Asia3802 ShenGang Road, Building 39B2 Plant Xin Fei Industrial ParkSongjiang, Shanghai, China 201612P. +86 21 57738011F. +86 21 57736219

Roeslein Modular Fabrication401 Randolph StreetRed Bud, IL 62278 USAP. +1 618 282 8248F. +1 618 282 8214