OFERTA DE CONSTRUCCIÓN , SUMINISTRO, MONTAJE Y PUESTA EN MARCHA DE UNA PRENSA CIZALLA ... · 2019-01-11 · Technical Description Ref. Offer 2409-13 Madrid, Spain March 2013 IMABE

Technical Description

Ref. Offer 2409-13

Madrid, Spain

March 2013

IMABE IBERICA S.A.

Polígono Industrial Finanzauto - Av. Finanzauto,nº 22 Apdo.Correos / P.O.Box nº 12 +34.918 717 011 * Fax +34.918 712 312

E-mail: [email protected] www.imabeiberica.com

IMABE TWO RAM BALERS for non- ferrous scrap processing

mailto:[email protected]

http://www.imabeiberica.com/

2409-13 2RAM Baling Systems – SILVER’S METAL CO.(Detroit, MI) 2

DESCRIPTION MAIN OBJECTIVE

Design, manufacture, supply and installation of a new IMABE 2 Ram baler to

process different type of non ferrous scrap, plastics, cardboard, etc.


PRESENTATION

IMABE 2 RAM Baling Systems

2RAM Baler – The best solution for multipurpose materials (aluminum,

copper, radiators, inox steel, cardboard, plastics...)

View of the Main Compresión Cylinder – Assembled to the First Ram that will

be guided from the top and botton of the whole compresión tunnel.

Second Compression Cylinder

SOLID STRUCTURE – OVER 30% HEAVIER

THAN ANY COMPETITOR


The low part of the main

compression ram is one of the

structural parts that suffers more,

because in this part is where the

material creates the toughest

friction between the floor and

the ram (during the cutting

process is when the pressure

reaches its highest levels)

In order to reinforce the low structure of the compression ram, we mechanized one

complete replaceable part made of templated steel, crenellated according to

the floor shape construction.

With this special design we support the wearing area of the main ram,

strengthening the machine and making easy any maintenance operation of this

part that in the past force the customer to take out the complete ram and weld it

in the damaged

parts.

All knives installed

(fixed and mobile

pieces) are made

of templated steel,

easy to replace for

any maintenance

operation.

Reduce all maintenance work,

strengthening the equipment, and

extending the life of the whole

structure.


The pressing carriage is lined

with anti-wear steel plates

(HARDOX).

In the picture is shown how the

knives are assembled, not

directly to the pressing ram

but to another separate steel

mechanized part, that hold

the knive and avoid the

wearing out of the main

structure in the pressing

carriage.

THE COMPLETE BLADE IS DESIGNED IN 3 MAIN STRUCTURAL PIECES.

THIS DESIGN HELPS TO GIVE A BETTER TEMPERING STEEL PROCESS TO THE KNIVES,

BECAUSE OF THE SIZE OF EACH SEGMENTED PART. AND IN ANOTHER HAND MAKES

TO THE CLIENT MORE ECONOMIC THE REPLACE OF THIS SPARE PART, SINCE EACH

KNIVE CAN BE REPLACED SEPARATELY ACCORDING TO THE WEAR PART OF EACH

ZONE.

THE HIGH MECHANIZATION IN IMABE DESIGN makes easier and faster all maintenace works,

reducing downtimes and extending the lifetime of the machine, since all main wearing

areas are strengthened with more strong steel separated parts.


Adjustable Cutting System.

This design will help the customer to adjust easy and quickly the fixed knive,

according to the gap created by the cutting process of different scrap.

The tolerance gap between the ram and the cutting area will extend the

life of the whole knive structure, giving also the benefit of a smoother

cutting process.

Detail of the lined sides of the machine, with anti-wear steel plates

(HARDOX made).


Grooved construction design.

The compaction chamber with the grooved construction design avoids

stoppages in the operation and makes a more efficient baling process of

any type of scrap.

Detail of the second baling ram,

mechanized with anti-wear hardox steel liners, adjusted to the grooved

construction of the compression chambers.

Heavy Duty & Robust Design


Draw-gate (Bale separation system)

IMABE includes as standard in all our 2RAM baling line, the design of a

special draw-gate, which has important benefits at operational and

economic point of view.

The system avoids stoppages or jams because of having always the

possibility to separate the material from one bale to the other; this ensures a

smooth and continuos operation and also more production per hour.

Simple and convenient

operation in all bale

ejection process.

The draw design offers the customer always the advantage of

bale different materials at any moment. This flexibility helps to

improve the customer adaptation to business trend or price

changing.

.

The separation system strength

the baling operation, giving

more density to the bale.


Blockage clearing system (Stampler)

IMABE 2RAM Baling Systems incorporates a blockage clearing ram activated when

the cutting pressure exceeds the safety valve pressure. This feature is an optional item

in some lower range Imabe baling presses.

This works in the following manner: If the pressing carriage cannot cut because of

excess material, when it arrives at its pressure limit it recedes 500 mm. From the cutting

line, at which point the blockage clearing ram presses the material down 300 mm.

From the cutting line, up to three consecutive times.

If, at the third press the blockage is not cleared, the pressure on the pressing tunnel is

automatically opened.

- General view of the stampler from the

inside of the Hopper -

MAIN UNBLOCKING

FRAME


Automatic tie system

The automatic bale tying system completes the structural equipment of the press.

The automatic tyer installed in this baler has been the standard for wire-tieing

efficiency and reliability in the baling industry for 20 years. This model can be found

on more 2-ram balers in North America than any othersystem, which attests to its

superior performance in baling paper, corrugated non-ferrous metals, plastics, or

virtually any recyclable material or solid waste.

Automatic Tying

System installed in

IMABEin MP-75


Hydraulic unit

The press is equipped with a central hydraulic unit, which provides the synergetic

energy for all the machine movements.

IMABE installs

as standard in

all its baling

units, Variable

Flow Pumps –

Bosch Rexroth,

the best pump

in the market in

therms of

efficiency and

energy

consumption.

The central hydraulic unit consists of an oil tank, motor-pump group,

hydraulic distribution and regulation elements, filtering and cooling.

IMABE designs and manufactures the full hydraulic system of all its

equipment range, including cylinders and hydraulic distribution blocks.


Control Panel

The press is supplied with its corresponding control boxes and electrical

control and power panels where the start-up devices, protection for

electrical motors and the programmable PLC control all the machine

operations.

The Imabe Iberica continuous baling

press with automatic tying system

incorporates a combination of high-

capacity, high-performance, highly

reliable Programmable Logic Control

(PLC) arrays. It is comprised of a central

programming unit (CPU) and a number

of extensions.


The press is supplied with its corresponding feed-in hopper, coupled to the

conveyor belt, constructed of 6-mm. anti-wear steel with a hardness of 320

brinell, reinforced with laminated profiles.

The hopper can be designed according to the operation of the client, this

means if the material will be feeded by a conveyor, loader, crane, etc...


IMABE 2 RAM MP-100

TECHNICAL SPECIFICATIONS

Technical Specifications Model MP-100

General Dimensions 31’ 6’’ x 22’ 1’’ x 8’ 10’’

Inlet Dimensions 85’’ x 42’’

Hopper Inlet Dimensions 95’’ x 52’’

Bale Dimensions 29’’ x 43’’ x 57’’

Main Compression Cylinder 10’’

Pressing Force 137 Ton

Ejecting Cylinder 7’’

Pressing Force 71 Ton

Machine Weight 75.000 lb

Empty Cycle 13 sec

Main Power Installed 2 x 60 HP

Auxiliar Motor 7,5 HP

Pressure System 290 bar


IMABE 2 RAM MP-100

Botellas PET

Acero Inoxidable

Perfiles Aluminio

Cartón


STEEL SLATS CONVEYOR SYSTEMS

General features

IMABE IBERICA, S.A. designs and manufactures metal conveyor belts with

the following characteristics:

They are based on a system of articulated metal slats, mounted and pulled by

chains with robust metal support rollers, with a high anti-wear factor.

Bucket-shaped vertical section profiles are mounted on the horizontal metal

slats of the conveyor belt to facilitate the pull and ascension of the waste to

the feed-in hopper.

A system of articulated lateral flanges on the pulling slats form a labyrinth to

keep the SUW from coming

through the lower sidings of

the conveyor.

The conveyor chain

incorporates a lubrications

system.

The motor heads for the

conveyor belts consist of an

electric motor and speed

reducer with straight gears. A

centrifugal hydraulic coupling

is mounted between the

motor and the speed

reducer, making the start-ups and stops of the conveyor belt smooth, with

progressive acceleration.


The electric motor has a cooling system which uses a continuous electric fan

mounted on the back part of the motor. This cooling system allows the

absorption of temperatures produced by start-ups and stops in short intervals

of time.

The conveyors are self-supporting with support legs adapted to the structure of

the conveyor forming a solid unit.


HIGH ROBUSTNESS HINGE SYSTEM STEEL CONVEYOR BELT


Strong conveyor systems prepared to work with heavy material


TECHNICAL SPECIFICATIONS

Overall length 65’ 7’’

Effective width 55’’

In-floor feeding area 13’ 1’’

Upper horizontal area 40’’

Tipping height 9’ 10’’

Valances height on-floor feeding area 39’’

Valances height sloped area 39’’

Chain pass 8’’

Construction type Heavy duty

Angle of elevation 30º

Speed of conveyor belt 17 m/minute

Motor power 15 HP

Assembly position on-floor

Emergency push-button 2 units


EQUIPMENT CHARACTERISTICS AND STANDARD

All equipment described in the present offer are manufactured, assembly and

tested in the Imabe Ibérica S.A. workshops, located in Arganda del Rey,

Madrid (Spain).

The manufacture, installation and assembly of all equipment herein described

are in compliance with ISO 9001 standard.


ECONOMIC OFFER AND SALES CONDITIONS

1. SCOPE OF SUPPLY

1.1. Supplied by Imabe Ibérica, S.A.

IMABE scope of supply is including:

Construction design and engineer drawings.

Equipment technical documents (foot loading drawings, installed capacity, etc.)

Transportation and insurance from Arganda del Rey (Madrid, Spain) to United States Port, (MP-100 + steel conveyor feeding equipment).

Mechanic assembly, adjustments and installation for equipment and machinery without including mechanical means for on site equipment handling (cranes, etc.)

Equipment commissioning and start up including training for client’s machine operators, maintenance training and failure action plan. The start up tests and training program standard of 1 (one) week offered by IMABE engineer team.

Operating and Maintenance manuals of equipment.

Equipment manufacture and testing at IMABE workshops.

Equipment loading for transportation at IMABE workshops.

Spare parts for first 24 months of operation are INCLUDED in the present offer.

Before the warranty year period ends, the manufacturer undertake to present a post warranty assistance proposal to the client, including a visit plan to client locations in order to check all performance and yields of the equipment.


Supplied by the client

Electric on-site connections and general electrical installation, including all electric cable needed for the connection of equipment and machinery.

Cranes for equipment off loading, placement and on site assembly.

Hydraulic oil for machinery, Steel wire coils for balers and any other consumables.

Project and legal permissions costs for equipment installation, buyer local taxes, customs tariffs, port fees, commissions and any other taxes involved in the purchase of the offered equipment.

All civil engineering works including:

o Pits, foundations, supporting slabs and anchorage for equipment and machinery to be performed according to drawings supplied by Imabe Ibérica with requirements and specifications.

o Plant full electric installation, power station if necessary, Power and Lighting main panel and Power distribution in the plant for equipment and according to Imabe Ibérica requirements.

Any other item do not specified as supplied by Imabe Ibérica.


Commercial offer

Total Price CIF Customer Port conditions $ 440.000

NOTES:

IMABE IBERICA, S.A. reserves the ownership of supplied products until the total payment. After total payment, the ownership of the herein offered equipment will be transferred to the purchaser.

IMABE IBERICA, S.A. reserves the right to do any modification on its equipment that IMABE considers convenient without previous notification.

Installation / Commissioning *Equipment commissioning and start up

including training for client’s machine

operators, maintenance training and failure

action plan. The start up tests and training

program standard of 1 (one) week offered by

IMABE engineer.

Included

Transportation Freight costs including 100% coverage insurance

from our plant to CUSTOMER Port is included in

thePrice.

Included

1 x IMABE 2 RAM

Model: MP-100 95’’ Inlet boxcharging box, 2 x 60HP Unit

Automatic Tyer System WT, Adjustable cutting

system, Grooved construction design

compression box, Hardox plates

mechanized in walls and floor, Stampler

Hinge System Steel Conveyor Belt

Heavy duty design, 55’’ effective width

62’ 4’’ total length construction

$ 440.000 USD


Warranty

The Seller guarantees equipment and machinery manufactured by itself against all defects of manufacture and operation for a period of TWELVE MONTHS or 1,800 working hours from the delivered date, whatever that happens before.

The Seller guarantees the components manufactured by third parties and included on the Seller’s equipment and machinery according to the component manufacturer own guarantee terms and conditions.

The Warranty will cover parts and labour to assure the normal operation of the machinery or equipment under warranty.

All freight costs and expenses for any part shipment shall be paid by the Buyer.

The Guarantee excludes the substitution of parts due to normal wear due to equipment working such as wear plates, liners, cutting blades, running guides and wheels, air and oil filters, hydraulic oil, needle heads, etc.

The Guarantee excludes any kind of compensation, material or personal, for damages produced as result of equipment unworkability or misuse.

In case of a warranty claim, the Purchaser will inform the Seller about the manufacturing or operational defect and facilitate the inspection of the defective parts or send them to the Seller’s technicians for that purpose. Only after parts or equipment defective are inspected, the Seller will state if parts are or not under warranty cover.

The Guarantee will be invalid in the case of the following circumstances:

Damages caused by long storage periods under inappropriate conditions from the delivery date until the equipment final reception or commissioning.

Damaged produced in the equipment electrical or electronic components such as motors, solenoids, coils, etc due to an incorrect power supply (incorrect frequency, voltage peak, etc).

Use of hydraulic oil other than that recommended by the Seller.

Equipment improper manipulation or modifications done by personnel not authorized by the Seller.

Damage caused by meteorological phenomena: rain, snow, extreme cold or heat, etc.

Nonobservance or failure to perform the programmed maintenance operations specified in the equipment Operation & Maintenance Manual.

Failure to comply with the operational working conditions and parameters specified in the Equipment Operation & Maintenance Manual.


EQUIPMENT IN OPERATION


Documents

OFERTA DE CONSTRUCCIÓN , SUMINISTRO, MONTAJE Y PUESTA EN MARCHA DE UNA PRENSA CIZALLA ... · 2019-01-11 · Technical Description Ref. Offer 2409-13 Madrid, Spain March 2013 IMABE