24
4. CONTROL FOR VOLTAGE BALANCING 80 4. CONTROL FOR VOLTAGE BALANCING 4.1 INTRODUCTION An active power filter is proposed in this study. The active filter consists of the soft- switching multilevel inverter with flying capacitors as stated in chapter 2. With regard to the control system, mathematical models for the active power filter have been developed using instantaneous power theory. However, the analytical approach is mainly focused on voltage balancing issue, in conjunction with the overall power compensation controller. In this section, the various controllers related to voltage balancing in the active filter are modeled and analyzed. To identify each function of the controllers, characteristics of the control algorithms based on the instantaneous power theory are presented. Fig. 4.1 shows the system configuration of the proposed active power in this study. The main circuit consists of a flying-capacitor three-level inverter connected in parallel with the nonlinear load. The circuit is connected to the ac line side. For harmonic-adaptive control, it is required to detect the harmonic contents of the three-phase load currents and the main source voltages. Such an approach makes it possible to compensate all harmonics existing in the non- linear load by injecting the negative compensating harmonics. There are two main control parts to the overall controller and the voltage controller. The overall controller governs to control the working on the active filter that can eliminate harmonic current on the non-linear load. The control loop is designed with instantaneous reactive power (IRP) theory. The voltage controllers act as voltage stabilizers to maintain the voltage balance between the capacitors.

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4. CONTROL FOR VOLTAGE BALANCING 80

4. CONTROL FOR VOLTAGE BALANCING 4.1 INTRODUCTION

An active power filter is proposed in this study. The active filter consists of the soft-

switching multilevel inverter with flying capacitors as stated in chapter 2. With regard to the

control system, mathematical models for the active power filter have been developed using

instantaneous power theory. However, the analytical approach is mainly focused on voltage

balancing issue, in conjunction with the overall power compensation controller. In this section,

the various controllers related to voltage balancing in the active filter are modeled and analyzed.

To identify each function of the controllers, characteristics of the control algorithms based on the

instantaneous power theory are presented.

Fig. 4.1 shows the system configuration of the proposed active power in this study. The

main circuit consists of a flying-capacitor three-level inverter connected in parallel with the

nonlinear load. The circuit is connected to the ac line side. For harmonic-adaptive control, it is

required to detect the harmonic contents of the three-phase load currents and the main source

voltages. Such an approach makes it possible to compensate all harmonics existing in the non-

linear load by injecting the negative compensating harmonics.

There are two main control parts to the overall controller and the voltage controller. The

overall controller governs to control the working on the active filter that can eliminate harmonic

current on the non-linear load. The control loop is designed with instantaneous reactive power

(IRP) theory. The voltage controllers act as voltage stabilizers to maintain the voltage balance

between the capacitors.

4. CONTROL FOR VOLTAGE BALANCING 81

NonlinearLoad

Lf

iC

iLis

vas

S1a

va vb Cdc

0

vc

S2a

S1b

S2b

S1c

S2c

S1a

va vb Cdc

0

vc

S2a

S1b

S2b

S1c

S2c

vbs vcs

iC*

Switching Patterns

IRP Control

iL

vs

iC

Vdc*

Current Control

AC Source

_

1aS

_

2aS

_

1bS

_

2bS

_

1cS

_

2cSKvcf

( )s

KsK IVcfPVcf +

( )s

KsK IV d cP V d c +*Cp∆

Kvdc

Vdc

VCf

VCf*+

+

-

-

α∆±TMS320C32 DSP board

Active Filter

Fig. 4.1. Proposed three-level active power filter with flying capacitors.

4.2 INSTANTANEOUS REACTIVE POWER (IRP) CONTROL

Various approaches have been used to calculate the suitable compensating current

references [B1], [B4], [B6], [B10], [B12], and [B19]. Among them, instantaneous reactive power

(IRP) control that is well known as p-q algorithm presented by Akagi is widely used in active

power applications [B12]. In this study the IRP control algorithm is considered. This algorithm is

suitable for balanced source voltages and nonlinear loads, and directly controls the source current

to compensate the current harmonics and the power factor at the same time.

To define an IRP theory, a three-phase power circuit is modeled below:

4. CONTROL FOR VOLTAGE BALANCING 82

���

=

cs

bs

as

s

vvv

v and �

���

=

Lc

Lb

La

L

iii

i (4-1)

where, vas, vbs, and vcs are the instantaneous source voltages and iLa, iLb, and iLc are the

instantaneous load currents. To calculate the instantaneous power, the three-phase source

voltages and the three-phase load currents are transformed into the α-β orthogonal coordinates.

The α-β transformation is applied to the source voltages and the load currents, respectively.

Accordingly, the space vectors are defined by:

[ ]�

���

⋅=��

��

�=

cs

bs

as

s

vvv

Cvv

α and [ ]����

���

⋅=��

��

�=

Lc

Lb

La

L

iii

Cii

α (4-2)

where,

[ ] ���

−−−

⋅=2/32/30

2/12/1132C

The instantaneous active power and imaginary power are calculated from the α-β

orthogonal coordinates. These instantaneous powers are filtered to separate ac and dc

components. Here, the dc components are related to the active and reactive powers due to

fundamental voltages and currents. Assume that the instantaneous real power, pL, and

instantaneous imaginary power, qL, on the non-linear load are given by

��

���

��

−=�

���

β

α

αβ

βα

L

L

L

L

ii

vvvv

qp

(4-3)

4. CONTROL FOR VOLTAGE BALANCING 83

In (4-3), vα⋅ iα and vβ ⋅ iβ obviously mean instantaneous real power because they are defined by

the product of the instantaneous voltage in one axis and the instantaneous current in the same

axis. Therefore, pL is the real power in a three-phase circuit as defined in Fig. 4.2.

αααα

ββββ

0 vSαααα iLαααα

vSββββ

iLββββ

vS

iL

Fig. 4.2. Definition of active and reactive power with α-β coordinates.

However, vα⋅ iβ and vβ ⋅ iα are not instantaneous power, because they are defined by the

product of the instantaneous voltage and current under different axes in the perpendicular axis.

Thus, qL can not be dealt with as a conventional electrical quantity so that their dimension is

completely different from that of the conventional reactive power. From (4-3), the instantaneous

power can be decomposed into two instantaneous real and imaginary powers, respectively.

LLL

LLL

qqqppp

~~

+=+=

(4-4)

where, p and q are the dc components corresponding to the fundamental of the load current,

p~ and q~ are the ac components to the harmonic current. Fig. 4.3 shows the block diagram of an

implementing p-q algorithm to extract the current references from the instantaneous power

theory, which is based on the high pass filter (HPF).

4. CONTROL FOR VOLTAGE BALANCING 84

LC

LC

qqpp

~

~

=

=∗

∗ iL

vs

pL

qLLLL

LLL

qqqppp

~~

+=+=

HPFLC

LC

qqpp~

~*

*

=

=

*Cp

*Cq

(a) Block diagram of control logic

iLa

iLb

iLc

C

iLαααα

iLββββ

vas

vbsvcs

C

vSαααα

vSββββ -1

××

×

×

vSα⋅α⋅α⋅α⋅iLαααα

vS α⋅α⋅α⋅α⋅iL ββββ

vS β⋅β⋅β⋅β⋅ iL αααα

vS ββββ ⋅⋅⋅⋅iL αααα

ΣΣΣΣ

ΣΣΣΣ

pL

qL

HPF

HPF

pC*

qC*

(b) Implementation of control logic

Fig. 4.3. p-q algorithm for the current reference extraction.

In the active power filter for a harmonic compensation, ∗p and ∗q are given by

0* =p and Lqq ~* = (4-5)

Using (4-1) and (4-2), the compensation reference currents are derived as:

[ ] ���

�⋅��

��

−⋅=

����

���

� −

*

10qvv

vvC

iii

T

Cc

Cb

Ca

αβ

βα (4-6)

when the dc capacitor could not maintain a constant, the average charge through the dc capacitor

could be not zero. This is because the inverter has a switching device loss and a capacitor loss.

4. CONTROL FOR VOLTAGE BALANCING 85

To meet the charge balance, some real power is delivered to the dc capacitors by controlling a dc

voltage loop of the inverter. Thus, an additional instantaneous real power, ∆p, should be

compensated as

[ ] ���

�∆⋅��

��

−⋅=

����

���

� −

*

1

qp

vvvv

Ciii

T

Cc

Cb

Ca

αβ

βα (4-7)

where, ∆p is the instantaneous real power necessary to compensate the voltage across the dc

capacitor to the reference value.

4.3 CURRENT CONTROL

The use of a current control loop has several benefits for an active filter. First, if the

active filter is used to inject the current harmonics into the power networks, the current command

is applied to the current loop to achieve the desired compensating current. Second, a current loop

provides an overcurrent protection, when the active filter currents are sensed and limited to a

maximum value. Third, for advance control, it is necessary to have a current control loop, which

follows the nonlinear current command. Once the linearized model of an active filter is identified

with a plant, the current controller is designed to generate harmonic reference currents for the

three-phase system.

Fig. 4.4 shows a current controller for the active filter. A PI controller in this study is

selected for a current controller because of its simplicity to implementation, and the integral

portion of the controller prevents the control signal from varying erratically between the

saturation levels of the controller. Assume that the resistance of the interface inductor is zero.

The current loop transfer function is shown in (4.8):

4. CONTROL FOR VOLTAGE BALANCING 86

IicaPWMPicaCPWMPicaCf

IicaPWMPicaCPWMPicaC

Ca

CaC KKKHsKKHsL

KKKHsKKHsisisG

+++== 2* )(

)()( (4-8)

where,

KPica : the proportional gain in a-phase current

KIica : the integral gain in a-phase current

KPWM : the PWM gain of the active filter

HC : the current sensor gain in a-phase current

Lf : the interface inductance of the inductor

+

-

∗∗∗∗Cai

CM DCai _

CaisLf

1s

KsKC aC a IiP i )( ++++

PI Ctrl Limiter

P W MK

Inverter Interface Inductor

CH

Current Transducer

Fig. 4.4. A current control loop for active filter.

With this control diagram in Fig. 4.4, the current loop becomes a second order system in

which second order system design techniques are applied. In designing the current controller

gains, it is desirable to specify a bandwidth for the current loop based on the switching frequency

of the active filter. Considering the fast bandwidth of the current loop, the characteristic equation

of the approximated current loop is derived. Moreover, since it is a second-order equation, the

natural frequency, ωn, and damping ratio, ξ, can be used to obtain the current controller gain and

4. CONTROL FOR VOLTAGE BALANCING 87

time constant. Below, (4-9) and (4-10) specify the damping ratio and the natural frequency of the

approximated system.

22

2

2)(

nn

n

sssH

ωξωω

++++++++==== (4-9)

where,

1)21()21(

2

222

2

++++=

=

=

ξξ

ωω

ω

ξω

cn

PicaPWMC

fnIi

PWMC

fnPi

KKHL

K

KHL

K

Ca

Ca

(4-10)

From (4-9) and (4-10), the P and I gains can be derived for a given natural frequency and

damping ratio. In order to evaluate the frequency response of the system, the bandwidth of the

closed-loop transfer function can be founded. Once the gains of the current controller are found,

an unapproximated current loop is simulated by using Bode plots. Based on the load condition

with an interface inductor, PI gains are calculated considering the desired specifications with Vdc

= 750V, Lf = 1 mH, and Vref = 5V. Considering the switching frequency of 12 kHz, the bandwidth

of the controller is selected as 1.2 kHz. The controller has been designed with the following

parameters:

KPWM =Vdc/Vref = 150

HC = iCa*/iCa = 0.05

ξ = 1

KPica = 2.01

KIica = 3771

Lf = 1mF

4. CONTROL FOR VOLTAGE BALANCING 88

Therefore, the transfer functions of the PI controller is

( )ss

ssGCPI758001.2)3771(01.2 +=+= (4-11)

With (4-11) and the feedback path, the open-loop transfer function or the loop transfer function,

GH (s), can be derived as:

( ) 2000,850,56075,151)758001.2(

ssH

sLK

ssGH C

fPWM

+=⋅⋅⋅+= (4-12)

where, GH(s) is the product term in the system transfer function of the forward path and the

feedback path. To find the magnitude and phase margin of the open-loop transfer function, the

frequency responses are plotted in Fig. 4.5. Fig. 4.5(a) shows the Bode plots of a PI controller

from the transfer function of GCPI (s). The controller has two inputs; the reference signals ICa* and

the feedback signals ICa_CMD. The error signal is fed the PI controller and the output can be set the

integration time constant. The output of the controller varies between 0 and 1 and has two limits,

one corresponding to the lowest duty cycle and the other for the highest duty cycle. The

controller provides output current to change suddenly by the current command and the action of

the integrator capacitor causes the controller output current to begin to rise at a steady rate. The

Bode plots of the current loop transfer are plotted in Fig. 4.5(b). The phase margin of the system

is about 90° at the gain crossover point.

4. CONTROL FOR VOLTAGE BALANCING 89

101

102

103

104

105

-100

-80

-60

-40

-20

0

Frequency (radians)

101

102

103

104

105

100

101

102

103

Frequency (radians)

Mag

nitu

dePh

ase

(deg

rees

)M

agni

tude

(a) Proportional-integral (PI) controller

101

102

103

104

105

-180

-160

-140

-120

-100

-80

Fre que ncy (ra dia ns )

101

102

103

104

105

10-5

100

105

Fre que ncy (ra dia ns )

gPh

ase

(deg

rees

)M

agni

tude

(b) Open-loop system

Fig. 4.5. Bode plots of an open-loop current control system with proportional-integral control.

4. CONTROL FOR VOLTAGE BALANCING 90

4.4 DC BUS CAPACITOR VOLTAGE CONTROL

The most commonly used techniques for dc bus capacitor voltage control are the PI

controller and PWM. The dc bus voltage control allows the dc capacitor voltage to have a

constant value. When the capacitor does not maintain a constant, the average charge through the

dc capacitor does not equal zero. This is because the inverter has switching a device loss and a

capacitor loss during operations. Furthermore, the size of the dc bus capacitor depends on the

magnitude of ripple voltage and capacitor current. For example, when the filter current is

positive, the capacitor is charged. When the filter current is negative, the capacitor is discharged.

During charging and discharging, the charging frequency is twice the line frequency.

On the other hand, if the transient load change in the active filter occurs, the dc bus

voltage varies. This variation is consequently considered when designing the dc bus capacitor.

Also, in order to stabilize the dc bus voltage, a closed loop control is required.

Fig. 4.6 (a) shows the proposed overall voltage control block diagram for the dc capacitor

with a PI controller. The controller is use to compensate the dc capacitor variation corresponding

to load variations. In the steady state, the variation of the dc capacitor voltage depends on the

alternating power of the load. Thus, the design of the PI controller is related to the load real

power. The derived ∆pC* is the real power generated by the active filter and the real power is

compensated by supplying or observing to stabilize the dc bus voltage within the desired voltage

range. During the reactive power compensation, the voltage control loop can be simplified in Fig.

4.6(b). The controller performs the voltage regulation to maintain a constant voltage on the dc

link of the active filter. ∆Vdc is the error to the voltage reference and actual command, Vdc*-Vdc,

by generating a voltage drop due to losses in the interfacing inductor and switching devices.

From the simplified block diagram, we can get the dc voltage control loop transfer function,

which is related to a feedback loop with PI control. The error obtained is compensated by the

gain parameters, which are determined from an assigned transfer function. The designed

procedures are similar to that of the current controller.

4. CONTROL FOR VOLTAGE BALANCING 91

+

-

∗dcv

CM Ddcv _

Cai

sKsK

C aC f IvPv )( ++++*Cp∆∆∆∆

dcv∆

iLabc abc/αβαβαβαβ

iLαααα

iLββββ

vabcsvSαααα

vSββββ

pL

qL

HPF

LC

LC

qqpp~~

*

*

==

*Cp

*Cq

abc/αβαβαβαβ

αβαβαβαβ/

abc

iCαααα*

iCββββ*

iCa*

+

+

P=

f( i,v)iC*=

f( p,v-1)**CC pp ∆∆∆∆++++

GC(s)

iLabc abc/αβαβαβαβ

iLαααα

iLββββ

vabcsvSαααα

vSββββ

pL

qL

HPF

LC

LC

qqpp~~

*

*

==

LC

LC

qqpp~~

*

*

==

*Cp*Cp

*Cq*Cq

abc/αβαβαβαβ

αβαβαβαβ/

abc

iCαααα*

iCββββ*

iCa*

+

+

P=

f( i,v)iC*=

f( p,v-1)**CC pp ∆∆∆∆++++ **CC pp ∆∆∆∆++++

GC(s)

sCK

d

VH

dcv (a) Overall voltage control loop

+

-

∗dcv

CM Ddcv _

Cai

sKsK

C aC f IvPv )( +*Cp∆

dcv∆

sCK

d

VH

dcvGC (s)

*Cai

G (s)

(b) Simplified voltage control loop

Fig. 4.6. Voltage control loop for dc bus capacitor.

4.5 FLYING CAPACITOR VOLTAGE CONTROL

In the proposed active filter, the voltage unbalance of the flying capacitor in practical

implementations was observed due to unequal parameters of the inverter. Thus, a voltage

4. CONTROL FOR VOLTAGE BALANCING 92

controller is necessary to maintain a constant value of the voltage source across the flying

capacitor. With regard to the control schemes for voltage balancing, there are various

compensating approaches for the three-phase active power filters with PWM control as follows:

- Direct switching states control,

- Sliding mode control,

- Hystersis control,

- PI control with duty-cycle changing, etc.

Furthermore, it is well known that the performances of active power filters highly depend on the

dynamic response corresponding load variations. Thus, it is important to minimize the

calculation processing time to obtain the power compensating references. To reach this end, a

new PI controller with phase-shift is proposed and explored in this section. The controller is

similar to a conventional PI controller with duty-cycle changing. It can achieve a fast dynamic

response of the system in conjunction with a digital controller.

4.5.1 Analysis of Voltage Variations

The current flowing flying capacitor depends on the control index and output current of

the inverter as below.

LcCf Imti ⋅⋅⋅⋅====)( (4-13)

where, mc is the different duty cycle between switching devices and IL is the output rms current.

On the other hand, it depends on the capacitor voltage variations.

dt

dvCti Cf

fCf ====)( (4-14)

4. CONTROL FOR VOLTAGE BALANCING 93

where, Cf is the flying capacitance of the flying capacitor. Substituting (4-13) into (4-14), thus,

leads to (4-15).

f

LcCf

CIm

dttdv

====)(

(4-15)

This result indicates that variations of capacitor voltage are governed by the nonlinear first order

differential equations. From (4-15), the capacitor voltage variation can be derived as below.

swf

LcCf fC

Imv⋅⋅⋅⋅⋅⋅⋅⋅====∆ (4-16)

From (4-16), the voltage loop transfer function can be derived. By controlling the polarity of mc

in Fig. 4.6, the flying capacitor voltage can be stabilized as shown in Fig. 4.7, where ± ∆ mc

depends on the inverter parameters.

21 dd >>>>VS /2

21 dd <<<<

: Charging

: Discharging

VCf

0 t

d1 = d2 ±±±± ∆∆∆∆mc : Controllablevoltage

Fig. 4.7. Voltage control for balancing.

Fig. 4.8 shows the estimated voltage unbalance of the flying capacitor under different

capacitances. During a 1 minute running as shown in Fig. 4.8(a), the flying capacitor with 1000

4. CONTROL FOR VOLTAGE BALANCING 94

µF was decreased to 285V for mc = 0.05 and 297 V for mc = 0.01, respectively. However, with

200 µF, the voltage was also decreased to 225 V for mc = 0.05 and 285 V for mc = 0.01,

respectively. As a result, this indicates that a change in the difference of duty cycle between two

cells, mc (= d1 - d2), creates a large change in VCf, when Cf is small.

0 10 20 30 40 50 60220

240

260

280

300

320320

220

Vcf1 t( )

Vcf t( )

600 t

mC =0.01

mC =0.05

Cf =1000µF

VCf

T (sec) 0 10 20 30 40 50 60

220

240

260

280

300

320320

220

Vcf2 t( )

Vcf3 t( )

600 t

mC =0.01

mC =0.05

Cf =200µF

VCf

T (sec) (a) Cf = 1000 µF (b) Cf = 200 µF

Fig. 4.8. Estimated voltage unbalance of the clamping capacitor during inverter operation.

Fig. 4.9 shows the simulated voltage unbalancing and its compensation scheme of the

active filter. Fig. 4.9(a) shows an example of the diverged capacitor voltage in simulation. When

the unbalanced voltage phenomena occur in the flying capacitors, the voltage diverges eventually

resulting in a dangerous condition for the inverter. Therefore, in order to maintain the voltage

balance at any cycle, a feedback control is required for a voltage balancing of the flying

capacitors. However, the controller does not need a real time process over the individual

capacitor voltage. For this purpose, Fig. 4.9(b) shows an overall control scheme for voltage

balancing. The control scheme is to control the charging time for the flying capacitor by using

phase shifting.

4. CONTROL FOR VOLTAGE BALANCING 95

The basic idea is to convert from ∆mc to the phase shifting angle, ∆α. First, each

capacitor voltage VCf(i,j) is measured with respect to the reference dc voltage Vdc*. Then, the

voltage error is used for the slight adjustment of phase shift of the switching pattern through the

control window (± ∆ α (i,j)) of the ith and jth levels. The sign of the phase-shift adjustment

depends on the charging voltage balance through the operating window (∆ α(i,j)) so that the

VCf(i,j) is controlled to the desired voltage level. After the voltage reaches the equalized voltage,

the switching pattern has a normal operation function. This approach results in the same effects

to adjust the duty cycle on the controller. However, this approach is limited to the digital

controller, which uses a conversion table as the look-up table. For implementation, a digital

proportional-integral (PI) controller as shown in Fig. 4.9(c) can be used to solve the voltage

unbalance problem. Basically, whenever the voltage unbalance happens, the switching pattern of

the inverter should be controlled with an immediate phase-shifting adjustment by triggering the

control window.

4. CONTROL FOR VOLTAGE BALANCING 96

600

650

700

750

800

0 0.5 1 1.5 2 2.5 3Time [ msec]

Cap

acito

r Vol

tage

[V]

Unbalanced case(5%)

Balanced case

(a) Capacitor voltage waveforms of the inverter

ChrgDischr

S1S2

Carrier

0 ωt∆α

S1sw

S2sw

∆vCf

-∆vCf

0φ= π -∆α

π

(b) Feedback control scheme of the voltage stabilization

4. CONTROL FOR VOLTAGE BALANCING 97

Vdc

Soft-switching Multilevel Active

Filter

S1 Sn

Switching Pattern Generator

( )j,iα∆± ( )j,iα∆±

+ -+

S

KKSViVp

+⋅

S

KKSViVp

+⋅

Vcf*

Lf

*Cp∆

vs

(c) Voltage stabilizer with a PI controller

Fig. 4.9. A voltage controller for voltage stabilization.

4.5.2 Voltage Stabilizer

Fig. 4.10 shows the proposed voltage controller for the flying capacitor to stabilize the

voltage balance between the switches. As like the current loop as stated in the previous section,

the voltage controller is designed with a PI controller. To select the gains of the controller, the

relation between the current loop and the flying capacitor is considered. Fig. 4.10(a) shows the

overall block diagram of the voltage controller that is linked to the current controller. For

simplification, assume that the magnitude of the current command of the active filter is constant

in steady state. Thus for a small variation of the duty cycle, ∆mc, the voltage is unbalance to the

flying capacitor. Fig. 4.10(b) shows the simplified voltage loop for voltage stabilization. Fig.

4.11 shows the corresponding step responses of the closed-loop system for a flying capacitor

voltage loop. The time-domain responses indicate that an original system model is stable for the

voltage variation. This stability is one of important consideration when designing a control

4. CONTROL FOR VOLTAGE BALANCING 98

system. Since the system is stable, then its relative stability can be simplified to design the

controller to reduce the calculation time to find the compensation parameters. On the other hand,

a simplified block diagram as shown in Fig. 4.10(b) represents the control system for simplicity.

The interpretation of the simplified model is that due to high forward gain in the switching

amplifier, its response is determined by the feedback. Simulation results in Fig. 4.11 show that

the modified model is very close to the original control system, even the system has a small

overshoot. The rise time of the modified model is a little fast and the time response reaches the

final steady state. It concludes that the simplified mode is valid for voltage control. The

simplified voltage loop transfer function is shown in (4.15):

IVcfPVcfvIswPVcfvIswf

IVcfPVcfvIswPVcfvIsw

Cf

Cf

KKHKsKHKsCKKHKsKHK

svsv

+++

= 2* )()(

(4-17)

where,

KPVcf : the proportional gain of the voltage loop,

KIvcf : the integral gain of the voltage loop,

KIsw : the total gain of the flying capacitor loop,

Hv : the voltage sensor gain of the voltage loop, and

Cf : the capacitance of flying capacitor.

The reciprocal transfer function, Gvcf (s) (= Vcf (s)/Vcf*(s)), for the flying capacitor voltage

has the second-order characteristic. The complete function of the flying capacitor loop for

voltage balancing was derived in (4-17). It is realized in the voltage stabilizer with the PI

controller Gvcf (s). The controller interacts the connection between the overall outer control loop

and the inner voltage control loops. The controller gains are determined by the relationship

between a system’s transient response and its closed-loop frequency response. Furthermore, since

the derived function is a second-order feed back control system, we can use its closed-loop

4. CONTROL FOR VOLTAGE BALANCING 99

function as a standard second-order system. As earlier mentioned, the gains of the controller can

be selected as:

+

∗∗∗∗Cai

CMDCai _

CaisLf

1

sKsK

C aC a I iP i )( ++++

P W MK

CH

sCK

f

+

+

d

VH

sKsK

C fC f I VP V )( ++++∗∗∗∗Cfv

Cfv

-

-

CMDCfv _(mc = d1-d2)

∆∆∆∆mc

(a) Voltage stabilizer for flying capacitor with a PI controller

+

-

∗Cfv

CMDCfv _

CfvsCK

f

Isw

sKsK

C fC f IVP V )( ++++

VH

mc∆∆∆∆ vCf

(b) Simplified voltage control loop

Fig. 4.10. Control block diagrams for flying capacitor voltage balancing with PI control.

4. CONTROL FOR VOLTAGE BALANCING 100

0

200

400

600

800

0 0.01 0.02 0.03 0.04

Vdc

Simplified voltage loop

Original voltage loop

Time (sec)

Vol

tage

(V)

Fig. 4.11. Step responses of the closed-loop system for a flying capacitor voltage loop.

1)21()21(

2

222

2

++++=

=

=

ξξ

ωω

ω

ξω

cn

PicaVIsw

fnIi

vIsw

fnPi

KHKC

K

HKC

K

Ca

Ca

(4-18)

From (4-18), the P and I gains can be derived for a given natural frequency and damping ratio. In

order to evaluate the gain and phase margins using Bode plots. The gain margin is found by using

the phase plot to find the frequency. Of course, a relationship exists between the peak value of

the closed-loop magnitude response and the damping ration. Considering a less overshoot, the

damping ratio (ζ = 0.7) was selected under 2kHz. The controller has been designed with the

following parameters:

KIsw = 7.5 (= KPWM × K)

KPWM = 0.5⋅Vdc/Vref = 75

4. CONTROL FOR VOLTAGE BALANCING 101

K = 0.1

HV = VCf*/VCf = 0.01

KCf = 1

KPica = 3.36

KIica = 63

Therefore, the transfer function of the PI controller, GVcfPI(s), is

( )ss

ssGkHzbwfVcfPI

21236.3)63(36.320

+=+==

(4-19)

Considering the plant model and feedback model of a system, the voltage loop transfer function,

GHVcf (s), can be calculated.

( ) 2000,159520,21))212(36.3(

ssH

sLK

sssGH C

fPWMVcf

+=⋅⋅⋅+= (4-20)

where, GHVcf (s) is the open-loop transfer function for the voltage loop. Fig. 4.12 shows the Bode

plots of the open-loop voltage controller. From the transfer functions of GVcfPI(s) and GHVcf (s),

the Bode plots were obtained. The phase margin of the current controller was about 90° at 2kHz.

For more stable operation, a dc bypass circuit is added to the PI controller. In addition, to provide

a smooth and soft starting of the active filter, the voltage ramp circuit is activated after the

controller receives the voltage command. From the ramp circuit diagram it is note that the time

constant RC controls the rate of change of the power compensating signal.

4. CONTROL FOR VOLTAGE BALANCING 102

100

101

102

103

-100

-80

-60

-40

-20

0

Frequency (radians)

(g

)

100

101

102

103

100

101

102

103

Frequency (radians)

Mag

nitu

dePh

ase

(deg

rees

)M

agni

tude

(a) Proportional-integral (PI) controller.

101

102

103

104

105

-180

-160

-140

-120

-100

-80

Fre que ncy (ra dia ns )

(g

)

101

102

103

104

105

10-2

100

102

104

Fre que ncy (ra dia ns )

Mag

nitu

dePh

ase

(deg

rees

)M

agni

tude

(b) Open-loop system

Fig. 4.12. Bode plots of a voltage loop transfer function with proportional-integral control.

4. CONTROL FOR VOLTAGE BALANCING 103

4.6 CONCLUSION

The new soft-switching multilevel active power filter and its control schemes have been

proposed and discussed in this chapter. To stabilize dc bus voltage and flying capacitor, the

proposed schemes with feedback control loops including main current control and voltage-

balancing control were analyzed and explained.

The dc bus voltage control loop was modeled with a PI controller, which indicates the dc

bus voltage regulator. The controller was considered to the real power flows through the mains,

the non-linear load and power converter to reach a new a balance state. In addition, the controller

compensates the voltage drop due to switching device loss and capacitor loss during operations.

For the flying capacitor voltage balancing, a new PI controller with phase-shift has proposed and

analyzed. The controller acts as the voltage stabilizer to maintain the voltage balance between

flying capacitors and the switching switches. For validation, various numerical simulations were

conducted. In addition, considering a transient load changing, the time responses of the flying

capacitor voltage loop was simulated based on the Laplace transform of the step response of the

system. The controller was stable for the step response. On the other hand, from the transfer

functions of the overall voltage control system, the Bode plots were derived. The gain and phase

margin were derived from the physical block diagram. The validation was discussed with the

gain and the phase magnitudes of the system through simulation results.

To realize the proposed control algorithms, the real time digital controller should be

implemented with the voltage detection. It results in high performance of the filter by

compensating an adaptive gain to the controller. The effectiveness of the proposed controller will

be confirmed with simulation and experiments in Chapter 5.

Furthermore, various dynamic behaviors of the controller for voltage balancing will be

characterized by the interaction between the control feasibility and influences of the proposed

soft-switching multilevel active filter.