ORG Scanrope ny 2 - Houston Karat Maxi, Mooring Ropes, Marine

SHIPPING

ROPES

IDENTIFICATION

ScanRope Marine has implemented an ID marking on all KARAT®

fibre rope products, both mooring ropes and tails.

Each mooring rope or tail has a stainless ID-tag with an individual

four digit number. This number is also endorsed on the corresponding

individual certificate.

The ID-tag is located in the splice of the mooring rope or tail

(one ID-tag per eye splice).

It will be an easy task to keep a record of performance and age.

Certificate No. 100434-01-2004-1802The ID number on the stainless tag corresponds to the last four digits of the certificate number.

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KARAT® MAXI8-STRAND

KARAT® MAXI has become standard terminology in high

quality mooring applications. Very high strength/weight

ratio allows substantial size reductions and ease in

handling, as well as providing excellent overall economy.

KARAT® MAXI ropes are made from the unique material

EStalon™, UV resistant Polyester blend.

Special characteristics are:

• Highest strength of the conventional

mooring ropes

• No loss of strength when wet

• Low weight - easy handling

• Low elongation

• Very low snap-back effect

Melting point: 185˚C

Spec. Gravity: 0,99

Water absorption: 0%

Reduction of MBL when wet: 0%

Bending Ratio, Dynamic ISO 3730 9:1

Elongation, new rope: 18%

Elongation, broken-in ropes (15-20 operations) 11%

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Dia Weight MBL mm kg/100m kN Tonnes

32 51 206 21,0 36 65 259 26,4 40 79 320 32,6 44 95 382 38,9 48 113 449 45,8 52 133 521 53,1 56 154 599 61,1 60 176 680 69,3 64 201 769 78,4 68 227 862 87,9 72 254 961 98,0 80 314 1184 120,7 88 380 1344 137,0 96 452 1589 162,1 104 531 1815 185,0 112 615 2090 213,0 120 706 2394 244,0 128 803 2717 277,0 136 907 3071 313,0 144 1016 3414 348,0

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KARAT® MAXI TAILS8-STRAND

KARAT® MAXI has become standard terminology in high quality mooring applications

• Highest strength of the conventional mooring ropes

• No loss of strength when wet

• Low weight - easy handling

• Low elongation


ScanRope Marine supplies a wide range of KARAT® MAXI mooring tails, both single leg and endless grommet, to suit all dimensions/grades of steel wire mooring ropes.

Mooring tails are typically supplied in lengths of 11 m with 1,8 m and 0,6 m covered eyes. Because synthetic ropes are likely to deteriorate more rapidly than wire ropes, tails should be at least 25% stronger than the steel wire ropes to which they are attached (NOTE: +37% for Nylon). The mooring tails should be inspected frequently and replaced at regular intervals.(18 months as per OCIMF recommendations)

Required MBL KARAT® MAXI TAILS KARAT® MAXI RINGTAILSDia mm MBL, kN for tail, kN Dia mm MBL, kN Dia mm MBL, kN

Required MBL KARAT® MAXI TAILS KARAT® MAXI RINGTAILSDia mm MBL, kN for tail, kN Dia mm MBL, kN Dia mm MBL, kN

LINKS AND SHACKLES

Each link is proof tested and certified by DNV.

Each shackle is proof tested and certified by DNV.

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Tønsberg Mooring Link - galvanised steel mooring link of compact design typically utilised as connection between wire rope and fibre forerunner. Available in three sizes 90 T, 120 T and 180 T. 300 T can be supplied on special request.

Mandal Fairlead Shackle - Stainless steel mooring shackle with sleek shape designed to pass through fairleads. Available in two sizes 90 M and 120 M.

Fibre rope in the bolt, wire rope around the body.

Wire rope in the sheave, fibre rope around the body.Wire rope in the sheave, fibre rope around the body.

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Link 90 T Link 120 T Link 180 T Tail 56-68 mm Tail 72-80 mm Tail 88-112 mmA = 285 mm A = 324 mm A = 350 mmB = 115 mm B = 142 mm B = 184 mmC = 136 mm C = 150 mm C = 160 mmD = 65 mm D = 75 mm D = 85 mmE = 75 mm E = 90 mm E = 120 mmR = 22 mm R = 28 mm R = 30 mmBreaking load: Breaking load: Breaking load:90 Tonnes 120 Tonnes 180 TonnesProof Load: Proof Load: Proof Load:55 Tonnes 70 Tonnes 95 TonnesWeight: Weight: Weight:11,2 Kg 16,9 Kg 25 Kg

Shackle 90 M Shackle 120 MTail 56-64 mm Tail 68-80 mmA = 255 mm A = 300 mmB = 97 mm B = 121 mmC = 120 mm C = 130 mmD = 65 mm D = 82 mmE = 67 mm E = 90 mmF = 100 mm F = 128 mmR = 34 mm R = 45 mmBreaking load: Breaking load:90 Tonnes 120 TonnesProof Load: Proof Load:55 Tonnes 70 TonnesWeight: Weight:7,8 Kg 13,3 Kg

KARAT® WINCHline6-STRAND

KARAT® WINCHline combines the unique characteristics of the high strength KARAT-fibres with a 6-strand ”wire rope” lay. The outer layer of each strand comprises a special combination of Nylon monofilaments and Nylon multifilaments. KARAT® WINCHline is designed to be used on selftensioning winches.Special characteristics:

• High resistance to deformation

• No crushing or jamming on winch

• High abrasion resistance

• Excellent fatigue properties giving

longer lifetime

• High strength gives better safety

• Low elongation

• Maintenance free

Melting point 250˚C

Spec. Gravity 1,1

Water absorption 2%

Reduction of MBL when wet 1%


Elongation, new rope: 25%


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Dia Weight MBL mm kg/100m kN Tonnes40 104 324 33 44 121 412 42 48 144 491 50 52 169 530 54 56 197 657 67 60 225 706 72 64 257 804 82 68 290 922 94 72 325 1059 108 78 375 1157 11880 401 1236 126

BUOYANT WINCHline™6-STRAND

BUOYANT WINCHline™ is a unique fibre rope with a 6-strand ”wire rope” lay. The outer layer of each strandcomprises a special combination of Nylon monofilaments

and PP multifilaments. BUOYANT WINCHline™ is designed to be floating and to be used on selftensioning winches.Special characteristics:

• Light weight - floats

• High resistance to deformation

• No crushing or jamming on winch


• Excellent fatigue properties giving

longer lifetime

• High strength gives better safety

• Low elongation

• Maintenance free

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Melting point 250/165˚C

Spec. Gravity 0,99

Water absorption 2%



Elongation, new rope 23%



40 99 308 31,4 44 115 391 39,9 48 137 466 47,5 52 161 503 51,3 56 187 625 63,7 60 214 671 68,4 64 244 764 77,9 68 276 876 89,3 72 309 1007 102,680 381 1174 119,7

8 / 12- STRAND

18-KARAT® rope is a product of modern ropemaking

technology. The latest yarn spinning techniques and

ropemaking expertise have been harnessed to create a

mooring line which successfully exploits the high strength

and light weight of the unique EStalon™ fibre and the

abrasion resistance and feel of high tenacity polyester.

18-KARAT® is outstanding for its durability, combined

with ease of handling.

Special characteristics:


• High strength/weight ratio – easy to handle

• Low elongation


Melting point 265 / 185˚C

Spec. Gravity 1,05

Water absorption 0%





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18 KARAT®

32 57 206 21,036 71 259 26,440 84 320 32,644 104 382 39,048 123 449 45,852 145 521 53,156 166 599 61,160 189 680 69,464 215 769 78,468 243 862 87,972 288 961 98,080 337 1184 120,788 408 1344 137,096 486 1589 162,1

DYNAMAX™

12- STRAND

This twelve strand braided rope, made from DYNEEMA™ high

modulus Polyethylene fibres type SK 75, has the highest strength

to weight ratio in the current range of braided ropes.


• Light weight – floats• High strength – similar, size for size, to wire rope• Torque balanced 12 strand braided construction• Abrasion resistant polyurethane coating

DYNAMAX 6™

This "wire rope" laid construction offers higher strengths for the

same weight than a twelve strand braid. DYNAMAX 6™ rope

has six strands of high strength DYNEEMA™ fibre laid over a

DYNEEMA™ core strand, in very similar fashion to a traditional

wire rope. The whole rope is protected from abrasion by the

addition of a braided jacket.This non load bearing jacket can be

made of polyester or DYNEEMA™ yarns, depending upon the

application. With a DYNEEMA™ jacket the rope is actually buoyant.


• Light weight• Very high strength – similar, size for size, to wire rope• Abrasion resistant braided jacket• Compact construction works well on winches• No potential hand injuries due to broken wires

Melting point 135˚C

Spec. Gravity 0,97

Water absorption 0%





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Dia Weight MBL mm kg/100m kN Tonnes16 15 195 19,918 19 250 25,520 23 307 31,322 28 370 37,724 33 440 44,926 39 520 53,028 45 590 60,130 52 675 68,832 59 735 74,936 74 900 91,740 92 1100 112,144 111 1320 134,648 132 1570 160,052 155 1830 186,556 180 2110 215,160 210 2350 239,664 236 2630 268,168 265 2940 299,772 296 3240 330,380 368 3920 399,6

STEEL WIRE ROPES

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ScanRope manufactures steel wire ropes of highest quality, designed for marine applications. This means particular emphasis on corrosion protection, including high zinc weights on the roping wires as well as careful selection of high grade lubricant for mooring application. Tensile 1770 N/mm2 has been selected for mooring ropes/fire wires. Increased tensile will give more brittle wire materials, shorter lifetime.

Lubrication should be made with a penetrating oil, to fill all cavities. The rope should ideally be bent so that the rope opens, and the penetrating oil can easily be applied.

The most important figure for steel wire rope is MBL (Minimum Breaking Load), this is the figure to be used for brake hold capacity, mooring line strength and tail rope dimensions. Terms like Actual-, Average- and Tested load should not be used in these calculations.

All ropes drawn galvanized, acc to ISO 2408. Tensile 1960 N/mm2

All ropes drawn galvanized, acc to ISO 2408. Tensile 1770 N/mm2

Nom dia Weight MBL mm kg/100m kN Tonnes



10 0,42 63 6,4113 0,71 107 10,816 1,07 161 16,418 1,35 204 20,819 1,51 228 23,220 1,67 252 25,7 22 2,02 305 31,0 24 2,41 363 37,0 26 2,83 426 43,4 28 3,28 494 50,3 30 3,76 568 58,0 32 4,28 646 65,9 34 4,83 729 74,3 35 5,12 772 78,7 36 5,42 817 83,3 38 6,04 910 92,8 40 6,69 1010 103,0 42 7,38 1110 113,0 44 8,10 1220 124,0

6 0,13 21 2,1 8 0,24 37 3,810 0,37 58 5,9 12 0,53 84 8,6 14 0,73 114 11,6 16 0,95 149 15,2 18 1,20 189 19,2 20 1,48 234 23,8 22 1,79 283 28,7 24 2,14 336 34,2 26 2,51 395 40,1 28 2,91 458 46,6 30 3,34 526 53,4 32 3,80 598 60,8 34 4,29 675 68,6 36 4,80 757 77,0 38 5,35 843 85,7 40 5,93 934 95,0 42 6,54 1030 105,0 44 7,18 1130 115,0

10 0,41 72,5 7,3912 0,63 104 10,613 0,73 122 12,514 0,86 142 14,516 1,12 186 19,018 1,42 235 24,019 1,57 262 26,720 1,74 290 29,522 2,11 351 35,824 2,50 417 42,526 2,94 490 50,028 3,41 568 57,930 3,93 652 66,532 4,45 742 75,734 5,04 838 85,436 5,64 937 95,838 6,30 1047 107,040 6,97 1160 118,0

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ScanRope Marine is certified according to NS-EN ISO 9001:2000

DnV Type Approval Certificate for KARAT® WINCHline DnV Type Approval Certificate for KARAT® MAXI

ScanRope Marine ASP.O. Box 2953101 Tønsberg, Norway

Phone: +47 33 35 55 00Fax: +47 33 35 55 03E-mail: [email protected]

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ORG Scanrope ny 2 - Houston Karat Maxi, Mooring Ropes, Marine