Operating Instructions

MECHANICAL DIVISIONMANUAL CONING AND THREADING TOOLS FOR 1/4'' | 3/8'' | 9/16'' OUTSIDE DIAMETERS TUBING

TO UHP

Index

2 WARNING3 CONING TOOL - COMPOSITION DETAIL4 INSTRUCTIONS - CONING TOOL 8 INSTRUCTIONS - THREADING TOOL9 TECHNICAL - PARAMETERS10 CONING TOOL - PART NUMBERING11 THREADING TOOL - PART NUMBERING

1 Safety noticeOnly trained and authorized operators may assemble coning and threading tools and use them. High pressure systems require precise processing of coning and threading. Following closely the instructions contained in this manual is essential to assure proper functioning and safety of high pressure connections.

2 Additional instructionsTransfer Oil Coning and Threading Tools are used exclusively in the final processing of MP and HP tubing. The coning cutters must be changed for different tubing diameters and different pressure rating. The Collet and Threading Tools for the 60,000 psi and 20,000 psi series are identical.

WARNING:

MR332 — 3TRANSFER OIL

CONING TOOL - COMPOSITION DETAIL

LIST OF COMPONENTSPOS. PART # DESCRIPTION1 BD12000001C12 CONING TOOL BODY2 BD12000002C12 CONING TOOL HEAD3 BD12000003M31 TOOLS ADJUSTMENT GRIP4 BD12000004M01 CONING TOOL PLATE5 BD12000005C31 TOOLS CRANK HANDLE6 00N205538281412 BELLEVILLE7 00N31541551102 THRUST BALL BEARING8 00N12563820X12 SEEGER 9 00N170612M8X10 GRUB SCREW10 00N2131A5281525 WASHER 11 BD12000011CA5 CONING TOOL SHAFT12 BD14000027C28 RATCHET WRENCH13 00N010314M6X16 SCREW

DATE

6

7

1

2

3

4

5

11

13

8

9

10

12

4 — MR332 TRANSFER OIL

MP and HP Tube Coning

The coning tool offers interchangeable collets and cutters for 1/4" - 3/8" - 9/16" tubing size. It works keeping the tubing turning on his axis for a perfect cone. The integrated vise arm allows an easy installation, a free access to the clamp nut, and an unobstructed use of the handle. The coning blade is designed to square-off and finish the end of the tubing when the cone is completed. Sight windows allow easy application of lubricants, fast cleaning of metal chips and a clear view on the reaching of the groove end.

1Select the diameter of the tubing and prepare the related collet and cutter

2 Cut the tubing

3Completely deburr the inside of the tubing

CONING TOOL - INSTRUCTIONS

MR332 — 5TRANSFER OIL

4Tighten the tool in a bench vise by the apposite plate

5Be sure to keep the crank handle and the ratchet wrench free to rotate on their axis

6Unscrew the tool head driving counter clockwise the rotation with the ratchet wrench

7

Insert the proper collet for the tubing you intend to cone in the the cavity on the inside of the tool head, then place the tool head back in position with just a few turns

8

Insert the tubing up to the point it covers at least half the length of the sight window then tight the grip rotating the ratchet wrench clockwise

6 — MR332 TRANSFER OIL

9Rotate the tool adjustment grip counter clockwise, disassembling it, to access the cutting blade seat

10

Keeping the crank handle on the bottom side, to avoid dropping washers and bearings, dismount the dummy shaft (or a previously mounted blade) by rotating counter clockwise the grub screw

11Tight the cutting tool in position rotating the grub screw clockwise

12

Mount all the block back by rotating clockwise the adjustment grip to the point the cutting blade is just in con-tact with the tubing

13Make sure not to push the blade on the tubing at any time to avoid damages

MR332 — 7TRANSFER OIL

14

Remember to add an adequate amount of lubricant before operating the tool and keep adding it frequently during the cutting operation

15

Turn the crank handle clockwise in a steady and continuous motion while simultaneously regulating the adjustment grip to keep the blade in contact with the forming cone. Keep the access window clear from metal chips using compressed air

16

Once the forming cone reaches the groove at the bottom of the blade stop operating the adjustment grip and keep turning the crank handle several times to finish the cone surfaces properly

17

Retract the cutting blade with the adjustment grip, and free the tubing rotating the ratchet wrench counter clockwise

Repeat 6) and 10) to pack away the collet and the cutting blade making sure to clean properly the relative seatingsWARNING:Keep the tool clean and clear from metal chips using compressed air both during the operation and after finishing

WARNING:Remember to always use lubricant during the operations to avoid damages to the coning blades.

8 — MR332 TRANSFER OIL

1Tight the coned tubing rotating the ratchet wrench clockwise

2

Insert the threading tool on the coned edge of the tubing. Make sure to insert the threading head as indicated in the image

3

Start turning the threading tool counter clockwise in a steady and soft motion. Remember to add an adequate amount of lubricant before operating the tool and keep adding it frequently during the threading operation

4

Keep threading the tubing until the desired thread length is reached. Refer to the table page 9 for suggested thread lengths

THREADING TOOL - INSTRUCTIONS

The threading tool is designed to mill a left hand thread on tubing with an outer diameter up to 9/16’’ (14,3 mm). Sturdy and long lasting the threading tool allows onsite preparation of medium and high pressure installations in a quick and effective way.

MR332 — 9TRANSFER OIL

This document is property of the Transfer Oil S.p.a. and it cannot be disclosed without explicit permission.

THR

EAD

AND

CON

E SI

LHO

UET

TE.D

FT

A3

DESCRIPTION

HEAT TREATMENT

MATERIAL

SURFACE TREATMENT OTHER TREATMENT SCALE SHEET

CODE

DATE

GENERAL TOL.

THREAD AND CONE SILHOUETTE

-

-

5:1 1/1

THREAD AND CONE SILHOUETTE

ISO 2768-mK

- -

WEIGHT

REV.

00

03-10-2019

MACHINED CODE-

REV. DATE MODIFIED BY APPROVED BY

01

DESCRIPTION

- - - -02 - - - -03 - - - -

00 First emission D. Martinelli -03-10-19

L

OD W

58°

Coning cutterPart #

Connection type

OD (in)

OD (mm)

W (in)

W (mm)

L (in)

L (mm) Thread

DD14000021C25 1/4" OD-MP 1/4" 6,35 9/64" 3,57 0,43 11 1/4"-28 UNF LH-2A

DD14000022C25 3/8" OD-MP 3/8" 9,53 1/4" 6,35 0,53 13,5 3/8"-24 UNF LH-2A

DD14000023C25 9/16" OD-MP 9/16" 14,29 13/32" 10,32 0,59 159/16"-18 UNF

LH-2A

DD14000024C25 1/4" OD-HP 1/4" 6,35 1/8" 3,18 0,56 14,3 1/4-28 UNF LH-2A

DD14000025C25 3/8" OD-HP 3/8" 9,53 7/32" 5,56 0,75 19 3/8"-24 UNF LH-2A

DD14000026C25 9/16" OD-HP 9/16" 14,29 9/32" 7,14 0,94 249/16"-18 UNF

LH-2A

NIPPLES - SPECIFICATIONS

The table below shows our standard dimensions for coned and threaded nipples. The suggested thread length is designed to work with Transfer Oil products and the vast majority of other brands.

10 — MR332 TRANSFER OIL

Part No Description ID J

DD12000009P00 COLLET DIN6343 06-07MM n.a. 1/4"-28 UNF-2A LH

DD12000010P00 COLLET DIN6343 09-10MM n.a. 3/8"-24 UNF-2A LH

DD12000011P00 COLLET DIN6343 14-15MM n.a. 9/16"-18 UNF-2A LH

Part No Description ID J

DD14000021C25 CONING CUTTER 1/4  OD-MP 20K 1/4" n.a.

DD14000022C25 CONING CUTTER 3/8  OD-MP 20K 3/8" n.a.

DD14000023C25 CONING CUTTER 9/16 OD-MP 20K 9/16" n.a.

DD14000024C25 CONING CUTTER 1/4  OD-HP 60K 1/4" n.a.

DD14000025C25 CONING CUTTER 3/8  OD-HP 60K 3/8" n.a.

DD14000026C25 CONING CUTTER 9/16 OD-HP 60K 9/16" n.a.

Part No Description

DD12000001A00 TO CONING TOOL

* The Coning tool is supplied without any coning cutter or collet. All accessories should be ordered separately according to the following tables.

CONING - PART NUMBERING

MR332 — 11TRANSFER OIL

THREADING - PART NUMBERING

Part No Description ID J

DD12000006A00 THREADING TOOL 1/4 OD-MP/HP 1/4" n.a.

DD12000007A00 THREADING TOOL 3/8 OD-MP/HP 3/8" n.a.

DD12000008A00 THREADING TOOL 9/16 OD-MP/HP 9/16" n.a.

Part No Description ID J

DD14000012P32 THREADING DIE 1/4 28 UNF-2A n.a. 1/4"-28 UNF-2A LH

DD14000013P32 THREADING DIE 3/8 24 UNF-2A n.a. 3/8"-24 UNF-2A LH

DD14000014P32 THREADING DIE 9/16 18 UNF-2A n.a. 9/16"-18 UNF-2A LH

* The Threading tool is supplied with the threading die.

Transfer Oil S.p.A.via sacca 6443052 - colorno - parma italy info@transferoil.com

HEADQUARTER

www.transferoil.comMR332

Transfer Oil Inc.537 rankin rd.77073 - houston - texasUSAinfo-us@transferoil.com

Transfer Oil Asia Pte Ltd01-19 pantech business hub196 pandan loop128384 - singaporeinfo@transferoil.com.sg

Transfer Oil Co., Ltd.1st floor bld#2 - 9126 hunan roadpudong new district - shanghaiP.R. chinainfo@transferoil.cn

INDEPENDENT SINCE 1979

FOLLOW US

It’s a true story of courage and entrepreneurship, the one beginning not far from Parma in Italy in 1979. Since then Transfer Oil has produced reinforced thermoplastic hoses with direct product design capability that still today represents its main added value.

Now Transfer Oil ranks among the most important manufacturers of thermoplastic hose in the world serving more than 75 countries with direct branches and authorized dealers.

With pressures from 20 to 4.000 bar (290 to 58k psi), Transfer Oil hoses fits various applications ranging from hydraulic systems, gas and fluid handling up to refrigeration and, by adding the new line of steel valves fittings and tubing, Transfer Oil can now supply a complete UHP system.

Helping customers effectively to use thermoplastic hoses to improve the performance of their industrial and mobile equipment, in a nutshell, Pure Fluid Attitude.

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