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Specification【 Electronic Component Mounting System 】
Modular High SpeedPlacement Machine
Model IDModel No
: CM301-DS: KXF-E34C
Ver. 2005.0201
Cautions Regarding These Specifications
Please note the following points.
1. This document may not be copied or reproduced in part or in total, without permission.
2. Due to improvements to the machine and software, the specifications may change without notice.
3. If there are any questions regarding the content of this document, please contact us.
4. Please use the machinery and software with full understanding of its specifications and limitations.We do not assume responsibility for damages resulting from improper use.
5. For the products or the technology, which are controlled items subject to the Foreign Exchangeand Foreign Trade Law, the export permission according to the Law is required when exportingfrom Japan or providing technological offerings.
6. This machinery may come under U.S. government re-export regulations.When moving the machinery outside of Japan, apply for the necessary export permission from theU.S. government in advance.
7. Products without complying with Machinery Directive or EMC Directive are not allowed to carry intoor sell in EU countries.
8. Technical information in this document is provided only as a guide for the major operation andapplications of the products.No responsibility is assumed by our company for any infringements of intellectual property or otherrights of ours or any third parties which may result from its use.No license is granted by implication or otherwise under any patent or patent rights of our companyor others.We reserve any industrial property rights such as patents, copyrights, and other intangible propertyrights relating to our products, which are developed and manufactured by customers’ request orinformation.
9. 'Microsoft' and 'Windows' are trademarks of Microsoft Corporation, registered in the U.S. and othercountries.
10. As the manufacturer of this system, we do not assume responsibility for defective products or costsincurred as a result of improper operation (errors in writing data to memory).
11. When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries oragents.
12. The contents of this document are valid as of February 1, 2005.
Thoroughly read theinstruction manual and usethe machine only as directed.
The machine described in this Specification is an industrial machine.Confirm the operation requirements described in the separate instructionmanuals.Regarding machine installation, operation and maintenance, and handling ofnecessary materials, the local laws and requirements may be applied. Before carrying out the operation and maintenance of this machine, confirmthe descriptions in the separate instruction manuals and warninginformation attached on this machine regardless of the operating conditionof this machine.Ignoring safety functions might cause injure, electric shock or machinetrouble.
Precautions for Safe Use!
Revision History
This document content is based on the version of the last date printed below.
Revision date Version Revised page Revisions
2004.0525 Ver. 2004.0525 --- First edition
2004.0915 Ver. 2004.0915
P.2, 5, 7, 8, 12, 13, 15, 18, 20,
25 to 28, 31, 36, 38, 42 to 44
Revision of the main body mass and PCB exchange time, addition of 1582 nozzle, and others
2004.1201 Ver. 2004.1201 P.7 and 41 Change of paint color
2005.0201 Ver. 2005.0201 P.7 and 32 Addition of “Auxiliary electric source” and “Tape feeder 44 mm and 56 mm (Feeding pitch 7)”
Contents
1. General Description・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1
2. Features ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1
3. Specification 3.1 Standard Specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7
3.2 Standard Functions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 8
4. Machine Configuration ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9 4.1 Head Configuration ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 11
4.2 Nozzle Type & Configuration ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 12
4.3 Recognition Unit Configuration・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 13
4.4 Feeder Carriage Configuration・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 17
5. Other Standard Functions 5.1 Programming Functions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 22
5.2 3-Color Signal Tower ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 24
6. PCB Design Standards 6.1 PCB Specifications・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 25
6.2 Fiducial Marks・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 26
7. Standard Machine Configuration・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・27
8. Options ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・28
9. Paint Color ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・41
10. Safety Devices ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・42
11. Electric / Pneumatic
11.1 Electric Source Unit・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 43
11.2 Pneumatic Source Unit・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 43
12. Dimensions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・44
CM301-DS 2005.0201
- 1 -
CM301-DS 2005.0201
2. FeaturesHigh productivity
Dual Beam / 4-head System
This machine has the dual-beam/4-head structure; one placement stage has pair of XY beams and each beam has 2 heads. The two beams alternately perform chip pick-up/recognition/placing to exclude the loss time to transfer chips to the utmost, and that realizes high-speed/high-accuracy placement.
CM301-DS is the Modular Multi-functional Placement Machine developed based on the new concept that provides the best placement environment in a small space according to the customer’s production type.
1. General Description
High productivityCombination of the optimized operation of four heads on dual beam and the high-operation or efficiency direct twin tray feeder provides the high-quality placement.High-accuracy placementComponents are placed at high speed and with high accuracy, through the high-accuracy line camera, the newly developed recognition system, and the placement position calibration function.Improved operation rate or efficiency and operabilityWorking hours can be reduced through the off-line preparation of support pins in changeover. Moreover, the LCD color touch panel has improved visibility and operability.
Placement Image
:Head
:Line Camera
While one beam performs recognition → placement,another performs pick-up → recognition.
Pick-up
Placement
Continuous Recognition
Continuous Recognition Pick-up
Placement
Twin Tray Feeder
Tape Feeder
- 2 -
CM301-DS 2005.0201
Double PCB Clamp
Two PCBs can be clamped on one stage (when the PCB length is 215 mm or under).This shortens the transport distance and time.∗ The following shows the case where the “PCB push-in time” is 800 ms. We recommend 1400 ms. PCB exchange time varies depending on the
other settings. Therefore the following are just examples, not being guaranteed. PCB push-in time: The period of time while the conveyor pushes a PCB after the PCB detection sensor (located on the placement unit) turns ON (To be programmed in machine parameters)
Dual-beam/4-head and direct twin tray feeder make the body more compact, which provides an excellent productivity in a limited space. The system most suitable for the customer’s production type is realized by coupling with the series models CM201-DS/CM202-DS, and more efficient operation is enabled in a small space.
*1: Under the best conditions *2: (×2) is for the case where the double tape feeder is used on CM201-DS/CM202-DS.
Suggestion/Example of the System Most Suitable for the Customer’s Products
22 850 Chipcomponents2 850 Traycomponents
Per Hour *1
52(×2) + 27 Slots40 Trays
[Product Example]Key Device
[Product Example]Portable Terminal
MovieIn-vehicle
[Product Example]Personal Computer
In-vehicle
Trial ProductInitial Introduction
*2
(Unit: mm)
(Unit: mm)
(Unit: mm)
Few Types MuchSwitching Important
Many TypesMedium/LittleSwitching Important
82 850 Chipcomponents2 850 Tray components
Per Hour *1
208(×2)+27 Slots40 Trays *2
85 700 Chipcomponents5 700 Traycomponents
Per Hour *1
208(×2)+54 Slots40 Trays *2
CM201-DH CM301-DS2
416
1 95
03 015
CM301-DS
1 95
0
CM202-DS CM202-DS
2 41
6
6 325
CM301-DS
7 9502
416
1 95
0
CM202-DS CM202-DS CM301-DS
Large-sized PCBSuch As Personal Computer
Moving Distance APCB exchange time: About 5 s
Stopper
Max. 460 mm
A
B
Max. 215 mm
WaitPCB
PlacementPCB
PlacementPCBPre-process
Pre-process
Small/Medium-sized PCBSuch As Cell phone,
PHS and Digital Camera
Moving Distance BPCB exchange time: About 3.5 s
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CM301-DS 2005.0201
Abundant Types of Tapes and Stock
• CM301-DS does not support the double tape feeder.
∗∗ Remarks ∗∗
Tape Feeder
Vibratory Stick FeederBulk Feeder
■ Standard Specification (Tape/Tray)Up to 27 tapes and 40 types of trays /80 trays can be set. When installing the bulk feeder support unit, the bulk feeder can be used.
Tape Feeder(Converted as pitch 8, 12mm)
Tray
■ Option Specification (Tape/Tape)Up to 27 tape feeders × 2 can be set. When installing the bulk feeder support unit, the bulk feeder can be set.
Tray Tape Feeder
Vibratory Stick FeederBulk Feeder
Tape Feeder(Converted as pitch 8, 12mm)
Tape Feeder(Converted as pitch 8, 12mm)
27
27
20 20
27
MS Feeder
MS Feeder
- 4 -
CM301-DS 2005.0201
High-accuracy placement
The wide-view/high-accuracy line camera realizes stable placement of the chips from the large-sized fine-pitch QFP to 0603 (0201”) that require accuracy. Moreover, the line camera recognizes the chips consecutively while the head is traveling. This enables high-productivity placement.
Best Chip Recognition
The best illumination method, transmissive or reflective, is automatically selected according to the chip shape.The component, such as SOJ, PLCC, BGA and CSP that has electrodes on the reverse side of its package can be recognized in high-accuracy by using the reflective recognition.∗ The side illumination (CM301-DS standard equipment) is used for BGA/CSP placement.
Placement Position Calibration
Such as camera position calibration and nozzle position calibration, which used to require skill, areperformed by the machine automatically. This keeps high-level placement accuracy at all times.
X-Y Plane Automatic Calibration Function
Performing X-Y plane automatic calibration keeps high-level placement accuracy at all times.
Recognition Resolution Improved
The chip is scanned while it is crossing the line, and two chipsare recognized consecutively.
Recognition ImageRecognition
Line Width: 50 mm
Transmissive Illumination Reflective Illumination Reflective/Side Illumination
Tantalum Square Chip PLCC SOJ BGA CSP
RecognitionImage
RecognitionMethod
Plane Correction Jig
Recognition Mark
Recognition marks arerecognized one by one.
- 5 -
CM301-DS 2005.0201
Operation rate / Operatability improved
All the data are created by the data creating unit, PT200-G. Data can be created on PT200-G even while the machine is running. Also, all the data of PT200-G support models can be created by the united operation.A part of data can be modified also by the machine itself, and the modified data feed back to PT200-G.∗ Please prepare the hardware for PT200-G by yourself.
For more information about the hardware specifications, please refer to the separate volume, “PT200-G Specification”.For information about the distribution of the modular machine, see page 23.
Support Pins Changeable At a Time
The PCB support block can easily be changed with the one that the support pins had been set beforehand. Setting the pins outside will shorten the pins changing time to about 20 s per point when changing PCB types.(Traditional pins changing time: 5 minutes per point )
LCD Color Touch Panel
The operating area uses the LCD color touch panel, providing clear views and allowing the user to select the desired language (Japanese/English/Chinese) with one touch of a button. (You can select Japanese/English or Japanese/English/Chinese.)
• Hierarchical OperationOperating screens are classified into three modes (operator, engineer and serviceman) to prevent improper operation to a minimum. Moreover, screen configuration is simplified to a necessary minimum.
• Tree Jump FunctionAt any screen, you can change the screen to the main menu screen, which saves your precious time.
Off-line Data Creation
PT200-G BD30SP28 CM202 CM201 CM301-DS CM301-DS
《 PT200-G Support Models’ Line Configuration Example 》
∗ To set the support pins outside, the optional PCB support block and support pins setting jig are required.
- 6 -
CM301-DS 2005.0201
Placement Force Control Function (Option)
Applicable Works
Max. 28 NFlip Chip
• Continuous placement with two headsCan place continuously with four heads in all at front and rear.
• High-accuracy placingRealizes flip chip placement accuracy of ±25 µm.
• Placement point recognition functionCan recognize the marks nearest the placement point.
• Placement force control
Places while aligning bump heights by pressurization. Pressurization Range: 0.5 N to 28 N
• Pick-Up acceleration/Speed control Controls Z-axis speed in placement.
• Dedicated support unitSecures the parallelism of PCB to support pressurizing power in placement.
Insertion Connector(Press Fitting)
Placement Force Control Head
Flip Chip Placement Specification
The placement force control head, which makes fine adjustments of air pressure instantly, places flip chips and inspection connectors in optimum load.
• Controls air pressure in real time.
• The bellofram cylinder built into the head controls the nozzle tip pressure.(Resolution: 0.112 N)
• Can select or control the heads for each beam.
Flip ChipFlux Unit
Line Camera
Tray Feeder(2-inch tray dedicated palette)
Tape Feeder
Line Camera
• 500 kPa or more of the supply air pressure is required.
∗∗ Remarks ∗∗
Flip ChipFlux Unit
- 7 -
CM301-DS 2005.0201
Electric source
Operating unit
Environment
Paint color • Standard color White: W-13 (G50)
Mass • Main body mass 1 470 kg (Main body mass excluding the optional units ) • DT40T-40 330 kg
3. Specification3.1 Standard SpecificationsModel: CM301-DS
• Rated voltage 3-phase, AC 200 V ±10 V (50 Hz/60 Hz)(Frequency) 3-phase, AC 220 V ±10 V (60 Hz)
• Power 1.6 kVA (DT40T-40 connected)1.4 kVA (DT40T-40 unconnected)
• 18 A (Rated voltage 200 V AC: One cycle)∗ Take this into account when choosing the capacity of primary power
supply AVR (Stabilized power supply), etc.
• Temperature 10 ℃ to 35 ℃• Humidity 25 % to 60 % [No condensation]
• Interactive operation with LCD color touch panel (Front side and rear side: Standard equipment)One-touch changeover to English, Japanese or Chinese (You can select Japanese/English or Japanese/English/Chinese.)Recognition screen display (Chip/PCB recognition screen is displayed in superimpose screen(*) with one touch of a button.)Hierarchical operation (Operator/Engineer)
(*) [Normal] (ISO/DIS 5598)Temperature: 20 ℃ Absolute pressure: 101.3 kPa Relative humidity: 65 %
Dimensions W 1 625 mm × D 2 405 mm × H 1 430 mm (without Signal Tower)
Pneumatic source
• Supply air pressure Min. 0.49 MPa to Max. 0.78 MPa• Supply air amount 150 l/min [Normal] (*)
• Air consumption Max. 150 l/min [Normal] (*)
Avg. 30 l/min [Normal] (*)
When using the following option, you need an extra air source.• 8 l/min [Standard] (*) per bulk feeder
Peak current value during operation
(*) Recognition screen is displayed on operating screen.
Control System • Microcomputer system (VXWORKS)AC servomotor semi-closed loop system (X, Y, Z, θ -axis, and rail width adjustment shaft)
Command System
• Designation of X, Y, Z, and θ coordinates
Program • No. of NC Program Steps No limit Max. 10 000 points/Line• No. of Component Libraries No limit [Standard] 172 types
Others • Program Functions See “5. Other Standard Functions.”
• Data creationRefer to “PT200-G Specification.”
Auxiliary electric source(For HUB electric source)
• Rated voltage 1-phase, AC 100 V to 240 V• Frequency 50 Hz/60 Hz• Power 140 VA• Feeding specification This is used for communicating with PT while the main electric
source is OFF. When the electric source for HUB is required, thecustomer needs to prepare the electric supply source for HUB.
- 8 -
CM301-DS 2005.0201
3.2 Standard Functions
Item Specifications
Placement tact time (Under optimum conditions) *1
Applicable PCB
Placement accuracy(Under optimum conditions) *2
• Component dimensions 1005 (0402”) chip to 50 mm × 50 mm QFP/BGA(∗ 0603 is optionally supported.)100 mm × 90 mm × 21 mm Large connector
• Component thickness Max. 6.5 mmPCB exchange time
• PCB dimension Min. L50 mm × W50 mm to Max. L460 mm × W360 mm• Placement Area Min. L50 mm × W44 mm to Max. L460 mm × W354 mm• Thickness of PCB 0.5 mm to 3.0 mm
(∗ 0.3 mm to 3.0 mm and 1.0 mm to 4.0 mm are optionally supported.)• PCB mass 1.5 kg or less
(Before solder printed, including the carrier mass.)
Component Supply Unit
Placement Angle
Recognition
• Taping8 mm tape Max. 27 inputs (Tape feeder)12 mm tape Max. 13 inputs16 mm tape Max. 13 inputs24 mm tape Max. 13 inputs
-180° to 180° (In increments of 0.01°)
• Recognition and offset of all applicable components• Offset of PCB position and orientation using fiducial marks• Detection of all lead pins coplanarity of such as OFP and SOP
(Lead checker: Option)
Condition Dual Beam OperatingSingle Beam Operating
Front BeamTape ChipsStick ChipsBulk Chips
• Nozzle changing time (No. of nozzle types: 5)Individual nozzle change 1.0 s per head2-head simultaneous change 0.5 s per head
Beam andSupplier
Rear BeamTray Chips
Applicable component
*1: “Conditions” is the case where two chips simultaneously picked up and placed near the end of the PCB. *2: These values are measured when PCB recognition is performed for 1005 (0402”) size or larger chip with the
evaluation glass PCB and the dummy jig workpiece.• For information about the available component size, please inquire at our company.• PCB flowing direction and reference position can be changed as options.• For information about the ceramic PCB support, please inquire at our company.• The above placement tact time with lead pins coplanarity detection is measured without retrying.
∗∗ Remarks ∗∗
2 850 chips per hourConversion: 1.26 s per chip
Load pins coplanarity detection disabled
5 700 chips per hourConversion:
0.63 s per chip(Lead Float Check Disabled)
Load pins coplanarity detection enabled
1 050 chips per hourConversion: 3.4 s per chip
2 headssimultaneous pick-up
3 400 chips per hourConversion: 1.06 s per chip
2 headsindividual pick-up
2 750 chips per hourConversion: 1.3 s per chip
∗ This may vary depending on the component.
Positioning Accuracy X, Y (mm) Angle Accuracy ( °)DummyWorkpiece
QFP
2125 (0805”)1005 (0402”)0603 (0201”)
Min.-0.050-0.080-0.100-0.100-0.100-0.050
Max.0.0500.0800.1000.1000.1000.050
Min.-0.20-0.25-0.35-2.0-5.0-5.0
Max.0.200.250.352.05.05.0
Line CameraRecognition Speed
LowMedium
High-
-
-
∗ The values are based on the PCB that has no mounted components on its reverse side.
32 mm tape Max. 9 inputs (Tape feeder) 44 mm tape Max. 9 inputs56 mm tape Max. 6 inputs72 mm tape Max. 5 inputs
3.7 s or less (PCB size 50 mm ≦ L < 216 mm)5.0 s or less (PCB size 216 mm ≦ L)∗ This performance can be obtained only when no components are placed on the
reverse side of PCB. Power supply frequency: 60 Hz
- 9 -
CM301-DS 2005.0201
DT40T-40 CM301-DS
4. Machine Configuration
Placement Image
:Head
:Line Camera
While one beam performs recognition → placement,another performs pick-up → recognition.
Pick-up
Placement
Continuous Recognition
Continuous Recognition Pick-up
Placement
Twin Tray Feeder
Tape Feeder
- 10 -
CM301-DS 2005.0201
To relocate the conveyor extension part to the right side due to the special specification, either the following condition 1 or 2 must be satisfied.
1. The conveyor of the left machine juts out by 380 mm or over.
2. The above working space can be secured by installing the extension conveyor or operator’s conveyor at the left side of the machine.
If neither condition 1 nor 2 is satisfied, the conveyor extension part cannot be relocated to the right side.In this case, add the conveyor extension part to the right side so that the conveyors will jut out to bothsides.
Extension Conveyor
Relocated ConveyorExtension Part(Option)
Standard
Conveyor Extension Part
CM301-DS
CM301-DS
Left MachineAdded ConveyorExtension Part(Option)
CM301-DS
To secure the space for opening the side cover at the left side of the CM301-DS and that for operation by an operator, the conveyor extension part juts out to the left when the machine is seen from its front.
■Conveyor extension part
The conveyor of the left machine juts out by 380 mm or over.
Left Machine
Relocated ConveyorExtension Part(Option)
- 11 -
CM301-DS 2005.0201
Motor for vertical motion (Z-axis)
Motor for rotary motion (θ-axis)PCB Recognition
Camera
4.1 Head Configuration
■ Head Unit Appearance and Parts Names
- 12 -
CM301-DS 2005.0201
4.2 Nozzle Type & ConfigurationAll the additional nozzles are options as well as the tape feeders so that you can select the best combination of them to make full use of CM301-DS to your production pattern.
• Special NozzleThe special nozzle is required when the shape of the vacuum pick-up side is unique such as a unusual-shaped chip.
• The nozzles of CM301-DS are the options designed specially for CM301-DS.
∗∗ Remarks ∗∗
4
φ3
φ6
13
22.5
1
φ2.
4φ
6φ
10
13
22.50.3
Applicable Component Rough Size(Pick-up Side Size)
(Unit: mm)
Nozzle Shape(Unit: mm)Nozzle No.
0.5 × 1.0 to 2.0 × 2.01001
1002
1003
1004
1005
2.0 × 2.0 to 3.5 × 3.5
3.5 × 3.5 to 10.0 × 10.0
10.0 × 10.0 to 12.0 × 12.0
From 12.0 × 12.0
Applicable Component(Typical Example)
2.2
φ1.
5φ
3
13
22.5
22.5
130.9
φ0.
5φ
1.3
0.6
φ1.
5φ
3.5
φ8
13
22.50.3
3216R, C(1206” R, C)4532R, C(1812” R, C)
TAN-X, B, C, DAluminum
electrolysis-A,B,C
Aluminumelectrolysis-
D, E, FSOPSOJ
PLCCBGACSP
SOPSOJQFP
PLCCBGA
SOJQFP
PLCCBGA
1005R, C(0402” R, C)1608R, C(0603” R, C)2125R,C
(0805” R, C)SS-Mini Tr, DiS-Mini Tr, DiMini Tr, Di
1582(Option) 0.3 × 0.60603R, C
0.35
0.65
φ1.
3
13
22.5
- 13 -
CM301-DS 2005.0201
Positioning and angle deviations in pick-up are corrected by using the image from the line camera.Moreover, the existence of solder balls of BGA can be detected through reflective recognition.
The Front of CM301-DS
4.3 Recognition Unit Configuration
■Recognition Unit Arrangement
■ Line Camera
Line Camera
Defective ComponentDischarging Box
Nozzle Changer
Lead Checker
The Front of CM301-DS(Operator Side)
Reference
PCB Flowing Direction
Applicable Workpiece Workpiece ThicknessRecognitionMethod
BatchRecognition
Extensionbatch
recognition
Low
Middle
HighSOP, QFP, PLCC and connector (45 mm × 45 mm*1 or under, and the pitch is 0.8 mm or over)Chip component
Such as connectors (Up to 100 mm × 90 mm)(But recognizable area is max. 90 mm × 45 mm.)
*1: When all the heads are used, it is 38 mm × 38 mm or under.
Dividedrecognition
[Under Development]
QFP and BGA (More than 45 mm × 45 mm upto 50 mm × 50 mm)
RecognitionSpeed
Max. 21 mm
BGA (45 mm × 45 mm*1 or under)SOP, QFP, PLCC and connector (The pitch is 0.5 mm or over and under 0.8 mm)
SOP, QFP, PLCC, and connector (45 mm × 45 mm or under, and the pitch is 0.4–0.5 mm inclusive)
- 14 -
CM301-DS 2005.0201
Lead pins coplanarity are detected by laser-scanning all the leads of SOP, QFP, etc. which are 50 mm × 50 mm or under.
• Measurable range of the lead pins coplanarity is up to ±0.75 mm.• Lead opening must be 0.2 mm or over to be detected.
• Lower plane of the lead must be 0.2 mm or over to be detected.
• Some leads can not be laser-scanned depending on the state of the leads bottom. So please consult us when adopting this option.
■ Lead Checker (Option)
■ Component recognition method
∗∗ Remarks ∗∗
Lead Checker
Laser Light
Lower plane of the lead is 0.2 mm or over.
Opening is 0.2 mm or over.
• Visual field: 5 mm × 5 mm(For information about the dimensions of PCB fiducial marks, see “6. PCB Design Standards.”)
■ PCB Recognition Camera
Workpiece Type
Capacitor (Chip, Melf)Resistor (Chip, Melf)Electrolytic CapacitorMini Tr, Mini DiTrimmer CapacitorInductorPotentiometerFilterOscillatorSOPQFPPLCCConnectorTQFPTSOPSOJIC SocketBGACSP (Chip Size Package)
Line Camera Recognition Lead Pins Coplanarity Detection (Option)
AvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailableAvailable
( Available )( Available )( Available )
( Available ) means the chip can be placed conditionally.
AvailableAvailable
( Available )Available
( Available )
- 15 -
CM301-DS 2005.0201
■ Conditions to Recognize QFP
■ Conditions to Recognize BGA
2. Conditions to detect lead pins coplanarity (Option)・ The leads surface must not be mirror-finished.
Conditions of the placement BGA are as follows.(As to placing of CSP generally, we get a sample, than examine and test it to judge whether it can be placed.)
1. Conditions of Sizes, etc.
Number of Balls : 3 × 3 to 50 × 50Arrangement : JEDEC Compliance (Checkers, Zigzag, Center Omitted and Comer Omitted)
1. Conditions of Sizes, etc.When the lead pitch is 0.5 mm or under, the head that can pick up the QFP is limited depending on its outer size.
Conditions of the placement QFP are as follows.(As to placing of CSP generally, we get a sample, than examine and test it to judge whether it can be placed.)
Component size Pick-upMethod
RecognitionMethod
RecognitionSpeed
All Heads Batch Low
Head A Batch Low
Exceeds 45 mm × 45 mm and 50 mm × 50 mm or under Head A Divided Low
Exceeds 38 mm × 38 mm and 45 mm × 45 mm or under
38 mm × 38 mm or under
Ball Diameter: 0.5 mm 0.7 mm 0.9 mm
Pitch: 1.0 mm1.27 mm1.5 mm
Outer Size: 7 mm × 7 mm to 45 mm × 45 mm
2. Conditions of Materials
3. Ball Surface Condition・No tarnish etc. by oxidation (Experiment is necessary to determine the oxidation level acceptable for recognition.)
4. Feeding Method・Tray/Tape (The underside must have terminals in ball form.)
5. Whether the components can be placed or not is determined after the evaluation of samples.
Body material (Color) Outline recognition All-ball recognition
Glass-epoxy (Green) ○ ○
TAB (Gold) ○ ×
Ceramic (Brown, White) ○ ×
- 16 -
CM301-DS 2005.0201
1. Outer Size : 5 mm × 5 mm to 24 mm × 24 mmThickness : From 1.0 mm Bump Pitch : From 0.5 mmBump Diameter : From φ0.25 mm Bump Form : Sphere, cylinder or lead-like formBump Material : High-temperature solder, eutectic solder, 42 alloy leadMax. Number of Bumps : 2 025
In regular checkers arrangement, the outermost circumference (Row × Line) is 45 × 45In zigzag arrangement, the outermost circumference (Row × Line) is 22 × 22
Min. Number of Bumps : 16In regular checkers arrangement, the outermost circumference (Row × Line) is 4 × 4In zigzag arrangement, the outermost circumference (Row × Line) is 4 × 4
Bump Arrangement : Bump pitch and size must be uniform. Missing bumps and zigzag patterns must be prescribed by JEDEC and EIAJ for CSP.
1. Lead Pitch: 0.5 mm or over2. Protrusion of the leads from the housing: 1 mm or over3. Through hole must not be around the contact pins.
4. The contact pins must not be exposed downward.5. Conditions to detect lead pins coplanarity (Option)
The leads surface must not be mirror-finished.
2. To recognize the outline and solder balls of CSP simultaneously, the body material must be glass-epoxy. It may be hard to recognize CSP depending on the state of the surface (pattern, presence of through hole, gloss, etc.) which solder balls are placed on.
3. When the body material is ceramic and body color is golden, it is placed only by outline recognition.
4. State of Ball’s SurfaceThe surface of ball should not be cloudy by oxidation.(It is required to test to ascertain to what degree of oxidation can be accepted for recognition.)
■ Conditions to Recognize CSPConditions of the placement CSP are as follows.(As to placing of CSP generally, we get a sample, than examine and test it to judge whether it can be placed.)
■ Conditions to Recognize ConnectorConditions of the placement CSP are as follows.(As to placing of connector generally, we get a sample, than examine and test it to judge whether it can be placed.)
Contact Pin
Housing
Lead Pin
1 mm or over
0.5 mm or over
No Through Hole
Contact Pin
Lead Pin
- 17 -
CM301-DS 2005.0201
Operator
Fixed Side
PCBPositioningReference
PCB Flowing Direction
DT40T-40
Direct Twin Tray Feeder
RecognitionPCB Camera
Head (Front)
AB
RecognitionPCB Camera
Head (Rear)
∗ The tape feeders can be set on therear stage by the option.(Tape/Tape Specification)
A B
4.4 Feeder Carriage Configuration
■ Feeders combination and arrangement
∗∗ Remarks ∗∗• Bulk feeder support unit is optional. (The air circuit will be added.)• The A head cannot pick up the feeder slots No. 24, 25, 26 and 27.• As for the A head, 72 mm tape feeder cannot pick up the feeder slot No. 22.
32 mm or over tape feeder cannot pick up the feeder slot No. 23.• As for the A and B head, 56 mm or less tape feeder cannot pick up the feeder slot No. 1.
8 mm to 24 mm tape feeder cannot pick up the feeder slot No. 2.
Standard type: Tape/Tray specification
Feeder Table
BulkTape Vibratory Stick3-row, (4P Setting)
Vibratory Stick1-row, (2P Setting) MS Feeder
Automatic WidthAdjustment
- 18 -
CM301-DS 2005.0201
■ Tape Feeder
■ Component Feed Type of Direct Twin Tray Feeder
∗∗ Remarks ∗∗
We recommend the MS-type splicing tape feeder.It offers the tape-splicing feature, which enables you to supply components while the placement machine is operating without stopping the placing operation.
■ Feature of component supply during operation
Trailing edge of tape
Nextreel
Tip of tape Splicing
During operation
Tape feeder
Feeder Type Tape Width(mm) Type Setting Pitch
(mm)
Max. Numberof Feeders
Set
Paper/Emboss
Emboss
Emboss
Emboss
Emboss
Emboss
Emboss
Emboss
Adhesive
Small
Large
Small
Large
Large
Large
Large
Large
Large
Large
Large
• Tape Feeder(M9 Type) *2
27
27
27
13
13
13
9
9
6
5
9
27
13
4
21
21
21
42
42
42
63
63
84
105
63
21
42
84
Bulk Feeder
Max. SettingWidth(mm)
Vibratory Stick Feeder
567
8
12
16
24
32
44
56
72
32
1-row, (2P Setting)
3-row, (4P Setting)
*6
Small Reel φ178 mm
Large Reel φ382 mmto
• Splicing Tape Feeder(MS Type) *4
*1*3
*5
*5
Direct Twin Tray Feeder (DT40T-40) 80 Trays
Max. Number of Trays SetSteps SetFeeder Type
40 Steps *8*7
*1: The empty tape box is the option.*2: M9 type tape feeders (including 32 mm adhesive feeder) are compatible with CM20F-M, CM120-MU,
CM201 and CM202. They are different from those for CM88C-M.*3: When the tape width is 16 mm or over and the embossment depth is more than 6 mm (13.5 mm or under),
you need to choose the deep groove type as special support. *4: Also CM201/202/301-D and CM201/202-DH can use the MS-type tape feeder.*5: There is not a support of the MS-splicing-type feeder. Please use the M9-type tape feeder.*6: The option will support bulk feeders. (The air circuit will be added.)*7: 10 steps can be contained in one magazine. Two standard magazines are pre-attached. (In addition to that,
two magazines can be added as the option.)*8: However, the tray size is limited.*9: When optional tape feeders are installed on the rear stage, each maximum number of installable feeders is
doubled.
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
- 19 -
CM301-DS 2005.0201
DT40T-40 is a twin type tray feeder.This equipment supply tray component to the head of CM301-DS directly. There are two tray towers which can store 2 magazines up and down, and also can set a maximum of 40 kinds of tray. Each tray feeder has independent lift axis.
■ Direct tray feeder DT40T-40
Electric sourceSupply Air PressureSupply Air QuantityComponent Feed MethodTray Stock QuantityMass
Supplied from CM301-DS0.49 MPa to 0.78 MPa (Supplied from CM301-DS)50 l/min【Normal】Direct Pick-up by the Head of CM301-DS 40 Trays (Up to 80 trays will be contained by adding the option.)330 kg
Item Specification
7201 041
72
1 08
4(H
andl
e H
eigh
t)
990
Item
Main Body
Description
(Unit: mm)
CM301-DS Rear End
DT40T-40 is a twin type tray feeder.This equipment supply tray component to the head of CM301-DS directly. There are two tray towers which can store 2 magazines up and down, and also can set a maximum of 40 kinds of tray. Each tray feeder has independent lift axis.
Flame/Cover
Tray supply
NG-components ejection palette
Palette
Magazine
Magazine exchange door
Drawer axis
Lift axis
B-side A-side
(10 steps × Max. 4)
Main body
- 20 -
CM301-DS 2005.0201
Accompani-ments*
■ Multi-step Tray Magazine × 2 (The option will support up to 4 magazines.)
MassMass with components
3.3 kgMax. 20 kg (Trays + Components)
ForDirect Twin Tray Feeder
(DT40T-40)
Max. 11.0 mm
When the tray height exceeds 11.0 mm,it occupies 2 slots’ space.
■ Multi-step Tray Palette × 22 (2 of the 22 palettes are used for
discharging defective chips.)
・Trays cannot be piled up directly.
・To pick up components, each chip center needs to be within area (as shown right).
・Tray’s warp: ±0.5 mm or less
ForDirect Twin Tray Feeder
(DT40T-40)
LW
H
・When inserting a palette for each slot of the magazine, the maximum tray height is 11.0 mm
Item Specification
■ NG Components Discharge Tray × 2
Tray Size L = 335 mm, W = 230 mmItem Specification
Tray
Max
. 335
mm
mm
* Whether or not to add, quantity, etc. are determined by the arrangements.
206 mm 12 mm
Tray Max. 230 mm
Tray SettingReference
(Tray Origin)
Pick-up Position(Chip Center)
10 mm
■ Offset Block Palette×6 Sheets (12 in All)・When using the tray whose first pick-up point is 12 mm or under (4 mm or over and 12 mm or under), it is used while set on the palette. However, depending on the offset block size 8 mm, the following specifications change.
Item
Tray Maximum SizeFirst Pick-up point
(X Direction)Last Pick-up Point
(X Direction)
Normal Specifications
W = 230 mm
12 mm or over
218 mm or under(12 mm + 206 mm)
When Offset Block Is Set
W = 222 mm
4 mm or over
210 mm over
Item Description
Maximum Tray SizeTray Mass on One Palette
L = 335 mm, W = 230 mm, H = 25 mmMax. 2.0 kg
Item Specification
325 mm Pick-up area
- 21 -
CM301-DS 2005.0201
Joint Mode (Normal)
This mode uses both “A” and “B” to feed chips.It is effective when pursuing the feed tact time.
Spare Mode (Pre-arrangement)
Only one side is used and the other is not. So this can be pre-arranged.
The direct twin tray feeder DT40T-40 has the following two tray operating modes, which can be selected according to the customer’s production type.
■ Tray feed mode
A SideOperating
B Side StoppedPre-arranged
■ Even if trouble occurs, the other side can produce PCBs.
PCB Type Changing
*1: When the optional multi-step tray magazine is added
• Feed Tact TimeAverage 3.0 s
• Component Types *1Max. 20 Types/Arrangement
• Feeding during OperationTray Supply Part
B SideOperating
A Side StoppedPre-arranged
A SideOperating
B SideOperating
• Feed Tact TimeAverage 1.5 s
• Component Types *1Max. 40 Types
• Feeding during OperationTray Supply Part
- 22 -
CM301-DS 2005.0201
5. Other Standard Functions5.1 Programming Functions
All data are created on PT200-G, the data-creating device. Some data, however, can be modified on the machine. The data modified on the machine and what was taught are fed back to PT200-G automatically. Any of the four corners of PCB can accept the origin of coordinate data.
■ Data Configuration
Max. 10 000 Points
Data Creating DevicePT200-G
L W T
PCB Data
Chip Data
Chip Name L W T REF
Feeder Layout ListParts Name Chip Name Style Angle
Max. 10 000 PointsBlock Data
No. X Y A Parts Name
Block Attribute Data
BL X Y BAD ROT
SortNon Sort
Placement Data
X Y Parts Name BL Comment
Address Parts Name Feeder Tape
Stock Data
Modular Sort・Feeder Arrangement・Nozzle Arrangement・Pick-up Order・Placement Order
Tray Name L W T Chip Count
Tray Data
* As for the hardware for PT200-G, prepare by yourself. Refer to the separate volume, “PT200-G Specification” for details of PT200-G.
- 23 -
CM301-DS 2005.0201
CM301-DS supports coupling (modularity) with Modular High Speed Placement Machine CM201/CM202. More than one machine (Up to 8 stages) can be coupled.
• Coupling Example) When coupling CM301-DS only, up to 4 machines can be coupled.• To couple more than 8 stages when coupling CM301-DS/CM201/CM202, the switching hub is required for
the 9th machine or later. For details, please consult us.• The software that automatically distributes data to the Modular High Speed Placement Machine and the
Modular Multi-functional Placement Machine is under development. Data can be re-distributed among the Modular High Speed Placement Machine and among the Modular Multi-functional Placement Machine.
■ Data required for placement
■ Sort description
■ Machine coupling (modularity) support
∗∗ Remarks ∗∗
Data Name Data Description
Placement Point Recognition Data
QFP/BGA Expansion Data
・Such as the coordinates of the recognition marks from the PCB origin・Such as pitch, lead count, ball count・Whether to check lead pins coplanarity (The option will support.) Lead checker scanning position
Description
Non SortThe block data are expanded by the block attribute data, and thenthe expanded data are sorted by the nozzle number, feederarrangement, etc.
Placement Data(Modular Multi-functional Placement Machine)
《 Data distribution image for 4 machines (5 stages); CM202 + CM201 + CM301-DS × 2 》
Placement Data(Modular High Speed Placement Machine)
AutomaticDirection
AutomaticDirection
AutomaticDirection
AutomaticDirection
AutomaticDirection
Placement Data Placement DataPlacement DataPlacement DataPlacement Data
CM301-DSCM301-DSCM201
Stage Stage
CM202
Stage Stage Stage
- 24 -
CM301-DS 2005.0201
* Lighting specifications are programmable.
5.2 3-Color Signal Tower
Color of signal tower and lighting standard
Signal Color Classification Lighting Standard
Red
Yellow
Green
Emergency stop error
Single stop error
In operation
• Trouble in shafts of motors• Drop in air pressure• Trouble in PCB supports• Head trouble• Tape trouble
• Pickup error• Placement error• PCB transfer error• No works• Nozzle change error
Power ON (e.g., in automatic operation)(This, however, is off while red or yellow is blinking.)
2 000 mmfrom floor(Standard)
YellowGreen
Yellow
Red
- 25 -
CM301-DS 2005.0201
6. PCB Design Standards6.1 PCB Specifications
Standard: PCB fixing method (PCB marks are required.)
■ PCB cutout conditionsTo secure the PCB stop position by the PCB stopper and to secure the stable operation of the PCB detection sensor, the following conditions are set on the position and the dimensions of the PCB cutout.[The below figure indicates the case of the left-to-right flow/front reference (standard). Also the other conditions (options) follow this.]
50 mm
20 m
m4.
5 m
m
PCB detection sensor positionPCB cutout prohibited area
PCB flow direction PCB stopper range
50 mm to 460 mm
Plac
emen
t Are
a44
mm
to 3
54 m
m
50 m
m to
360
mm
3 m
m3
mm
Open space for transport
3 mm3 mm
4 mm4 mm
30 mm
25 m
m
Max. 21 mmPCB
20 m
m
YZ
Fixed side
Dimensions(Placement PCB Dimensions )
Dimensions
Placement Area
Min.Max.Min.Max.
0.3 mm to 4.0 mmThickness of PCBPermissible PCB warpage
Conditions of PCB Before Placement
∗ The area where no components shall exist.
Placement direction
50 mm × 50 mm460 mm × 360 mm50 mm × 44 mm460 mm × 354 mm
Max. 1.0 mm
- 26 -
CM301-DS 2005.0201
6.2 Fiducial Marks
A PCB needs two PCB fiducial marks at its opposite corners.
■ PCB Fiducial Mark Specifications
Standard Mark Shapes and Dimensions
Standard Mark Shapes Dimensions
〇
□
φ0.5 mm ~ φ1.6 mm
Length and width: 0.5 mm to 1.6 mm
Length and width: 0.5 mm to 1.6 mm
Length and width: 0.5 mm to 1.6 mm
Length and width means the dimensions of the quadrangle circumscribing the mark.See below for dimensions.
Because PCB recognition correction is based on the positional relationship between the marks and the circuit pattern (conductor pattern), the marks must be made in the same process and of the same materials as the circuit pattern from the viewpoint of correction accuracy.
Because, basically, mark recognition process is carried out based on the intensity difference of reflected light, a fixed contrast is required between the mark materials and the PCB base.This difference varies significantly depending on the plating condition, oxidation condition, surface height, unevenness, degree of mirroring, coating, or disturbance light; therefore, the assessment of the marks is required beforehand.
Mark Materials and Circuit Pattern
Image Conditions of Mark Materials and PCB Base
Mark Dimensions and Background
The background of a mark requires the noninterference area (larger than fixed dimensions) outside the mark.
Noninterference area
Marka ≧ 0.2 mm
Noninterference areaNot all the marks are black.
a
a
a a
△(Equilateral triangle)
a
bd
c
a
bd
c
a
b
8 9 10
a b
a a a
b b
b
a
2 3 4 51
b
a
a
b
6 7
Mark Shapes
b=0.5 mm ~ (a-0.5 mm)
c=0.5 mm ~ (a-0.5 mm)d=0.5 mm ~ (b-0.5 mm)
c=0.5 mm ~ ad=0.5 mm ~ b
- 27 -
CM301-DS 2005.0201
7. Standard Machine Configuration
CM301-DS
1. Shaft Locking Metal Fittings (For Machine Transport)
2.Eyebolt (For Machine Transport)
1.Machine System Disk ∗ Already installed.
2.Key Disk
3.Recognition Unit System Disk ∗ Already installed.
4.Machine Parameters Disk
1.Operating Manual
2.Programming Manual *2
3.Maintenance Manual
4.Parts List
1.Standard Support Pin
2.Standard Nozzle
3.Nozzle Storage Case
1.Multi-step Tray Magazine
2.Multi-step Tray Palette
3.Defective Components Discharge Tray
Item
Main Body
Quantity
Accompani-ments
1 Set
Description
For Transport/Transfer
Floppy Disk(Case included)
Instruction Manual
4 Each
4 Each
1
1
1
1
40
10
1
2
22 *3
2
CM301-DS Accompaniments *1
DT40T-40
DT40T-40 Accompaniments *1
*1: Whether or not to add, quantity, etc. are determined by the arrangements.*2: When you purchase the programming terminal support system (PT200-G), it comes with the Programming Manual.*3: Two trays out of 22 are used for ejecting defective components.
4.Off set Block for Palette 12
1 Each
- 28 -
CM301-DS 2005.0201
Please select options which answer your purposes.
8. OptionsOptions are classified as follows.
Mark Description
∗ Depending on user’s machine specification, the manufacturing No., etc., some options may not fit the above classification.For details, please consult us before purchasing the machine.
Factory These options need to be supported when the machine is being manufactured before shipment.
Customer These options can be added after the machine has been delivered. A construction work on the spot is not required.
On-site These options can be added after the machine has been delivered. However, a construction work is required on the spot.
To detect the lead pins coplanarity of SOP, QFP, etc.
To align and discharge the NG components onto the conveyor
Required for a periodical maintenance
To improve the efficiency of the operation for the components supply
Required for plane correction
Required for a machine adjustment
・Lead Checker
・Chip Discharging Conveyor
・Lubrication Set
・Tape Feeder Setting Jig (Fixed Type)・Tape Feeder Setting Jig (Adjustable Type)
・Plane Surface Calibration Jig
・Adjustment Jigs
Purpose / Function Option NameNo. Mark
B
A
C
D
1
1
2
3E
4
2
3 To place flip chips and insertion connectors
To correct placement force of placement force control head.
・Placement Force Control Head・Flip Chip Flux Unit
・Measuring of Placement Force Control Head Placement Load.4
To change the PCB transport reference/flowing direction ・Reference/Flowing Direction Change Support1 Factory
On-site
To change the locations of the PCB support pins outside sothat the PCB type changing time will be reduced ・Board Support Block2 Customer
To change the PCB transport line height to 950 mm above the floor ・For the transfer in 950 mm3 Factory
To place component by the PCB end reference ・Board Side Clamp4 Factory
Selecting the method of the disposal of the empty tapeof the tape feeder
・Tape Chute Unit (Trash box included)・Cutting Unit (Trash box included)1 Factory
To change the locations of the support pins of the new PCBoutside so that the PCB type changing time will be reduced ・Support Pin Setting Jig3 Customer
To select the tape feeders according to the production type ・Tape Feeder2 Customer
To use the vibrator type stick feeder・Vibrator Type Stick Feeder・Guide Block for 3 sticks・Guide Block for 1 stick
3Customer
To use the tray options
・Magazine・Palette・Palette for vacuum tray・Clamps for palette
5 Customer
To set many types of tape feeders ・Tape/Tape Specification6 Factory
To manage and store the unused or other PCB type’stape feeders orderly ・Tape Feeder Stand7 Customer
Customer
Customer
Customer
Customer
Customer
Customer
Factory
4 To use the bulk feeder・Bulk Feeder・Bulk Feeder Supporting Unit・Maintenance Kit for bulk feeder
Customer
Factory
Customer
On-site
To splice the tape feeder・Splicing Jig・Splicing Jig Cart・Scissors for splicing
1 CustomerF
To place components onto ceramic PCBs. ・Ceramic Board Support5 On-site
To install temporary extension conveyor to theinlet or outlet of PCB transfer conveyor of machine 5 ・Right Extension Conveyor Factory
To adjust the PCB transport speed6 ・Variable Conveyor Speed Factory
To change the PCB transport line height to 930 mm above the floor ・For the transfer in 930 mm2 Factory
Customer
To use the nozzle for 0603 chips ・1582 Nozzle (For 0603)1 Customer
- 29 -
CM301-DS 2005.0201
To change the PCB transport reference/flowing direction
Reference/Flowing DirectionChange Support
Factory
A-1
• The special stopper module that supports each reference/flowing direction is required.
[Standard]Front Reference
/Left → Right
Rear Reference/
Right → Left
Front Reference/
Right → Left
Rear Reference/
Left → Right
To change the PCB transport line height to 950 mm above the floor
For the transfer in 950 mmFactory
A-3
• The standard PCB transport line height is 900 mm above the floor.
To place components by the PCB end reference
Board Side Clamp
A-4
• This is required when placement chips by the PCB end reference.
Factory
To install temporary extension conveyor to the inlet or outlet of PCB transfer conveyor of machine
Right Extension Conveyor
A-5
• The length of temporary extension conveyor is 235 mm.• Make use of this for examining the placement PCB between stations or keeping the space for maintenance.• It can be installed to either side of inlet or outlet for an additional module. Specify either side to install it.
Factory
To change the PCB transport line height to 930 mm above the floor
For the transfer in 930 mmFactory
A-2
• The standard PCB transport line height is 900 mm above the floor.
- 30 -
CM301-DS 2005.0201
To adjust the PCB transport speed
Variable Conveyor Speed
A-6
• The speed at the PCB transport can be reduced. (The speed cannot be faster than the standard speed.)• The collision speed at the stopper positioning is adjustable. (The low collision positioning control is also
performed even in standard.)• The machine main body needs to be modified because the speed controller is installed.
Factory
PCB Transport Speed
V
0T
Stopper Position
Positioning SpeedAdjustable
Time
Speed
Adjustable
- 31 -
CM301-DS 2005.0201
• When wishing to cut off the empty tape of the tape feeder with your scissors
∗ Either the tape chute or the cutting unit must be chosen. If the tape chute unit is not installed, the cutting unit is required.
B-1 Selecting the method of the disposal of the empty tape of the tape feeder
To change the locations of the PCB support pins outside so that the PCB type changing time will be reduced
Board Support Block
Customer
• The machine comes with two Board-support blocks to be set and used for placement.(Since 20 support-pins per block are attached, a total of 40 pins is attached as standard. An additional purchase is a 1-block unit and 20 pins are attached.)
• If requiring more Board-support blocks for external preparation, please purchase as many ones as you need.• To set up the positions of support pins for new PCB externally, please purchase “support-pin setting jig” [option]
separately.
Tape Chute Unit(Trash box included)
• When wishing to cut off the empty tape of the tape feeder automatically∗ Either the tape chute or the cutting unit must be chosen. If the cutting unit is
not installed, the tape chute is required.Cutting Unit(Trash box included)
Factory
Factory
Board Support Block
To change the locations of the support pins of the new PCB outside so that the PCB type changing time will be reduced
Support Pin Setting JigCustomer
B-3
∗ To set the support pins outside, please purchase the “PCB support block” (option) separately.
B-2
To use the nozzle for 0603 chips
1582 Nozzle (For 0603)
Customer
C-1
• For information about the nozzle types, please see “4-2 Nozzle Type & Configuration”.
- 32 -
CM301-DS 2005.0201
To select the tape feeders according to the production type
Tape Feeder(M9 type/MS type)
Customer
C-2
MS typeM9 type
*1 CM201-D, CM202-D, CM20F-M and CM120-MU can use the tape feeders for CM301-DS.*2 The tape feeders for CM20F-M and CM120-MU can be set on CM301-DS and CM201-D/CM202-D.
When considering durability and trust, however, we recommend using the above-mentioned new-tape feeders.*3 Use the deep groove type if the emboss depth is 6 mm or over. The maximum depth of the deep groove type is 13.5 mm.
For the deep groove type, there may be a limit depending on the embossed tape specifications, so please contact our sales representative.
*4 CM301-DS does not support the double tape feeder.*5 There is no MS-splicing-type feeder. Please use the M9-type feeder.
1 8 Paper Standard Small2 8 Paper Standard Large3 8 Paper Standard Small4 8 Paper Standard Large5 8 Emboss Standard Small6 8 Emboss Standard Large7 8 Emboss Standard Small8 8 Emboss Standard Large9 8 Emboss Wide Small
10 8 Emboss Wide Large11 12 Emboss Small12 12 Emboss Large13 12 Emboss Small14 12 Emboss Large15 12 Emboss Large16 16 Emboss Standard Large17 16 Emboss Standard Large18 16 Emboss Standard Large19 16 Emboss Standard Large20 24 Emboss Standard Large21 24 Emboss Standard Large22 24 Emboss Standard Large23 24 Emboss Standard Large24 24 Emboss Standard Large25 24 Emboss Standard Large26 32 Emboss Standard Large27 32 Emboss Standard Large28 32 Emboss Standard Large29 32 Emboss Standard Large30 32 Emboss Standard Large31 44 Emboss Standard Large
0.50.5110.50.51111112231234123456234562
37 44 Emboss 9 Standard Large38 16 Emboss 1 Deep
Groove Large39 16 Emboss 2 Deep
Groove Large40 16 Emboss 3 Deep
Groove Large41 16 Emboss 4 Deep
Groove Large42 24 Emboss 1 Deep
Groove Large43 24 Emboss 2 Deep
Groove Large44 24 Emboss 3 Deep
Groove Large45 24 Emboss 4 Deep
Groove Large46 24 Emboss 5 Deep
Groove Large47 24 Emboss 6 Deep
Groove Large48 32 Emboss 2 Deep
Groove Large49 32 Emboss 3 Deep
Groove Large50 32 Emboss 4 Deep
Groove Large51 32 Emboss 5 Deep
Groove Large52 32 Emboss 6 Deep
Groove Large53 44 Emboss 2 Deep
Groove Large54 44 Emboss 3 Deep
Groove Large55 44 Emboss 4 Deep
Groove Large56 44 Emboss 5 Deep
Groove Large57 44 Emboss 6 Deep
Groove Large
59 44 Emboss 8 DeepGroove Large
60 44 Emboss 9 DeepGroove Large
61 56 Emboss 2 DeepGroove Large
62 56 Emboss 3 DeepGroove Large
63 56 Emboss 4 DeepGroove Large
64 56 Emboss 5 DeepGroove Large
65 56 Emboss 6 DeepGroove Large
67 56 Emboss 8 DeepGroove Large
68 56 Emboss 9 DeepGroove Large
34 44 Emboss 5 Standard Large71 32 Adhesive 3 - Large
Tape Width(mm)
TapeType
ReelDiameter
GrooveWidth
FeedPitchNo. Groove
Depth No.Tape Width(mm)
TapeType
ReelDiameter
GrooveWidth
FeedPitch
GrooveDepth
*5
*535 44 Emboss 6 Standard Large
32 44 Emboss Standard Large369 56 Emboss 10 LargeDeep
Groove33 44 Emboss Standard Large470 72 Emboss 2 to 10 LargeDeep
Groove
36 44 Emboss 8 Standard Large
58 44 Emboss 7 DeepGroove Large
66 56 Emboss 7 DeepGroove Large
*5
*5
*5
*5
*5
- 33 -
CM301-DS 2005.0201
To use the vibrator type stick feeder
Vibrator Type Stick Feeder1-row (2P Setting)
Customer
C-3
• Please decide the number of vibrator type stick feeders to be added.• Depending on the component and stock (tube), design may be required. Please give us the samples beforehand.• Guide Block is used when components are difficult to be picked up by the placement machine in the feeding
method with the tip-cut sticks because the transport state of components and the components posture at the pick-up position are not good depending on the component/stick shape, etc.
To use the bulk feeder
Bulk Feeder
Customer
C-4
• Please decide the number of bulk feeders to be added.• To use the bulk feeder, the bulk feeder support unit needs to be installed on the machine’s side.∗ Even when the bulk feeder support unit is installed, the single tape feeders can be set as usual.∗ For more information about the bulk feeder, bulk feeder support unit and bulk feeder maintenance kit, please
refer to the separate volume, “Bulk Feeder Specification”.
Vibrator Type Stick Feeder3-row (4P Setting)
1005C1005R1608C1608R2012C t0.62012C t0.852012C t1.252012R
Maintenance Kit for bulk feeder
Target Chip
FactoryBulk Feeder Supporting Unit
Customer
Customer
• Guide Block for 3 sticks• Guide Block for 1 stick
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CM301-DS 2005.0201
C-4
Palette
Palette for vacuum tray
• To support many component types
• To keep a spare
• To support many component types
• To keep a spare
• To use the vacuum tray
Available Tray Size (See below)・When L is long L × W = Max. 316.5 mm × Max. 194 mm・When W is long L × W = Max. 276.5 mm × Max. 209 mm
Clamps for palette
• To set 2 trays on to 1 palette
・Can be used when W is 81 mm or over and 115 mm or under.
Optional Clamp
W
(Available Tray Size)
[This illustration shows thecase of the vertical setting.]
To use the tray options
Customer
C-5
Customer
Customer
15 mm以下
LW
Customer
Magazine(15 P × 10 steps)
• DT40T-40 is equipped with 2 magazines as the optional accompaniments.
• Up to 4 multi-step tray magazines can be set.
• DT40T-40 is equipped with 22 palette as the optional accompaniments.
• Each tray must have the same component types
• Horizontal setting is unavailable. Be sure to set them vertically.
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CM301-DS 2005.0201
To set many types of tape feeders
Tape/Tape Specification
C-6
• Up to 27 feeders × 2 can be set.∗ When installing the bulk feeder support unit, the bulk feeder can be used.
Tape Feeder(Pitch 8, 12 mm Conversion)
Tape Feeder(Pitch 8, 12 mm Conversion)
27
27
Factory
To manage and store the unused or other PCB type’s tape feeders orderly
Tape Feeder Stand
C-7
• This stand is for M9-type tape feeders. Please use this for such as management, store and prearrangement of the feeders.
∗ Please decide the number of feeder stands to be added considering the number of stocks and usage.
Customer
for M9 tape feederMaximum 90 tape feeders
(Pitch 8, 12 mm Conversion)
for MS tape feederMaximum 60 tape feeders
(Pitch 8, 12 mm Conversion)
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CM301-DS 2005.0201
To detect the lead pins coplanarity of SOP, QFP, etc.
On-site
D-1
• Lead pins coplanarity are detected by laser-scanning all the leads of SOP, QFP, etc. which are 50 mm × 50 mm or under.
∗ Please decide whether or not to purchase this option for the front beam (tape side) and the rear beam (tray side) each.
Lead Checker
Customer
To align and discharge the NG components onto the conveyorD-2
• This is used to eject the recognition NG chips and tape components/stick components.∗ Support parts size: Max. 42 mm × 42 mm∗ It occupies 5 slots.∗ Please decide whether or not to purchase this option for the front beam (tape side) and the rear beam (tape-
feeder-specification) each. Cannot install this conveyor in the rear beam (tray-feeder-specification).
Chip Discharging Conveyor
To place flip chips and insertion connectorsD-3
• It is required for flip chip placement. Please specify an attachment position.• For flip chip placement, basically, we determine whether the components can be placed or not on the basis of
examination and experiment after obtaining samples.• The nozzles and the recognition system are specialized.
Placement Force Control Head 1 set
Factory
(CM301 exclusive use)
On-site
Flip Chip Flux Unit
• Each beam (2 heads) is exchanged. Select at each of front and rear beams.
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CM301-DS 2005.0201
To correct placement force of placement force control head
Measuring of Placement ForceControl Head Placement Load
D-4
To place components onto ceramic PCBs.
Ceramic Board SupportOn-site
D-5
• For further information, please contact us.
Customer
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CM301-DS 2005.0201
Required for a periodical maintenance
Lubrication Set
Customer
E-1
• This is used for a periodical greasing and cleaning at the machine maintenance, etc.∗ This is required when purchasing the first standard machine.
Grease Gun Nozzle
To apply grease tothe appointedpoints
1 set Common toCM202 Series
Tape Feeder Setting Jig (Fixed Type) Tape Feeder Setting Jig (Adjustable Type)
To improve the efficiency of the operation for the components supply
Customer
E-2
• These are the setting jigs for M9-type tape feeders. They are classified into two types, height fixed type and adjustable type.
• We recommend using one tape feeder setting jig for each machine.∗ Please decide the number of setting jigs to be added considering the number of stocks and usage.
Customer
Required for plane correction
Plane Surface Calibration Jig
Customer
E-3
Glass PCB for Plane Correction
For plane correction teaching 1
Common moduleof CM202-DH andCM300 series
Glass PCB for Plane Correction
• The plane correction is a function that obtains the degree of distortion against a theoretical virtual plane from the total values of the locational error of X/Y-axis ball screws and the error derived form the inclination oforthogonality of PCB conveyor, and stores those values in the machine as offsets, enabling the machine to carry out positioning in the XY directions with placement coordinates always regarded as absolute coordinates.
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CM301-DS 2005.0201
Adjustment Jigs
For place positionteaching
CM301-DSexclusive jig
For head/camerateaching
For pick-up positionteaching
For nozzle changerposition teaching
Lighting(Lighting Box)
White AcrylicPCB
Double-sided Tape
Jig Nozzle(With 5 holes)
Position TeachingJig
Pick-up PositionTeaching Jig
1
1
1
1
1
2
The same partsas those of
CM200 seriesand
CM300 series
The same partsas those of
CM120-MU andCM20F-M
Common toCM20F-M
Grease Gun(Hypodermic
Syringe Type)
To apply grease tothe small point such
as the nozzle clamps 1 set Common to
CM202 Series
Blower BrushTo clean such as the
upper side of thecamera
1 set Common toCM202 Series
Filter Replacement JigFor replacing the
filter of the transferhead
1 CM301-DSexclusive jig
Height Teaching JigFor placement
positionheight teaching
1
The same partsas those of
CM202-DU andCM300 Series
For placementposition teaching
Target Jig
Tray
CM301-DSexclusive jig
4
1
Required for a machine adjustment
Customer
E-4
∗ These are required when purchasing the first standard machine.
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CM301-DS 2005.0201
To splice the tape feederF-1Customer
Customer
Splicing Jig Cart
Scissors for splicing
Splicing Jig(Crimping jig)
Customer
• There are scissors for odd number pitches (0.5P, 1P, 3P, 5P/8 mm to 24 mm), and scissors for even number pitches (2P, 4P, 6P/8 mm to 24 mm).
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CM301-DS 2005.0201
9. Paint Color■ Standard color White W-13 (G50)
■ Designation of colors This page is used when customer needs to designate color.
①
②
③
④
⑤
⑥
⑦
⑧
Upper cover (Left • Right)Upper plateMain operating area (Front • Rear)Lower cover (Front • Rear)Frame side cover (Left • Right)Transfer unit cover (Left • Right)Y-axis motor cover (2 locations)Touch panel cover (Front • Rear)
Place where you can designate the color(Place painted standard color)
Designated color(As a rule, color sample is necessary.)No.
∗ The following cannot change the original color.• Open/Close cover frame (black)
①
②
③
④
④⑤
⑧
①
⑧
⑦⑥
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CM301-DS 2005.0201
10. Safety Devices
• To use this machine safety, all works should be performed correctly after thoroughly checking the manuals and warning labels on the machine.
∗∗ Remarks ∗∗
CM301-DS has the following safety devices for the safety use of machine.When an emergency stop switch is pressed or the cover is opened while the machine is operating, the operation is forcibly stopped.
Cover detection switch(Front, Left and Rear sides: 3 in total)
Servo switch(Front and rear sides: 2 in total)
Servo switch
Emergency stop switchEmergency stop switch
(Front and rear sides: 2 in total)
Cover detection switchSupply doors A and B: 2 locations
Magazine doors A and B: 2 locations4 in total
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CM301-DS 2005.0201
11. Electric / Pneumatic11.1 Electric Source Unit
• The machine comes with the reinforced tube (5 m) and the AC power cable (10 m) with a cap.• It is required that the socket for the pneumatic source unit and the outlet for the electric source unit be
prepared by the customer.
∗∗ Remarks ∗∗
■ Electric source unitThree phase, AC 200 V4P round terminal base(It is inside the cover.)
Nittoh Socket30SH
AC Cap: Manufactured by MatsushitaElectric Works, Ltd.WF6430 (41-14455)
Outlet:Manufactured byMatsushitaElectric Works, Ltd.
・WA5430・WA5439・WF2430B・WF2430W・WK2430・WK6430
Cable length: 10 m(Standard)
■ Pneumatic Source unit
Nittoh Coupler30PH
Reinforced tube5 m
11.2 Pneumatic Source Unit
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CM301-DS 2005.0201
12. DimensionsModel: CM301-DS
• In the reduced scale, the above illustration does not strictly agree with the actual machine. When examining the line configuration, dimensions, etc., please ask for the materials for them.
∗∗ Remarks ∗∗
(Unit : mm)
900
PCB
Tran
spor
t Hei
ght
700 700
700200
1 100
60 60980200
1 625
145380
1 43
0
1 59
52 00
0
828
135
Reference
1 42
5
12569
5
495
1 55
585
0
2 63
8.1
791.
5
1 62
4.6
222
1 01
3.5
Operator
Direct Twin Tray Feeder (DT40T-40)
Tape Small Reel Tape Large Reel
1 62
584
570
Jointed DT40T
• The space required for bringing-in and maintenance.
120
600
575
2 25
0
For the products or the technology, which are controlled itemssubject to the Foreign Exchange and Foreign Trade Law, the exportpermission according to the Law is required when exporting fromJapan or providing technological offerings.
441-13 Nagahasu, Tateishi-machi, Tosu-city, Saga 841-8585, Japan
TEL +81-942-84-2644 to 2646 FAX +81-942-84-2636
* Recycled paper is used for this Specification.