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7/30/2019 Ms Exercise06
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Prof M. MazzottiThermische Verfahrenstechnik I binary distillation
Binary distillation
In a continuous distillation column the liquid mixture benzol(1)-toluene(2) is separated at atmo-spheric pressure. The composition of the boiling feed stream is x1,F = 0.4. The composition of theproduct has to be x1,D = 0.96 while in the Bottoms product it is required 98% of toluene. The
mixture has an ideal behavior with a thermodynamic split factor of 2.4 (w12).
1. What is the minimum reflux ratio Rmin?
2. How many stages should the column have when the column efficiency is 60% and the columnruns with R = 2.5 Rmin? The reboiler is a total reboiler. (The determination of the numberof stages has to be done in the McCabe-Thiele diagram.)
Figure 1: McCabe-Thiele diagram
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7/30/2019 Ms Exercise06
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Prof M. MazzottiThermische Verfahrenstechnik I binary distillation
Guideline for the solution
Figure 2: process scheme
Minimal reflux ratio
Mass balance:
Vi = D + Li+1 (1)
Component balance:
Vi y1,i = Li+1 x1,i+1 + D x1D (2)
Assumption: equimolal mass transport = continuous mass flow (CMO)
Vi = Vi+1 (3)
Li = Li+1 = L0 (4)
Using equation 1 and 2:
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7/30/2019 Ms Exercise06
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Prof M. MazzottiThermische Verfahrenstechnik I binary distillation
(D + Li+1) y1,i = Li+1 x1,i+1 + D x1,D (5)
Using equation 3 and 4:
(D + L0) y1,i = L0 x1,i+1 + D x1,D (6)
y1,i =L0 x1,i + D x1,D
D + L0=
R x1,i+1 + x1,D1 + R
(7)
with reflux ratio=R = L0D
.
Operating line rectification section:
y1,i =R
1 + R x1,i+1 +
1
1 + R x1,D (8)
Graphical solution using the McCabe-Thiele diagram:
1. draw x1,F, x1,D, x1,B
2. feed line (saturated vapor infinite slope)
3. Rmin operating line intersects feed line on the equilibrium line
(L
V)min =
Rmin
1 + Rmin=
y1D y
1F
x1D x1F(9)
with y1D = x1D
Rmin =x1D y
1D
y
1F
x1F
(10)
and
y1F =w12 x1F
1 x1F + x1F w12= 0.6154 (11)
Rmin = 1.6
Number of stages
R = 2.5 Rmin = 4 (12)
1) new rectification line through (xD, yD). Slope: (
L
V) =
R
1+R = 0.8, intersection point withy-axis: y(x = 0) = x1D1+R
= 0.192
2) stripping line through (xB, 0) and through intersection point of rectification and feed line.
3) step-by-step construction until specification is reached
4) Amount of points on the equilibrium line is equal the number of theoretical stages; rectificationpart = 6 stages, stripping part = 5 stages
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Prof M. MazzottiThermische Verfahrenstechnik I binary distillation
5) Real number of stages:stripping part: 5 + reboiler (ideal) 5
0.6+ 1 = 8.3 + 1
rectification part: 5 50.6
= 8.3
17 real stages + reboiler
Figure 3: McCabe-Thiele graphical construction
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