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![Page 1: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/1.jpg)
CP
MULTIPOLEPOWER CONNECTORS
MOTOR TO BOGIEINTERVEHICLEJUMPERSJUNCTION BOXES
![Page 2: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/2.jpg)
Introduction
Since 1952, Radiall Sa have been enabling the future through collaboration with our customers. The results are a range of innovative and award-winning products that customers trust for unrivaled repeatability and performance.
Radiall Sa are a global company with facilities around the world that specializesin manufacturing the highest quality interconnect components to support themost demanding applications.At Radiall, you can rely on us to be the industry’s global market leader.
VanSystem is a company founded in Lombardy- Italy, which has been operating since 1985 inthe industrial market.Since 2015 VanSystem is a Radiall company.Besides connectors with screw or bayonetcoupling complying with the Mil-DTL-5015standard, VanSystem designs andmanufactures non-standard products forspecial applications.One of VanSystem’s strong points is an agileand dynamic organizational structure whichenables direct and constant interactionwith customers in order to meet all theirrequirements and build solid, long-termpartnerships.The VanSystem team’s professionalism, skilland commitment are at your service to helpyou achieve the solution you are looking for.VanSystem’s Quality System is qualifiedaccording to ISO 9001:2015 and ISO/TS22163:2017 IRIS Certification™ rules:2017(International Railway Industry Standard).
![Page 3: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/3.jpg)
1
Characteristics
CP connectors: up to 1.000A
CP multipole connectors has been developed for motorand power connection in Railway application.Suitable for harsh environments, could be used for car-to-car jumpers, power distributions and tractionmotors.
APPLICATIONS• Railway• Energy• Naval• Industrial
International Standard Document Compliance- EN 50124-1: Railway applications - Insulation coordination- IEC 60077-1: Railway applications - Electric equipment for rolling stock- EN 45545-2: Railway applications - Fire protection on railway vehicles- NFPA 130 (ASTM E 162, ASTM E 662): Standard for Fixed Guideway Transit and Passenger Rail Systems- UNI CEI 11170-3 : Guidelines for railway vehicle protection for tramways and with guided rail- NFF 16-102: Railway Rolling Stock - Fire Behavior- EN 50467: Railway applications - Rolling stock - Electrical connectors, requirements and test methods- IEC 61373: Railway applications. Rolling stock equipment. Shock and vibration tests- IEC 60529: Degrees of protection provided by enclosures (IP Code)- European Directive 2011/65: RoHS complyingFeatures and Benefits• Robust Connection
− Fully protected connectors: no risk to damage the contacts thanks the robust shell− Could be supplied with conductive plating and the proper rear accessory
• Easy installation− Fast and reliable coupling with alignment columns− Accessories for fastening cable/conduit fixation
• Suitable for harsh environments (adapted for outdoor use)− Waterproof connection− Dust proof− Corrosion resistant
CP c
onne
ctor
s
Materials and finishes
External metal shells Aluminum alloy
Shell finishes(according to the type)
Hard black anodizedBlack polyurethanic varnish
Gray anodic oxidation
Internal Insulator Thermoplastic resin Fire behaviour according to EN45545-2
Contacts High copper content alloySilver plating
Gasket Flame retardant silicone compound
Screws and locking levers system Stainless steel
Cable retention MS3057 type B/C cable clamp or cable gland
![Page 4: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/4.jpg)
Scre
wlo
ckin
g
2
Introduction
CP520911-4102 poles, 410Ascrew locking system
CP520911-DC2 poles, 1.000Ascrew locking system
CP1609133 poles, 240Ascrew locking system
CP0306163 poles, 350Ascrew locking system
MOTOR TO BOGIE, INTERVEHICLE, JUMPERS
CP520911-3PH4 poles, 500Ascrew locking system
CP5209118 poles, 1.000Ascrew locking system
![Page 5: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/5.jpg)
3
Introduction
Lock
ing
Leve
r-3
pole
s
CP160613-4503 poles, 450Adouble locking levers system
CP160613-9003 poles, 900Adouble locking levers system
CP5811113 poles, 400A - double locking levers system with anti-vibration - elastic supports
CP0201133 poles, 800Asingle locking lever system
CP1509163 poles, 550Asingle locking lever system
CP0602123 poles, 350Asingle locking lever system
![Page 6: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/6.jpg)
Lock
ing
Leve
r-4
/ 5
pole
s
4
Introduction
CP0201135 poles, 1.000Asingle locking lever system
CP1910135 poles, 675Asingle locking lever system
CP2202115 poles, 600A/700Adouble locking levers system
CP2912154 poles, 600Asingle locking lever system
![Page 7: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/7.jpg)
5
Introduction
Pow
er B
oxes
CP120616 - T type junction boxfor 6 cable section 50mm2
225A / 450A
CP060414 - T type junction boxentry of 3 feeding cables /exit of 6 cables 225A / 450A
CP331112 - Y type junction boxentry of 3 feeding cables /exit with 2 connectors 250A / 500A
CP010718 – T type junction boxfor 6 cable section 50mm2
225A / 450A
JUNCTIONBOXES
![Page 8: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/8.jpg)
CP m
otor
to v
ehic
le
6
Product Range
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP520911 - Connector with 2 contacts + ground contact
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 300V (PD4 – OV4)
Test Voltage 1.750Vac
Working current 410A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
Z-B.Bus
Order Number Description
289015(CP520911-2-06P-70-M016A)
Connector with 2 male contacts + ground contactcrimp termination for 70mm2 cables
straight plug
289014(CP520911-2-03S-70-M016A)
Connector with 2 female contacts + ground contactcrimp termination for 70mm2 cables
rear panel mounting receptacle
MECHANICAL CHARACTERISTICS
Mating system Tightening screw
Mating endurance(IEC 61300-2-2) 500 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +100°C
IP Protection degree(EN 60529) IP67 (when mated)
![Page 9: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/9.jpg)
7
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP520911 - Connector with 2 contacts + ground contact
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 3.600V (PD4 – OV3)
Test Voltage 10.500Vac
Working current 410A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV3
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
Z-Acm
Order Number Description
289017(CP520911-2-06P-70-M016B)
Connector with 2 male contacts + ground contactcrimp termination for 70mm2 cables
straight plug
289016(CP520911-2-03S-70-M016B)
Connector with 2 female contacts + ground contactcrimp termination for 70mm2 cables
rear panel mounting receptacle
MECHANICAL CHARACTERISTICS
Mating system Tightening screw
Mating endurance(IEC 61300-2-2) 500 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +100°C
IP Protection degree(EN 60529) IP67 (when mated)
![Page 10: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/10.jpg)
CP m
otor
to v
ehic
le
8
Product Range
Mating system Tightening screw
Mating endurance(IEC 61300-2-2) 500 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP520911 - 2 poles rectangular power connector
Z-DC
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 3.600V (PD4 – OV3)
Test Voltage 10.700V
Working current 1.000A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV3
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +100°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
289019(CP520911-2-06P-185-M016)
Connector with 2 male contacts + ground contactcrimp termination for 185mm2 cables
straight plug
289018(CP520911-2-03S-150-M016)
Connector with 2 female contacts + ground contactcrimp termination for 150mm2 cables
rear panel mounting receptacle
![Page 11: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/11.jpg)
9
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP520911 - Connector with 4 contacts + ground contact
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 660V (PD4 – OV4)
Test Voltage 10.500Vac
Working current 500A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
3PH
Order Number Description
289013(CP520911-4-06P-50-M016)
289011(CP520911-4-06P-95-M016)
Connector with 4 male contacts + ground contactcrimp termination for 50mm2 or 95mm2 cables
straight plug
289012(CP520911-4-03S-70-M016)
289010(CP520911-4-03S-95-M016)
Connector with 4 female contacts + ground contactcrimp termination for 70mm2 or 95mm2 cables
rear panel mounting receptacle
MECHANICAL CHARACTERISTICS
Mating system Tightening screw
Mating endurance(IEC 61300-2-2) 500 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +100°C
IP Protection degree(EN 60529) IP67 (when mated)
![Page 12: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/12.jpg)
CP m
otor
to v
ehic
le
10
Product Range
Main application: Motor to vehicleconnection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP160913 - 3 poles rectangular power connector
ELECTRICAL CHARACTERISTICS
Rated insulating voltage 900V (PD4 - OV4)
Test Voltage(EN 60077-1) 3.300Vcc
Working current (80°C) 240A
Max. current (20°C) 370A
Starting current (80°C) 330A for 15 sec.
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
Sir
Order Number Description
289052(CP160913-3-04P-M001)
Power receptacle connector with 3 male contacts + ground contact(CP160913)
289053(CP160913-3-04S-M001)
Power plug connector with 3 female contacts + ground contact(CP160913)
MECHANICAL CHARACTERISTICS
Mating system Tightening screws
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –55°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
![Page 13: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/13.jpg)
Mating system Tightening screw
Mating endurance(IEC 61300-2-2) 150 mating cycles minimum
Shock and vibrations tests(EN 61373) Category 2, bogie mounted
11
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP030616 - 3 poles rectangular power connector
TS
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 3.250V (PD4 – OV3)
Test Voltage(EN 60077-1) 9.800V
Working current 350A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV3
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –55°C ÷ +250°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
289171(CP030616-3-06P)
Connector with 3 male contacts + ground contactcrimp termination for 50mm2 cables
straight plug
289170(CP030616-38-09S)
Connector with 3 female contacts + ground contactcrimp termination for 50mm2 cables
rear panel mounting receptacle
![Page 14: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/14.jpg)
Mating system Tightening screw
Mating endurance(IEC 61300-2-2) 500 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
CP m
otor
to v
ehic
le
12
Product Range
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP520911 - 8 poles rectangular power connector
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 2.100V (PD4 - OV4)
Test Voltage 7.500V
Working current 1000A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
Z-Lcm
Order Number Description
289007(CP520911-8-03S-240-M016 )
Connector with 8 female contacts + ground contactcrimp termination for 240mm2 cables
rear panel mounting receptacle
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +100°C
IP Protection degree(EN 60529) IP67 (when mated)
To be mated with 2 connectors CP520911 – 4 poles (page 13)
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Mating system Tightening screw
Mating endurance(IEC 61300-2-2) 500 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
13
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP520911 - 4 poles rectangular power connector
Z-LCM
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 2.100V (PD4 - OV4)
Test Voltage 7.500Vac
Working current 1.000A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +100°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
289008(CP520911-4-06P-240-M016A)
Connector with 4 male contacts + ground contactcrimp termination for 240mm2 cables
straight plug – polarization A
289008(CP520911-4-06P-240-M016B)
Connector with 4 male contacts + ground contactcrimp termination for 240mm2 cables
straight plug – polarization B
![Page 16: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/16.jpg)
Mating system Single locking lever
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
CP m
otor
to v
ehic
le
14
Product Range
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP060212 - 3 poles rectangular power connector
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 3600V (PD4 - OV4)
Test Voltage 9.200Vac
Working current 350A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
Ta
Order Number Description
289002(CP060212-3-06P)
Connector with 3 male contacts + ground contactcrimp termination for 95mm2 cables
straight plug
289001(CP060212-3-09S)
Connector with 3 female contacts + ground contactcrimp termination for 95mm2 cables
rear panel mounting receptacle
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +100°C
IP Protection degree(EN 60529) IP67 (when mated)
![Page 17: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/17.jpg)
Mating system Single locking lever
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
15
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP150916 - 3 poles rectangular power connector
Clem
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 3.000V (PD4 – OV3)
Test Voltage 9.200V
Working current 550A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV3
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –55°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
289133(CP150916-3-06P)
Connector with 3 male contacts + ground contactcrimp termination for AWG 1/0 cables
straight plug
289132(CP150916-3-06S)
Connector with 3 female contacts + ground contactcrimp termination for AWG 1/0 cables
rear panel mounting receptacle
![Page 18: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/18.jpg)
Mating system Double locking levers
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Category 2, bogie mounted
CP m
otor
to v
ehic
le
16
Product Range
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP160613 - 3 poles rectangular power connector
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 750V (PD4 - OV4)
Test Voltage 3.300V
Working current 450A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
Mai-Hon
Order Number Description
289106(CP160613-3-06P M022)
Connector with 3 male contacts + ground contactcrimp termination for MCM313 - 160mm2 cables
straight plug
289107(CP160613-3-06S M023)
Connector with 3 female contacts + ground contactcrimp termination for MCM313 - 160mm2 cables
rear panel mounting receptacle
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
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Mating system Double locking levers
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
17
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP160613 - 3 poles rectangular power connector
Mia-Hon
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 750V (PD4 - OV4)
Test Voltage 3.300V
Working current 900A (AWG 2: 150A)
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
289108(CP160613-3-06P M020)
Connector with 3 male contacts + ground contact2 crimp termination for MCM 646 - 327mm2 cables and
1 crimp termination or cable AWG 2 - 33mm2
straight plug
289109(CP160613-3-06S M021)
Connector with 3 female contacts + ground contact2 crimp termination for MCM 646 - 327mm2 cables and
1 crimp termination or cable AWG 2 - 33mm2
rear panel mounting receptacle
![Page 20: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/20.jpg)
CP m
otor
to v
ehic
le
18
Product Range
Mating systemalignment guides for assisted coupling,
2 mechanical locking lever and a secure lock screw with Nord-lock vibration proof washers
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373)
Category 2 bogie mountedFixed connector supplied with anti-vibration
elastic supports
Main application: Motor to vehicleconnection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP581111 - 3 poles rectangular power connector
Rated insulating voltage 2.800V (PD4 - OV4)
Test Voltage(EN 60077-1) 8.700V
Working current 400A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
P/N Description
289026(CP581111-3-02P 120)
Connector with 3 male contacts + ground contact2 crimp termination for 120mm2 cables and
straight plug
289027(CP581111-3-06A 120)
Connector with 3 female contacts + ground contact2 crimp termination for 120mm2 cables and
rear panel mounting receptacle
Met-Gen
ELECTRICAL CHARACTERISTICS
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –55°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
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Mating system Single locking lever
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
19
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP020113 - 3 poles rectangular power connector
Men
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 1.500Vcc
Test Voltage 5.600Vca
Working current 800A
Air and creepage distances According to EN 50124-1
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –55°C ÷ +180°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
289078(CP020113-3-09P M019)
Connector with 3 male contacts + ground contactcrimp termination for 150mm2 or 180mm2 cables
straight plug
289078(CP020113-3-09S M019)
Connector with 3 female contacts + ground contactcrimp termination for 150mm2 or 180mm2 cables
rear panel mounting receptacle
![Page 22: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/22.jpg)
Mating system Single locking leverAlignment polarized colums
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Category 2 bogie mounted
CP m
otor
to v
ehic
le
20
Product Range
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP291215 - 2 poles rectangular power connector
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 2.000V (PD4 - OV4)
Test Voltage 6.800V
Working current 800A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MI L4
Order Number Description
289160(CP291215-4-09P M027)
Connector with 3 male contacts Finger Tested + 1 female contact + ground contact, 3 crimp termination for 120mm2 and 1 crimp
termination for 150mm2 cablesstraight plug
289168(CP291215-4-09S M027)
Connector with 2 female contacts Finger Tested + 1 male contact + ground contact, 3 crimp termination for 120mm2 and 1 crimp
termination for 150mm2 cablesrear panel mounting receptacle
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
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Mating system Single locking leverAlignment polarized colums
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Body mounted, cat. 1, class B
21
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP020113 - 5 poles rectangular power connector
Men
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 1.500Vcc (PD4 - OV4)
Test Voltage 5.600V
Working current Up to 1.000A
Air and creepage distances According to EN 50124-1
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –55°C ÷ +180°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
289078(CP020113-3-09P M019)
Connector with 5 male contacts + ground contact, 2 crimp termination for 240mm2 and
3 crimp termination for 150mm2 or 185mm2 cablesstraight plug
289079(CP020113-3-09S M019)
Connector with 5 female contacts + ground contact, 2 crimp termination for 240mm2 and
3 crimp termination for 150mm2 or 185mm2 cablesrear panel mounting receptacle
![Page 24: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/24.jpg)
CP m
otor
to v
ehic
le
22
Product Range
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirements and testmethods" (where applicable)
CP220211 - 5 poles rectangular power connector
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 750V (PD4 - OV4)
Working current 600A / 700A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
Tai
Order Number Description
289021(CP220211-5-06P-120/185-M001)
Connector with 5 male contacts + ground contact4 crimp termination for 120mm2 cables and
1 crimp termination for 185mm2 cables straight plug
289020(CP220211-5-06S-120/185-M001)
Connector with 5 female contacts + ground contact4 crimp termination for 120mm2 cables and
1 crimp termination for 185mm2 cables rear panel mounting receptacle
MECHANICAL CHARACTERISTICS
Mating system Double locking levers
Mating endurance(IEC 61300-2-2) 500 mating cycles minimum
Shock and vibrations tests(EN 61373) Category 2 bogie mounted
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +100°C
IP Protection degree(EN 60529) IP67 (when mated)
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23
Product Range
CP m
otor
to v
ehic
le
Main application: Battery connection
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
* Consult our commercial office
CP191013 - 5 poles rectangular power connector
Gim
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 3.000V (PD4 – OV3)
Test Voltage 3.600V
Working current 675A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV3
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
Mating system Single locking lever
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Category 2 bogie mounted
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –60°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
*
Connector with 5 male contacts + ground contact3 crimp termination for 150mm2 cables and
2 crimp termination for 50mm2 cables straight plug
*
Connector with 5 female contacts + ground contact3 crimp termination for 150mm2 cables and
2 crimp termination for 50mm2 cables rear panel mounting receptacle
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CP Ju
ncti
on B
ox
24
Product Range
Main application: Junction and DistributionBoxes
CP120616 – for 6 cables section 50mm2
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 750Vac (PD4 - OV4)
Test Voltage 3.300Vac
Working current 225 A / 450A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
MI L4
Order Number Description
289169(CP120616)
Junction Box: 3 power cables entry size 120mm2
(MS 3057 20C Ø 18mm - Ø 25mm) – 6 cables exit size 50mm2 (M32: Ø 11mm - Ø 21mm)
MECHANICAL CHARACTERISTICS
External metal shell Aluminum alloy – black varnish finishes
Screws Stainless steel
Shock and vibrations tests(EN 61373) Category 2 bogie mounted
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
![Page 27: MULTIPOLE POWER CONNECTORS...POWER CONNECTORS MOTOR TO BOGIE INTERVEHICLE JUMPERS JUNCTION BOXES / v } µ ] } v ^ ] v í õ ñ î U Z ] o o^ Z À v v o ] v P Z ( µ µ Z } µ P Z }](https://reader034.pdfslide.us/reader034/viewer/2022043003/5f8155347132027d5d35844a/html5/thumbnails/27.jpg)
25
Product Range
CP Ju
ncti
on B
ox
CP060414 – 3 power cables entry – 6 cables exit
Mia
Main application: Junction and DistributionBoxes
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 750V (PD4 - OV4)
Test Voltage 3.300V
Working current 225 A / 450A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Order Number Description
289110 (CP060414)
Junction Box: 3 power cables entry size MCM313 (MS 3057 20C Ø 15,5mm - Ø 23,8mm)
– 6 cables exit size AWG 2/0 (M32 Ø11mm - Ø20mm)
MECHANICAL CHARACTERISTICS
External metal shell Aluminum alloy – black anodic oxidation
Screws Stainless Steel
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +120°C
IP Protection degree(EN 60529) IP67 (when mated)
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CP Ju
ncti
on B
ox
26
Product Range
Main application: Junction and DistributionBoxes
CP331112 – for 6 cables section 185mm2
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 1.500V
Test Voltage 5.600V
Working current 250 A / 500A
Air and creepage distances According to EN 50124-1
Men-Lim
Order Number Description
289082(CP331112)
Junction Box: 3 power cables entry size 185mm2
(MS 3057 24C Ø16mm - Ø 23,8mm) – exit with 2 connectors (to be ordered separately)
MECHANICAL CHARACTERISTICS
External metal shell Aluminum alloy – black varnish finishes
Screws Stainless steel
Shock and vibrations tests(EN 61373) Category 2 bogie mounted
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +120°C
IP Protection degree(EN 60529) IP67 (when mated)
To be mated with connector CP331112-3-06S (2 connectors per box)
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27
Product Range
CP Ju
ncti
on B
ox
Main application: Junction Boxes
Conforms European norm EN50467"Railway applications - rolling stock -electrical connectors requirementsand test methods" (where applicable)
CP331112 - 3 poles rectangular power connector
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 1.500Vca
Test Voltage 5.600Vca
Working current 250A
Air and creepage distances According to EN 50124-1
Contact resistance < 0,5 mΩ
Insulating resistance > 5 GΩ
MECHANICAL CHARACTERISTICS
Mating system Single locking lever
Mating endurance(IEC 61300-2-2) 200 mating cycles minimum
Shock and vibrations tests(EN 61373) Category 2 bogie mounted
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –40°C ÷ +120°C
IP Protection degree(EN 60529) IP67 (when mated)
Order Number Description
289080 - 289081 (CP331112-3-06S 50-M017)
289033 - 289034 (CP331112-3-06S 95-M017)
Connector with 3male contacts + ground contact3 crimp termination 50mm2 - 95mm2 (MS 3057 20C Ø16mm -
Ø23,8mm) - straight plug
Men-Lim
To be mated with box CP331112.
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CP Ju
ncti
on B
ox
28
Product Range
CP010718 - 3 power cables entry – 6 cables exit
Main application: Junction andDistribution Boxes
ELECTRICAL CHARACTERISTICS
Rated insulated voltage 750Vac (PD4 - OV4)
Test Voltage 3.300Vac
Working current 225 A / 450A
Air and creepage distances
According to EN 50124-1Pollution degree: PD4 with protection degree IP67 (mated
connectors)Over-voltage category: OV4
Order Number Description
*Junction Box: 3 power cables entry size 120mm2
(M40 Ø19mm - Ø 28mm) – 6 cables exit size 50mm2 (M32 Ø11mm - Ø21mm)
MECHANICAL CHARACTERISTICS
External metal shell Aluminum alloy – black anodic oxidation
Screws Stainless Steel
Bracket Stainless Steel – Neutral passivation
Thermoplastic Resin Fire behaviour according EN 45545-2
ENVIRONMENTAL CHARACTERISTICS
Connectors working temperature –55°C ÷ +125°C
IP Protection degree(EN 60529) IP67 (when mated)
Shock and vibrations tests(EN 61373) Category 2 bogie mounted
San
*Consult our commercial office
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SAFETYInformation regarding the use of the product within recommended safety limits
To use the connectors described in this catalogue according to the necessary safetyrequirements we suggest you apply the following criteria:
• use the connectors and connected cables within their electrical and environmental limits
• follow the characteristics of each version (shell, class and type of strain relief) and carefullychoose the appropriate connector for the required use
• make sure to respect the procedures regarding the correct assembly of connectors and thecrimping of contacts
• any connector damaged during shipment, storage, assembly or use should be replaced
• never uncouple the connectors when under power
• always protect the parts against shock when the circuit is under power
• always check the circuit before putting it under power
• consult Radiall VanSystem Srl if in doubt
• the user must take final responsibility for electrical safety Radiall VanSystem Srl reservesthe right to amend the specifications of this catalogue without issuing prior notice.
For the instructions concerning assembly and crimping of contacts please consult theappropriate tools manuals.We recommend to respect the following general rules:• to be used always the tools recommended by Radiall VanSystem’s catalogue or manuals• to be applied the suggested norms for tool maintenance and calibration
DO NOT USE ALTERNATIVE GREASES OR OILS which could damage the insert and affect thefunctionality of the connector.
Radiall VanSystem Srl reserves the right to amend the specifications of this cataloguewithout issuing prior notice.
Safe
ty
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www.vansystem.eu ITALYRadiall VanSystem S.r.l.Tel. +39 02 [email protected]
www.radiall.comFRANCERADIALL S.A.Tel +33 1 49 35 35 35 [email protected]
050.CP005 ed. 09/2018 printed in Italy
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