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www.berger-ecotrail.com Page 1
Operating InstructionsSemitrailer
SAPL 24
Imprint:
BERGER Fahrzeugtechnik Ges.m.b.H
A-6241 RadfeldRettenbach 10a
Tel.: +43 (0) 5338 8421-7000Fax: +43 (0) 5338 8421-97000
E-Mail: [email protected]
www.berger-ecotrail.com Page 3
1 Foreword to the Operating Instructions .................................................................. 6
1.1 Used Symbols and Abbreviations ........................................................................ 6
2 Warranty / Service / Spare Parts ............................................................................ 8
2.1 Application for Warranty Claims .......................................................................... 9
2.2 Customer Service .............................................................................................. 10
3 General Information about the Semitrailer ............................................................. 11
3.1 Intended Use .................................................................................................... 11
3.2 Target Group and Previous Knowledge ................................................................ 11
3.3 Limits of Use ..................................................................................................... 11
3.4 Types ............................................................................................................... 12
3.5 Technical Data .................................................................................................. 14
3.5.1 SAPL 24 LTn ................................................................................................... 15
3.5.2 SAPL 24 LTCn ................................................................................................. 16
3.5.3 SAPL 24 LTnP ................................................................................................. 17
3.5.4 SAPL 24 LTCnP ............................................................................................... 18
3.5.5 SAPL 24 LTMn ................................................................................................ 19
3.5.6 SAPL 24 LTMCn .............................................................................................. 20
3.5.7 SAPL 24 SATA ................................................................................................ 21
4 Safety .................................................................................................................... 23
4.1 Safety Instructions for the Operator .................................................................... 23
4.2 General Safety Notes for the Operating Personnel ................................................ 24
4.3 Personal Safety Equipment ................................................................................. 25
4.4 Convention ....................................................................................................... 25
4.5 Safety Notes on the Semitrailer .......................................................................... 26
4.5.1 General ............................................................................................................ 26
4.6 General Safety Regulations and Liabilities ............................................................ 26
4.7 Notes about Safety at the Semitrailer .................................................................. 26
4.8 Residual Risks and Notes about Accident Prevention ............................................ 27
5 Load .................................................................................................................... 32
6 Initial Startup / Vehicle Operation .......................................................................... 34
7 Description ............................................................................................................... 37
7.1 Design of the Semi-Trailer .................................................................................. 37
7.1.1 Chassis Number ................................................................................................ 39
Table of Contents
Page 4 www.berger-ecotrail.com www.berger-ecotrail.com Page 5
7.1.2 Electric and Air Connections ............................................................................... 40
7.1.3 Load Securing ................................................................................................... 41
7.1.4 Paving Tiles ...................................................................................................... 42
7.1.5 Central Stanchions ............................................................................................ 43
7.1.6 Wheel Nuts ....................................................................................................... 44
7.1.7 Seat Posts ........................................................................................................ 45
7.1.8 Coil Trough ....................................................................................................... 46
8 Operation ................................................................................................................. 47
8.1 Saddling ........................................................................................................... 47
8.2 Unsaddling ....................................................................................................... 48
8.3 Lifting and Lowering Valve ................................................................................. 48
8.4 Double Release Valve of the Service brake and of the Parking Brake ..................... 49
8.5 Side Tarpaulin ................................................................................................... 51
8.6 Rear Doors ....................................................................................................... 52
8.7 Access Ladder ................................................................................................... 53
8.8 Roof ................................................................................................................. 54
9 Description of the Major Options ............................................................................. 56
9.1 Toolbox ............................................................................................................ 56
9.2 Pallet Box or Pallet Frame .................................................................................. 57
9.3 Spare Wheel Holder ........................................................................................... 58
9.4 Lifting Roof ....................................................................................................... 59
9.4.1 Lifting Roof without Height Adjustment ............................................................... 60
9.4.2 Lifting Roof with Height Adjustment ................................................................... 60
9.5 Lift Axle ............................................................................................................ 60
9.6 Rear Support .................................................................................................... 61
9.7 Extendable Rear ................................................................................................ 62
9.8 Extractable Warning Signs.................................................................................. 63
9.9 Side Walls ......................................................................................................... 63
9.10 Storage Compartment ....................................................................................... 64
10 Maintenance ............................................................................................................ 65
10.1 Cleaning ........................................................................................................... 66
10.2 Maintenance ..................................................................................................... 67
10.3 Inspection ........................................................................................................ 68
10.4 Safety Check List and Maintenance Log............................................................... 69
10.4.1 Safety Check List ............................................................................................... 69
10.4.2 Maintenance Log ............................................................................................... 70
11 Shutdown of the Semi-Trailer .................................................................................. 71
11.1 Convention ....................................................................................................... 71
11.2 Materials and Parts of the Semi-Trailer ................................................................ 71
11.3 Work Steps for Shutdown .................................................................................. 71
12 Appendix .....................................................................