NK8200-1150GB-online

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Moeller Drives – Efficient Speed Control for Three-Phase Motors

New Products Catalogue Industrial Switchgear |2005

The complete range of contac-tors, efficient motor-startersand variable speed drives forthe motor circuit. New simpleto install solutions based onclever communication.

DIL contactors

PKZ motor-protec-tive circuit-breakers

MSC motor-starters

DS 4 softstarters

DF & DV Drives

Rapid Link

1

Moeller NK8200-1150D

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Contents

DF51

SeiteSystem overview 6

Description 8

Frequency Inverters DF51 9

Engineering 11Assigned switching and protective elements for DF51

11

Connection example DF51 12

Technical data 41DF51, DV51 41DF51 42

Dimensions 52Frequency inverters DF51 52

Hz

A

RUN

PRGENTER

A

RUN

PRG

Hz

POWER

ALARM

DV51

SeiteSystem overview 16

Description 18

Vector frequency inverters DV51 19

Engineering 21Assigned switching and protective elements for DV51

21

Connection example DV51 22

Technical data 41DF51, DV51 41DV51 46

Dimensions Vector frequency inverters DV51 53

POWERALARMRUN

Accessories

SeiteDescription 26

Keypads DEX-KEY-… 26DEX-KEY-10 keypads, DEX-CBL-...-ICS connections cables

27

T adapter DEV51-NET-TC

28

PROFIBUS-DP interface card DE51-NET-DP

29

DEX-CBL-2M0-PC connection cable 30DE4-BU4-1 braking unit, DE4-BR1... braking resistors

32

DEX4-LN... main chokes 34DEX-LM3... motor chokes 35DE...-LZ... radio interference filter 39

Accessories 31Keypads, connection cables, interfacing modules, enclosures

31

DE4-BR1... braking resistor, potentiometer

33

DEX4-LN... mains chokes 36DEX-LM3... motor chokes 37Radio interference suppression filter 40

Selection data 38DEX-LN... mains chokes, DEX-LM3... motor chokes

38

Technical data 41Mains chokes, motor chokes 50Funk-Entstörfilter DE5, DE6 51

Dimensions 52Accessories 54Braking resistors, potentiometers 55Mains chokes 56Motor chokes 57Radio interference filters DE6-... 58

Conversion of technical units 59in SI units (Systeme Internationale d’Unitée)

59

Hz

A

RUN

PRG

PRGENTER

POWER

ALARM

2

DF51, DV51, DF6, DV6 frequency inverters

The need for variable speed drives is increasing consistently, for example, in optimization of manufacturing and production processes or for saving energy. Thefrequency inverters of the DF51, DF6, DV51 and DV6 series are ideally suited for thispurpose. They match the required speed of a standard three-phase asynchronousmotor to the drive requirements; be it as compact devices or modular system devices.They reliably assure the required sequence of movements of the drive motor andthus guarantee operational reliability and cost savings. A high level of functionalityneed not be complex to operate: with their user-friendly design they feature –depending on the demands of the application – differing functional characteristicsin a power range from 0.18 kW to 132 kW. Approvals from global standards allowthem to be used worldwide.

3

More than ever today's machines and systems need to be optimized in order toreduce costs. In this process, the use of the right technology is a key factor, inwhich DF51 and DV51 meet all the requirements involved.

DF51 - the “ultra compact” oneDF51 is big in functionality and small insize: compared to its predecessor itrequires over 40 % less space in thecontrol cabinet. DF51 is therefore idealfor retrofitting in drive systems thatwere previously run without speedcontrol.They therefore considerablyincrease the economy and productivityof your machine or system. Theintegrated keypad ensures fastoperation without the need for anytedious parameter setting. The drivecan also be controlled directly at themachine using the potentiometer.

DV51 – “more than 200 % motorstarting torque at 1 Hz” - easy toactivateThe DV51 can offer high startingtorques without the need for complexand lengthy parameter settings: Inorder to adapt to the motor, the newsensorless control process doesn't evenneed the autotuning operations usuallyrequired. Even difficult drive controltasks such as heavy starting cantherefore be implemented easily rightfrom the start.

DV51 - “dynamic overcurrent andovervoltage monitoring”High starting torques together withdynamic acceleration and brakingramps require a great deal from a drivesystem. Fault indications are often theresult, and these may lead to difficultshutdowns during machine operation.The new control process of the DV51detects these kinds of critical operatingstates and prevents them accordingly.The reliability of the drive in machinesand systems is thus considerablyincreased.

DF51, DV51 - “timer function &programming of outputs”:The output signals of the DF51/DV51can be programmed with logicfunctions such as AND and ORoperations, as well as with time delays.This increases flexibility and eliminatesthe need for additional componentsand wiring.

DF51, DV51 - “communicationoptions”DF51/DV51 can be integrated incommunication systems such asPROFIBUS-DP (DE51 -NET-DP) orCANopen (DE51-NET-CAN) when usedwith the appropriate option modulesavailable. Each device comes standardwith a MODBUS-RTU interface thatoffers inexpensive integration insuitably networked systems.

DF51, DV51 - “global standards”Conformity with standards such as CE,c-UL, UL and c-Tick enable theDF51/DV51 technology to be used inother parts of the world.

DF51, DV51 - “side-by-sidemounting”DF51/DV51 units can be mounted“side-by-side” in order to save space.This therefore reduces the installationspace required even further.

DEX-KEY-6 DV51-...-...

DEV51-MNT-K60

DE51-NET-DP

DE51-NET-CAN

DV51 – modular designDV51 – maximum torques

0 20600

401200

501500

601800

f

n [min-1]

100

200

[Hz]

MMN

4

DF51, DV51 - with versatile functions for mastering a wide range of tasks ...

Each application has its own particularrequirements that acutting edge drive systemmust be able to match.DF51, DV51 are speciallydesigned for this andcover a wide range ofapplication options

4

DF51Application examples• Speed control of three-phase motors up

to 7.5 kW• General pump and fan applications in

buildings or industrial premises• Standard drives on machine tools, as well

as on processing and packaging machinesin the foodstuffs and beverages industries

Mains connection1x 230 V, 50/60 Hz3x 230 V, 50/60 Hz3x 400 V, 50/60 Hz

Rating range0.18 kW to 2.2 kW (at 230 V)DF51-322-..., (DF51-320-...)0.37 kW to 7.5 kW (at 400 V)DF51-340-...

Features• Compact device• V/f characteristic control• Built-in keypad with potentiometer• Thermistor input• PID controller• RS-422/ RS485 Modbus RTU, interface• Fieldbus connection to PROFIBUS-DP,

CAN Open (external options)• Automatic voltage monitoring• Overload: 1.5 times starting torque for

60 s, every 600 s• 5 configurable digital inputs• 2 configurable outputs• 1 relay output (changeover contacts)• 2 analog inputs• 1 analog output• Global approval to standards

(CE, UL, c-UL, cTick)

DV51Application examples• Speed and sensorless torque control of

three-phase motors up to 7.52 kW• Versatile application options for the

textile, paper and printing industries• Manufacturing and processing machines

in the metal industry• Drives in mechanical handling, as well as

crane and hoist systems• Applications with enhanced demands

in terms of starting torque and thespeed/torque characteristic

Mains connection:1x 230 V, 50/60 Hz3x 230 V, 50/60 Hz3x 400 V, 50/60 Hz

Rating range0.18 kW to 2.2 kW (at 230 V):DV51-322-..., (DV51-320-...)0.37 kW to 7.5 kW (at 400 V):DV51-340-...

Features• Modular system device• Sensorless vector control • Built-in keypad with potentiometer• Thermistor input• PID controller• Highly dynamic current limit control• RS-422/ RS485 Modbus RTU, interface• Fieldbus connection to PROFIBUS-DP,

CAN Open (plug-in options)• Automatic voltage monitoring• Full torque from 0.5 Hz to 400 Hz• Overload: 1.5 times starting torque for

60 s, every 600 s• Starting torque > 200% at approx. 1 Hz• Integrated brake chopper• 6 configurable digital inputs• 2 configurable outputs• 1 relay output (changeover contacts)• 2 analog inputs• 1 analog output• Global standards (CE, UL, c-UL, cTick)

5

DF51, DV51 and DF6, DV6 frequency inverters, for all situations

“Drives-Soft” for user-friendly driveoperation

"Drives-Soft" parameter software, anefficient tool for the DF51, DV51, DF6and DV6 series:- Topic-oriented display enables fast

parameter access,- User-friendly documentation and

management of application-orientedsettings,

- Comparison function detects modifiedparameter settings (commissioning,service),

- "Trend function" graphically displaysthe most important drive data andsupports drive optimization."

DEX-KEY-6/-61, DEX-KEY-10Keypads

DEX-KEY-6/-61:For device “on-site operation“ and parametric programming.DEX-KEY-10:in addition to comfortable parametertransfer (copying) within the DF/DV51or DF/DV6 series.Both are suitable for front panel mounting, e.g. in a control panel door, etc.

Features of the DEX-KEY-10:- Plain text display- Back-lit LCD display- Multi-language

DF51, DF6 – the versatile ones

DF51 and DF6 provide the economical solution for manymachine and processing sequences for which it is sufficientto vary the rotational speed using a V/f control. Among theseare pump and fan applications where the DF51 or DF6 inverterscan contribute significantly to saving power and reducingcost. Functions, such as PID control loops or a thermistor input for motor protection, that normally require externalcomponents, are already built in. The devices can be used immediately, as they are supplied, without the need forprogramming, and the built-in keypad with setpoint potentiometer enables easy configuration and local operation.

DV51, DV6 – the powerful ones

DV51 and DV6 expand the scope of the DF series by numerousadditional functions. Wherever more dynamics and highertorque levels are involved, the vector control provides therequired motor torque at just the right moment. This bringssafety and reliability of drives and optimum efficiency for the processing sequence. The various analog and digital configurable inputs and outputs offer a great deal of flexibilitybecause they can be matched precisely to the requirements ofindividual machines and systems.

DE6-IOM-ENC Encoder module

For applications making above averagedemands on drive characteristics, e.g.highest torque values at lowest speeds,or higher than usual speed constancy,the DV6 can be further expanded. TheDE6-IOM-ENC encoder module enablesthe following functions:

- Speed control- Positioning- Torque control (DV6 only)- Synchronisation/ratio contro

Moeller NK8200-1150GB

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16 System overview

Frequency inverters DF51

COPY

POWER

RUNPRG

REVFWD

ALARM

READCOPY

ENTERPRG

MNT

RMT

2

1

6

5

Hz

A

RUN

PRGENTER

A

RUN

PRG

Hz

POWER

ALARM

4

Hz

A

RUN

PRG

PRGENTER

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7

3

7


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System overviewFrequency inverters DF51

Basic units

Frequency inverters 1DF51-322-...

Mains: 230 V single-phase/3-phaseMotor rating from 0.25 to 2.2 kW (230 V)

a page 9

Frequency invertersDF51-320-... 1

Mains: 230 V 3-phaseMotor rating from 4 to 7.5 kW (230 V)

a page 9

Frequency inverters 1DF51-340-...

Mains: 400 V 3-phaseMotor rating from 0.37 to 7.5 kW (400 V)

a page 10

System accessories

Connection cable 4DEX-CBL-...-ICS

Connection cable for keypads

a page 31

Communication modules 5DE51-NET-DPPROFIBUS DP interface

a page 31

DE51-NET-CANCANopen interface

a page 31

Keypad 6DEX-KEY-10External LCD keypad with memory function

a page 31

Keypad 7DEX-KEY-6..External LCD keypad

Mounting frame 8DEX-MNT-K6Mounting frame for DEX-KEY-6.. external LCD keypad

a page 31

Accessories

Radio interference suppression filter 2DE51-LZ...

a page 40

Mains chokes 3DEX-LN...

a page 36

Motor choke 3DEX-LM3-...

a page 37


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18 Description

Frequency Inverters DF51

Application

The frequency inverters of the DF51 series provide infinitely variable speed control of three-phase motors.They are especially suitable for applications where simple operation and economic efficiency are important.The assigned performance range for four-pole three-phase asynchronous motors ranges from:• 0.25 to 2.2 kW with single-phase power supply (230 V)• 0.25 to 7.5 kW with three-phase power supply (230 V)• 0.37 to 7.5 kW with three-phase power supply (400 V)The frequency inverter DF51 can be used as a stand-alone drive or incorporated in automation systems. With its U/f (voltage/frequency) characteristic control, it can be used in wide range of applications, from simple pump and fan drives through stan-dard transportation and conveying applications to flexible use the machine tool and packaging machine industry.

Features

• Compact construction due to highly-integrated module technology• Integrated keypad with four-character seven-segment display, LEDs, six function

keys and a setpoint value potentiometer• Serial interface (RS 485, Modbus RTU)• Five digital inputs (24 V DC)• Two digital outputs (24 V DC)• Two analog inputs (0 to +10 V, 4 to 20 mA)• One analog output (0 to +10 V)• A relay (changeover contact: 24 V DC/230 V AC)• Thermistor input• User-friendly direct operation without prior configuration.• Conformance to global standards CE, UL, c-UL and cTick

Functions

Comprehensive protective functions guarantee safe operation and protect frequen-cy inverters and motor:• Overcurrent, earth fault• Overload, electronic motor protection• Overtemperature• Overvoltage, undervoltageAdditional operational functions:• > 100 % starting torque from about 6 Hz• PID controller• Automatic voltage control (boost)• Restart inhibit• Min./max. frequency limitation• Frequency hopping (frequency masking)• DC braking to motor standstill• Up to 16 fixed speeds• PLC functionality: function linking possible

Documentation

Each vector frequency inverter DV51 is supplied with installation instructions and a CD. The installation instructions contain a short description with illustrations and infor-mation about correct handling, installation and electrical connection of the de-vice.The text information supplied is printed in seven languages (English, Chinese, French, German, Italian, Russian, and Spanish).The CD contains a detailed manual (English, German) and configuration software with help text.

Note:

The software on the CD can be run on PCs with the current Windows operating sy-stems from 98 to XP). For connecting a PC (RS 232) to a DF51 frequency inverter, you will need the connection cable DEX-CBL-2M0-PC.

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Frequency Inverters DF51

Rated voltage Max. rated operational cur-rent

Rated power for motors TypeArticle no.

Price See price list

Std. packat 230 V 3-phase AC

Ue Ie P

V A kW

Frequency Inverters DF51Frequency inverters 0.25 kW to 2.2 kW at 230 V, one- and three-phase connection

1 AC 180 – 264 V g 0 %3 AC 180 – 264 V g 0 %

1.4 0.25 DF51-322-025289102

1 off

2.6 0.37 DF51-322-037289103

3 0.55 DF51-322-055289104

4 0.75 DF51-322-075289105

5 1.1 DF51-322-1K1289106

7.1 1.5 DF51-322-1K5289107

10 2.2 DF51-322-2K2289108

Frequency inverters 4 kW to 7 kW at 230 V, three-phase connection1)

3 AC 180 – 264 V g 0 % 15.9 4 DF51-320-4K0289109

1 off

24 5.5 DF51-320-5K5289120

32 7.5 DF51-320-7K5289121

Notes 1) Special versions of frequency inverters DF51-320-... please enquire. The devices have different default settings. Minimum order quantity: 25 units.

All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.


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110 Frequency Inverters DF51

Rated voltage Max. rated operational cur-rent




Ue Ie P

V A kW

Frequency Inverters DF51Frequency inverters 0.37 kW to 7.5 kW at 400 V, three-phase connection

3 AC 342 – 528 V g 0 % 1.5 0.37 DF51-340-037289122

1 off

2.5 0.75 DF51-340-075289123

3.8 1.5 DF51-340-1K5289124

5.5 2.2 DF51-340-2K2289125

7.8 3 DF51-340-3K0289126

8.6 4 DF51-340-4K0289127

13 5.5 DF51-340-5K5289128

16 7.5 DF51-340-7K5289129

Notes All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.

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EngineeringAssigned switching and protective elements for DF51

Motor Frequency inverters Mains contactor Motor connectionAssigned motor rating

Rated operational current

Mains current

Mains fuse Mains contactor Mains choke1) Radio interference suppression filter

Motor choke

Without mains choke/filter

P Ie INkW A A

Frequency inverters DF51 Single-phase power supply (230 V AC)DF51-322-025 0.25 1.4 3.1 FAZ-B10/1N3) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005DF51-322-037 0.37 2.6 5.8 FAZ-B10/1N3) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005DF51-322-055 0.55 3 6.7 FAZ-B10/1N3) DILM7 DEX-LN1-009 DE51-LZ1-007-V2 DEX-LM3-005DF51-322-075 0.75 4 9 FAZ-B16/1N3) DILM7 DEX-LN1-009 DE51-LZ1-012-V2 DEX-LM3-005DF51-322-1K1 1.1 5 11.2 FAZ-B16/1N3) DILM7 DEX-LN1-013 DE51-LZ1-012-V2 DEX-LM3-005DF51-322-1K5 1.5 7.1 16 FAZ-B20/1N3) DILM7 DEX-LN1-018 DE51-LZ1-024-V2 DEX-LM3-008DF51-322-2K2 2.2 10 22.5 FAZ-B32/1N3) DILM7+DILM12-XP1 DEX-LN1-024 DE51-LZ1-024-V2 DEX-LM3-011Frequency inverters DF51Three-phase power supply (230 V AC)DF51-322-025 0.25 1.4 1.8 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DF51-322-037 0.37 2.6 3.4 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DF51-322-055 0.55 3 3.9 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DF51-322-075 0.75 4 5.2 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005DF51-322-1K1 1.1 5 6.5 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005DF51-322-1K5 1.5 7.1 9.3 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008DF51-322-2K2 2.2 10 13 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-011DF51-320-4K0 4 15.9 20 PKM0-32 DILM17 DEX-LN3-025 – 2) DEX-LM3-016DF51-320-5K5 5.5 24 30 PKM0-40 DILM17 DEX-LN3-040 – 2) DEX-LM3-035DF51-320-7K5 7.5 32 40 PKM0-50 DILM25 DEX-LN3-040 – 2) DEX-LM3-035Frequency inverters DF51Three-phase power supply (400 V AC)DF51-340-037 0.37 1.5 2 PKM0-4 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DF51-340-075 0.75 2.5 3.3 PKM0-6,3 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DF51-340-1K5 1.5 3.8 5 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DF51-340-2K2 2.2 5.5 7 PKM0-10 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-008DF51-340-3K0 3 7.8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008DF51-340-4K0 4 8.6 11 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-011DF51-340-5K5 5.5 13 16.5 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-016DF51-340-7K5 7.5 16 20 PKM0-25 DILM17 DEX-LN3-025 DE51-LZ3-020-V4 DEX-LM3-016

Notes: 1) Mains chokes reduce the line currents by up to 30 % and extend the frequency inverters’ lifespan.2) No device assigned yet.3) Where single-phase frequency inverters are used on mains without mains choke (for example with reactive-power compensation equipment or UPS),

current peaks can occur when the mains contactor is switched on, and these can cause the FAZ-B... to trip prematurely. Remedy: fit a mains choke upstream or use a FAZ-C...

Line protection with FAZ, PKM or PKZM (PKZM0 can be used instead of PKM0) a Industrial Switchgear main catalogueDIL mains contactors a Industrial Switchgear main catalogue DEX-LN... mains chokes a Industrial Switchgear main catalogueSFB400/... sine-wave filters please enquire


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112 Engineering

Connection example DF51

Block diagram DF51

In their default configuration, the DF51 frequency inverters can be used at their assigned supply voltage and motor rating (four-pole, three-phase asynchronous motor) without any parameter changes. Their acceleration and deceleration times are set to 15 seconds. The control signal inputs and outputs have the following assigned functions:Terminal 1: FWD = Clockwise rotating field enable (Forward)Terminal 2: REV = Anticlockwise rotating field enable (Reverse)Terminal 3: FF1 = Fixed frequency 1Terminal 4: FF2 = Fixed frequency 2

Terminal 5: RST = Reset, can be configured as thermistor input with parameter C005.

Terminal 11: FA1 = Frequency arrival, type 1 (output frequency actual value = reference input)

Terminal 12: RUN = RunningTerminals K11-K12:

Relay, fault signal (K11-K14 ready for operation)

Through the built-in keypad, all parameters and functions can be adapted to the application.

5L

i*

0 V

+10 V

0 V

PEW

VU

M 3 ~

K11

K12

K14

e

AMH

OO

IL

CM2

1211

0...10 V

RUN

FA1

4...20 mA

0...10 V

– +

–+

L+ DC–

DC+

PEL3

L2L1

3 1

PEN

L

FF2

FF1

REV

FWD

32

14

P24

+24

V

RJ 4

5M

odBu

s

RST

* PN

U C0

05 =

19

(PTC

)

13


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EngineeringConnection example DF51

a Connection option for single-phase connection of a 2.2 kW drive (DF51-322-2K2) required!

Connection example for a 0.75 kW motor with the ratings plate illustrated below. Variant A: Motor connected in a delta circuit, DF51 with single-phase

mains supply (230 V).Variant B: Motor connected in a star circuit, DF51 with three-phase mains

supply (400 V).

Motor: P = 0.75 kW The 0.75 kW motor described below can be delta-connected to single-phase 230 V mains (version A) or star-connected to 400 V mains.Depending on the mains voltage, a DF5-322 frequency inverter is selected for 230 V single-phase AC, or a DF5-340 for 400 V 3-phase AC, together with the corresponding accessories.

Mains: 3/N/PE 400 V, 50/60 HzEMC-conformant connection examples: power section

PE

LNPE

2

L N

1

R1

a

PE

PE

1 h 230 V, 50/60 Hz

L

K1

T1

N

Q1

DC+ DC–L+ U V W PE

PES

PES

PES

PES

MM1

X1

3 ~

F1FAZ-1N-B16

DEX-LN1-009

DE51-LZ1-012-V2

DF51-322-075

230 V3.5 A

0.75 kW

DILM7+DILM12-XP1

e

U1 V1 W1

W2 U2 V2

/ 400 V230 3.5 / 20,75S1 0.79ϕcoskW

rpm1430 50 Hz

A

3 h 400 V, 50/60 Hz

W2

L1 L2 L3 PE

L1L2L3PE

Q11

Q1

V2U2

L1 L2 L3

W1V1U1

R1

K1

PE

PE

III

U1 V1 W1

W2 U2 V2

T1 DC+ DC–L+ U V W PE

PES

PES

PES

PES

MM1

X1

3 ~

PKM0-6,3

DEX-LN3-004

DE51-LZ3-007-V4

DF51-340-075

400 V2 A

0.75 kW

DILM7

e


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114 Engineering

Connection example DF51

Frequency inverters DF5-340-... with EMC-conformant connection

Actuation Example 2

Reference input through fixed frequency (f1, f2, f3) through terminals 3 and 4 with internal control voltageEnable (START/STOP) and selection of rotating direction through terminal 1

n Emergency-Stop cir-cuit

S1:S2:Q11:R1:K1:Q1:PES:M1:

FWD:FF1:FF2:FF1+FF2:

OFFONMains contactorMains chokeRadio interference suppression filterLine protection (fuse)PE connection of cable screen400 V 3-phase motor

Clockwise rotating field enable, reference frequency fSFixed frequency f1Fixed frequency f2Fixed frequency f3

Wiring

Q11

S2

Q1

S1

Q11

3 h 400 V, 50/60 Hz

T1

L1 L2 L3 PE

L1L2L3PE

Q11

R1

Q1

L1 L2 L3

K1 PE

DC+ DC–L+ U V W PE OH 4 3 1 P24

PES

PES

PE

PES

PES

MM1

X1

3 ~

PEIII

e

FF2

FF1

FWD

BR

W2V2U2

W1V1U1

PE

fs = 0 to fmax

FF1

FF2

FWD

f1f2

f3fs = fmax

f

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EngineeringConnection example DF51

Frequency inverters DF51-340-...

Actuation Example

Temperature regulation for ventillation system.When the room temperature rises, the fan speed must increase. The target temperature can be set with potentiometer R1 (e.g. 20 °C)

n Emergency-Stop circuitS1:S2:Q11:Q1:PES:K1:P1:R1:FWD

OFFONMains contactorLine protectionPE connection of cable screenRadio interference suppression filterTemperature sensor (4–20 mA signal)Setpoint value potentiometer (temperature)Clockwise rotating field (forward), fan On

Wiring

Q11

S2

Q1

S1

Q11

3 h 400 V, 50/60 Hz

T1

L1 L2 L3 PE

L1L2L3PE

Q11

Q1

L1 L2 L3

K1 PE

DC+ DC–L+ U V W PE HOI

PID

O L FW P24

PES

PES

PE4...20 mA

PES

PES

MM1

X1

3 ~

PEIII

e

4K7

R1

PES

M

FWD

P1i

50 ˚C

20 ˚C

100 %

20 mA4 mA

40 %

10.4 mA


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116 System overview

Vector frequency inverters DV51

POWERALARMRUN

6

COPY

POWER

RUNPRG

REVFWD

ALARM

READCOPY

ENTERPRG

MNT

RMT

9

7

4

8

7

1

10

3

5

11

2

Hz

A

RUN

PRG

PRGENTER

POWER

ALARM

POWERALARM

RUN

1 2

OFF

OPERBUS

17


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1

System overviewVector frequency inverters DV51

Basic units

Vector frequency inverters 1DV51-322-...

Mains: 230 V single-phase/3-phaseMotor rating from 0.25 to 2.2 kW (230 V)

a page 19


Mains: 230 V 3-phaseMotor rating from 4 to 7.5 kW (230 V)

a page 19


Mains: 400 V 3-phaseMotor rating from 0.37 to 7.5 kW (400 V)

a page 20

System accessories

Connection cable 5DEX-CBL-...-ICS

Connection cable for keypads

a page 31

Communication modules 6DEV51-NET-TC

RS 485 T adapter module

a page 31

Communication modules 7DE51-NET-DPPROFIBUS DP interface

a page 31

DE51-NET-CANCANopen interface

a page 31

Mounting frame 8DEV51-MNT-K60Adapter for keypad

a page 31

Keypad 9

DEX-KEY-10

External LCD keypad with memory function

a page 31

Keypad 10

DEX-KEY-6...

External LCD keypad

a page 31

Mounting frame 11DEX-MNT-K6

Mounting frame for external fitting of DEX-KEY-6.. LCD keypad

a page 31

Accessories

Radio interference suppression filter 2DE51-LZ...

a page 40

Mains chokes 3DEX-LN...

a page 36

Motor chokes 3DEX-LM...

a page 37

Braking resistor 4DE4-BR1-...Enclosed (IP 20) high-capacity resistors with temperature switch, for connecting to the DV5’s braking transistor

a page 33


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118 Description


Application

With their sensorless vector control, the DV51 frequency inverters offer excellent torque levels for three-phase motors with cage rotors. They are especially suitable for demanding applications in which maximum torque and smooth running are re-quired at the lower speed range. The assigned performance range for four-pole three-phase asynchronous motors ranges from:• 0.25 to 2.2 kW with single-phase power supply (230 V)• 0.25 to 7.5 kW with three-phase power supply (230 V)• 0.37 to 7.5 kW with three-phase power supply (400 V)The vector frequency inverters DV51 can be used as a stand-alone drive or incorpo-rated in automation systems. The adaptable modules allow flexible communication. With the sensorless vector control, applications in the plastics and metal processing, textile, paper and printing industries and in crane and lift installations are possible.

Features

• Compact construction due to highly-integrated module technology• Internal braking transistor• Optional keypads DEX-KEY-6…• Optional fieldbus module (CAN, PROFIBUS DP)• Serial interface (RS 485, Modbus RTU)• Six digital inputs (24 V DC)• Two digital outputs (24 V DC)• Two analog inputs (0 to +10 V, 4 to 20 mA)• One analog output (0 to +10 V)• A relay (changeover contact: 24 V DC/230 V AC)• Thermistor input• User-friendly direct operation without prior configuration.• Conformance to global standards CE, UL, c-UL and cTick

Functions

Comprehensive protective functions guarantee safe operation and protect frequen-cy inverters and motor:• Overcurrent, earth fault• Overload, electronic motor protection• Overtemperature• Overvoltage, undervoltageAdditional operational functions:• Sensorless Vector Control• > 200 % starting torque from about 1 Hz• Dynamic braking (external braking resistor)• Motor potentiometer• PID controller• Automatic voltage control (boost)• Restart inhibit• Min./max. frequency limitation• Frequency hopping (frequency masking)• DC braking to motor standstill• Up to 16 fixed speeds• PLC functionality: function tests possible

Documentation

Each vector frequency inverter DV51 is supplied with installation instructions and a CD. The installation instruction contains a short description with illustrations and infor-mation about correct handling, installation and electrical connection of the device. The text information supplied is printed in seven languages (English, Chinese, French, German, Italian, Russian, and Spanish).The CD contains a detailed manual (English, German) and configuration software with help text.

Note:

The software on the CD can be run on PCs with the current Windows operating sy-stems from 98 to XP). For connecting a PC (RS 232) to a vector frequency inverter DV51, you will need the connection cable DEX-CBL-2M0-PC.

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Rated voltage Max. rated operational current



Std. pack

at 230 V 3-phase ACUe Ie P

V A kW

Vector frequency inverters DV51Vector frequency inverters 0.25 kW to 2.2 kW at 230 V, single- and three-phase connection

1 AC 180 – 264 V g 0 %3 AC 180 – 264 V g 0 %

1.6 0.25 DV51-322-025285016

1 off

2.6 0.37 DV51-322-037285017

3 0.55 DV51-322-055285018

4 0.75 DV51-322-075285019

5 1.1 DV51-322-1K1285030

8 1.5 DV51-322-1K5285031

11 2.2 DV51-322-2K2285032

Vector frequency inverters 4 kW to 7.5 kW at 230 V, three-phase connection1)

3 AC 180 – 264 V g 0 % 17.5 4 DV51-320-4K0285033

1 off

24 5.5 DV51-320-5K5285034

32 7.5 DV51-320-7K5285035

Notes 1) Special versions of frequency inverters DV51-320-... please enquire. The devices have different default settings. Minimum order quantity: 25 units.

All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.


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120 Vector frequency inverters DV51

Rated voltage Max. rated operational c urrent




Ue Ie P

V A kW

Vector frequency inverters DV51Vector frequency inverters 0.37 kW to 7.5 kW at 400 V, three-phase connection

3 AC 342 – 528 V g 0 % 1.5 0.37 DV51-340-037285036

1 off

2.5 0.75 DV51-340-075285037

3.8 1.5 DV51-340-1K5285038

5.5 2.2 DV51-340-2K2285039

7.8 3 DV51-340-3K0285040

8.6 4 DV51-340-4K0285041

13 5.5 DV51-340-5K5285042

16 7.5 DV51-340-7K5285043

Notes All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.

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1

EngineeringAssigned switching and protective elements for DV51

Motor Frequency inverters Mains contactor Motor connectionAssigned motor rating

Rated operational current

Mains current

Mains fuse Mains contactor Mains choke1) Radio interference suppression filter

Motor choke

Without mains choke/filter

P Ie INkW A A

Frequency inverters DV51 Single-phase power supply (230 V AC)DV51-322-025 0.25 1.6 3.5 FAZ-B10/1N1) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005DV51-322-037 0.37 2.6 5.8 FAZ-B10/1N1) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005DV51-322-055 0.55 3 6.7 FAZ-B10/1N1) DILM7 DEX-LN1-009 DE51-LZ1-007-V2 DEX-LM3-005DV51-322-075 0.75 4 9 FAZ-B16/1N1) DILM7 DEX-LN1-009 DE51-LZ1-012-V2 DEX-LM3-005DV51-322-1K1 1.1 5 11.2 FAZ-B16/1N1) DILM7 DEX-LN1-013 DE51-LZ1-012-V2 DEX-LM3-005DV51-322-1K5 1.5 8 17.5 FAZ-B20/1N1) DILM7 DEX-LN1-018 DE51-LZ1-024-V2 DEX-LM3-008DV51-322-2K2 2.2 11 24 FAZ-B32/1N1) DILM7+DILM12-XP1 DEX-LN1-024 DE51-LZ1-024-V2 DEX-LM3-011Frequency inverters DV51Three-phase power supply (230 V AC)DV51-322-025 0.25 1.6 2 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DV51-322-037 0.37 2.6 3.4 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DV51-322-055 0.55 3 3.9 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DV51-322-075 0.75 4 5.2 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005DV51-322-1K1 1.1 5 6.5 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005DV51-322-1K5 1.5 8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008DV51-322-2K2 2.2 11 14 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-011DV51-320-4K0 4 17.5 22 PKM0-32 DILM17 DEX-LN3-025 – 2) DEX-LM3-035DV51-320-5K5 5.5 24 30 PKM0-40 DILM17 DEX-LN3-040 – 2) DEX-LM3-035DV51-320-7K5 7.5 32 40 PKM0-50 DILM25 DEX-LN3-040 – 2) DEX-LM3-035Frequency inverters DF51Three-phase power supply (400 V AC)DV51-340-037 0.37 1.5 2 PKM0-4 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DV51-340-075 0.75 2.5 3.3 PKM0-6,3 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DV51-340-1K5 1.5 3.8 5 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005DV51-340-2K2 2.2 5.5 7 PKM0-10 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-008DV51-340-3K0 3 7.8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008DV51-340-4K0 4 8.6 11 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-011DV51-340-5K5 5.5 13 16.5 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-016DV51-340-7K5 7.5 16 20 PKM0-25 DILM17 DEX-LN3-025 DE51-LZ3-020-V4 DEX-LM3-016

Notes: 1) Mains chokes reduce the line currents by up to 30 % and extend the frequency inverters’ lifespan.2) No device assigned yet.3) Where single-phase frequency inverters are used on mains without mains choke (for example with reactive-power compensation equipment or UPS),

current peaks can occur when the mains contactor is switched on, and these can cause the FAZ-B... to trip prematurely. Remedy: fit a mains choke upstream or use a FAZ-C...

Line protection with FAZ, PKM or PKZM (you can also use PKZM0 instead of PKM0) a Industrial Switchgear main catalogue DIL mains contactors a Industrial Switchgear main catalogue DEX-LN... mains chokes a Industrial Switchgear main catalogue SFB400/... sine-wave filters please enquire


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122 Engineering

Connection example DV51

Block diagram DV51

In their default configuration, the DV51 vector frequency inverters can be used at their assigned supply voltage and motor rating (four-pole, three-phase asynchronous motor) without any parameter changes. Their acceleration and deceleration times are set to 15 seconds. The control signal inputs and outputs have the following assigned functions:Terminal 1: FWD = Clockwise rotating field enable (Forward)Terminal 2: REV = Anticlockwise rotating field enable (Reverse)Terminal 3: FF1 = Fixed frequency 1Terminal 4: FF2 = Fixed frequency 2

Terminal 5: RST = Reset, can be configured as thermistor input with parameter C005.

Terminal 6: 2CH = Second parameter setTerminal 11: FA1 = Frequency arrival type 1 (output frequency actual value

= reference input)Terminal 12: RUN = Running Terminals K11-K12:

Relay, fault signal (K11-K14 ready for operation)

Through optional keypad DEX-KEY-..., all parameters and functions can be adapted to the application.

5L

i*

0 V

+10 V

0 V

PEW

VU

M 3 ~

K11

K12

K14

e

AMH

OO

IL

CM2

1211

0...10 V

RUN

FA1

4...20 mA

0...10 V

– +

–+

L+ BRDC–

DC+

R Br

PEL3

L2L1

3 1

PEN

L

2CH

FF2

FF1

REV

FWD

32

16

4P2

4

+24

V

RJ 4

5M

odBu

s

RST

* PN

U C0

05 =

19

(PTC

)

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EngineeringConnection example DV51

Vector frequency inverters DV51-340-... and external braking resistors DE4-BR1-...

Actuation Example

Lifting apparatus; PLC monitors and controlsMotor with thermistor (PTC resistor)

n Emergency-Stop circuitS1:S2:Q1:Q11:K1:RB:PES:M11:M1:

OFFONLine protectionMains contactorControl contactor enable, operationalBraking resistorPE connection of cable screenHolding brakeMotor for lifting apparatus

M11 K1

S2

S1

Q11

Q11

Q11 T1

TI

K12

T2

K11

K1

Q1

RB

Bremse Startbereit

Störung

SPS SPS

3 h 400 V, 50/60 Hz

T1RB

L1 L2 L3 PE

L1L2L3PE

Q11

Q1

L1 L2 L3

K1 PE

DC+ DC– BRL+ U V W PE 5 CM2 CM2 11 12

PES

PES

M3 ~

III

e

i

4 3 26 1 P24

CM2

M1

I..

M11

m

n1 n2 n3 REV FWD

I.. Q.. Q.. Q.. Q.. Q.. P24

T1 T2 PE

21

DE4-BR1...

i

PES PESStörung.

Steuerung (SPS)

Run


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124 Engineering

Connection example DV51

Vector frequency inverters DV51-340-...

Actuation Example: extruder spiral

Reference input from potentiometer R1Enable (START/STOP) and selection of rotating direction through terminal 1

n Emergency-Stop circuitS1:S2:S3:Q11:K1:Q1:PES:M1:

FWD:REV:UP:DWN:FF1:2CH:

OFFONExtruder EnableMains contactorRadio interference suppression filterLine protectionPE connection of cable screen400 V 3-phase motor

Clockwise rotating field enable, reference frequency fSEnable anticlockwise rotating field (for maintenance work only)Motor potentiometer, accelerationMotor potentiometer, decelerationFixed speed, setup operationSecond parameter set (continuous operation)

Wiring

Q11

S2

Q1

S1

Q11

S3

3 h 400 V, 50/60 Hz

T1

L1 L2 L3 PE

L1L2L3PE

Q11

Q1

L1 L2 L3

K1 PE

DC+ DC–L+ U V W PE 5 46 3 2 1 P24

PES

PES

PE

PES

PES

MM1

X1

3 ~

PEIII

e

UP REV

FWD

2CH

FF1

DWN

BR

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1

EngineeringConnection example DV51

Vector frequency inverters DV51 with RS 485 T adapter module

Actuation

Wiring

Q11

S2

Q1

S1

Q11

Hostcomputer

M1 M2 Mn

RBUS

6

5

1 2 32

POWEROPE

OFF

RBUS1 2ALARM

RUN

6 56 5

POWEROPE

OFF

RBUS1 2ALARM

RUN

6 56 5

POWEROPE

OFF

21RBUS

ALARMRUN

6 56 5

OPERBUS

OFF

1 2 OPERBUS

OFF

1 2

OPERBUS

OFF

1 2

SN

SP

RBUS

Host computer

3 h 400 V, 50/60 Hz

T1

L1 L2 L3 PE

L1L2L3PE

Q11

Q1

L1 L2 L3

K1 PE

DC+ DC–L+ U V W PE 1 P24

PES

PES

PE

PES

PES

MM1

X1

3 ~

PEIII

e

FWD

BR


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126 Description

DEX-KEY-… Keypads

Type overview

Application

• LCD keypad with setpoint potentiometer• Remote keypad for the DF51, DF6, DV51 and DV6 frequency inverters.• The keypad can be plugged into the DV51 and DV6 frequency inverters instead of

the LED display.

Note:

For remote flush mounting in an enclosure (e.g. control panel door), mounting frame DEX-MNT-K6 and connection cable DEX-CBL-…-ICS are required.

Features

• Four-digit digital display assembly• 7 LED function messages• START/STOP and 4 configuration keys• Setpoint potentiometer

Functions

The LCD keypad allows all parameters of the DF51, DF6, DV51 and DV6 frequency inverters and to be set as well as their operation through the START/STOP but-tons.The reference input can be made through the Up/Down buttons (motor poten-tiometer function) and through an analog setpoint potentiometer.

Documentation

Installation instructions are supplied with each keypad. For notes about paramete-rization, see the frequency inverter’s manual on the CD supplied with the frequency inverter. The documentation is also available on the Internet at www.moeller.net/support.

Type overview

Application

Mounting frame for remote flush mounting of LCD keypads DEX-KEY-6 and DEX-KEY-61 in an enclosure (e.g. control panel door).

Features

• Two-part mounting frame for a DEX-KEY-6... keypad• Self-adhesive rubber seals

Functions

The mounting frame can be fitted as follows:• A: in a control panel door or enclosure with standard punching tool

(square 67 x 67 mm)• B: Flush mounting in a water-resistant enclosure (IP 54, NEMA 4). Permissible

only with DEX-KEY-61 keypad without potentiometer.

Documentation

Installation and mounting are described in the installation instructions of keypad DEX-KEY-6... (AWA8230-2148) and in the DV51 manual (AWB8230-1540). The documentation is contained on the CD supplied with each frequency inverter.The documentation is also available on the Internet at www.moeller.net/support.

DE5-KEY-6DE5-KEY-61

DEX-MNT-K6

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DescriptionDEX-KEY-10 Keypads, DEX-CBL-...-ICS connection cables

Type overview

Application

Optional keypad with non-volatile configuration memory for the DF5/DF51, DV5/DV51, DF6 and DV6 frequency inverters.The DEX-KEY-10 can be surface-mounted on a control panel housing or fitted to the DF6 and DV6 frequency inverters as an alternative to the standard keypad.The frequency inverter is connected through the RJ 45 interface.

Note:

The connectors must be connected and disconnected only under no-voltage conditions.For external mounting, a connection cable with RJ 45 plugs (DEX-CBL-...-ICS) is required.

Features

• Two-line, background-lit LCD display• LED function messages• Plain text display, in one of six languages (English, French, German, Italian, Por-

tuguese, Spanish) with DF6 and DV6, and in English with DF5/DVF51 and DV5/DV51.

• START/STOP and configuration keys• Degree of protection: operating side (front) IP 54, NEMA 12

Function

With the DEX-KEY-10 keypad, all parameters can be edited. They can be saved and transferred to frequency inverters of the same type (Copy function, non-volatile me-mory).Parameters, setpoint values and actual values are displayed in English on a single line with the DF5/DF51 and DV5/DV51 frequency inverters. With the DF6 and DV6 devices, two display lines are used and the display language can be selected.

Documentation

Installation instructions are supplied with each keypad.For notes about parameterization, see manual AWB8240-1416. which is contained on the CD supplied with all frequency inverters DF5/DF51, DF6, DV5/DV51 and DV6.The documentation is also available on the Internet at www.moeller.net/support.

Type overview

Application

Prefabricated connection cable with RJ-45 plug for direct connection of:• DF6 and DV6 frequency inverters for projecting positioning (external surface

mounting) of the connected keypad• the external DEX-KEY-10 keypad with frequency inverters DF5/DF51, DV5/DV51,

DF6 and DV6.• Frequency inverters DF51, DF6, DV51 and DV6 with the external keypads DEX-

KEY-6...• T adapters DEV51-NET-TC, DEX-NET-TC

Features

• Cable, length 1 m: DEX-CBL-1M0-ICS• Cable, length 3 m: DEX-CBL-3M0-ICS• RJ 45 with contact protection• 8-core, pin-to-pin connection

Function

Connection cable with RJ 45 plug

DEX-KEY-10

External keypad with configuration memory

DEX-CBL-1M0-ICSDEX-CBL-3M0-ICSConnection cables for keypads


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128 Description

DEV51-NET-TC T adapter

Type overview

Application

DEV51-NET-TC is a T-adapter for the RJ 45 connector of the DV51. It is required to connect multiple DV51 frequency inverters as slaves to a system with the open RS 485 and Modbus RTU communication protocol.

Features

• Communication mode: asynchronous• Character code: binary• Bus address: 1 to 32• Max. cable length: 1200 m• Data transfer rate: 4800 bit/s to 19.2 Kbit/s, depending on cable length and am-

plifier• Interface: RJ45 socket (coupling)• address and baud rate adjustable through parameters• Bus terminating resistor (through DIP switch)• DIP switch for communication changeover to keypad• Three status LEDs (DV51)• Plug-in type for DV51.

Functions

RS 485 and Modbus RTU are based on a line structure with serial two-wire transfer. The data transfer rate is up to 19.2 Kbit/s at a maximum cable length of 1200 m. Be-side the cable length, the maximum transfer rate also depends on the amplifiers used. Modbus RTU is an open, serial communications protocol.

Documentation

Installation instructions are supplied with each module. For a detailed description, see the DV51 frequency inverter’s manual (AWB8230-1540), which is contained on the CD supplied with all frequency inverters. The documentation is also available on the Internet at www.moeller.net/support.

Type overview

Application

The DE51-NET-CAN provides an interface for DF51 and DV51 frequency inverters to systems and plants with the standardized CANopen fieldbus.

Features

• Communications protocol: DS-301 V4.01• Device profile: DS-402 V2.0• Bus address: 1 to 127• Max. cable length: 5000 m• Data transfer rate: 10 kbit/s to 1 Mbit/s, depending on cable length and amplifier• Isolated interface• address and baud rate adjustable through DIP switches• Five status LEDs • Clip-on to DV51, remote connection to DF51 (connection cable

DEX-CBL-…-ICS required).

Functions

CANopen uses a linear structure with serial two-wire transfer.The data transfer rate is up to 1 Mbit/s at a maximum cable length of 5000 m. Beside the cable length, the maximum transfer rate also depends on the amplifiers used.

Documentation

Installation instructions are supplied with each module. Further documentation for this module is also available on the Internet at www.moeller.net/support.

DEV51-NET-TCT adapter for RS 485/Modbus connection

DE51-NET-CANInterface for connecting to CANopen

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DescriptionDE51-NET-DP PROFIBUS-DP interface card

Type overview

Application

The DE51-NET-DP provides an interface for DF51 and DV51 frequency inverters to systems and plants with the standardized PROFIBUS DP fieldbus.

Features

• Network topology: PROFIBUS DP line• DRIVECOM profile drive control technology 20• Bus address: 1 to 127• max. cable length: 10 000 m• Data transfer rate: 93.7 kbit/s to 12 Mbit/s, depending on cable length and ampli-

fier• Isolated interface• address and baud rate adjustable through DIP switches• Five status LEDs• Clip-on to DV51, remote connection to DF51 (connection cable DEX-CBL-…-ICS

required).

Functions

PROFIBUS-DP uses a proven bus or tree structure with serial two-wire data trans-fer.The data transfer rate is up to 12 Mbit/s at a maximum cable length of 10 km. Beside the cable length, the maximum transfer rate also depends on the amplifiers used.

Documentation

Installation instructions are supplied with each module. Further documentation for this module is also available on the Internet at www.moeller.net/support.

Type overview

Application

With the DEV51-MNT-K60, the DEX-KEY-6... keypad can be connected to and mounted on the DV51 frequency inverterstogether with a DE51-NET-CAN or DE51-NET-DP fieldbus module.

Features

• Mechanical mounting of DEX-KEY-6... LCD keypad.• Cover for the connection area of fieldbus modules DE51-NET-CAN and

DE51-NET-DP.• Transparent panel for the fieldbus modules’ status LEDs.

Functions

Cover without own functionality (mechanical component)

Documentation

Surface mounting and electrical connection are described in the installation instruc-tions for fieldbus modules DE51-NET-CAN and DE51-NET-DP. Additional documen-tation is contained on the CD supplied with every frequency inverter. The documentation is also available on the Internet at www.moeller.net/support.

DE51-NET-DPInterface for connecting to PROFIBUS DP

DEV51-MNT-K60Adapter for keypad DEX-KEY-6...


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130 Description

DEX-CBL-2M0-PC Connection cable

Type overview

Application

Prefabricated connection cable with interface converter (RS 232/RS 422) for con-necting a PC to a frequency inverter DF5/DF51, DV5/DV51, DF6 or DV6.

Note:

The connectors must be connected and disconnected only under no-voltage conditions.

Features

• Cable, length 2 m• RS 232 (9-pin SUB-D socket)• RS 422 (RJ-45 plug)• Point-to-point connection

Function

With the connection cable DEX-CBL-2M0-PC, a PC can be directly connected to a frequency inverter DF5/DF51, DV5/DV51, DF6 or DV6.With the parameterization software (included with the frequency inverter), simple data access to all parameters is possible. Precondition: Windows operating system (98, ME, NT, 2000, or XP).

Documentation

Installation instructions are supplied with each display unit.Information about parameterization can be found in the manual of the respective frequency inverters or the help texts of the Drives-Soft software.

Note:

Drives-Soft is contained on the CD supplied with each DF5/DF51, DV5/DV51, DF6 and DV6 frequency inverter.

RS 232/RS 422

RJ45

2 m

DEX-CBL-2MO-PC

DEX-CBL-2M0-PCConnection cable with interface converter

31


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AccessoriesKeypads, connection cables, interfacing modules

For use with TypeArticle no.


Std. pack

KeypadsLCD keypad with potentiometer Flush mounting in DV51 fre-quency inverters possible. For remote siting, a connection cable (DEX-CBL-…ICS) is required.

DF51-…DF6-...DV51-...DV6-...

DEX-KEY-6289943

1 off

LCD keypad. Flush mounting in DV51 frequency inverters possi-ble. For remote siting, a connection cable (DEX-CBL-…ICS) is required.

DF51-…DF6-...DV51-...DV6-...

DEX-KEY-61289944

1 off

Mounting frameMounting frame for DEX-KEY-6… LCD keypad DEX-KEY-6… DEX-MNT-K6

2899451 off

DEX-KEY-10LCD keypad with non-volatile memory. Flush mounting in DF6 and DV6 frequency inverters possible. For remote siting, a con-nection cable (DEX-CBL-…ICS) is required.

DF5-...DF51-...DF6-...DV5-...DV51-...DV6-...RA-SP

DEX-KEY-10231421

1 off

T-Adapter DEV51-NET-TCT adapter. Flush mounting in DV51 frequency inverters possible. Interface (T connector) with RJ45 sockets for the built-in RS 485/Modbus RTU interface.

DV51-… DEV51-NET-TC289948

1 off

External T adapter. Connection cable DEX-CBL-…ICS required. DF51-…DV51-...

DEX-NET-TC289949

CANopen interface for DV51 frequency inverters and for external connection for DF51 (connection cable DEX-CBL-…ICS required)

DF51-…DV51-...

DE51-NET-CAN289947

PROFIBUS DP interface for DV51 frequency inverters and for external connection for DF51 (connection cable DEX-CBL-…ICS required)

DF51-…DV51-...

DE51-NET-DP289946

Connection cablesConnection cable (1.0 m) with RJ-45 plugs DEX-KEY-10 DEX-CBL-1M0-ICS

2323751 off

Connection cable (3.0 m) with RJ-45 plugs DEX-KEY-10 DEX-CBL-3M0-ICS232376

Connecting cable (2 m) with RJ 45 plug and an RS 232 converter (9-pin SUB-D plug)

DF5-...DF51-...DF6-...DV5-...DV51-...DV6-...

DEX-CBL-2M0-PC233184

HzA

RUN

POWERALARM

PRGI O

PRGENTER

HzA

RUN

POWERALARM

PRGI O

PRGENTER

RMT

ALARM

FWDREV

PRGPOWERRUN

READ COPY

MNT PRG ENTER

POWERALARM

RUN

1 2

OFF

OPERBUS


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132 Description

DE4-BU4-1 braking unit, DE4-BR1... braking resistors

Description

The following are available:• 1 K• 4.7 K• 10 K

Features

• M22-.K.: Resistance value 1/4.7/10 [kO]• Angle of rotation: 270° g5°• Degree of protection: IP 66• Power: max. 0.5 W• Linearity: g 0.5 %• Voltage rating: 250 V AC

Notes

Wiring of M22-.K.. and PR10... potentiometers:• The connecting cables to the potentiometers should be screened.• The cable screen should be connected at one end near the frequency inverter and

isolated at the potentiometer (with a rubber grommet).• The potentiometer is connected via screw terminals (M22-.K..) and soldering lugs

(PR10...).

Type overview

Application

An external braking resistor is required when braking large moments of inertia or when operating in extended regenerative mode. It converts the mechanical braking energy to heat.

Function

The integral braking transistor of the frequency inverter automatically diverts energy to the connected braking resistor when the threshold value of the DC bus voltage is exceeded. This prevents overvoltages in the DC link, which would otherwise cause an “overvoltage” fault message and activate the pulse inhibitor of the frequency in-verter. The drive coasts to a stop.

Features

The resistors are built into a perforated sheet-metal enclosure and are fitted with an overtemperature protection switch (230 V, 1A, AC-1). The enclosure is made from galvanized perforated sheet metal, is open at the base and conforms to IP 20 degree of protection when installed.

DE4-BR1...Braking resistors

2T1

T2

1

i

PE

RB

33


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AccessoriesDE4-BR1... braking resistor, potentiometer

Impedance Rated braking power

Peak braking power

TypeArticle no.


Std. pack Notes

R Pnom PPeak

O W W

DE4-BR1... braking resistors82 245 1700 DE4-BR1-082-245

2194851 off The braking resistors are designed for

a load cycle of:• max. 15 s braking at peak braking

power• min. 150 s recovery time after bra-

kingThe resistors are built into a perfora-ted sheet-metal enclosure and are fit-ted with an overtemperature protection switch (230 V, 1A, AC-1).Enclosure: galvanized perforated brass, open bottom.Degree of protection IP20 is achieved only in installed state.

100 200 1400 DE4-BR1-100-200219489

200 100 700 DE4-BR1-200-100219490

240 285 2000 DE4-BR1-240-285219492

370 215 1500 DE4-BR1-370-215219494

470 50 300 DE4-BR1-470-050219495

470 140 1000 DE4-BR1-470-140219497

Resistance Rated power TypeArticle no.

Price see price list

Std. packR P

kO W

IP66 potentiometer1 0.5 M22-R1K

2294891 off

4.7 0.5 M22-R4K7229490

10 0.5 M22-R10K229491


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134 Description

DEX-LN... Mains chokes

Type overview

Application

Mains chokes – also called commutating chokes – are connected in series on the mains input side of electronic equipment.

Function

Mains chokes limit the inrush current and dampen current harmonics and any additional current peaks. By dampening the harmonic currents, the r.m.s value of the input current can be reduced by up to 30 %. In addition, they allow the often mandatory short-circuit voltage (uk value) of about 4 % to the mains.Mains chokes extend components’ lifespan (rectifier diodes, DC link capacitors) on equipment with input-side DC link (frequency inverters, UPS).

Features

The mains chokes are vacuum-impregnated for low-noise operation. They offer low-fatigue, magnetically and metallically neutral air-gap bypasses.Because of their flux distribution, the clearance to metal parts and neighbouring components must be at least 50 mm.

Type overview

Application

Mains chokes – also called commutating chokes – are connected in series on the mains input side of electronic equipment.

Function

Mains chokes limit the inrush current and dampen current harmonics and any additional current peaks. By dampening the harmonic currents, the r.m.s value of the input current can be reduced by up to 30 %. In addition, they allow the often mandatory short-circuit voltage (uk value) of about 4 % to the mains.Mains chokes extend components’ lifespan (rectifier diodes, DC link capacitors) on equipment with input-side DC link (frequency inverters, UPS).

Features

The mains chokes are vacuum-impregnated for low-noise operation. They offer low-fatigue, magnetically and metallically neutral air-gap bypasses.Because of their flux distribution, the clearance to metal parts and neighbouring components must be at least 50 mm.

DEX-LN1...Mains chokes, single-phase

DEX-LN3...Mains chokes, three-phase

35


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DescriptionDEX-LM3... Motor chokes

Type overview

Application

Motor chokes are used on the output of the frequency inverters in series with the motor.

Function

Motor chokes reduce the slew rate of the output voltage (du/dt < 500 V/ms). as well as motor noise and heating.The use of motor chokes enables the permissible motor cable lengths to be extended up to 200 m.

Features

The motor chokes are vacuum-impregnated for low-noise operation. They offer low-fatigue, magnetically and metallically neutral air-gap bypasses.Because of their flux distribution, the clearance to metal parts and neighbouring components must be at least 50 mm.

DEX-LM3...Motor chokes, three-phase


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136 Accessories

DEX4-LN... Mains chokes

Inductance Rated current Maximum power loss

TypeArticle no.


Std. pack Notes

L I Pv

mH A W

Single-phase mains chokes

• Max. permissible mains voltage 260 V + 0 %5.05 5.8 9 DEX-LN1-006

2694901 off Mains chokes reduce the

harmonic currents by up to 30 % and extend the lifespan of the frequency inverter.

3.41 8.6 11 DEX-LN1-009269495

2.25 13 12 DEX-LN1-013269496

1.63 18 17 DEX-LN1-018269497

1.22 24 20 DEX-LN1-024269498

Three-phase mains chokes

• Max. permissible mains voltage 550 V + 0 %7.51 3.9 17 DEX-LN3-004

2695001 off Mains chokes reduce the

harmonic currents by up to 30 % and extend the lifespan of the frequency inverter.

4.9 6 19 DEX-LN3-006269501

2.94 10 33 DEX-LN3-010269502

1.84 16 44 DEX-LN3-016269503

1.18 25 57 DEX-LN3-025269504

0.46 40 59 DEX-LN3-040269505

0.37 50 58 DEX-LN3-050269506

0.31 60 60 DEX-LN3-060269507

0.23 80 86 DEX-LN3-080269508

0.18 100 101 DEX-LN3-100269509

0.15 120 100 DEX-LN3-120269510

0.11 160 140 DEX-LN3-160269511

0.09 200 154 DEX-LN3-200269512

0.07 250 155 DEX-LN3-250269513

0.06 300 169 DEX-LN3-300269514

37


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AccessoriesDEX-LM3... Motor chokes

Inductance Rated current Max. heat dissipation at 12 kHz

TypeArticle no.


Std. pack Notes

L I Pv

mH A W

Three-phase motor chokes

• Max. permissible supply voltage 750 V + 0 %2 5 24 DEX-LM3-005

2695381 off Motor chokes reduce the

du/dt value of the output voltage and consequently the motor noise and hea-ting.Motor chokes have larger dimensions when compa-red to mains chokes with the same rated current.

4.1 8 54 DEX-LM3-008269539

3 11 71 DEX-LM3-011269541

1.5 16 78 DEX-LM3-016269542

1 35 116 DEX-LM3-035269543

0.6 50 168 DEX-LM3-050269544

0.5 63 193 DEX-LM3-063269545

0.5 80 206 DEX-LM3-080269546

0.45 100 294 DEX-LM3-100269547

0.35 150 424 DEX-LM3-150269548

0.3 180 439 DEX-LM3-180269549

0.2 220 517 DEX-LM3-220269560

0.15 260 520 DEX-LM3-260269561


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138 Selection data

DEX-LN... mains chokes, DEX-LM3... motor chokes

Part no. Inductance Rated current Heat dissipa-tion

Voltage drop Connection

Terminal/connection lug Bore Pick-upL Ie PVCU uk

mH A W % mm2 AWG mm NmSingle-phase mains chokes, rated voltage 1 AC 230 V, 50 HzDEX-LN1-006 5.05 5.8 9 4 4 20 – 10 – 0.8DEX-LN1-009 3.41 8.6 11 4 4 20 – 10 – 0.8DEX-LN1-013 2.25 13 12 4 4 20 – 10 – 0.8DEX-LN1-018 1.63 18 17 4 4 20 – 10 – 0.8DEX-LN1-024 1.22 24 20 4 4 20 – 10 – 0.8Three-phase mains chokes, rated voltage 3 AC 400 V, 50 HzDEX-LN3-004 7.51 3.9 17 4 4 20 – 10 – 0.8DEX-LN3-006 4.9 6 19 4 4 20 – 10 – 0.8DEX-LN3-010 2.94 10 33 4 4 20 – 10 – 0.8DEX-LN3-016 1.84 16 44 4 4 20 – 10 – 0.8DEX-LN3-025 1.18 25 57 4 4 20 – 10 – 0.8DEX-LN3-040 0.64 40 59 2.5 10 20 – 6 – 1.5DEX-LN3-050 0.37 50 58 2.5 Cu 15 x 2 7 3DEX-LN3-060 0.31 60 60 2.5 Cu 15 x 2 7 3DEX-LN3-080 0.23 80 86 2.5 Cu 20 x 3 9 6DEX-LN3-100 0.186 100 101 2.5 Cu 20 x 3 9 6DEX-LN3-120 0.15 120 100 2.5 Cu 25 x 5 11 10DEX-LN3-160 0.11 160 140 2.5 Cu 25 x 5 11 10DEX-LN3-200 0.09 200 154 2.5 Cu 25 x 5 11 10DEX-LN3-250 0.07 250 155 2.5 Cu 40 x 5 14 15.5DEX-LN3-300 0.06 300 169 2.5 Cu 40 x 5 14 15.5

Part no. Inductance Rated current Heat dissipation (clock frequency) ConnectionTerminal/connection lug Bore Pick-up

L Ie PVCU(3 kHz)

PVCU(5 kHz)

PVCU(12 kHz)

mH A W W W mm2 AWG mm NmThree-phase motor chokes, rated voltage 3 AC 400 V, max. 200 HzDEX-LM3-005 2 5 12 14 24 4 20 – 10 – 0.8DEX-LM3-008 4.1 8 32 46 54 4 20 – 10 – 0.8DEX-LM3-011 3 11 45 66 71 4 20 – 10 – 0.8DEX-LM3-016 1.5 16 50 75 78 4 20 – 10 – 0.8DEX-LM3-035 1 35 75 114 116 4 20 – 10 – 0.8DEX-LM3-050 0.6 50 110 157 168 10 20 – 6 – 1.5DEX-LM3-063 0.5 63 130 190 193 Cu 15 x 2 7 3DEX-LM3-080 0.5 80 132 206 206 Cu 20 x 3 9 6DEX-LM3-100 0.45 100 177 279 294 Cu 20 x 3 9 6DEX-LM3-150 0.35 150 293 418 424 Cu 25 x 5 11 10DEX-LM3-180 0.3 180 418 298 439 Cu 25 x 5 11 10DEX-LM3-220 0.2 220 344 512 517 Cu 40 x 5 14 15.5DEX-LM3-260 0.15 260 358 526 520 Cu 40 x 5 14 15.5

39


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DescriptionDE...-LZ... Radio interference filters

Application

When frequency inverters are operated in European Union (EU) member countries, conformance to EMC Directive 89/336/EEC is mandatory. The IEC/EN 61800-3 pro-duct standard for variable-speed drives regards a typical drive arrangement as a complete system, i.e. a combination of frequency inverter, cable and motor.Used with the listed radio frequency interference filters, the DF5/DF51, DV5/DV51, DF6 and DV6 frequency inverters meet with the requirements of the EMC product standard in industrial environments (second environment) and the more stringent li-mits for domestic environments (first environment).

Definitions according to IEC/EN 61800-3

Limit values to IEC/EN 61800-3

Features

• Ready for connection, with terminals and prefabricated connection cables for the assigned DF5/DF51, DV5/DV51, DF6 and DV6 frequency inverters.

• Book-type design for side mounting next to the frequency inverter. • Footprint: the filter can also be fitted below the frequency inverter.• EMC conformity for the DF5/DF51, DV5/DV51, DF6 and DV6 frequency inverters:

– Emitted interference, IEC/EN 61800-3 (EN 55011 Group 1, Class B)– Interference immunity, IEC/EN 61800-3, industrial environment

Function

Radio interference suppression filters protect against conducted high-frequency in-terference (noise immunity) and reduce the high-frequency interference from a de-vice, which is transmitted through or emitted from the mains cable, and which must be limited to a prescribed level (emitted interference).Radio interference suppression filters must be installed as near as possible to the fre-quency inverter.Filters have earth leakage currents. In the event of a malfunction (such as phase failure or load unbalance) these can rise some way above the nominal values. To avoid dangerous voltages, the filters must therefore be earthed before they are swit-ched on. For leakage currents above 3.5 mA, VDE 0160 and EN 60335 stipulate the following:• protective conductor f 10 mm2

or• the protective conductor must be open-circuit monitored or• an additional conductor must be fitted.As these leakage currents are high-frequency interference, the earthing conductors must have a low impedance and a large surface area.

Documentation

Installation instructions are supplied with each RFI filter.For information about EMC-compliant installation, see the manuals for the respec-tive frequency inverters.

Unlimited putting into circulation

Limited putting into circulation (configuration required)

First environment Power supplied from the public mains that also supplies households.

Includes public buil-dings and private households.

Rare special cases in which the user may have to take additional steps.

Second environment Supply from a mains that does not supply households.

Typically for installa-tion in machines by professional control system suppliers

Typically for selected special installations and high-performance drive systems.

Unlimited putting into circulation

Limited putting into circulation (configuration required)

First environment Power supplied from the public mains that also supplies households.

According to CISPR 11Class B

According to CISPR 11Class A Group 1 and Warning

Second environment Supply from a mains that does not supply households.

According to CISPR 11Class A Group 2 and Warning

According to CISPR 11Class A Group 2 or EMC plan


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140 Accessories

Radio interference suppression filter

Rated voltage Assigned frequency inverter TypeArticle no.


Std. pack NotesUe DF51 DV51V

Radio interference suppression filter1 AC 250 V DF51-322-025

DF51-322-037DF51-322-055

DV51-322-025DV51-322-037DV51-322-055

DE51-LZ1-007-V2289960

1 off The radio interference suppression filters can be side- or footprint mounted to the frequency inverter.

1 AC 250 V DF51-322-075DF51-322-1K1

DV51-322-075DV51-322-1K1

DE51-LZ1-012-V2289961

1 AC 250 V DF51-322-1K5DF51-322-2K2

DV51-322-1K5DV51-322-2K2

DE51-LZ1-024-V2289962

3 AC 480 V DF51-340-037DF51-340-075DF51-340-1K5DF51-340-2K2

DV51-340-037DV51-340-075DV51-340-1K5DV51-340-2K2

DE51-LZ3-007-V4289963

3 AC 480 V DF51-340-3K0DF51-340-4K0

DV51-340-3K0DV51-340-4K0

DE51-LZ3-011-V4289964

3 AC 480 V DF51-340-5K5DF51-340-7K5

DV51-340-5K5DV51-340-7K5

DE51-LZ3-020-V4289965

41


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Technical dataDF51, DV51

DF51-322-025

GeneralStandards EN 50178, IEC 61800-3Ambient temperature

Operating temperature °C -10 to +40 with rated current Ie at a clock frequency of 5 kHz; up to +50 °C at a reduced clock frequency of 2 kHz and reduced output current of 80 % Ie

Storage °C -25 – +70Shock resistance Vibration and impact, max. 5.9 m/s2 (0.6 g) at 10 to 55 HzPollution degree VDE 0110 Part 2, pollution degree 2Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %)Altitude m 0 to 1000 a.s.l.Mounting position Vertically suspendedFree surrounding areas 100 mm above and below deviceEmitted interference IEC/EN 61800-3 (EN 55011 group 1 class B)Interference immunity IEC/EN 61800-3, industrial environmentInsulation resistance Overvoltage category III according to VDE 0110Discharge current to PE mA < 3.5 (to EN 50178)Protection type IP 20Protection against direct contact Finger and back-of-hand proofProtective isolation against switching circuitry Safe isolation from the mains. Double basic isolation (to EN 50178)Protective measures Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature,

electronic overload protection: J monitoring and PTC input (thermistor or thermostat)

Notes If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature Ta is taken to be the temperature inside this enclosure or control panel.All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.

42

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Technical data Technical dataDF51

-322-2K2 DF51-320-4K0 DF51-320-5K5 DF51-320-7K5

erat dis 0 0 0ens 130 x 127 110 x 130 x 127 180 x 220 x 155 180 x 220 x 155ght 1.9 5.5 5.7

er d o 230 230 230d v 3 AC 180 – 264 V g 0 %

ply fns cUi = – – –Ui = 20 30 40rnat 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 %ula control

tchinput Ue 3 AC Ue 3 AC Ue 3 AC Ue

put uen th analog setpoint valuesuen

. ra 15.9 24 32issue aren 6.6 9.9 13.2daror r230 4 5.5 7.5240 5 7 m 10

troy esistive load;

al in 5 RS 485 RS 485 RS 485trol Out DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mAOut DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mAme protection (programmable)ts

DigiAna d impedance 250 O),

putsDigiAna

minle le

2.5 4 414 12 12

y co1.5 1.5 1.56 6 6

trol 1.5 1.5 1.56 6 6

es

43
Fr
eque

ncy

inve

rter

s D

F51

Vect

or fr

eque

ncy

inve

rter

s D

V51

GenHeaDimWei

PowRateRate

SupMai

AlteModSwiOutOutFreqFreq

MaxPermTorqAppStanmot

ConRela

SeriCon

ParaInpu

Out

TerCab

Rela

Con

Not

Moeller NK8200-1150GB Moeller NK8200-1150GB

DF51

DF51-322-025 DF51-322-037 DF51-322-055 DF51-322-075 DF51-322-1K1 DF51-322-1K5 DF51

lsipation with rated operational current Ie W 19 29 32 41 51 79 107

ions (W x H x D) mm 80 x 120 x 105 80 x 120 x 119 80 x 120 x 142 110 x 130 x 127 110 x 130 x 127 110 x 130 x 127 110 xkg 0.8 0.95 0.95 1.4 1.4 1.9 1.9

sectionperating voltage V AC 230 230 230 230 230 230 230oltage Ue V 1 AC 180 – 264 V g 0 %

3 AC 180 – 264 V g 0 %1 AC 180 – 264 V g 0 %3 AC 180 – 264 V g 0 %

requency Hz 50/60 (47 – 63 g 0 %) 50/60 (47 – 63 g 0 %)urrent 230 V CA monoph. I A 3.1 5.8 6.7 9 11.2 17.5 24 230 V CA triph. I A 1.8 3.4 3.9 5.2 6.5 9.3 13ive DC supply UDC V DC 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 –tion method Sinusoidal pulse-width modulation (PWM), U/f characteristic control Sinusoidal pulse-width modulation (PWM), U/f characteristic g frequency 5 kHz, can be selected between 2 and 14 kHz 5 kHz, can be selected between 2 and 14 kHz

voltage V 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 ACfrequency Hz 0 to 50, max. 400 0 to 50, max. 400cy resolution kHz 0.1 with digital setpoint values, maximum frequency/1000 with analog setpoint values 0.1 with digital setpoint values, maximum frequency/1000 wicy error limit at 20 C g 10 K g 0.01 % of maximum frequency for digital reference values,

g 0.2 % of maximum frequency for analog reference valuesg 0.01 % of maximum frequency for digital reference values,g 0.2 % of maximum frequency for analog reference values

ted operational current Ie A 1.4 2.6 3 4 5 7.1 10ible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 sduring start From 6 Hz 100 % or higher with torque boost activated From 6 Hz 100 % or higher with torque boost activatedt power at 240 V kVA 0.5 1 1.2 1.6 2 2.9 4.1

d operation at 150 % overload Assigned ating (4-pole ASM) V kW 0.25 0.37 0.55 0.75 1.1 1.5 2.2 V HP k m o 1 1 m 2 3

l circuit1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A resistive load; or 24 V DC, 0.7 A inductive load, 3 A resistive load

1 changeover contact, 230 V AC, 0.2 A inductive load, 2.5 A ror 24 V DC, 0.7 A inductive load, 3 A resistive load

terface RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 48voltageput setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 put control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 terization 1 parameter set (online/offline parameterization), parameter protection (programmable) 1 parameter set (online/offline parameterization), parameter

tal (parameters can be defined) 5 x +24 V DC, configurable 5 x +24 V DC, configurablelog Inputs Amount 2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (load impedance 250 O),

resolution 10 bit2 x 0 to +10 V DC (input impedance 10 kO, 4 to 20 mA (loaresolution 10 bit

tal 2 x 24 V DC transistor (open-collector, configurable) 2 x 24 V DC transistor (open-collector, configurable)log (parameters can be defined) 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit 1 x 0 to +10 V DC, 1 mA (configurable), resolution 10 bit

al capacitiesngths

mm2 1.5 1.5 1.5 2.5 2.5 4 4AWG 16 16 16 14 14 12 12

nnectionmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 6 6 6 6 6 6 6

circuitmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 6 6 6 6 6 6 6

If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature Ta is taken to be the temperature inside this enclosure or control panel.All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient tem-perature of +40 °C, for operation of a four-pole three-phase asynchronous motor.

44

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ers

DF5

1Ve

ctor

freq

uenc

y in

vert

ers

DV5

1


-340-5K5 DF51-340-7K5

erat dis 261ens 220 x 155 180 x 220 x 155ght 5.7

er d o 400d v

ply fns cUi = 20rnat 740 g 0 % 480 – 740 g 0 %ula control

tchinput Ue 3 AC Ue


. ra 16issue aren 12.7istor400 7.5460 10

troy esistive load;

al in 5 RS 485trol Out DC, 10 mA +10 DC, 10 mAOut DC, 30 mA +24 DC, 30 mAme protection (programmable)ts


putsDigiAna

minle le

412

y co1.56

trol 1.56

es

45
Fr
eque

ncy

inve

rter

s D

F51

Vect

or fr

eque

ncy

inve

rter

s D

V51

GenHeaDimWei

PowRateRateSupMai


MaxPermTorqAppRes

ConRela

SeriCon

ParaInpu

Out

TerCab

Rela

Con

Not


DF51

DF51-340-037 DF51-340-075 DF51-340-1K5 DF51-340-2K2 DF51-340-3K0 DF51-340-4K0 DF51



sectionperating voltage V AC 400 400 400 400 400 400 400oltage Ue V 3 AC 342 – 528 V g 0 % 3 AC 342 – 528 V g 0 %requency Hz 50/60 (47 – 63 g 0 %) 50/60 (47 – 63 g 0 %)urrent 3-phase, 400 V AC I A 2 3.3 5 7 10 11 16.5ive DC supply UDC V DC 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 –tion method Sinusoidal pulse-width modulation (PWM), U/f characteristic control Sinusoidal pulse-width modulation (PWM), U/f characteristic g frequency 5 kHz, can be selected between 2 and 14 kHz 5 kHz, can be selected between 2 and 14 kHz

voltage V 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 AC Ue 3 ACfrequency Hz 0 to 50, max. 400 0 to 50, max. 400cy resolution Hz 0.1, with digital setpoint values/maximum frequency/1000 with analog setpoint values 0.1, with digital setpoint values/maximum frequency/1000 wicy error limit at 20 C g 10 K g 0.01 % of maximum frequency for digital reference values,


ted operational current Ie A 1.5 2.5 3.8 5.5 7.8 8.6 13ible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 sduring start From 6 Hz 100 % or higher with torque boost activated From 6 Hz 100 % or higher with torque boost activatedt power at 460 V kVA 1.1 1.9 2.9 4.2 6.2 6.6 10.3 R B at 100 % c.d.f. V kW 0.37 0.75 1.5 2.2 3 4 5.5 V HP m 1 2 3 4 5 7 m



terface RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 48voltageput setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 put control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 terization 1 parameter set (online/offline parameterization), parameter protection (programmable) 1 parameter set (online/offline parameterization), parameter




al capacitiesngths

mm2 1.5 1.5 1.5 2.5 2.5 4 4AWG 16 16 16 14 14 12 12

nnectionmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 6 6 6 6 6 6 6

circuitmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 6 6 6 6 6 6 6


46

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-322-2K2 DV51-320-4K0 DV51-320-5K5 DV51-320-7K5

erat dis 0 0 0ens 130 x 166 110 x 130 x 166 180 x 220 x 155 180 x 220 x 155ght 1.8 5.5 5.7

er d o 230 230 230d v 3 AC 180 – 264 V g 0 %

ply fns cUi = – – –Ui = 22 30 40rnat 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 %ula

tchinput Ue 3 AC Ue 3 AC Ue 3 AC Ue


. ra 17.5 24 32issue aren 7.2 9.9 13.3daror r230 4 5.5 7.5240 5 7.5 10e tr

Swit 380 380 380Low 70 70 70Duty 40 36 36

troy esistive load;

al in 5 RS 485 RS 485 RS 485trol Out DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mAOut DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mAmets


putsDigiAna

minle le

2.5 4 414 12 12

y co1.5 1.5 1.56 6 6

trol 1.5 1.5 1.56 6 6

es

47
Fr
eque

ncy

inve

rter

s D

F51

Vect

or fr

eque

ncy

inve

rter

s D

V51

GenHeaDimWei

PowRateRate

SupMai


MaxPermTorqAppStanmot

Brak

ConRela

SeriCon

ParaInpu

Out

TerCab

Rela

Con

Not


DF51

DV51-322-025 DV51-322-037 DV51-322-055 DV51-322-075 DV51-322-1K1 DV51-322-1K5 DV51



sectionperating voltage V AC 230 230 230 230 230 230 230oltage Ue V 1 AC 180 – 264 V g 0 %

3 AC 180 – 264 V g 0 %1 AC 180 – 264 V g 0 %3 AC 180 – 264 V g 0 %

requency Hz 50/60 (47 – 63 g 0 %) 50/60 (47 – 63 g 0 %)urrent 230 V CA monoph. I A 3.5 5.8 6.7 9 11.2 17.5 24 230 V CA triph. I A 2 3.4 3.9 5.2 6.5 10 14ive DC supply UDC V DC 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 – 370 g 0 % 260 –tion method Sensorless vector control, pulse width modulation (PWM) Sensorless vector control, pulse width modulation (PWM)g frequency 5 kHz, can be selected between 2 and 14 kHz 5 kHz, can be selected between 2 and 14 kHz



ted operational current Ie A 1.6 2.6 3 4 5 8 11ible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 sduring start From 1 Hz: more than 200 % with sensorless vector control From 1 Hz: more than 200 % with sensorless vector controlt power at 240 V kVA 0.6 1 1.2 1.6 2 3.3 4.5

d operation at 150 % overload Assigned ating (4-pole ASM) V kW 0.25 0.37 0.55 0.75 1.1 1.5 2.2 V HP k m o 1 1 m 2 3ansistorching threshold UDC V DC 380 380 380 380 380 380 380est impedance RB O 100 100 100 100 70 70 70 factor % DF 40 54 36 53 44 40 36



terface RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 48voltageput setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 put control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 terization 2 2




al capacitiesngths

mm2 1.5 1.5 1.5 2.5 2.5 4 4AWG 16 16 16 14 14 12 12

nnectionmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 6 6 6 6 6 6 6

circuitmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 6 6 6 6 6 6 6

If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature Ta is taken to be the temperature inside this enclosure or control panel.All rating data of the power section is based on a switching frequency of 5 kHz (default setting) and an ambient temperature of +40 °C, for operation of a four-pole three-phase asynchronous motor.

48

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1

Technical data Technical dataDV51

-340-5K5 DV51-340-7K5

erat dis 261ensi 220 x 155 180 x 220 x 155ght 5.7

er d o 400d v

ply fns cUi = 20rnat 740 g 0 % 480 – 740 g 0 %ula

tchinput Ue 3 AC Ue


. ra 16iss

ue aren 12.2stor400 7.5460 10e tr

Swit 760Stangned

70

Low 70Duty 37

troy esistive load;

al in 5 RS 485trol Outp DC, 10 mA +10 DC, 10 mAOutp DC, 30 mA +24 DC, 30 mAmets


putsDigiAna

inle le

412

y co1.56

trol 1.56

es

49
Fr
eque

ncy

inve

rter

s D

F51

Vect

or fr

eque

ncy

inve

rter

s D

V51

GenHeaDimWei

PowRateRateSupMai


MaxPermTorqAppResi

Brak

ConRela

SeriCon

ParaInpu

Out

TermCab

Rela

Con

Not


DV51

DV51-340-037 DV51-340-075 DV51-340-1K5 DV51-340-2K2 DV51-340-3K0 DV51-340-4K0 DV51

lsipation with rated operational current Ie W 26 42 70 95 130 150 219ons (W x H x D) mm 110 x 130 x 139 110 x 130 x 166 110 x 130 x 166 110 x 130 x 166 110 x 130 x 166 110 x 130 x 166 180 x

kg 1.3 1.7 1.8 1.8 1.8 1.8 5.5

sectionperating voltage V AC 400 400 400 400 400 400 400oltage Ue V 3 AC 342 – 528 V g 0 % 3 AC 342 – 528 V g 0 %requency Hz 50/60 (47 – 63 g 0 %) 50/60 (47 – 63 g 0 %)urrent 3-phase, 400 V AC I A 2 3.3 5 7 10 11 16.5ive DC supply UDC V DC 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 – 740 g 0 % 480 –tion method Sensorless vector control, pulse width modulation (PWM) Sensorless vector control, pulse width modulation (PWM)g frequency 5 kHz, can be selected between 2 and 14 kHz 5 kHz, can be selected between 2 and 14 kHz



ted operational current Ie A 1.5 2.5 3.8 5.5 7.8 8.6 13ible overcurrent 150 % for 60 s, every 600 s 150 % for 60 s, every 600 sduring start From 1 Hz: more than 200 % with sensorless vector control From 1 Hz: more than 200 % with sensorless vector controlt power at 460 V kVA 1.1 1.9 2.9 4.2 6.2 6.6 10.3 R B at 100 % c.d.f. V kW 0.37 0.75 1.5 2.2 3 4 5.5 V HP m 1 2 3 4 5 7 mansistorching threshold UDC V DC 760 760 760 760 760 760 760dard operation at 150 % overload Assi- motor rating (4-pole ASM)

R O 500 300 200 150 100 100 70

est impedance RB O 180 180 180 100 100 100 70 factor % DF 54 53 40 36 40 40 36



terface RS 485 RS 485 RS 485 RS 485 RS 485 RS 485 RS 48voltageut setpoint voltage V +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 DC, 10 mA +10 ut control voltage V +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24 DC, 30 mA +24

terization 2 2




al capacitiesngths

mm2 1.5 1.5 1.5 2.5 2.5 4 4AWG 16 16 16 14 14 12 12

nnectionmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 6 6 6 6 6 6 6

circuitmm2 1.5 1.5 1.5 1.5 1.5 1.5 1.5AWG 6 6 6 6 6 6 6



Freq

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DF5

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freq

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DV5

150 Technical data

Mains chokes, motor chokes

Mains chokes DEX-LN1-… Mains choke DEX-LN3-… Motor chokes DEX-LM3-…

GeneralStandards IEC/EN 61558-2-20-2000, VDE 0570 Part 2-20/04-2001, UL, CSAOperating temperature °C -25 to +40, up to 70 with current derating (see the note)Storage temperature °C -25 – +85 -25 – +85 -25 – +85Shock resistance 11 ms2/15 g, 3 impacts 11 ms2/15 g, 3 impacts 11 ms2/15 g, 3 impactsVibration resistance g 1 (at 0 – 150 Hz) 1 (at 0 – 150 Hz) 1 (at 0 – 150 Hz)Vibration 0.35 mm at 10 – 55 Hz 0.35 mm at 10 – 55 Hz 0.35 mm at 10 – 55 HzPollution degree 1 (VDE 0160) 1 (VDE 0160) 1 (VDE 0160)Altitude m 0 to 1000 above sea level, up to 5000 with current derating (see notes)Mounting position Standing vertically, suspended horizontallyFree surrounding areas < 50 < 50 < 50Degree of protection (termi-nals)

IP20 IP20 up to 40 AIP 00 from 50 A

IP20 up to 50 AIP20 from 63 A

Rated duty factor % DF 100 100 100Overload cycle 1.5 x Ie for 60 s every 600 s 1.5 x Ie for 60 s every 600 s 1.5 x Ie for 60 s every 600 s (< 24 A)

1.2 x Ie for 60 s every 600 s (> 24 A)Weight kg 0.7 1.5 1.5

Electrical dataRated voltage Ue V AC 230 400 400Max. supply voltage UL V AC 260 g 0 % 550 g 0 % 750 g 0 %Operating frequency f Hz 50/60 50/60 0 to 200Insulation class B B B (100 A) F (150 A)

Electrical connectionTerminations K K (40 A) K (50 A)Connection lugs – K (50 A) K (63 A)PE stud K K K

Notes The following applies for the installation altitude: Derating with respect to the rated current Ie:

0.50 2000 4000

0.6

0.7

0.8

0.9

1.0

1000 3000 5000

I

Ie

h [m]

51


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1

Technical dataDE5, DE6 RFI filters

DE51-LZ1-007-V2

DE51-LZ1-012-V2

DE51-LZ1-024-V2

DE51-LZ3-007-V4

DE51-LZ3-011-V4

DE51-LZ3-020-V4

GeneralStandards EN 50178, IEC 61800-3, EN 61800-3 incl. A11Environmental conditions

Operating temperature °C -25 – +100Altitude m 0 – 1000 above sea level,

derating factor for 1000 or more above sea level: Ie –2 %/1000 mMounting position As required, vertically suspended preferredFree surrounding areas In connection area (cable, terminals): 80 mmHumidity class CClimatic class (IEC) 25/085/21

Protection type IP 20 (terminals)Dimensions (W x H x D) mm 80 x 170 x 27 110 x 180 x 35Weight kg 0.45 0.5 0.67 0.7 74 1.2

Electrical dataTest voltage in V DC, 2 s

Phase/neutral pole V 1100 1100 1100 2100 2100 2100Phase/PE V 2550 2550 2550 2650 2650 2650

Leakage currentPhase/50 Hz/Ui mA 17 17 17 5.7 6.3 0Max. leakage current in operation mA < 12 < 12 < 12 < 13 < 13 < 13Max. leakage current when PE disconnected mA < 18 < 18 < 18 < 24 < 24 < 24Max. leakage current when PE and N disconnected mA < 33 < 33 < 33 – – –Max. leakage current PE and 2 external conductors disconnected

mA – – – < 155 < 155 < 155

Rated operating voltage V AC 1 AC 250 V 3 AC 480 VRated voltage Ue V 230 400Supply frequency Hz 50/60 (47 – 63 g 0 %)Rated operational currentUi = 1-phase, 230 V AC I A 7 12 24 – – –Ui = 3-phase, 400 V AC I A – – – 7 11 20

Permissible overcurrent 150 % for 60 s, every 30 minutesHeat dissipation with rated operational current Ie W 5 7 12 4 7 12

Terminal capacitiesSolid mm2 0.2 – 4Flexible mm2 0.2 – 4Cables to frequency inverter mm2 2 x 1.5, 180 mm

AWG 18 16 12 18 16 12PE stud M5 x 15

Notes All rating data is based on an ambient temperature of +40°C.

00

0.2

0.4

0.6

0.8

1.0

1.2

20 40 60 80 100

IBIN

i[°C]


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152 Dimensions

Frequency inverters DF51

Weights and dimensions

A B C

b1 bb2

a1

ao

A

RUN

PRG

Hz

PRG ENTER

I O

POWER

ALARM

b1 bb2

a1

ao

A

RUN

PRG

Hz

PRG ENTER

I O

POWER

ALARM

b1 bb2

a1

ao

A

RUN

PRG

Hz

PRG ENTER

I O

POWER

ALARM

12

C

Part no. a a1 b b1 b2 c O [lbin]

DF51-322-025 80 67 120 110 10 105 5 1.75 0.8 ADF51-322-037 80 67 120 110 10 119 5 2.09 0.95 ADF51-322-055 80 67 120 110 10 142 5 2.09 0.95 ADF51-322-075 DF51-322-1K1

110 98 130 118 10 127 5 3.09 1.4 B

DF51-322-1K5 110 98 130 118 10 127 5 4.4 1.9 BDF51-322-2K2 110 98 130 118 10 127 5 4.2 1.9 BDF51-320-4K0 110 98 130 118 10 127 5 4.4 1.9 BDF51-320-5K5 180 164 220 205 – 155 6 12.13 5.5 CDF51-320-7K5 180 164 220 205 – 155 6 12.57 5.7 CDF51-340-037 110 98 130 118 10 140 5 3.09 1.4 BDF51-340-075 110 98 130 118 10 167 5 3.09 1.8 BDF51-340-1K5DF51-340-2K2DF51-340-3K0DF51-340-4K0

110 98 130 118 10 127 5 4.19 1.9 B

DF51-340-5K5 180 164 220 205 – 155 6 12.13 5.5 CDF51-340-7K5 180 164 220 205 – 155 6 12.57 5.7 C

53


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1

DimensionsVector frequency inverters DV51

Weights and dimensions

A B C

b1 bb2

a1

ao

b1 bb2

a1

ao

b1 bb2

a1

ao

c

Part no. a a1 b b1 b2 c O [lbin]

DV51-322-025 80 67 120 110 10 103 5 1.75 0.7 ADV51-322-037 80 67 120 110 10 117 5 2.09 0.85 ADV51-322-055 80 67 120 110 10 117 5 2.09 0.95 ADV51-322-075 DV51-322-1K1

110 98 130 118 10 139 5 3.09 1.3 B

DV51-322-1K5 110 98 130 118 10 166 5 4.4 1.8 BDV51-322-2K2 110 98 130 118 10 166 5 4.2 1.8 BDV51-320-4K0 110 98 130 118 10 166 5 4.4 1.8 BDV51-320-5K5 180 164 220 205 – 155 6 12.13 5.5 CDV51-320-7K5 180 164 220 205 – 155 6 12.57 5.7 CDV51-340-037 110 98 130 118 10 139 5 3.09 1.3 BDV51-340-075 110 98 130 118 10 166 5 3.09 1.7 BDV51-340-1K5DV51-340-2K2DV51-340-3K0DV51-340-4K0

110 98 130 118 10 166 5 4.19 1.8 B

DV51-340-5K5 180 164 220 205 – 155 6 12.13 5.5 CDV51-340-7K5 180 164 220 205 – 155 6 12.57 5.7 C


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154 Dimensions

Accessories

DEX-KEY-6 DEX-KEY-61

DEX-MNT-K6 DEV51-NET-TC

DE51-NET-CANDE51-NET-DP

Hz

A

RUN

POWER

ALARM

PRG

PRG ENTER

54.8

69.5

59I O

Hz

A

RUN

POWER

ALARM

PRG

PRG ENTER

54.8

69.5

59

I O

10 12

50 5

7

2

3 9

12

o 4.2

94.4

74 63.4

66.5

83.4

54.8

69.5

59

POWER

ALARM

RUN

1 2

OFF

OPERBUS

10

25

121

82.5

130

22.5

33

55


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1

DimensionsBraking resistors, potentiometers

Braking resistors

DE4-BR1-...

b1

b2

c

b1

o 4.5

b2

a1

a1

a

b3

b

6 x 15

Part no. a a1 b b1 b2 b3 c Weight [kg]

DE4-BR1-470-050DE4-BR1-200-100DE4-BR1-470-140DE4-BR1-240-285DE4-BR1-082-245DE4-BR1-100-200DE4-BR1-370-215

200300300400430430430

170270270370400400400

80808095959595

35353535353535

40404070707070

60606090909090

90909095959595

1.21.31.31.81.71.71.7

PotentiometersM22-..K..

29.2 32.9


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156 Dimensions

Mains chokes

DEX-LN1-006...024

DEX-LN3-004...040

DEX-LN3-050...300

Notes The position of connection lugs U2-V2-W2 depends on the coil material and can deviate from the position illustrated here.

c ±

5

b ± 5

b2

b1� d

a

a1

PE

1 2

c1 ±

5

Part no. a a1 b b1 b2 c c1 d Weight [kg]

DEX-LN1-006DEX-LN1-009DEX-LN1-013DEX-LN1-018DEX-LN1-024

6666848484

5050646464

7171679067

4444477047

5555608360

8080909090

6161757575

4.5 x 84.5 x 84.8 x 84.8 x 84.8 x 8

0.70.71.51.52

a1

a

b1

b ± 5

b2

c ±

5

� d

PE

W1W2V1 V2U1 U2

c1 ±

5


DEX-LN3-004DEX-LN3-006DEX-LN3-010DEX-LN3-016DEX-LN3-025DEX-LN3-040

115115140140195195

100100125125175175

66666171104104

505050505050

6666617176.576.5

118118138138175188

8484105105134134

5 x 105 x 105 x 105 x 108 x 138 x 13

1.51.52.22.94.84.8

� d b1a1

a b2

b ± 10

c ±

5

PEPE Part no. a a1 b b1 b2 c d Weight [kg]

DEX-LN3-050DEX-LN3-060DEX-LN3-080DEX-LN3-100DEX-LN3-120DEX-LN3-160DEX-LN3-200DEX-LN3-250DEX-LN3-300

195195220220220270270270270

175175200200200250250250250

105105110130130125155155155

757550757575100100100

91.591.581.5101.5101.596120125125

132132160160160200202210210

8 x 138 x 138 x 138 x 138 x 138 x 138 x 1310 x 1810 x 18

5.95.97.310.210.212.314.920.620.6

57


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1

DimensionsMotor chokes

DEX-LM3-005...050

DEX-LM3-063...300

Notes 1) Tolerance depends on air gap.The position of connection lugs U2-V2-W2 depends on the coil material and can deviate from the position illustrated here.

a1

a

b1

b ± 5

b2

c ±

5

� d

PE

W1W2V1 V2U1 U2

c1 ±

5


DEX-LM3-005DEX-LM3-008DEX-LM3-011DEX-LM3-016DEX-LM3-035DEX-LM3-050

115195195195220270

100175175175200250

66104104104132106

505050507575

6676.576.576.5101.596

118175175175195228

84134134134160198

5 x 108 x 138 x 138 x 138 x 138 x 13

1.54.84.84.87.312.3

� d b1a1

a b2

b ± 10

c ±

5

PEPE Part no. a a1 b b1 b2 c1)

g100d Weight

[kg]DEX-LM3-063DEX-LM3-080

270270

250250

155155

100100

120125

202210

8 x 1310 x 18

14.920.6

Part no. a a1 b b1 b2 c1)

g300d Weight

[kg]DEX-LM3-100DEX-LM3-150DEX-LM3-180DEX-LM3-220DEX-LM3-260

384384384384384

350350350350350

215260260260260

100150150150150

130180180180180

258258258258258

12 x 2012 x 2012 x 2012 x 2012 x 20

3145454545


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158 Dimensions

Radio interference filters DE6-...

DE51-LZ1-007-V2DE51-LZ1-012-V2DE51-LZ1-024-V2

DE51-LZ3-007-V4DE51-LZ3-011-V4DE51-LZ3-020-V4

cd

a1

d1

b2b1

a

b

Part no. a a1 b b1 b2 c d d1DE51-LZ1-007-V2DE51-LZ1-012-V2DE51-LZ1-024-V2

80110

6798

170180

160170

110118

3030

55

2 x 64 x 6

b2

c a1

a

d1

d

b1 b

Part no. a a1 b b1 b2 c d d1DE51-LZ3-007-V4DE51-LZ3-011-V4DE51-LZ3-020-V4

110 98 80 170 118 30 5 4 x 6

59

NK8200-1150GB

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1

Conversion of technical unitsin SI units (Systeme Internationale d’Unitée)

Power1 kW = 1.36 HP = 102 kpm/s = 1000 Nm/s1 HP = 0.736 kW = 75 kpm/s = 736 Nm/s

Work1 kWh = 3.6 x 106 J = 3.6 x 106 Nm

= 0.367 x 106 kpm1 Ws = 1 J = 1 Nm = 0.102 kpm

Force1 N = 0.102 kp1 kp = 9.81 N

Torque1 Nm = 0.102 kpm = 1 Ws1 kpm = 9.81 Nm = 9.81 Ws

Pressure1 Pa = 1 N/m2

1 bar = 105 Pa1 mm water column = 9.81 Pa

Moment of inertia1 kgm2 = 1 Ws3 = 1 Nms2 = 0.102 kpms2

Power (three-phase motors)P1 = U x I x p.f. x x 10-3

P2 = P1 x hP1 = power input [kW]P2 = power output [kW]U = Voltage [V]I = Current [A]c = Power factorh = Efficiency

Power demand of some driven machinesLifting motion

x 10-3 [kW]

Rotary motion

[kW]

Fan drive

x 10-3 [kW]

Pump drive

P = x 10-3 [kW]

P = Power [kW]F = Force [N]v = Speed [m/s]h = EfficiencyM = Torque [Nm]n = Speed [1/min]V = Delivery rate [m3/s]p = Total back-pressure to be

overcome [N/m2]

TorqueTorque from motor rating

M = 9550 [Nm]

P2 = Motor power [kW]n = Speed [1/min]

Converting torque for different gear ratios

M2 =

n1 = Motor speed [1/min]M1 = Motor torque [Nm]n2 = Working speed [1/min]M2 = Torque at n2 [Nm]

Moment of inertiaRelationship with flywheel effect

J =

J = Moment of inertia [kgm2]GD2 = Flywheel effect [kpm2]

Moment of inertia of masses in linear motion in rela-tion to motor speed

J = 91.2 x m [kgm2]

m = Mass [kg]v = Speed [m/s]n = Motor speed [1/min]

Converting moments of inertia to another speed for different gear ratios

J2 = J1

n1 = Motor speedJ1 = Moment of inertia at n1n2 = working speedJ2 = Moment of inertia at n2

Inertia factor

Fl =

Jmot= Moment of inertia of motorJzus = Moment of inertia of driven machine

Starting time

ta = [s]

Mb = Mmot – Mgeg [Nm]Fl = Inertia factorJmot = Moment of inertia of motor [kgm2]n = Motor speed [1/min]Mb = Accelerating torque [Nm]Mmot = Motor moments at startup (averaged)Mgeg = Counter-torque at startup (averaged)

Drive engineering formulae

3

PF p³h

-----------=

PM n³

9550 h³---------------------=

PV p³h

------------=

V p³h

------------

P2

n-----

M1 n1³n2

------------------

GD2

4---------

vn--ç ÷å õ 2

n1

n2-----ç ÷å õ

2

Jmot Jzus+

Jmot------------------------

Fl Jmot n³³9.55 Mb³

-----------------------------

Smallest possible short-circuit protection for three-phase motorThe maximum value depends on the switching device or the overload relay

Motor rating 230 V 400 V 500 V 690 V

Motor rated oper-ational current

Fuse Starting DOL

Y/∆


Fuse Starting DOL

Y/∆


Fuse Starting DOL

Y/∆


Fuse Starting DOL

Y/∆

kW p.f. η (%) A A A A A A A A A A A A

0,06 0,7 58 0,37 2 – 0,21 2 – 0,17 2 – 0,12 2 –0,09 0,7 60 0,54 2 – 0,31 2 – 0,25 2 – 0,18 2 –0,12 0,7 60 0,72 4 2 0,41 2 – 0,33 2 – 0,24 2 –0,18 0,7 62 1,04 4 2 0,6 2 – 0,48 2 – 0,35 2 –

0,25 0,7 62 1,4 4 2 0,8 4 2 0,7 2 – 0,5 2 –0,37 0,72 66 2 6 4 1,1 4 2 0,9 2 2 0,7 2 –0,55 0,75 69 2,7 10 4 1,5 4 2 1,2 4 2 0,9 4 20,75 0,79 74 3,2 10 4 1,9 6 4 1,5 4 2 1,1 4 2

1,1 0,81 74 4,6 10 6 2,6 6 4 2,1 6 4 1,5 4 21,5 0,81 74 6,3 16 10 3,6 6 4 2,9 6 4 2,1 6 42,2 0,81 78 8,7 20 10 5 10 6 4 10 4 2,9 10 43 0,82 80 11,5 25 16 6,6 16 10 5,3 16 6 3,8 10 4

4 0,82 83 14,8 32 16 8,5 20 10 6,8 16 10 4,9 16 65,5 0,82 86 19,6 32 25 11,3 25 16 9 20 16 6,5 16 107,5 0,82 87 26,4 50 32 15,2 32 16 12,1 25 16 8,8 20 1011 0,84 87 38 80 40 21,7 40 25 17,4 32 20 12,6 25 16

15 0,84 88 51 100 63 29,3 63 32 23,4 50 25 17 32 2018,5 0,84 88 63 125 80 36 63 40 28,9 50 32 20,9 32 2522 0,84 92 71 125 80 41 80 50 33 63 32 23,8 50 2530 0,85 92 96 200 100 55 100 63 44 80 50 32 63 32

37 0,86 92 117 200 125 68 125 80 54 100 63 39 80 5045 0,86 93 141 250 160 81 160 100 65 125 80 47 80 6355 0,86 93 173 250 200 99 200 125 79 160 80 58 100 6375 0,86 94 233 315 250 134 200 160 107 200 125 78 160 100

90 0,86 94 279 400 315 161 250 200 129 200 160 93 160 100110 0,86 94 342 500 400 196 315 200 157 250 160 114 200 125132 0,87 95 401 630 500 231 400 250 184 250 200 134 250 160160 0,87 95 486 630 630 279 400 315 224 315 250 162 250 200

200 0,87 95 607 800 630 349 500 400 279 400 315 202 315 250250 0,87 95 – – – 437 630 500 349 500 400 253 400 315315 0,87 96 – – – 544 800 630 436 630 500 316 500 400400 0,88 96 – – – 683 1000 800 547 800 630 396 630 400

450 0,88 96 – – – 769 1000 800 615 800 630 446 630 630500 0,88 97 – – – – – – – – – 491 630 630560 0,88 97 – – – – – – – – – 550 800 630630 0,88 97 – – – – – – – – – 618 800 630

Notes The rated motor currents apply to normal internally and surface-cooled three-phase motors with 1500 r.p.m.DOL starting: Starting current max. 6 × rated motor current.

Starting time max. 5 s. Y/∆−starting: Starting current max. 2 × rated motor current.

Starting time max. 15 s. Set overload relay in line to 0.58 × motor rated current.

Fuse ratings at Y/∆ starting apply also to three-phase slipring motors. At higher rated and starting currents and/or longer starting times use higher-rated fuse. Table applies for time-lag and gL fuses (VDE 0636)

With h.b.c. fuses with aM characteristic, use fuse = motor full load current.

Technical dataRated motor currents of three-phase motors (guideline values for cage motors)

Think future. Switch to greenThink future. Switch to green.

Moeller addresses worldwide:www.moeller.net/addressE-Mail: [email protected]

© 2005 by Moeller GmbHSubject to alterationsNK8200-1150GB MDS/Doku/DM 03/05Printed in the Federal Republic of Germany (03/05)Article No.: 292505

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