Upload
duongdiep
View
219
Download
0
Embed Size (px)
Citation preview
YEAR Warranty
Including
lightning strikes
Optional VFD
6
Motor Controls Incorporated 2818 Virgo Lane
Dallas Texas, 75229 1-800-735-1097
www.motorcontrols.com [email protected]
MCI Product Brochure: AGPC 111414
© 2014 Motor Controls Inc. All rights reserved
Package Pump Stations & Controls
Variable Speed Drive Panels
Multi-Pump Control Panels
NEMA Pump Panels
Soft Starter Panels
Remote Connectivity
Engineered Systems
Package Pump Stations & Controls
Verticle Multi-Stage
Verticle Turbine
End Suction Centrifugal
Split Case Centrifugal
MCI begin in 1980 to provide quality designed pump control panel solutions that is driven by our policy “meeting our Customer’s requirements, every requirement, every time”.
MCI has supplied over 200,000 UL listed panels to our global customers.
Quality as our top priority is exhibited by our certifications and compliance standards :
MCI Advantage
CAPABILITY Experienced Engineering staff in pump controls applications to ensure the product you received is
application suited and programmed so the panel is ready out of the box.
Manfucter enclosures to provide standard and custom enclosures to meet any application
Investment in production capabilities to bring latest in technologies to reduce lead-time and cost
Partnerships with industry leading control components manufactures such as AB, SQ D and Danfoss
Product designs to ensure up time operation, longevity and ease of use by you
Leading edge enhancements such remote monitoring, power disconnects, multi-pump controls
125,000 Sq Facility w/Automated Fabrication Equipment
Graphics Department w/silk screen, overlays and engraving capability
“Meeting our Customer’s requirements, every requirement, every time”
MPC Multi-Pump Controller
LEADING EDGE TECHNOLOGY
AB Compact Logic PLC AB 10” PV+ Color Touch Screen Monitor from any PC, Smart Phone/Tablet
OPERATIONAL EASE
Parameter changed Touch Screen Multiple configurations Protective Safeties Operation & Alarm Information
FLEXIABLE SETUP
Touch Screen setup Pump Station Types Pump Types & Sizes VFDs, Soft Starts & XL Filtration Systems Fertigation Systems Level, Pressure & Flow Controls Communication: Serial & Ethernet
OPERATION INTELLIGENCE
Parameters to fine tune system Event & Alarm Logs Flow Total & Pump Run Time Logs Intelligent Line Fill algorithm Trend Screens Multi-PID Setups
“Meeting our Customer’s requirements, every requirement, every time”
MPC is our configurable mult-pump control system with optional cloud based remote monitoring and notifications with any web enabled smart device such as a table or cell phone.
The MPC can be used on new or to upgrade your existing pump station with control operation designed to maximize energy savings and operate your pump station in the most efficient manner.
ISO 9001-2008 CERTIFIED UL 508a Control Panels UL 698a Hazardous Locations UL 778 Packaged Pump Stations UL 50/E Industrial Enclosures UL 1640 Portable Power Distribution UL 891 Switch Boards
STANDARDS
ENCLOSURES
MATERIAL: Carbon Steel , 304 & 316 SS, Aluminum
FINISH: Zinc Primer with 5 Stage Powder Coat Process w/Heat Guard Finish
SEALING: Foam in Place Gasket
WEATHER RESISTANT: Covers for All Keypads
TEMPERTURE RAITINGS
120 DEG F
ROBUST DESIGNS
Flanged Disconnects w/optional service rating
30 mm Panel Devices
VSD & SS Protection-High Speed Fuses & Line Surge Protection
NEMA Rated Components
Wide Range of Options
WEB Based Remote Monitoring
Access all Screens
Monitor & Control Pump Station
Modify Settings
Text & Emails for Alarm and Data Reporting
Remote Program Upgrades
CONSTANT SPEED PANELS
SSP SOFT START PANEL Sizes up to 600 HP
RUGGED SOFT STARTER PACKAGE INCLUDES HIGH PERFORM-
ANCE SOFT STARTER using the Danfoss MCD 500 Soft Starter
The SSP series panel comes standard enclosed in a NEMA 3R UL listed enclosure with powder coat Heat Guard finish.
A heavy duty flanged disconnect switch is provided to eliminate door closure issues with rotary type through the door disconnects.
Danfoss MCD500 Soft Starter provides many outstanding features including AAC, the Adaptive Acceleration Control that automatically employs the best
starting and stopping profile for your pump application.
Extended warranties for the Danfoss Soft Starter is available up to 6 years. The warranty provides coverage of accidental damage including lightning strikes.
“Meeting our Customer’s requirements, every requirement, every time”
VSDP VARIABLE SPEED DRIVE PANELS
INDUSTRY LEADING FEATURES
Motor Cable Length –1000 FT
IEEE-519 Harmonic Reduction
Standard—Dual DC Link Reactor 3 ½%
Optional– IEEE-519 Harmonic Filter
UL Listed Single Phase Conversion
High Temperature Range 120 Deg F
Extended Optional Warranty to 6 YEARS
Conformal Coated PCBs
NEMA 4 & 4X SS Enclosed Drives
AMS to tune VSD to Motor
Manual Speed Control from Keypad
VARI-SMART Pump Control
Multiple Pivots control w/single/multiple Wells
Multiple Wells control w/single/multiple Pivots
Constant Pressure with end gun operation
Empty Pipe Fill Control
Maximize/Protect Well w/draw down control
Broken Pipe Protection
“Meeting our Customer’s requirements, every requirement, every time”
MCI VSDP line of Variable Speed Drive Panels are state of the art NEMA 3R/4 rated UL listed Center Pivot Pump and Well Control Solutions.
At the heart of this solution lies the most robust variable speed drive in the world… the Danfoss VLT Aqua Drive with the most built-in standard features to protect the drive and the associated motors which allows them to offer the only optional 6 year warranty. Additionally, the Danfoss VLT Aqua Drive Pump Control logic gives you the most comprehensive combination of durability and intelligence available in the irrigation industry today.
AWARD WINNING KEYPAD
Graphical Display
Backlit for Increased Visibility
Display 6 Points of Operational Data
Engineering and Text Display
Quick Menus
Personnel Menu for Common Accessed Parameters
Simplistic switch between programming, monitoring and alarms
INFO provides on board VSD manual
LED Status Indication
Easily Identify what Mode is active for the VSD
Mode Buttons
HAND/OFF/AUTO Buttons just like most pump control panels
1
1
2
3
3
PWP PART WIND START PANEL Sizes up to 350 HP
REDUCE INRUSH CURRENT WITH STARTING
PWP series part wind starter consists of two across-the-line-starters and a timer. The first starter is used to connect one winding of the motor across the line. The starting current from one winding will be about 50% of the starting current if both windings were connected. The starting torque is correspondingly 50%.
Enhanced Overload protection is available using Symcom 777, Motortronics and FE Submonitor electronic overloads.
A heavy duty flanged disconnect switch is provided to eliminate door closure issues with rotary type through the door disconnects.
30 mm Heavy Duty Selector Switches, Pilot Lights and Push Buttons are standard on the PWP to meet the rugged demands of water industry
NPP NEMA PUMP PANEL Sizes up to 200 HP
RELIABLE STARTER PACKAGE WITH SOLID STATE OVERLOADS
NPP series NEMA Pump panel using NEMA Starters with SS Overloads.
Enhanced Overload protection is available using Symcom 777, Motortronics and FE Submonitor electronic overloads.
A heavy duty flanged disconnect switch is provided to eliminate door closure issues with rotary type through the door disconnects.
30 mm Heavy Duty Selector Switches, Pilot Lights and Push Buttons are standard on the PWP to meet the rugged demands of water industry
VSDP VARIABLE SPEED DRIVE PANELS
N3R VARIABLE SPEED DRIVE PANEL To 600 HP
RUGGED Variable Speed Drive Package in a NEMA 3R enclosure.
Advanced Fan Cooling Design
115 Deg F Outdoor Temperature Rating
Filtered Intake/Exhaust Fan Openings
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
UL Listed Single Phase VSDP Available
“Meeting our Customer’s requirements, every requirement, every time”
VSDP VARIABLE SPEED DRIVE OPTIONS
OUTPUT FILTERS
Installed in VSDP Enclosure
Optional External Enclosures
Protection of motor insulation
Reduce Motor Temperature
Reduction of motor acoustic noise
Reduction of high frequency electromagnetic noise in the motor cable
Reduction of bearing currents and shaft voltage
“Meeting our Customer’s requirements, every requirement, every time”
N3R-HF VARIABLE SPEED DRIVE PANEL To 600 HP
IEEE-519 Compliant Variable Speed Drive Package
MTE Matrix AP Passive Harmonic Filter
THD 8% Max at 30% Load 5% Max at Full Load Advanced Fan Cooling Design
115 Deg F Outdoor Temperature Rating
Filtered Intake/Exhaust Fan Openings
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
N4 VARIABLE SPEED DRIVE PANEL To 125 HP
RUGGED Variable Speed Drive Package in a NEMA 4(X) enclosure.
NEMA 4 provides sealed enclosure for VSD
115 Deg F Outdoor Temperature Rating
VSD Heat Sink extends rear of enclosure– NO COOLING RQD
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
dV/dt Filter
Cable Distances to 1000 Ft
Application with older and submersible motors
Reduces stress on motor insulation
Sine Wave Filter
Cable Distances to 3000 Ft
Application with older and submersible motors
Provides Sinusodial Voltage Waveform
VSD BY-PASS Systems
Installed in VSDP Enclosure
Optional External Enclosures
XL & Soft Starter Bypass
2 & 3 Contactor Bypass
VSD Line Isolation Systems
Installed in VSDP Enclosure
Optional External Enclosures
Disconnect Line Power to VSD
Contactor Auto/Manual OO/OFF Disconnect
CB Shunt Trip Auto/Manual OFF Disconnect
VSD Switched Power Outlets
Installed in VSDP Enclosure
Outputs for Fertizer injection Pumps
Voltages: 120/230/460
VSD Remote Connectivity
Monitor/Remote Control via WEB
Receive alarm/status alerts via txt or email
Multiple VSDP & Pivots
Radio Concentrator for multiple well monitoring
Instrumentation
Pressure/level Transmitters
Magnetic and Propeller Flow Meters
Pressure Switches, Floats
Line Power
Main Circuit BreakerOptional Shunt Trip for Auto/Manual OFF Line Disconect
Optional Line Disconnect Contactor for Auto/Manual ON/OFF
Line Disconect
VSD
VSDP VARIABLE SPEED DRIVE PANELS
N3R VARIABLE SPEED DRIVE PANEL To 600 HP
RUGGED Variable Speed Drive Package in a NEMA 3R enclosure.
Advanced Fan Cooling Design
115 Deg F Outdoor Temperature Rating
Filtered Intake/Exhaust Fan Openings
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
UL Listed Single Phase VSDP Available
“Meeting our Customer’s requirements, every requirement, every time”
VSDP VARIABLE SPEED DRIVE OPTIONS
OUTPUT FILTERS
Installed in VSDP Enclosure
Optional External Enclosures
Protection of motor insulation
Reduce Motor Temperature
Reduction of motor acoustic noise
Reduction of high frequency electromagnetic noise in the motor cable
Reduction of bearing currents and shaft voltage
“Meeting our Customer’s requirements, every requirement, every time”
N3R-HF VARIABLE SPEED DRIVE PANEL To 600 HP
IEEE-519 Compliant Variable Speed Drive Package
MTE Matrix AP Passive Harmonic Filter
THD 8% Max at 30% Load 5% Max at Full Load Advanced Fan Cooling Design
115 Deg F Outdoor Temperature Rating
Filtered Intake/Exhaust Fan Openings
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
N4 VARIABLE SPEED DRIVE PANEL To 125 HP
RUGGED Variable Speed Drive Package in a NEMA 4(X) enclosure.
NEMA 4 provides sealed enclosure for VSD
115 Deg F Outdoor Temperature Rating
VSD Heat Sink extends rear of enclosure– NO COOLING RQD
Flanged Disconnect-Circuit Breaker or Fused
Type 1 Surge Arrestor w/Indicator Lights
Drive Protection w/ High Speed J Class Fuses
NEMA 4X VSD Keypad with Sun Shield Cover
Wall, Stand or Free Standing Mounting
Carbon Steel with Powder Coat Finish
Optional 304 & 316 SS Construction
dV/dt Filter
Cable Distances to 1000 Ft
Application with older and submersible motors
Reduces stress on motor insulation
Sine Wave Filter
Cable Distances to 3000 Ft
Application with older and submersible motors
Provides Sinusodial Voltage Waveform
VSD BY-PASS Systems
Installed in VSDP Enclosure
Optional External Enclosures
XL & Soft Starter Bypass
2 & 3 Contactor Bypass
VSD Line Isolation Systems
Installed in VSDP Enclosure
Optional External Enclosures
Disconnect Line Power to VSD
Contactor Auto/Manual OO/OFF Disconnect
CB Shunt Trip Auto/Manual OFF Disconnect
VSD Switched Power Outlets
Installed in VSDP Enclosure
Outputs for Fertizer injection Pumps
Voltages: 120/230/460
VSD Remote Connectivity
Monitor/Remote Control via WEB
Receive alarm/status alerts via txt or email
Multiple VSDP & Pivots
Radio Concentrator for multiple well monitoring
Instrumentation
Pressure/level Transmitters
Magnetic and Propeller Flow Meters
Pressure Switches, Floats
Line Power
Main Circuit BreakerOptional Shunt Trip for Auto/Manual OFF Line Disconect
Optional Line Disconnect Contactor for Auto/Manual ON/OFF
Line Disconect
VSD
CONSTANT SPEED PANELS
SSP SOFT START PANEL Sizes up to 600 HP
RUGGED SOFT STARTER PACKAGE INCLUDES HIGH PERFORM-
ANCE SOFT STARTER using the Danfoss MCD 500 Soft Starter
The SSP series panel comes standard enclosed in a NEMA 3R UL listed enclosure with powder coat Heat Guard finish.
A heavy duty flanged disconnect switch is provided to eliminate door closure issues with rotary type through the door disconnects.
Danfoss MCD500 Soft Starter provides many outstanding features including AAC, the Adaptive Acceleration Control that automatically employs the best
starting and stopping profile for your pump application.
Extended warranties for the Danfoss Soft Starter is available up to 6 years. The warranty provides coverage of accidental damage including lightning strikes.
“Meeting our Customer’s requirements, every requirement, every time”
VSDP VARIABLE SPEED DRIVE PANELS
INDUSTRY LEADING FEATURES
Motor Cable Length –1000 FT
IEEE-519 Harmonic Reduction
Standard—Dual DC Link Reactor 3 ½%
Optional– IEEE-519 Harmonic Filter
UL Listed Single Phase Conversion
High Temperature Range 120 Deg F
Extended Optional Warranty to 6 YEARS
Conformal Coated PCBs
NEMA 4 & 4X SS Enclosed Drives
AMS to tune VSD to Motor
Manual Speed Control from Keypad
VARI-SMART Pump Control
Multiple Pivots control w/single/multiple Wells
Multiple Wells control w/single/multiple Pivots
Constant Pressure with end gun operation
Empty Pipe Fill Control
Maximize/Protect Well w/draw down control
Broken Pipe Protection
“Meeting our Customer’s requirements, every requirement, every time”
MCI VSDP line of Variable Speed Drive Panels are state of the art NEMA 3R/4 rated UL listed Center Pivot Pump and Well Control Solutions.
At the heart of this solution lies the most robust variable speed drive in the world… the Danfoss VLT Aqua Drive with the most built-in standard features to protect the drive and the associated motors which allows them to offer the only optional 6 year warranty. Additionally, the Danfoss VLT Aqua Drive Pump Control logic gives you the most comprehensive combination of durability and intelligence available in the irrigation industry today.
AWARD WINNING KEYPAD
Graphical Display
Backlit for Increased Visibility
Display 6 Points of Operational Data
Engineering and Text Display
Quick Menus
Personnel Menu for Common Accessed Parameters
Simplistic switch between programming, monitoring and alarms
INFO provides on board VSD manual
LED Status Indication
Easily Identify what Mode is active for the VSD
Mode Buttons
HAND/OFF/AUTO Buttons just like most pump control panels
1
1
2
3
3
PWP PART WIND START PANEL Sizes up to 350 HP
REDUCE INRUSH CURRENT WITH STARTING
PWP series part wind starter consists of two across-the-line-starters and a timer. The first starter is used to connect one winding of the motor across the line. The starting current from one winding will be about 50% of the starting current if both windings were connected. The starting torque is correspondingly 50%.
Enhanced Overload protection is available using Symcom 777, Motortronics and FE Submonitor electronic overloads.
A heavy duty flanged disconnect switch is provided to eliminate door closure issues with rotary type through the door disconnects.
30 mm Heavy Duty Selector Switches, Pilot Lights and Push Buttons are standard on the PWP to meet the rugged demands of water industry
NPP NEMA PUMP PANEL Sizes up to 200 HP
RELIABLE STARTER PACKAGE WITH SOLID STATE OVERLOADS
NPP series NEMA Pump panel using NEMA Starters with SS Overloads.
Enhanced Overload protection is available using Symcom 777, Motortronics and FE Submonitor electronic overloads.
A heavy duty flanged disconnect switch is provided to eliminate door closure issues with rotary type through the door disconnects.
30 mm Heavy Duty Selector Switches, Pilot Lights and Push Buttons are standard on the PWP to meet the rugged demands of water industry
MCI begin in 1980 to provide quality designed pump control panel solutions that is driven by our policy “meeting our Customer’s requirements, every requirement, every time”.
MCI has supplied over 200,000 UL listed panels to our global customers.
Quality as our top priority is exhibited by our certifications and compliance standards :
MCI Advantage
CAPABILITY Experienced Engineering staff in pump controls applications to ensure the product you received is
application suited and programmed so the panel is ready out of the box.
Manfucter enclosures to provide standard and custom enclosures to meet any application
Investment in production capabilities to bring latest in technologies to reduce lead-time and cost
Partnerships with industry leading control components manufactures such as AB, SQ D and Danfoss
Product designs to ensure up time operation, longevity and ease of use by you
Leading edge enhancements such remote monitoring, power disconnects, multi-pump controls
125,000 Sq Facility w/Automated Fabrication Equipment
Graphics Department w/silk screen, overlays and engraving capability
“Meeting our Customer’s requirements, every requirement, every time”
MPC Multi-Pump Controller
LEADING EDGE TECHNOLOGY
AB Compact Logic PLC AB 10” PV+ Color Touch Screen Monitor from any PC, Smart Phone/Tablet
OPERATIONAL EASE
Parameter changed Touch Screen Multiple configurations Protective Safeties Operation & Alarm Information
FLEXIABLE SETUP
Touch Screen setup Pump Station Types Pump Types & Sizes VFDs, Soft Starts & XL Filtration Systems Fertigation Systems Level, Pressure & Flow Controls Communication: Serial & Ethernet
OPERATION INTELLIGENCE
Parameters to fine tune system Event & Alarm Logs Flow Total & Pump Run Time Logs Intelligent Line Fill algorithm Trend Screens Multi-PID Setups
“Meeting our Customer’s requirements, every requirement, every time”
MPC is our configurable mult-pump control system with optional cloud based remote monitoring and notifications with any web enabled smart device such as a table or cell phone.
The MPC can be used on new or to upgrade your existing pump station with control operation designed to maximize energy savings and operate your pump station in the most efficient manner.
ISO 9001-2008 CERTIFIED UL 508a Control Panels UL 698a Hazardous Locations UL 778 Packaged Pump Stations UL 50/E Industrial Enclosures UL 1640 Portable Power Distribution UL 891 Switch Boards
STANDARDS
ENCLOSURES
MATERIAL: Carbon Steel , 304 & 316 SS, Aluminum
FINISH: Zinc Primer with 5 Stage Powder Coat Process w/Heat Guard Finish
SEALING: Foam in Place Gasket
WEATHER RESISTANT: Covers for All Keypads
TEMPERTURE RAITINGS
120 DEG F
ROBUST DESIGNS
Flanged Disconnects w/optional service rating
30 mm Panel Devices
VSD & SS Protection-High Speed Fuses & Line Surge Protection
NEMA Rated Components
Wide Range of Options
WEB Based Remote Monitoring
Access all Screens
Monitor & Control Pump Station
Modify Settings
Text & Emails for Alarm and Data Reporting
Remote Program Upgrades
YEAR Warranty
Including
lightning strikes
Optional VFD
6
Motor Controls Incorporated 2818 Virgo Lane
Dallas Texas, 75229 1-800-735-1097
www.motorcontrols.com [email protected]
MCI Product Brochure: AGPC 111414
© 2014 Motor Controls Inc. All rights reserved
Package Pump Stations & Controls
Variable Speed Drive Panels
Multi-Pump Control Panels
NEMA Pump Panels
Soft Starter Panels
Remote Connectivity
Engineered Systems
Package Pump Stations & Controls
Verticle Multi-Stage
Verticle Turbine
End Suction Centrifugal
Split Case Centrifugal