Pack 10

Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.Published in the UK by De Agostini UK Ltd, Battersea Studios 2, 82 Silverthorne Road, London SW8 3HE. Published in the USA by De Agostini Publishing USA, Inc.,121 E. Calhoun Street, Woodstock, IL 60098.All rights reserved © 2019

Warning: Not suitable for children under the age of 14. This product is not a toy and is not designed or intended for use in play. Items may vary from those shown.

STAGE PAGE89 Front details 373

90 Right side windows frame 377

91 Right side windows 381

92 Right door upper frame 385

93 Left side window frames 389

94 Left body side 393

95 Rear body 397

96 Rear corner windows 401

97 Rear hatch 405

98 Rear hatch inner 409

99 Rear hatch window 413

Step by Step

373

Diagram

Stage 89: Front details

YOUR PARTS

89-1 Steering wheel89-2 Steering column89-3 Steering column support89-4 Steering shaft89-5 Indicator lever89-6 Heater89-7 Shelf89-8 Wing mirror housing89-9 Wing mirror89-10 Wing mirror arm89-11 Wing mirror arm cover89-12 Right headlight (07)89-13 Left headlight (08)89-14 Tabs89-15 Pins89-16 Door straps89-17 Door straps supports 89-18 Screws 1.8 x 4mm (BP03)89-19 Screws 2.3 x 4mm (BP04)89-20 Screws 2.3 x 4mm (BD04)

89-1

89-11

89-2

89-1489-7

89-12 89-13 89-15 89-17 89-18 89-19 89-20

89-8 89-9 89-10

89-3

89-16

89-4 89-689-5

89-1

89-7

89-19

89-19

89-2

89-18

89-17

89-4

89-389-6

89-18

89-18

89-5

89-12

89-13

89-17

89-18

89-14

87-189-16

89-20

89-16

89-20

89-19

374

VW Samba

STEP 89-AInsert the steering shaft (89-4) into the steering column support (89-3), as shown. Then mount the steering column (89-2) onto the shaft up against the support, and secure the parts with two BP03 screws (89-18).

STEP 89-CPlace the holes in the column support onto the two indicated posts on the rear of the shelf (89-7) and secure it with two BP03 screws (89-18).

STEP 89-ERetrieve the dashboard and secure it to the front interior panel with two BP04 screws (89-19).

STEP 89-BPlace the indicator lever (89-5) into the hole in the side of the steering column. Fit the steering wheel (89-1) onto the end of the steering shaft. The steering wheel can only fit in one orientation.

STEP 89-DRetrieve the front interior panel (87-1) and secure the heater (89-6) with two BP04 screws (89-19).

STEP 89-FInsert the end of the cable 06 into the rectangular hole in the front interior panel. Secure the shelf to the panel with three BP04 screws (89-19).

89-4 89-3

Step by Step

375

STEP 89-GSecure the shelf from the underside with two BP04 screws.

STEP 89-IRepeat to install the second door strap.

STEP 89-KRepeat with the left headlight (08) (89-13).

STEP 89-HPlace a door strap (89-16) onto a support (89-17) as explained in Stage 81. Secure the support to the indicated part of the front interior panel with a BP03 screw (89-18).

STEP 89-JInsert the right headlight (07) (89-12) into the headlight housing.

STEP 89-LPress the two tabs (89-14) onto the pins at the indicated positions.

08 07

376

VW Samba

Where the parts fit

STAGE COMPLETE

STEP 89-MFit the front interior panel onto the indicated posts on the body front.

STEP 89-NSecure the panel with four BD04 screws (89-20).

Step by Step

377

Diagram

Stage 90: Right side

windows frame

YOUR PARTS

90-1 Right side windows frame

90-2 Hinge

90-3 Screws 1.8 x 4mm (BD08)

90-4 Screws 2.3 x 4mm (BD04)

90-1

90-2 90-3 90-4

89-11

89-15

89-15

89-9

89-889-10

90-2

90-1

89-1589-17

89-17

90-3

90-4

89-18

89-18

378

VW Samba

STEP 90-ARetrieve the right front door and place it onto the hinges on the right side of the body front.

STEP 90-CFit a second pin (89-15) through the lower hinges.

STEP 90-EInsert the end of the wing mirror arm (89-10) into the hole in the back of the housing.

STEP 90-BInsert one of the pins (89-15) into the holes in the aligned upper hinges, with the textured part of the pin at the top. Push the pin fully into the hinges with a pair of pliers.

STEP 90-DRemove the backing paper from the wing mirror (89-9), and place the mirror on the wing mirror housing (89-8).

STEP 90-FRecover the left front door and mount it onto the hinges on the left side of the body front.

Step by Step

379

STEP 90-GFit a third pin (89-15) through the lower hinge.

STEP 90-IInsert one of the door stop supports (89-17) through the end of the strap on the right side of the front interior panel and secure it to the right door with two BP03 screws (89-18).

STEP 90-KPlace the hinge (90-2) into the slot in the right side windows frame (90-1). Secure the hinge with two BD08 screws (90-3).

STEP 90-HInsert the free end of the mirror arm into the upper hinge. Secure it from below with the wing mirror arm cover (89-11).

STEP 90-JRepeat for the left door.

STEP 90-LPlace the window onto the posts on the inside of the right side frame.

380

VW Samba

STAGE COMPLETE

STEP 90-MSecure the window frame with three BD04 screws (90-4).

Where the parts fit

Step by Step

381

Diagram

Stage 91: Right side windows

YOUR PARTS

91-1 Fixed window

91-2 Opening window

91-3 Window hinge (part 1)

91-4 Window hinge (part 2)

91-5 Window closing mechanism (part 1)

91-6 Window closing mechanism (part 2)

91-7 Window closing mechanism (part 3)

91-8 Window closing mechanism (part 4)

91-9 Short pins

91-10 Long pin

91-11 Screws 1.8 x 3mm (BD08)

91-12 Screws 1.8 x 3mm (BP09)

91-1

91-3 91-691-4 91-791-5 91-8 91-9 91-10 91-11 91-12

91-2

91-10

91-191-2

91-8

91-6

91-7 91-591-3

91-491-11

91-9

91-12

382

VW Samba

STEP 91-ABefore starting, the ends of the pins (91-9 and 91-10) have a textured end which will lock them into place.

STEP 91-DSecure the hinge assembled in Step 91-B to the inside of the opening window (91-2) and with two BP09 screws (91-12).

STEP 91-C1. Place the four parts of the window closing mechanism (91-8, 91-7, 91-6 and 91-5), as shown.

2. First assemble parts 91-8 and 91-7, aligning the holes and inserting a short pin (91-9) through them.

3. Press the pin into place with pliers.

4 and 5. Combine this assembly with part 91-6 and another short pin (91-9).

6 and 7. Finally, fix part 91-5 to 91-6 with a third short pin (91-9).

STEP 91-B1. Align the holes of the two window hinge parts (91-3 and 91-4). 2.Pass the long pin (91-10) through the aligned holes, smooth-end first. 3. Push the pin into position with pliers, as shown.

phase 1 phase 2 phase 3

phase 3 phase 4 phase 5

phase 7

phase 2

phase 6

phase 1

Step by Step

383

STEP 91-ESecure the closing mechanism assembled in Step 91-C to the other end of the window with two BP09 screws (91-12).

STEP 91-FInsert the hinge into the frame and secure with two BD08 screws (91-11).

STEP 91-GPlace the fixed window (91-1) into the empty part of the frame, inserting the tabs into the matching slots.

STEP 91-HPress the window into place.

384

VW Samba

Where the parts fit

STAGE COMPLETE

Step by Step

385

Diagram

Stage 92: Right door upper frame

YOUR PARTS

92-1 Right door upper frame

92-2 Tank hatch

92-3 Lower right side trim

92-4 Upper right side trim

92-5 Hinge

92-6 Pins

92-7 Screws 1.2 x 3.5mm (BP01)

92-8 Screws 1.8 x 4mm (BP03)

92-9 Screws 2.3 x 4mm (BD04)

92-10 Screws 1.8 x 3mm (BD08)

92-1 92-292-3

92-492-5

92-692-7

92-892-9

92-10

92-3

92-2

92-4

92-8

92-7

386

VW Samba

STEP 92-AInstall the tank door (92-2) in the opening in the right side of the body.

STEP 92-CPlace the upper right side trim (92-4) into the holes below the windows.

STEP 92-BSecure the hatch with two BP03 screws (92-8).

Step by Step

387

STEP 92-DSecure the trim from the inside with four BP03 screws (92-8).

STEP 92-FSecure from the inside with four BP01 screws (92-7).

STEP 92-EFit the lower right side trim (92-3) into the holes along the bottom edge of the body.

388

VW Samba

Where the parts fit

STAGE COMPLETE

STEP 92-GCarefully store the unused parts.

92-1 92-5 92-9

92-6 92-10

Step by Step

389

Diagram

Stage 93: Left side window

frames

Your parts

93-1 Left side window frames

93-1

92-5

92-6

92-1

92-692-10

92-9

390

VW Samba

STEP 93-ACollect the right side door assembly and the indicated parts from the previous stage.

STEP 93-CPlace the frame over the door and onto the indicated part of the body.

STEP 93-BPlace the hinge (92-5) into the indicated space in the right door upper frame (92-1). Secure it in place with two BD08 screws (92-10).

92-1

92-5 92-6 92-9 92-10

Step by Step

391

STEP 93-DSecure the frame with two BD04 screws (92-9).

STEP 93-EFit the hinges of right side door to the hinges on the frame.

STEP 93-FFit one of the pins (92-6) into the upper hinge. Push into place with pliers.

STEP 93-GPress the second pin (92-6) through the lower hinge.

392

VW Samba

Where the parts fit

STAGE COMPLETE

Step by Step

393

Diagram

Stage 94: Left body side

YOUR PARTS

94-1 Left body side

94-2 Screws 2.3 x 4mm (BD04)

94-1 94-2

94-1

93-1

94-2

94-2

394

VW Samba

STEP 94-ARetrieve the left side window frames (93-1).

STEP 94-CPress the frame into place.

STEP 94-BMount the left side window frames to the left body side (94-1).

Step by Step

395

STEP 94-DSecure the frame to the body with five BD04 screws (94-2).

STEP 94-FSecure the two parts together with three BD04 screws (94-2).

STEP 94-EInsert the posts at the front of the left body side into the holes in the front frame, as indicated.

396

VW Samba

Where the parts fit

STAGE COMPLETE

Step by Step

397

Diagram

Stage 95: Rear body

YOUR PARTS

95-1 Rear body

95-2 Engine cover strut

95-3 Strut mount 1

95-4 Strut mount 2

95-5 Pins

95-6 Hinges

95-7 Screws 2.3 x 4mm (BD04)

95-8 Screws 1.8 x 3mm (BD08)

95-9 Screws 1.8 x 3mm (BP09)

95-1

95-2 95-695-4 95-895-3 95-795-5 95-9

95-5

95-2

95-4

95-595-3

95-8

95-9

95-8

95-6

398

VW Samba

STEP 95-ATake the engine cover from Stage 3 and fit one of the hinges (95-6) into the indicated part of the cover. Insert one of the pins (95-5) through the aligned holes.

STEP 95-DSecure strut mount 2 (95-4) to the inside of the rear body with two BD08 screws (95-8).

STEP 95-CPlace the hinges of the engine cover over the indicated parts of the rear body (95-1). Secure the hinges in place with four BD08 screws (95-8).

STEP 95-BFix the pin in place with pliers. Mount the second hinge (95-6) in place in the same way as the first.

Step by Step

399

STEP 95-ESecure strut mount 1 (95-3) to the engine cover with two screws BD08 (95-8).

STEP 95-HCheck that the engine cover opens and closes correctly.

STEP 95-GSecure the strut to the mounts with two screws BP09 (95-9).

STEP 95-FAlign the holes at either end of the engine cover strut with the holes in both mounts, as shown.

400

VW Samba

Where the parts fit

STAGE COMPLETE

STEP 95-IKeep the BD04 screws (95-7) to one side for use in a future stage.

Step by Step

401

Diagram

Stage 96: Rear corner windows

YOUR PARTS

96-1 Left rear corner window

96-2 Right rear corner window

96-3 Left rear trim

96-4 Right rear trim

96-5 Screws 2.3 x 4mm (BD04)

96-6 Screws 1.8 x 4mm (BP03)

96-3 96-4

96-1 96-2

96-5 96-6

96-5

96-2

96-5

96-4

96-1

96-3

95-7

96-6

96-6

402

VW Samba

STEP 96-AInsert the pins of the left rear trim (96-3) into the indicated holes in the left rear corner window (96-1). Both pieces are marked with the letter L.

STEP 96-CThen fit the right rear trim (96-4) to right rear corner window (96-2) in the same way, and secure with three BP03 screws (96-6).

STEP 96-BPress the trim into place and secure it from the inside with three BP03 screws (96-6).

L L

Step by Step

403

STEP 96-DPlace the left rear corner window onto the rear body, placing the hole onto the indicated post. Fix it in position with a BD04 screw (96-5).

STEP 96-FFit the rear body to the rear of the body assembly, inserting the posts into the corresponding holes.

STEP 96-GSecure the rear body with six BD04 screws (95-7), three on either side. Make sure the corner windows and windows sit flush.

STEP 96-EFit the right rear corner window to the other side of the rear body with a BD04 screw (96-5).

404

VW Samba

STAGE COMPLETE

Where the parts fit

Step by Step

405

Diagram

Stage 97: Rear Hatch

YOUR PARTS

97-1 Rear hatch

97-2 Hinges

97-3 Handle

97-4 Screws 1.8 x 3mm (BD08)

97-5 Screw 1.8 x 3mm (BP09)

97-1 97-2 97-3 97-4 97-5

97-1

97-3

97-5

97-2

97-2

97-4

406

VW Samba

STEP 97-AMount one of the hinges (97-2) to the inside of the rear hatch (97-1).

STEP 97-CPlace the second hinge (97-2) at the other end of the rear hatch.

STEP 97-BSecure the hinge with two BD08 screws (97-4).

Step by Step

407

STEP 97-DSecure the second hinge with two BD08 screws (97-4).

STEP 97-FFit the handle into the hole in the hatch.

STEP 97-GSecure the handle with a BP09 screw (97-5) from inside the rear hatch.

STEP 97-EThe handle (97-3) fits into the hole in the rear hatch. The handle fits in only one orientation.

408

VW Samba

Where the parts fit

STAGE COMPLETE

Step by Step

409

Diagram

Stage 98: Rear hatch inner

YOUR PARTS

98-1 Rear hatch inner

98-2 Rear hatch trim

98-3 Screws 1.8 x 3mm (BD08)

98-4 Screws 1.8 x 4mm (BP03)

98-3

98-1

98-2

98-4

98-2

98-1

98-3

98-4

410

VW Samba

STEP 98-APlace the rear hatch trim (98-2) into the three holes in the rear hatch.

STEP 98-CSecure the trim with three BP03 screws (98-4).

STEP 98-BPress the trim into place.

Step by Step

411

STEP 98-DPlace the holes in the rear hatch inner (98-1) over the corresponding posts on the inside of the rear hatch.

STEP 98-FSecure the rear hatch inner with five BD08 screws (98-3).

STEP 98-EPress the rear hatch inner into position.

412

VW Samba

Where the parts fit

STAGE COMPLETE

Step by Step

413

Diagram

Stage 99: Rear hatch window

YOUR PARTS

99-1 Rear hatch window

99-2 Strut

99-3 Bars

99-4 Screw 1.8 x 4mm (BP03)

99-1

99-2

99-3 99-4

99-2

99-4

99-1

99-3

414

VW Samba

STEP 99-APlace the strut (99-2) onto the indicated post on the right side of the rear hatch, as shown.

STEP 99-CInsert the tabs at one side of the rear hatch window (99-1) into the indicated slots in the rear hatch.

STEP 99-DPress the other side of the window into place.

STEP 99-BSecure the other end of the bracket with BP03 screw (99-4). Check that the part can rotate.

Step by Step

415

STEP 99-FPlace the first bar (99-3) into the lower holes in the rear hatch inner.

STEP 99-EThere are two pins at the ends of the two bars (99-3). These pins fit into the indicated holes in the rear hatch inner.

STEP 99-GFit the second bar (99-3) into the upper holes.

416

VW Samba

Where the parts fit

STAGE COMPLETE