Modular Electric Linear Drive Systems · Electric Linear Drive Systems Page Introduction – OSP Concept 2-3 Modular Components Overview 4-7 Applications for OSP-E Drives 8-9 Belt-Driven

Modular Electric

Linear Drive Systems

ORIGA SYSTEM PLUS

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ORIGASYSTEM

PLUS

OSP

Attention!

Contact Hoerbiger-Origa for sizing softwareand/or technical assistance

630-871-8300Application Sheet on Page 145

All dimensions are in European-Standard.Please convert all in US-Standard.

HOERBIGER-ORIGA Corporation • 100 West Lake Drive • IL-Glendale Heights, Illinois •Tel. 630-871-8300 • Fax 630-871-1515 • e-mail: [email protected] http://www.hoerbigeroriga.com

Conversion Table

Multiply By To ObtainMillimeters .03937 InchesNewtons .2248 Lbs.(F)Newton-Meters 8.8512 In-LbsKilograms 2.205 Lbs.

Inches 25.4 MillimetersLbs.(F) 4.448 NewtonsIn-Lbs .113 Newtons-MetersLbs. .45359 Kilograms

ELECTRIC ACTUATOR

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ORIGASYSTEM

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ContentsElectric Linear Drive Systems

Page

Introduction – OSP Concept 2-3

Modular Components Overview 4-7

Applications for OSP-E Drives 8-9

Belt-Driven– With Integrated Roller Guide 11-20

Series OSP-E..BHD 25, 32, 50

Multi-Axis Connection SystemOverview 21-24Adapter Plates 25-33Intermediate Drive Shaft 34

– Accessories – OSP-E..BHD 35-41

– With Integral Guidance 43-50Series OSP-E..B 25, 32, 50

– For Synchronized Bi-Parting 51-58MovementsSeries OSP-E..BP 25, 32, 50

– Accessories – Linear Drive OSP-E 59-69

Ball-Screw-Driven– Series OSP-E..S 25, 32, 50 71-79– Accessories – OSP-E Ballscrew 81-91

Page

Linear GuidesOverview 93-94Plain Bearing Guide SLIDELINE 95-96Roller Guide POWERSLIDE 97-99Ball Bushing Guide GUIDELINE 100-103Aluminium-Roller Guide PROLINE 104-106

Proximity Sensors 107-109

Servo and Stepper Motors and Gearboxes 111-140

Ordering Instructions 142-143

Application Sheet 145

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TheSystem Concept

Based on the ORIGA rodless cylinder, proven in world wide markets, HOERBIGER-

ORIGA now offers the complete solution for linear drive systems. Designed for

absolute reliability, high performance, ease of use and optimised engineering the

ORIGA SYSTEM PLUS satisfies even the most demanding applications.

ORIGA SYSTEM PLUS

– ONE CONCEPT

– THREE DRIVE OPTIONS

ORIGA SYSTEM PLUS

is a totally modular conceptwhich offers the choice ofpneumatic or electricactuation, with guidance andcontrol modules to suit theexact needs of individualinstallations.

SYSTEM MODULARITY

• 18 additional Guidanceoptions provide the neces-sary level of precision,performance and duty.

• Compact solutions, whichare simple to install andcan be easily retrofitted.

• Valves and control optionscan be directly mounted tothe pneumatic actuatorsystem.

• Diverse mounting optionsto provide total installationflexibility.

• Electric Screw Drive– For high force capabilityand accurate path andposition control.

The actuators at the core ofthe system all have acommon aluminium extrudedprofile, with double dovetailmounting rails on three

sides, these are the principlebuilding blocks of the systemto which all modular optionsare directly attached.

• Pneumatic Drive– For all round versatilityand convenience, combi-ning ease of control andbroad performance capa-bility. Ideally suited forpoint-to point operations,reciprocating movementsand simple traverse /transfer applications.

For additional informationon pneumatic linear drives,consult factory for OSP-PLiterature

• Electric Belt Drive– For high speed appli-cations, accurate path andposition control and longerstrokes.

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Linear Guides– SLIDELINE● Series OSP-P (pneumatic)*● Series OSP-E Screw

Linear Guides– POWERSLIDE● Series OSP-P (pneumatic)*● Series OSP-E Belt● Series OSP-E Screw

Linear Guides– GUIDELINE● Series OSP-P (pneumatic)*● Series OSP-E Belt● Series OSP-E Screw

Linear Guides– PROLINE● Series OSP-P (pneumatic)*● Series OSP-E Belt● Series OSP-E Screw

Brakes● Active-Brakes*● Passive-Brakes*

Proximity Sensors● Series OSP-P (pneumatic)*● Series OSP-E Belt● Series OSP-E Screw

Electric Motors andControl Packages*● Stepper Motor and Controller● Servo Motor and Controller● Gear Heads

Basic Linear Drive– Standard Version

● Series OSP-P(pneumatic)*

● Series OSP-EBelt, Belt Bi-parting,Belt with integrated Roller Guide

● Series OSP-EScrew (Ball Screw)

Air Connection on theEnd-face or both at One End● Series OSP-P (pneumatic)*

Integrated3/2-Way Valves● Series OSP-P (pneumatic)*

Clevis Mounting● Series OSP-P (pneumatic)*● Series OSP-E Belt● Series OSP-E Screw

End Cap Mounting● Series OSP-P (pneumatic)*● Series OSP-E Belt● Series OSP-E Screw

Mid-Section Support● Series OSP-P (pneumatic)*● Series OSP-E Belt● Series OSP-E Screw

Inversion Mounting● Series OSP-P (pneumatic)*● Series OSP-E Belt● Series OSP-E Screw

Multi-AxisConnection System● Adapter Plates● Intermediate Drive Shafts

TheSystem Concept

ORIGA SYSTEM PLUS

– ONE CONCEPT

– THREE DRIVE OPTIONS

*Information on Pneumatic Linear Drives, contact factory

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ORIGASYSTEM

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Electric Linear Drive Systems, Modular Components - OverviewLinear Drives OSP-E25 OSP-E32 OSP-E50 OSP-E25 OSP-E32 OSP-E50 OSP-E25 O

-BHD 1) -BHD 1) -BHD 1) -B 2) -B 2) -B 2) -BP 3)Effective action force [N] 550-1070 1030-1870 1940-3120 50 100 - 150 300 - 425 50 1Velocity v [m/s] 10,0 10,0 10,0 2,0 3,0 5,0 2,0Magnetic piston (three sides) ❑ ❑ ❑ ❑ ❑ ❑ ❑

Free choice of stroke length[mm] ❊❊ 100 - 7000 100 - 7000 100 - 7000 100 - 3000 100 - 5000 100 - 5000 100 - 1500 x 2 10Temperature range [°C] ❊ - 30 – + 80 - 30 – + 80 - 30 – + 80 - 30 – + 80 - 30 – + 80 - 30 – + 80 - 30 – + 80 - Stainless steel parts ✕ ✕ ✕ ✕ ✕ ✕ ✕

Tandem-Piston ❍ ❍ ❍ ❍ ❍ ❍ ❍

Self GuidanceL [N] 7200 8500 24600 160 300 850 160M [ Nm] 470 690 2400 12 25 80 12Ms [Nm] 80 120 540 2 8 16 2Mv [Nm] 470 690 2400 8 16 32 8

SlidelineL [N] – – – ✕ ✕ ✕ ✕

M [Nm)] – – – ✕ ✕ ✕ ✕

Ms [Nm] – – – ✕ ✕ ✕ ✕

Mv [Nm] – – – ✕ ✕ ✕ ✕

ProlineL [N] – – – 1060 1460 3890 1060

M [Nm)] – – – 55 91 313 55Ms [Nm] – – – 18 36 139 18Mv [Nm] – – – 55 91 313 55Powerslide

L [N] – – – 910 - 1190 1400 - 2300 3000 - 4000 910 - 1190 14M [Nm] – – – 63 - 175 70 - 175 250 - 350 63 - 175 7Ms [Nm] – – – 14 - 20 20 - 50 90 - 140 14 - 20Mv [Nm] – – – 63 - 175 70 - 175 250 - 350 63 - 175 7GuidelineL [N] ❍ ❍ ❍ 1650 - 2500 1650 - 2500 4400 - 8000 1650 - 2500 16M [Nm] ❍ ❍ ❍ 115 145 500 115Ms [Nm] ❍ ❍ ❍ 75 90 375 75Mv [Nm] ❍ ❍ ❍ 90 115 355 90Guideline with shock absorber for cushioning ❍ ❍ ❍ ❍ ❍ ❍ ❍

Active-BrakeBraking force at 6 bar (Brake surface dry) [N] ✕ ✕ ✕ ❍ ❍ ❍ ❍

Slideline SL / Proline PL with BrakesActive-BrakeBraking force at 6 bar (Brake surface dry) [N] ✕ ✕ ✕ ❍ ❍ ❍ ❍

Passive-Brake MultibrakeBrake force (no pressure, Brake surface dry) [N] ✕ ✕ ✕ ❍ ❍ ❍ ❍

AccessoriesProximity Sensors

RS (closer, opener) ❍ ❍ ❍ ❍ ❍ ❍ ❍

Electronic Sensor ES (PNP, NPN) ❍ ❍ ❍ ❍ ❍ ❍ ❍

Motor package (stepper/servo) ❍ ❍ ❍ ❍ ❍ ❍ ❍

Gearbox (integrated planetary gearbox)) ❍ ❍ ❍ – – – –Mountings

Clevis Mounting ✕ ✕ ✕ ❍ ❍ ❍ ❍

End Cap Mounting / Mid-Section support ❍ ❍ ❍ ❍ ❍ ❍ ❍

Inversion Mounting ✕ ✕ ✕ ❍ ❍ ❍ ❍

Adapter Profile / T-Nut Profile ❍ ❍ ❍ ❍ ❍ ❍ ❍

Multi-Axis Connection SystemAdapter Plates ❍ ❍ ❍ ❍ ❍ ❍ ❍

Intermediate Drive Shafts ❍ ❍ ❍ ❍ ❍ ❍ ❍

Special DrivesCleanroom ✕ ✕ ✕ ✕ ✕ ✕ ✕

❑ = Standard version 1) = Electric Linear Drive (Belt, with integrated Roller Guide) – Option: Bi-parting❍ = Option 2) = Electric Linear Drive (Belt)✕ = Currently not available 3) = Electric Linear Drive (Belt Bi-parting)❊ = other Temperature ranges on request 4) = Electric Linear Drive (Ball Screw)❊❊ = other stroke length on request

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ORIGASYSTEM

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Electric Linear Drive Systems, Modular Components - OverviewOSP-E50 OSP-E25 OSP-E32 OSP-E50 OSP-E25 OSP-E32 OSP-E50

-B 2) -BP 3) -BP 3) -BP 3) -S 4) -S 4) -S 4)300 - 425 50 100 - 150 300 - 425 250 600 1500

5,0 2,0 3,0 5,0 0,25 0,5 2,5❑ ❑ ❑ ❑ ❑ ❑ ❑

100 - 5000 100 - 1500 x 2 100 - 2500 x 2 100 - 2500 x 2 100 - 1100 100 - 2000 100 - 3200- 30 – + 80 - 30 – + 80 - 30 – + 80 - 30 – + 80 - 20 – + 80 - 20 – + 80 - 20 – + 80

✕ ✕ ✕ ✕ ✕ ✕ ✕

❍ ❍ ❍ ❍ ❍ ❍ ❍

850 160 300 850 500 1200 300080 12 25 80 12 25 8016 2 8 16 2 8 1632 8 16 32 8 16 3

✕ ✕ ✕ ✕ 675 925 2000✕ ✕ ✕ ✕ 34 60 180✕ ✕ ✕ ✕ 14 29 77✕ ✕ ✕ ✕ 34 60 180

3890 1060 1460 3890 1060 1460 3890313 55 91 313 55 91 313139 18 36 139 18 36 139313 55 91 313 55 91 313

3000 - 4000 910 - 1190 1400 - 2300 3000 - 4000 910 - 1190 1400 - 2300 3000 - 4000250 - 350 63 - 175 70 - 175 250 - 350 63 - 175 70 - 175 250 - 35090 - 140 14 - 20 20 - 50 90 - 140 14 - 20 20 - 50 90 - 140250 - 350 63 - 175 70 - 175 250 - 350 63 - 175 70 - 175 250 - 350

4400 - 8000 1650 - 2500 1650 - 2500 4400 - 8000 1650 - 2500 1650 - 2500 4400 - 8000500 115 145 500 115 145 500375 75 90 375 75 90 375355 90 115 355 90 115 355❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

– – – – – – –

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

❍ ❍ ❍ ❍ ❍ ❍ ❍

✕ ✕ ✕ ✕ ✕ ✕ ✕

rting

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Drive Options A COMPLETE SYSTEM

– FOUR DRIVE OPTIONS

FOR ALL REQUIREMENTS

Bi-Parting Belt-Drivenfor perfectly synchronized bi-partingmovementsSeries OSP-E..BP

Belt-Driven with Integral GuidanceSeries OSP-E..B

Ball Screw-DrivenSeries OSP-E..S

Belt-Driven with Integrated Roller GuideSeries OSP-E..BHD

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STANDARD VERSIONS, OPTIONS

AND ACCESSORIESOverview

Description Belt-Driven – Basic Versions

Belt-Driven Belt-Driven Bi-Partingwith Integrated Roller Guide Belt-Driven

Standard Versions

Options – Bi-Parting – Drive Shaft Options – Drive Shaft Options– Integrated Planetary Gearbox– Actuating Direction

Mountings

Clevis Mounting – O O

End Cap Mounting O O O

Mid-Section Support O O O

Inversion Mounting – O O

Accessories

Proximity Sensors O O O

Motor Mountings O O O

Linear Guides O O O

Multi-Axis Connection System O O O

Description Screw-Driven – Basic Version

Ball Screw -Driven

Standard Versions

Options – Pitch options

Mountings

Clevis Mounting O

End Cap Mounting O

Mid-Section Support O

Inversion Mounting O

Accessories

Proximity Sensors O

Motor Mountings O

Linear Guides O

Multi-Axis Connection System O

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APPLICATION EXAMPLES FOR

ELECTRIC LINEAR DRIVE SYSTEMSExamples

Material Handling Systems- vertical and horizontal transfer

movements

Auto Handling- high speed pick and

place movements

Slitting Machines- high speed traverse applications for

the slicing of papers and textiles

Profile Cutting Machines- intricate profile movements

of water jets and lasers

Mechanical Handling- parallel operation of

actuators on avertical handlingsystem

Automated Filling Machines- accurate 3-axis positioning

Automatic Doors andGuards- simple bi-parting operation

Spray Coating- synchronized high speed

bi-parting movements

Punching Machines– accurate feeding and postioning

Ergonomic Workstations– adjustment of working levels

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Robotic Installations- traverse of robots between

work stations

Spraying Equipment- precision reciprocating action

Conveyor Systems- centring of packages

on conveyor lines

Ventilation Systems- adjustment of air

dampers

Medical Equipment- adjustment of

orthopaedic beds

Conveyor Systems- simple cross-transfer

actuators

Measuring Systems- optical curvature gauging using

syncronised bi-parting actuation

Milling Machines- precise slow speed

feeding in 2-axis

Mobile Lifting Systems- lifting devices for

industrial safety

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Linear Actuator with Toothed Beltand Integrated Roller Guide

Series OSP-E..BHD

Contents

Description Page

Overview 11-14

Technical Data 15-17

Dimensions 18-19

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The SystemConcept

ELECTRIC LINEAR ACTUATOR

FOR HEAVY DUTY APPLICATIONS

To simplify design system CAD files awhich are compatibcommon CAD syst

Clamp shaft– for "zero-backlash"

coupling of motorsand externalgear arrangements

St

Threadedmounting holescompatible withProline series

Permanent magnetfor position sensin

Steel reinforcedtoothed belt

Threadedmounting holes

Integrated planetary gearbox(option)

Guide rail with precisionground and calibratedbearing tracks

Rollers on needle bearingsfor smooth operation up to10 m/s

The latest generation of high capacity linear drives, the OSP-E..BHD series combines

robustness, precision and high performance. The aesthetic design is easily integrated

into machine constructions by virtue of extremely adaptable mountings.

Linear Actuator with Toothed Belt and Integrated Roller GuideAdvantages:• Accurate path and position

control• High force output• High speed operation• High load capacity• Easy installation• Low maintenance• Ideal for multi-axis

applications

Features:• Integrated roller guide• Complete motor and control packages• Optional integrated planetary gearbox• Diverse range of multi-axis connection parts• Diverse range of accessories

and mountings• Special options available

Standard carrier mounting

Hollow shaftwith keyway(option)

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To simplify design work OSP-Esystem CAD files are available,which are compatible with mostcommon CAD systems.

MULTI-AXISA wide range of adapterplates and intermediatedrive shafts simplifyengineering andinstallation

Stainless steel sealing band

Threadedmounting holescompatible withProline series

Permanent magnetfor position sensing

Slotted profile withdovetail grooves

gsto

bines

rated

The dovetailed mounting rails ofthe new linear actuator expandits function into that of a univer-sal system carrier.Modular system componentsare simply clamped on.

BI-PARTINGversionfor perfectlysynchronisedbi-partingmovements.

Optional Integrated PLANETARYGEARBOX

• Highly compact and rigid solutionfully integrated in the drive endhousing

• Purpose designed for the BHDseries

• Available with three standardratlos (3, 5 and 10)

• Very low backlash• A wide range of available motor

flangese

Life Calculation Software available.Contact Hoerbiger-Origa.

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MID-SECTION SUPPORT

Data sheet 1.45.023 EFor supporting long actuators ormounting the actuator on dovetailgrooves.

PROXIMITY SENSORSERIES RS AND IS

Data sheet 1.45.101EFor electrical sensing of end of strokeand intermediate carrier positions.

MOTOR MOUNTINGS

Data sheet 1.45.0028EFor linear drive with clamp shaft

MULTI-AXIS CONNECTIONS

Data sheet 1.38.001E

For connection of linear drives inmulti-axis systems. Carrier to carrieror carrier to profile and intermediatedrive shafts for parallel drivearrangements are available.

STANDARD VERSIONSOSP-E..BHD

Data sheets 1.15.002E-1, -2

Standard carrier with integratedroller guide. Dovetail profile formounting of accessories andthe actuator itself.

BASIC ACTUATOROPTIONS

BI-PARTING VERSIONData sheet 1.15.002EFor perfectly synchronised bi-partingmovements.

DRIVE SHAFT OPTIONSACTUATING DIRECTIONImportant in parallel operations, e.g.with intermediate drive shaft

SERIES OSP-E, BELT DRIVE WITH INTEGRATED ROLLER GUIDE

(Standard)

(Standard –bidirektionaleAusführung)

INTEGRATED PLANETARY GEARBOX

Data sheet 1.15.002E-5For required torque and speed

reduction

CLAMP SHAFT WITHCONNECTION SHAFTFor connection to intermediate driveshaft (se data sheet 1.38.004E)

HOLLOW SHAFT WITH KEYWAYFor close coupling of motors and

external gears

ACCESSORIES

END CAP MOUNTINGData sheet 1.45.022EFor mounting the drives on theend cap

Accessories OPTIONS AND ACCESSORIES

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(see page 34)

(page 34)

Page 36

Page 37

MOTOR MOUNTINGS

Data sheet 1.45.0028EFor linear drive with clamp shaft

MULTI-AXIS CONNECTIONS

Data sheet 1.38.001E

For connection of linear drives inmulti-axis systems. Carrier to carrieror carrier to profile and intermediatedrive shafts for parallel drivearrangements are available.

Standard carrier with integratedroller guide. Dovetail profile formounting of accessories andthe actuator itself.


BI-PARTING VERSIONData sheet 1.15.002EFor perfectly synchronised bi-partingmovements.

DRIVE SHAFT OPTIONSACTUATING DIRECTIONImportant in parallel operations, e.g.with intermediate drive shaft

(Standard)

(Standard –bidirektionaleAusführung)

Page 18

Page 40

Pages 21-34

(Standard)

(Bi-Parting)

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Characteristics

Characteristics Symbol Unit Description

General Futures

Type Belt-Driven Linear Actuator withintegrated roller guide

Series OSP-E..BHD / OSP-E..BHD-BP

Mounting See drawings

Ambient ϑmin

°C -30Temperature range ϑ

max°C +80

Weight (mass) kg See table

Installation In any position

Slotted profile Extruded anodized aluminium

Toothed belt Steel-corded polyurethane

Belt wheels Aluminium

Rails Aluminium

Tracks High alloy spring steel

Roller casettes Roller bearing steel in aluminium casing

Sealing band Hardened stainless steel

Screws, nuts Zinc plated steel

Mountings Zinc plated steel and aluminium

Encapsulation class IP 54

LinearActuator withToothed Beltand IntegratedRoller Guide

Series OSP-E..BHDSize 25, 32, 50

Installation Instructions

Use the threaded holes in the end capfor mounting the linear actuator.Check if mid-section supports areneeded using the maximum allowableunsupported length graph on page 16.At least one end cap must be securedto prevent axial sliding when mid-section support is used.

Start Up

The products in this data sheet shouldnot be operated until the machine/application in which they are used haspassed necessary inspection.

Standard Versions:• Standard carrier with integrated

roller guide• Dovetail profile for mounting of

accessories and the actuator itself• Clamp shaft

Special Versions:• Bi-parting version for synchronised

movements (OSP-E..BHD -BP).• Integrated planetary gearbox.• Drive shaft / Actuating direction• Clamp shaft with connection shaft

(for use in mutli-axis systems withintermediate drive shaft)

• Hollow shaft with keyway

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Maintenance

All moving parts are life timelubricated. We recommended a checkof the linear actuator after anoperation time of 4000 hours ofoperation or 3000 km, depending onthe type of application. Please seeseparate instructions.

Weight (mass) kg and Inertia

Series Weight (mass)|kg] Inertia [x 10-6/kgm2]At stroke 0 m Add per metre stroke Moving mass At stroke 0 m Add per metre

OSP-E25BHD 3.8 4.3 1.0 984 197

OSP-E32BHD 7.7 6.7 1.9 3498 438

OSP-E50BHD 22.6 15.2 4.7 19690 1489

OSP-E25BHD-BP 5.7 4.3 2.0 1805 197

OSP-E32BHD-BP 11.3 6.7 3.8 6358 438

OSP-E50BHD-BP 31.7 15.2 9.4 34274 1489

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Sizing of the LinearActuator

The following steps arerecommended:

1. Calculate the static and thedynamic moments [Nm] created bythe load L [N], the distance r [m]and the acceleration a [m/s2] in alldirections (M, Ms and Mv) accordingto the figure below.

2.Make a preliminary choice and getthe calculation factors from thetable.

3.Calculate the equivalent load F

F=L. (1+a . k1)

+ C . (M

. k

2 + M

s. k

3+ M

v. k

4)

The service life exceeds 8 000 km ifF ≤ C

o /6. If F > C

o /6, check the

equivalent service life in the graphand if it is too low, overview themoving profile or select a biggerunit.

4.Check maximum allowable torqueon the drive shaft (pay attention tothe note under the table).If the value is lower than required,overview the moving profile orselect if possible a bigger unit.

5.Before sizing and specifying themotor, the rms torque must becalculated using the cycle time ofthe application.

6.Check that maximum allowableunsupported length is not exceeded(see data sheet 1.15.002E-3).

Performance Overview

Characteristics Unit Description

Series OSP-E25BHD OSP-E32BHD OSP-E50BHD

Max. speed [m/s] 10 10 10

Linear motion per revolution, [mm] 180 240 350drive shaft

Max. rpm, drive shaft [min-1] 3000 2500 1700

Max. effective < 1 m/s: [N] 1070 1870 3120

action force 1-3 m/s: [N] 890 1560 2660

FA at speed* > 3-10 m/s: [N] 550 1030 1940

No-load torque [Nm] 1.2 2.2 3.2

Max. acceleration/deceleration [m/s2] 40 40 40

Repeatability [mm/m] ±0.05 ±0.05 ±0.05

Max. standard stroke length [m] 7 7 7

Service Life

OSP-E25BHD OSP-E32BHD OSP-E50BHDSpeed Torque Stroke Torque Speed Torque Stroke Torque Speed Torque Stroke Torque[m/s] [Nm] [m] [Nm] [m/s] [Nm] [m] [Nm] [m/s] [Nm] [m] [Nm]1 31 1 31 1 71 1 71 1 174 1 1742 28 2 31 2 65 2 71 2 159 2 1743 25 3 31 3 59 3 60 3 153 3 1384 23 4 25 4 56 4 47 4 143 4 1085 22 5 21 5 52 5 38 5 135 5 896 21 6 17 6 50 6 32 6 132 6 767 19 7 15 7 47 7 28 7 126 7 668 18 8 46 8 1209 17 9 44 9 11610 16 10 39 10 108

Note: Max. torque is the lowest value of speed or stroke related torque value.Example above: OSP-E25BHD-stroke 5 m, required speed 3 m/s; speed 3 m/s gives25 Nm and stroke 5 m gives 21 Nm. Max. torque for this application is 21 Nm.When sizing Bi-parting units the stroke is the ordering stroke, see data sheet 1.15.002E-4.

Maximum Allowable Torque on Drive Shaft vs Speed and Stroke

0

2000

4000

6000

8000

10000

12000

500 1500 2500 3500 4500 5500 6500 7500 8000d [km]

F [N]

OSP-BHD25OSP-BHD32OSP-BHD50

Calculation Factors

Series CO C k1 [s2/m-1] k2 [m

-1] k3 [m-1] k4 [m

-1]

OSP-E25BHD 7 200 5 900 0.0429 0.00256 0.01538 0.00256

OSP-E32BHD 8 500 6 700 0.0458 0.00185 0.01111 0.00185

OSP-E50BHD 24 600 18 700 0.0557 0.00054 0.00244 0.00054

M = F · rBending moments are calculatedfrom the centre of the linearactuator and F indicates actual force

M = Mstat

+ Mdyn

Ms

= Ms, stat

+ M

s, dyn

Mv

= Mv, stat

+ M

v, dyn

a

FA

L

M Ms

Mv

r

r

[mm]

(see page 17).

see page 18.

Note: Contact Hoerbiger-Origa forBHD Life Calculation Software.

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM16

17

k

L

k

L

k

Maximum Allowable Unsupported Length – Placing of Mid-Section Support Maximum AllowableUnsupported Length

Stroke Length

Stroke Length

The stroke lengths of the linearactuators are available in multiples of5 mm up to 7000 mmOther stroke length are available onrequest.

The end of stroke must not be usedas a mechanical stop.Add to both ends, a minimum extralength, corresponding to the linearmotion per one revolution of thedrive shaft.The use of AC motor with frequencyconverter drives normally requiresa larger ‘extra length’ than thatrequired for servo systems.For advise, please contact yourlocal HOERBIGER-ORIGA technicalsupport department.

When mechanical stops arerequired CONSULT FACTORY.

k = Max. allowable distance between mountings/mid-section support fora given load L

When loadings are below or up to the curve in the graph below the deflectionwill be max. 0.01 % of distance k

k

k

L

k

L L

L

Load

Max. distance

10

100

1000

10000

100000

0 1 2 3 4 k [m]

L [N]

4 1

4

5

5 1

6 2

62

3

3

1 = BHD-25ly2 = BHD-32ly3 = BHD-50ly4 = BHD-25lx5 = BHD-32lx6 = BHD-50lx

* For Bi-parting version the max. load (L) is the total load of both carriers L = L

carrier 1 + L

carrier 2

lX

lZly

lX

lZly

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM17

18

***Note:The end of stroke must not be used as a mechanical stop. Add to both ends, a minimum extra length of 50 mm to the stroke.The use of AC motor with frequency converter drives normally requires a larger ‘extra length’ than that required for servo systems.For advise, please contact your local HOERBIGER-ORIGA technical support department.When mechanical stops are required, external shock absorbers should be used (see separate catalogue).Align the centreline of the shock absorber as closely as possible with the object‘s centre of gravity.

Options – Bi-Parting VersionSeries OSP-E25BHD-BP, -E32BHD-BP, -E50BHD-BP

Belt Driven Linear Actuator – Basic UnitSeries OSP-E25BHD, -E32BHD, -E50BHD

Ordering-stroke***

KM (min) / KM (rec.)stroke / 2 stroke / 2

** Note:Mounting holes for coupling housing/motor flange/gearbox are placed on opposite side of carrier asstandard. Placing on carrier side is optional.(For optional drive shaft/actuating directions, seeordering information on data sheet 1.15.002E-6).

*Other dimensions for KS on request, see ordering information on data sheet 1.15.002E-6

Stroke ***

Mounting holes forcoupling housing**

Series A B C E G H J K M S V X Y CE CF EC EF FB FH KF KJ KMmin

KMrec

KN KO KP KR KS* KT KU ZZ

OSP-E25BHD 218 88 93 25 M5 10 178 21.5 31 85 64 40 M6 42 52.5 79 27 92 39.5 49 8 210 250 34 21.7 30 16h7 16H7 82 M8 8

OSP-E32BHD 262 112 116 28 M6 12 218 28.5 38 100 64 40 M6 56 66.5 100 36 116 51.7 62 12 250 300 53 30 30 22h7 22H7 106 M10 10

OSP-E50BHD 347 147 175 18 M6 12 263 43 49 124 90 60 M6 87 92.5 158 70 164 77 79.5 19 295 350 75 41 35 32h7 32H7 144 M12 10

Dimension Table (mm)

Connection shaft forintermediate driveshaft use (option)

Hollow shaft with keyway (option)

*Other dimensions for KB on request, see ordering information on data sheet 1.15.002E-6

Series KB* KC KJ KL KT KU

OSP-E25BHD 16H7 18.3 8 5 82 M8

OSP-E32BHD 22H7 24.8 12 6 106 M10

OSP-E50BHD 32H7 35.3 19 10 144 M12


AA

B

øKN

øKR

KP

KO

B

X (10x)

Y x ZZ (10x)KF J

V

M

S

CF

EEC

C

EF

CE

G x H (8x)

øK

T

øKS

KU x KJ (4x)

øK

T

KU x KJ (4x)

KL

øK

BKC

A A

B B

K

FH

10.4

FB

page 142.

page 142

page 142

.

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM18

19

IntegratedPlanetary Gearbox

Features• Highly compact and rigid solution fully

integrated in the drive end housing• Purpose designed for the BHD series• Available with three standard ratios

(3, 5 and 10)• Very low backlash• A wide range of available motor

flanges

Please contact your localHOERBIGER-ORIGA technicalsupport for available motor flanges.

Material:Aluminium (AL-H) / Steel (St-H)

Series OSP-E..BHD – with optional Integrated Planetary Gearbox

Series NA NB NC Weight (mass) [kg]

OSP-E25BHD 49 43 76 2.6

OSP-E32BHD 62 47 92 4.9

OSP-E50BHD 79.5 49.5 121 9,6

Dimension Table (mm) and additional Weight (kg)

Dimensions

NA

NC NC

NB



OSP-E25BHD OSP-E32BHD OSP-E50BHD

Ratio (1-stage) i 3/5/10 3/5/10 3/5/10Max axial load Famax [N] 1550 1900 4000Torsional rigidity (i=5) Ct.21 [Nm/arcmin] 3,3 9 24Torsional rigidity (i=3/10) Ct.21 [Nm/arcmin] 2,8 7,5 20,5

Torsional backlash Jt [arcmin] <12 <12 <12Nominal input speed nnom [min-1] 3700 3400 2600Max input speed n1max [min-1] 6000 6000 6000No-load running torqueat Nominal input speed T012 [Nm] <0,14 <0,51 <1,5Lifetime [hours] 20 000 20 000 20 000Efficiency (1-stage) η [%] >97 >97 >97

Noise level (n1=3000 rpm) LPA [db] <70 <72 <74

(For options drive shaft/actuating direction, see ordering instructions on page 142)

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM19

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74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM20

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Multi-Axis Connection Systemfor Linear Drive Systems

Series OSP-E

Contents

Description Page

Overview 21-24

Adapter plates – Dimensions/Order Instructions 25-33

Intermediate Drive Shafts 34– Dimensions/Order Instructions

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM21

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MULTI-AXIS CONNECTION SYSTEM –

SIMPLIFIES ENGINEERING

AND INSTALLATION

TheSystem Concept

A completely new system for easy connection of OSP-E linear drives

in multi-axis systems.

MULTI-AXIS CONNECTIONSWith a highly adaptablesystem for connection oflinear drives in multi-axisarrangements,HOERBIGER-ORIGA offersdesign engineers completeflexibility.

A wide range of adapterplates, profile mountings andintermediate drive shaftssimplify engineering andinstallation.The connection systemenables actuators to be

mounted in carrier tocarrier; carrier to profile;carrier to end cap mounting;and carrier to end capconfigurations.

Developed for the heavy-duty belt drive seriesOSP-E..BHD, the systemprovides cross-connectionwith the same series andalso other linear drive seriesin the ORIGA SYSTEMPLUS range.

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM22

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MULTI-AXIS CONNECTION SYSTEMThe Components

Adapter PlateType MA1-..*For connecting carrier to carrier,carrier to profile mounting orcarrier to end cap mounting.

* For available standard combinations, see page 24

Combination C* Combination P* Combination EM*

Combination C* Combination P* Combination EM*

Combination E* Combination E*

Combination P* Combination P*

Combination EM* Combination EM*

Adapter PlateType MA3-..*For connecting 90° carrier to profile mountingor carrier to end cap mounting.

IntermediateDrive ShaftType MAS-.

Adapter PlateType MA3-.. +Profile MountingType MAE-..

Adapter PlateType MA2-..




Adapter PlateType MA2-..*For connectingcarrier to end cap.

Intermediate Drive ShaftType MAS-.

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM23

24

Combinations AVAILABLE MOUNTING COMBINATIONS

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Combination C* Combination P Combination EM*Combination E*

Available Mounting Combinations

Illustrations just show OSP-E..BHD examples

OSP-E..BHD/BHD-BP OSP-E..B/S/BP -25 -32 -50 -25 -32 -50

Series Type C1 P2 E3 EM4 C5 P6 E7 EM8 C9 P10 E11 EM12 C13 P14 E15 EM16 C17 P18 E19 EM20 C21 P22 E23 EM24

OSP-E25BHD MA1-25 • • • • • • • • • • • • • • •

OSP-E32BHD MA1-32 • • • • • • • • • • • • • • •

OSP-E50BHD MA1-50 • • • • • • • • • • • • •

OSP-E25BHD MA2-25 • • • • •

OSP-E32BHD MA2-32 • • • • •

OSP-E50BHD MA2-50 • • • •

OSP-EBHD25 MA3-25 • • • • • • • • • •

OSP-EBHD32 MA3-32 • • • • • • • • • •

OSP-EBHD50 MA3-50 • • • • • • • •

Abbreviations:C = MAn to Carrier,P = MAn to Profile mounting,E = MAn to End cap,EM =MAn to End cap mounting (n=1,2,3)

Values in superscript refer to corresponding adapter plate dimensions on pages 25-33.e.g. Dimensions corresponding to combination option “C“ for adapter plate MA1-50 connected to an OSP-E32BHD carrier are shown withSuperscript number 5 on the MA1-50 adapter plate on page 27.

Other combinations on request.

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM24

25

AdapterPlatefor OSP-E25

Type: MA1-25

ORIGASYSTEM

PLUS

OSP

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Dimensions (mm) Adapter Plate Type MA1-25

10

M8

(4x)

32 3240 40

4545

10

5

32.5 32.5

45 4517

3

125

2717

, 21)

8014

)

9218

)

11822

)

2513

)

1322)

1566)

160

2716

)

3620

)

4024

)

524)

641,

5, 8

)

110

6.60

(16

x)

5.50

(4x

)

106

M5

(26x

)

M6

(8x)

12

117

Dimensions with Superscript values, refer to the corresponding available optionsdetailed on page 24.e.g. Dimensions with Superscript number 5, corresponds to the option ”C” forOSP-E32BHD actuator.

Order Instructions and Weight

Description Weight(mass) [kg] Order No.

Adapter Plate Type MA1-25 0.7 12269

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM25

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Type: MA1-32

ORIGASYSTEM

PLUS

OSP


Dimensions with Superscript values, refer to the corresponding availableoptions detailed on page 24.e.g. Dimensions with Superscript number 5, corresponds to the option ”C” forOSP-E32BHD actuator.




5

105

225

2717

,21)

641,

5)

9218

)

909)

11822

)

1322)

1566)

3620

)

4024

)

524)

4812

)

648)

4012

)40

12)

40 4090

110120140

160

64

20610

)

M8

(8x)

M5

(18x

)

M6

(16x

)

12

6.60

(20

x)11

7

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM26

27


Type: MA1-50

ORIGASYSTEM

PLUS

OSP


Dimensions with Superscript values, refer to the corresponding availableoptions detailed on page 24.e.g. Dimensions with Superscript number 5, corresponds to the option ”C” forOSP-E32BHD actuator.

4545

4040

5

5

10

140

80110120

M8

(8x)

M6

(14x

)

M5

(12x

)

12

6.60

(16

x)11

7

2721

)

641,

5)

909)

11822

)

1322)

1566)

20610

)

255

4024

)

4812

)

524)

648)

240

4012

)40

12)




74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM27

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Type: MA2-25

ORIGASYSTEM

PLUS

OSP


Dimensions with Superscript values, refer to the corresponding availableoptions detailed on page 24.e.g. Dimensions with Superscript number 3, corresponds to the option ”E” forOSP-E25BHD actuator.




173

116

7023

)

793)

1007)

273,

15)

367,

19)

160

27

36

7079

100

64

12

6.60

(20

x)11

7 610

5.50

(12

x)

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM28

29


Type: MA2-32

ORIGASYSTEM

PLUS

OSP






15

200

273)

367,

19)

7011

,23)

175

793)

1007)

15811

)

160

3627

7079

100

64

70

12

6.60

(28

x)11

7

5.50

(8x

)10

6

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM29

30


Type: MA2-50

ORIGASYSTEM

PLUS

OSP



255

175

273)

367)

7011

,23)

1007)

15811

)

240

27

36

70

79

793)

100

158

12

90

6.60

(24

x)11

7

5.50

(8x

)10

6




74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM30

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Type: MA3-25

ORIGASYSTEM

PLUS

OSP


Dimensions with Superscript values, refer to the corresponding availableoptions detailed on page 24.e.g. Dimensions with Superscript number 4, corresponds to the option ”EM” forOSP-E25BHD actuator.




173

2716

)

3620

)

4024

)

524)

648)

8014

)

9218

)

11822

)

1322)

1566)

115

4040

4545

2816

1298

M8

(4x)

M5

(26x

)

M6

(10x

)

10.5

64

12

14

102

12

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32


Type: MA3-32

ORIGASYSTEM

PLUS

OSP






40404545

225

3620

)

4024

)

524)

648)

4812

)40

12)

4012

)

9218

)11

822)

1322)

1566)

20610

)

115

89

1628

32.5M

8 (8

x)

M6

(16x

)

M5

(18x

)

1864

14

122

1212

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM32

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Type: MA3-50

ORIGASYSTEM

PLUS

OSP






4040

4545

4024

)

4812

)

524)

648)

4012

)40

12)

255

11822

)

1322)

1566)

20610

)

115

M6

(14x

)

M5

(12x

)M

8 (1

0x)

1790

12

12

14

158

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM33

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Multi-AxisAccessoriesCompleteIntermediate DriveShaftSize 25, 32, 50

For Linear Drive• Series OSP-E..BHD

Note:For Series OSP-E..BHD withintegrated gearbox, please contactyour local HOERBIGER-ORIGAtechnical support.

For other series on request.

FeaturesBacklash-free shaft connection underpre-stressDesign up to speed 1500 rpmDouble cardan connection for largerdisplacementsEasy to mount

Material:Aluminium (AL-H) / Steel (St-H)Polyurethane/Hytrel

ORIGASYSTEM

PLUS

OSP

For Clamp Shaft with Connection ShaftSeries OSP-E25BHD to E50BHD, Type MAS-

Critical Speed vs for Coupling length

For Hollow Shaft with KeywaySeries OSP-E25BHD to E50BHD, Type MAS-

(Ordering length)

(Ordering length)

LR1CE

øD

H

ød

R

LZR

øK

B

LZR

LR1CE

øD

H

ød

R=MAS-50=MAS-32=MAS-25

300

500

700

900

1100

1300

1500

1700

0 10,5 1,5 2 2,5 3

[min-1]

LZR [m]

Characteristics / Dimension Table (mm)

Series Type Max Torque CE DH KB*** LZR LR1 dR Order No. *[Nm] ** For Clamp shaft For Hollow shaft

OSP-E25BHD MAS-25 60 42 55 16h7 < 3000 LZR- 112 30 x 4.0 12305-... 12281 - ....

OSP-E32BHD MAS-32 60 56 55 22h7

< 3000 LZR

- 126 30 x 4.0 12306-... 12282 - ....

OSP-E50BHD MAS-50 160 87 65 32h7

< 3000 LZR

- 167 35 x 4.0 12307-... 12283 - ....

* Complete with LR1 length in mm.Example: 12305 - 1200 (LR1 length = 1200 mm)

** For higher torque requirement, please contact your local HOERBIGER-ORIGAtechnical support.

*** Other dimensions for KB on request. See OSP-E..BHD basic unit, data sheet1.15.002E-4.

Linear Drives see 1.15.002E

1 = For Clamp Shaft with Connection Shaft2 = For Hollow Shaft

2

1Other dimensions for KB on request. See OSP-E..BHD basic unit, page 18.

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:35 AM34

35

Accessories for BHD Linear Drive SystemsSeries OSP-E..BHD

Contents

Description Page

End Cap Mountings 36

Mid-Section Support 37

Adaptor Profile 38

T-Nut Profile 39

Motor Mountings Coupling Housing 40

Profile Mountings 41

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:36 AM35

36

Series OSP-E25BHD to E32BHD: Type C25, C32

Series OSP-E50BHD: Type C50

Linear DriveAccessoriesEnd Cap MountingsSize 25, 32, 50

For Linear Drive withintegrated Roller Guide

• Series OSP-E..BHD

On the end-face of each end cap thereare eight threaded holes for mountingthe actuator.

Material:Anodized aluminium.

The mountings are supplied in pairs.

ORIGASYSTEM

PLUS

OSP

(*= Pair


Series Type E ØU AB AC AD AE AF AG DG Order No. *

OSP-E25BHD C25 27 6.6 52 16 25 25 22 – 91 12266

OSP-E32BHD C32 36 9 64 18 25 25 30 – 114 12267

OSP-E50BHD C50 70 9 48 12.5 30 30 48 128 174 12268

AF

AB AE

DG

E

AC

øU

AD

AF

AB

AG

AE

DG

E

øU

AC

AD

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:36 AM36

37

Series OSP-E25BHD to E50BHD: Type E1(Mounting from above / below with 2 through holes)Linear Drive

AccessoriesMid-Section SupportSize 25, 32, 50

For Linear Drive withintergrated Roller Guide

• Series OSP-E ..BHD

Note on Types E1 and D1:The mid-section support can also bemounted on the underside of theactuator, in which case its distancefrom the center of the actuator isdifferent.

For design notes, see page 17

Stainless steel version on request

ORIGASYSTEM

PLUS

OSP


Series R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ RE Order No.Type E1 Type D1

OSP-E25 M5 5.5 22 27 38 26 40 47.5 36 50 34.5 8 10 41.5 28.5 49 36 26 20009 20008

OSP-E32 M5 5.5 30 33 46 27 46 54.5 36 50 40.5 10 10 48.5 35.5 57 43 32 20158 20157

OSP-E50 M6 7 48 40 71 34 59 67 45 60 52 10 11 64 45 72 57 44 20163 20162

DO

DP

DH

øU

AF

EF EQ

EN

DN

DM

DQ

RE

DRDK

Series OSP-E25BHD to E50BHD: Type D1(Mountings from below with 2 screws)

DO

DP

DH

AF

DTR

EM

EQ

DQ

DFREREAF

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:36 AM37

38

TT

he r

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to in

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uce

tech

nica

lm

odifi

catio

ns is

res

erve

d

Linear DriveAccessoriesAdaptor ProfileSize 25, 32, 50

For Linear Drive• Series OSP-E Belt• Series OSP-E Screw• Series OSP-E..BHD

Adaptor Profile OSP• A universal attachment for

mounting of additional items• Solid material

ORIGASYSTEM

PLUS

OSP

Dimensions Series OSP-E


Series A B C D E F L X RE Order No.Standard Stainless

OSP-E25 16 23 32 M5 10.5 30.5 50 36 26 20006 20186

OSP-E32 16 23 32 M5 10.5 36.5 50 36 32 20006 20186

OSP-E50 20 33 43 M6 14 52 80 65 44 20025 20267

Dimensions Series OSP-E..BHD

Drive Profile

F

E

DA

C

B

RE

L

X

Drive Profile

L

F

E

D

A

C

B

X

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:36 AM38

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Linear DriveAccessoriesT-Nut ProfileSize 25, 32, 50


T-Nut Profile OSP

• A universal attachment formounting with standard T-Nuts

ORIGASYSTEM

PLUS

OSP



Series RE TA TB TC TD TE TF TG TH TL Order No.Standard Stainless

OSP-E25 26 5 11.5 16 32 1.8 6.4 14.5 34.5 50 20007 20187

OSP-E32 32 5 11.5 16 32 1.8 6.4 14.5 40.5 50 20007 20187

OSP-E50 44 8.2 20 20 43 4.5 12.3 20 58 80 20026 20268


Drive Profile

Drive Profile

TL

TH

TG

TF

45°TE

TA

TC

TB

TD

THTG

TF

TE

TA

TC

TB TD

TL

RE

45°

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:36 AM39

40

For Linear Drives see 1.15.002E

Coupling Housing (for motor)


Series MA MQ Order No.

OSP-E25BHD 22 76 12300

OSP-E32BHD 30 98 12301

OSP-E50BHD 41 128 12302

(Motor)(Gear)

(Motor flange)

Series MB MC MD ME MH MU MV Order No.

OSP-E25BHD 14 90 36 82 8.5 9 15 12308

OSP-E32BHD 14 100 55 106 10.5 11 18 12309

OSP-E50BHD 18 125 77 144 12.5 13.5 20 12310

Motor Flange (Semi-finished)


MAMQ

MQ

øME

øMD

MB

MH

øM

U

øM

VMC

Linear DriveAccessoriesMotor MountingsCoupling Housing

Size 25, 32, 50

• For Series OSP-E..BHD

The coupling housing is the mountingbase for the gear or for the motor.

ORIGASYSTEM

PLUS

OSP

Motor Flange(Semi-finished)

Size 25, 32, 50

• For Series OSP-E..BHDThe semi-finished motor flange matchthe coupling housing above and hasto be machined to fit actual gear ormotor type.

Motor flanges suitable for theavailable range of gears, servo andstepper motors will be found togetherwith technical data and dimensionson gears, motors and drives, seeseparate catalogues.

74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:36 AM40

41


Series Type R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ RE OrderNo.

OSP-E25 MAE-25 M5 5.5 22 27 38 26 40 47.5 40 92 34.5 8 10 41.5 28.5 49 36 26 12278

OSP-E32 MAE-32 M5 5.5 30 33 46 27 46 54.5 40 92 40.5 10 10 48.5 35.5 57 43 32 12279

OSP-E50 MAE-50 M6 7 48 40 71 34 59 67 45 112 52 10 11 64 45 72 57 44 12280

Linear DriveAccessoriesProfile MountingsSize 25, 32, 50


Material:Anodized aluminum

Stainless steel version on demand.


ORIGASYSTEM

PLUS

OSP

Series OSP-E25 to E50, Type MAE-..

DM

U

DN

DK

DQ

DR

AF

DO DO

DP

DH

DO DO

DP

DH

U

AF

DN

DM

DQ

RE

DRDK

Series OSP-E..BHD

Series OSP-E..

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Weight (mass) [kg]

Type Weight (mass) [kg](pair)

MAE-25 0.3MAE-32 0.4MAE-50 0.8

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74726 ORIG0C OSP-E Cat. 1-50 7/25/02, 10:36 AM42

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Linear Actuator with Toothed BeltSeries OSP-E..B

Contents

Description Page

Overview 43-46


Dimensions 50

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Belt wheel

Threaded holes formotor mounting(on two sides)

Slotted profilewith dovetailgrooves


Drive shaft

Ball bearing

Toothed belt

The SystemConcept

A completely new generation of linear drives which can be integrated

into any machine layout neatly and simply.


FOR POINT-TO-POINT APPLICATIONS

Advantages:■ Precise path and position control■ High speed operation■ Easy installation■ Low maintenance■ Ideal for precise point-to-point and

reciprocating applications

Features:■ Integrated drive and guidance system■ Long available strokes■ Complete motor and control packages■ Diverse range of accessories

and mountings■ Bi-parting and special options

available

Linear Actuator with Toothed Belt

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Low friction support rings

Threaded holes


Belt tension adjustment

POWERSLIDERoller bearingprecision gui-dance for smoothtravel and highdynamic or staticloads.

GUIDELINE linearguides for heavyduty applications.

Load carrier

The dovetailed mounting rails ofthe new linear actuator expandits function into that of a uni-versal system carrier.Modular system componentsare simply clamped on.

PROLINEThe compact alu-minium roller guidefor high loads andvelocities.

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INVERSION MOUNTING

Page 66

The inversion mounting, mounted onthe carrier, transfers the driving forceto the opposite side, e.g. for dirtyenvironments.

STANDARD VERSIONSOSP-E..B

Standard carrier with integralguidance.Dovetail profile for mounting ofaccessories and the actuator itself.


DRIVE SHAFT OPTIONS


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SERIES OSP-E, BELT DRIVEN

MOUNTINGS FOROSP-E25 TO E50

CLEVIS MOUNTING

Page 60Carrier mounting for driving loadssupported by external linear guides.

END CAP MOUNTINGPage 61For end-mounting of the actuator

MID-SECTION SUPPORT

Page 62For supporting long actuators ormounting the actuator on the dovetailgrooves.

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Characteristics


General Features

Type Linear Actuator with Toothed Belt

Series OSP-E..B


Ambient ϑmin


max°C +80










LinearActuator withToothed Belt

Series OSP-E..BSize 25, 32, 50


Use the threaded holes in the endcap for mounting the linear actuator.See if mid-section supports areneeded using the maximum allowableun-supported length graph on page49.At least one end cap must be securedto prevent axial sliding when mid-section support is used.When the linear actuator is movingan externally guided load, the clevismounting should be used (see page60).

The linear actuators can be fitted withthe standard carrier mounting facingin any direction.To prevent contamination such asfluid ingress, the actuator should befitted with its sealing band facingdownwards.The inversion mounting can be fittedto transfer the driving force to theopposite side (see page 66).

Maintenance

All moving parts are long-termlubricated for a normal operationalenvironment. We recommend a checkand lubrication of the linear actuator,and if necessary a change of thetoothed belt and wear parts, after anoperation time of 4 000 hours ofoperation or 3 000 km, depending onthe type of application.Additional greasing is easily done byusing nipples in the slotted profile.Please see separate instructions.

Start Up

The products in this datasheet shouldnot be operated until the machine/application in which they are used haspassed necessary inspection.

Standard Versions:• Standard carrier with integral

guidance.• Dovetail profile for mounting of

accessories and the actuator itself.

Special Versions:• Position of Drive Shafts

ORIGASYSTEM

PLUS

OSP

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OSP-E25 0.9 1.6 0.25 25.3 6.6

OSP-E32 1.8 3.2 0.43 43.3 10

OSP-E50 5.3 6.3 1.08 312.2 45

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Performance OverviewSizing PerformanceOverviewMaximum Loadings


Size OSP-E25B OSP-E32B OSP-E50B



Max. rpm, drive shaft [min-1] 2 000 3 000 3 000

Max. effective action forceF

A at speed < 1 m/s: [N] 50 150 425

1- 2 m/s: [N] 50 120 375

> 2 m/s: [N] — 100 300

Max. allowable torque

at speed < 1 m/s: [Nm] 0.9 2.3 10,0

1- 2 m/s: [Nm] 0.9 2.0 9.5

> 2 m/s: [Nm] — 1.8 7.5

Torque Reduction factor K1* [Nm.m] 3.7 8.1 30

Max. acceleration/deceleration [m/s2] 10 10 10

Repeatability [mm] ±0,05 ±0.05 ±0.05

Max. standard stroke length (L)* [m] 3.0 5.0 5.0**

* Note: Maximum allowable torque is speed and stroke length dependent, use the lowestof max. values of table above and formula below.

** OSP-E50B longer strokes available - contact tech support.

Combined Loadings

If several forces and moments areapplied to the linear actuatorsimultaneously, then the followingequation must be fulfilled in addition tothe maximum loadings stated above.

L M Ms

Mv

———— + ———— + ———— + ———— 1

L (max) M

(max) M

s (max) M

v (max)

Size Max. applied load L [N] Max. moments [Nm]M Ms Mv

OSP-E25B 160 12 2 8

OSP-E32B 300 25 8 16

OSP-E50B 850 80 16 32

Maximum Allowable Static Loadings

M = F · r.Bending moments are calculated fromthe centre of the linear actuator

L

M Ms

Mv

r

r

FA

K1

Required L [m]Max. allowable torque on drive shaft = [Nm] F2

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Maximum Allowable Unsupported Length – Placing of Mid-Section Support

Size Min. Z Min. ø

OSP-E25B 24 38

OSP-E32B 24 38

OSP-E50B 36 57

Min. Z (AT5)

Min.ø (mm)

MaximumAllowableUnsupportedLengthStroke Length

Stroke Lengths

The stroke lengths of the linearactuators are available in multiplesof 5 mm up to 3000 mm for size 25and up to 5000 mm for size 32 and50.

Other stroke lengths are available onrequest.

The end of stroke must not be usedas a mechanical stop.Add to both ends, a minimum extralength, corresponding to the linearmotion per one revolution of thedrive shaft.The use of AC motor with frequencyconverter drives normally requiresa larger ‘extra length’ than thatrequired for servo systems.For advise, please contact yourlocal HOERBIGER-ORIGA technicalsupport department.

When mechanical stops arerequired, CONSULT FACTORY.

k = Maximum allowable distance between mountings/mid-sectionsupport for a given load (L)

k

L

k

k

L

Mounting on the Drive Shaft

Do not expose the drive shaftto uncontrolled axial or radial forceswhen mounting coupler or belt wheel,a steadying block should be used.

Belt wheels

Minimum allowable number of teeth Z(AT5) at maximum applied torque.

Load L [N]

Max. distance k [m]

10

100

1000

10000

0 1 2 3 4 5 6

OSP-E25OSP-E32OSP-E50

(When loadings are below or up to the curve in the above graph the deflectionwill be max. 0.2 % of distance k.)Also note maximum applied load in the chart on page 48.

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50

KP x H (4x)

Standard Carrier MountingSeries OSP-E25B, -E32B, -E50B

* The end of stroke must not beused as a mechanical stop.Add to both ends, a minimumextra length, corresponding tothe linear motion per onerevolution of the drive shaft.The use of AC motor withfrequency converter drivesnormally requires a larger ‘extralength’ than that required forservo systems.For advise, please contact yourlocal HOERBIGER-ORIGAtechnical support department.

When mechanical stops arerequired CONSULT FACTORY.

Belt Driven Linear Actuator - Basic UnitSeries OSP-E25B, -E32B, -E50B

(For options on drive shaft, see ordering information on page 142)

End Cap Size 50

FB

K

10,4

FH

stroke*

Mounting holes for motor mounting

(2 sides)

Series A B C E G H J K M S V X Y CF FB FH KB KC KE KF KG KH KJ KL KP ZZ

OSP-E25B 125 22 41 27 M5 10 117 21.5 31 33 25 65 M5 52.5 40 39.5 10j6

15 22 37 57 30 19H7 24 M5 8

OSP-E32B 150 25 52 36 M6 12 152 28.5 38 36 27 90 M6 66.5 52 51.7 10j6

18 17.5 36.5 61 38 26H7 26 M6 10

OSP-E50B 200 25 87 70 M6 12 200 43 49 36 27 110 M6 92.5 76 77 16h8 32 23.5 48.5 85 50 40H7 34 M8 10


J

X

Y x ZZ

VM

S

øKJ

Drive Shaft Options

0 = (Standard)

1 =

2 =

Overall length = (2 x A) + stroke (does not include any safety stroke)

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Contents

Description Page

Overview 51-54


Dimensions 58

Linear Actuator with Toothed Beltand Bi-Parting Carriers

Series OSP-E..BP

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Threaded holes for motormounting(on two sides)


Slotted profilewith dovetailgrooves


Drive shaft


Ball bearing


FOR SYNCHRONIZED

BI-PARTING APPLICATIONS

The SystemConcept



Advantages:■ Precise synchronized bi-parting

movements■ Precise path and position control■ High speed operation■ Easy installation■ Low maintenance■ Ideal for centering and door operating

applications

Features:■ Integrated drive and guidance system■ Complete motor and control packages■ Diverse range of accessories

and mountings■ Special options available

Linear Actuator with Toothed Belt and Bi-Parting Carriers

Threaded holes

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Low friction support rings

Threaded holes

Load carrier

Belt tension adjustment


Toothed belt

Nippels formaintenancegreasing

POWERSLIDERoller bearingprecision guidancefor smooth traveland high dynamic orstatic loads.

GUIDELINE linearguides for heavyduty applications.

The dovetailed mounting rails ofthe new linear actuator expandits function into that of a uni-versal system carrier.Modular system componentsare simply clamped on.

Shock Absorbersfor smoothabsorption ofkinetic energy.

PROLINEThe compact alu-minium roller guidefor high loads andvelocities.

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STANDARD VERSIONSOSP-E..BP

Standard carrier with integralguidance.Dovetail profile for mounting ofaccessories and the actuator itself.


DRIVE SHAFT OPTIONS


CLEVIS MOUNTING

Page 60Carrier mounting for driving loadssupported by external linear guides.

END CAP MOUNTINGPages 61For end-mounting of the actuator

MID-SECTION SUPPORT

Page 62For supporting long actuators ormounting the actuator on the dovetailgrooves.

INVERSION MOUNTING

Page 66

The inversion mounting, mounted onthe carrier, transfers the driving forceto the opposite side, e.g. for dirtyenvironments..


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SERIES OSP-E, BI-PARTING BELT DRIVEN

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Linear ActuatorwithToothed Beltand Bi-PartingCarriers

Series OSP-E..BPSize 25, 32, 50

ORIGASYSTEM

PLUS

OSP

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Standard Versions:• Standard carrier with integral

guidance.• Dovetail profile for mounting of

accessories and the actuator itself.

Special Versions:• Position of Drive Shafts

Characteristics


General Features

Type Bi-Parting Belt-Driven for synchronizedbi-parting movements

Series OSP-E..BP


Ambient ϑmin


max°C +80










Maintenance

All moving parts are long-termlubricated for a normal operationalenvironment. We recommend a checkand lubrication of the linear actuator,and if necessary a change of thetoothed belt and wear parts, after anoperation time of 4 000 hours ofoperation or 3 000 km, depending onthe type of application.Additional greasing is easily done byusing nipples in the slotted profile.Please see separate instructions.

Start Up



Use the threaded holes in the endcap for mounting the linear actuator.See if mid-section supports areneeded using the maximum allowableun-supported length graph onpage 57.At least one end cap must be securedto prevent axial sliding when mid-section support is used.When the linear actuator is movingan externally guided load, the clevismounting should be used (see page60).

The linear actuators can be fitted withthe standard carrier mounting facingin any direction.To prevent contamination such asfluid ingress, the actuator should befitted with its sealing band facingdownwards.The inversion mounting can be fittedto transfer the driving force to theopposite side (see page 66).

Mat

eria

l



OSP-E25BP 1.15 1.6 0.5 48 6.6

OSP-E32BP 2.23 3.2 0.86 83 10

OSP-E50BP 6.38 6.3 2.16 585 45

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Maximum Allowable Static Loadings

Sizing PerformanceOverviewMaximum Loadings

L M Ms

Mv

———— + ———— + ———— + ———— 1

L (max) M (max) Ms (max) Mv (max)

Combined Loadings

If several forces and moments areapplied to the linear actuatorsimultaneously, then the followingequation must be fulfilled in addition tothe maximum loadings stated above.


Size OSP-E25BP OSP-E32BP OSP-E50BP



Max. rpm, drive shaft [min-1] 2000 3000 3000

Max. effective action force FA

at speed <1 m/s [N] 50 150 425

1-2 m/s [N] 50 120 375

>2 m/s [N] – 100 300

Max. allowable torque

at speed <0.1 m/s [Nm] 0,9 2,3 10

1-2 m/s [Nm] 0.9 2 9.5>2 m/s [Nm] – 1.8 7.5

Torque Reduction factor K1* [Nm.m] 3.7 8.1 30Max. acceleration/deceleration [m/s2] 10 10 10Repeatability [mm] ±0.05 ±0.05 ±0.05

Max. standard stroke length (L)* [m] 3.0 5.0 5.0

* Note: Maximum allowable torque is speed and stroke length dependent, use the lowestof max. values of table above and formula below.


M = F · r.Bending moments are calculated fromthe centre of the linear actuator

L

M Ms

Mv

r

r

FA

*

Size Max. applied load L [N] Max. moments [Nm]M M

sM

v

OSP-E25BP 160 12 2 8

OSP-E32BP 300 25 8 16

OSP-E50BP 850 80 16 32

K1

Required L [m]Max. allowable torque on drive shaft = [Nm] F2

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Maximum Allowable Unsupported Length – Placing of Mid-Section Support

Size Min. Z Min. ø

OSP-E25BP 24 38

OSP-E32BP 24 38

OSP-E50BP 36 57

Min. Z (AT5)

Min.ø (mm)

MaximumAllowableUnsupportedLength

Stroke Length

Stroke Lengths

The stroke lengths of linear actuatorsare available in multiples of 5 mm upmax. 2 x 2500 mm(OSP-E25BP: max. 2 x 1500 mm).

Other stroke lengths are available onrequest.

The end of stroke must not be usedas a mechanical stop.Add to both ends, a minimum extralength, corresponding to the linearmotion per one revolution of thedrive shaft.The use of AC motor withfrequency converter drivesnormally requires a larger ‘extralength’ than that required for servosystems.For advise, please contact yourlocal HOERBIGER-ORIGA technicalsupport department.

When mechanical stops arerequired, CONTACT FACTORY.

Load L [N]

Max. distance k [m]

k = Maximum allowable distance between mountings/mid-sectionsupport for a given load (L).

The max. load (L) is the total load of both carriersL = Lcarrier 1 + Lcarrier 2



Do not expose the drive shaftto uncontrolled axial or radial forceswhen mounting coupler or belt wheel,a steadying block should be used.

Belt wheels

Minimum allowable number of teeth Z(AT5) at maximum applied torque.

L L

k

L L

k k

10

100

1000

10000

0 1 2 3 4 5 6

OSP-E25BPOSP-E32BPOSP-E50BP

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KP x H (4x)

A A

Standard Carrier MountingSeries OSP-E25, -E32, -E50

* The end of stroke must not beused as a mechanical stop.Add to both ends, a minimumextra length, corresponding tothe linear motion per onerevolution of the drive shaft.The use of AC motor withfrequency converter drivesnormally requires a larger ‘extralength’ than that required forservo systems.For advise, please contact yourlocal HOERBIGER-ORIGAtechnical support department.

Dimension KM (mm)

Size KMmin KMrec.

25 130 190

32 170 230

50 220 320

Belt Driven Linear Actuator - Basic UnitSeries OSP-E25BP, -E32BP, -E50BP


J

X

Y x ZZ

VM

S

End Cap Size OSP-E50

Ordering stroke*

Mounting holes for motor mounting

(2 sides)

FB

K

10,4

FH

stroke/2 stroke/2KM (min) / KM recom.

Drive Shaft Options

0 = (Standard)

1 =

2 =

(For options on drive shaft, see ordering information on page 142)


Series A B C E G H J K M S V X Y CF FB FH KB KC KE KF KG KH KJ KL KMmin KP ZZ

OSP-E25BP 125 22 41 27 M5 10 117 21.5 31 33 25 65 M5 52.5 40 39.5 10j6 15 22 37 57 30 19H7 24 130 M5 8

OSP-E32BP 150 25 52 36 M6 12 152 28.5 38 36 27 90 M6 66.5 52 51.7 10j6 18 17.5 36.5 61 38 26H7 26 170 M6 10

OSP-E50BP 200 25 87 70 M6 12 200 43 49 36 27 110 M6 92,.5 76 77 16h8 32 23.5 48.5 85 50 40H7 34 220 M8 10

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Accessories for Linear Belt Drive SystemsSeries OSP-E

Contents

Description Page

Clevis Mounting 60



End Cap Mountings (for Linear Drives with guides) 63-64

Mid-Section Support (for Linear Drives with guides) 65

Inversion Mounting 66

Adaptor Profile 67

T-Nut Profile 68


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Series OSP-E25 to E32

Series OSP-E50

Linear DriveAccessoriesClevis MountingSize 25, 32, 50

For Linear Drives• Series OSP-E Belt• Series OSP-E Screw

When external guides are used,parallelism deviations can lead tomechanical strain on the piston. Thiscan be avoided by the use of a clevismounting.In the drive direction, the mounting hasvery little play.Freedom of movement is provided asfollows:• Tilting in direction of movement• Vertical compensation• Tilting sideways• Horizontal compensationA stainless steel version is alsoavailable.

øR x 90°

TT

SS

J

KK

OO

Q

øT

ST

PP

NN

NN

LL

HH

MM

UU

SS

J

KK

OO

øT

ST

Q

PP

NN

NN

LL

HH

MM

UU

ORIGASYSTEM

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OSP

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Series J Q T øR HH KK LL MM NN* OO PP SS ST TT UU Order No.Standard Stainless

OSP-E25 117 16 M5 5.5 3.5 52 39 19 2 9 38 40 30 16 21 20005 20092

OSP-E32 152 25 M6 6.6 6 68 50 28 2 13 62 60 46 40 30 20096 20094

OSP-E50 200 25 M6 – 6 79 61 28 2 13 62 60 46 – 30 20097 20095

* Dimension NN gives the possible plus and minus play in horizontal andvertical movement, which also makes tilting sideways possible.

Please note:When using additional inversionmountings, take into account thedimensions on page 66.

Tilting in directionof movement

Vertical compensation Horizontalcompensation

Tilting sideways

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Series OSP-E25 to E32: Type A1

Series OSP-E50: Type C1


For Linear Drive• Series OSP-E Belt• Series OSP-E Screw *

On the end-face of each end cap thereare four threaded holes for mountingthe actuator.The hole layout is square, so that themounting can be fitted to the bottom,top or either side.

Material:Series OSP-25 to 32:Galvanised steel.Series OSP-50:Anodized aluminium.


ORIGASYSTEM

PLUS

OSP

* Important:With the OSP-E Screw series,the end cap mounting can only beused at the opposite end of the driveshaft.

We recommend the application oftwo mid section supports (page 65)at the drive shaft end of the actuator.

DG

AB

E

AF

CL

AE

AD

AC

øU

AF

AB

AE

E

DG

E

AC

AD

øU


Series E ØU AB AC AD AE AF CL DG Order No.Type A1 Type C1

OSP-E25 27 5.8 27 16 22 18 22 2.5 39 2010-1 –

OSP-E32 36 6.6 36 18 26 20 30 3 50 3010-1 –

OSP-E50 70 9 40 12.5 24 30 48 – 86 – 5010

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ORIGASYSTEM

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OSP

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Series R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ Order No.Type E1 Type D1

OSP-E25 M5 5.5 22 27 38 26 40 47.5 36 50 34.5 8 10 41.5 28.5 49 36 20009 20008

OSP-E32 M5 5.5 30 33 46 27 46 54.5 36 50 40.5 10 10 48.5 35.5 57 43 20158 20157

OSP-E50 M6 7 48 40 71 34 59 67 45 60 52 10 11 64 45 72 57 20163 20162

Linear DriveAccessoriesMid-Section SupportSize 25, 32, 50

For Linear Drive

• Series OSP-E Belt• Series OSP-E Screw

Note on Types E1 and D1:The mid-section support can also bemounted on the underside of theactuator, in which case its distancefrom the centre of the actuator isdifferent.

For design notes, see pages 49, 57and 77


Series OSP-E25, E32, E50, Type D1(Mountings from below with 2 screws)

EQ E

MR

DFAF

DQ

AF

DT

DH

DO

DP

Series OSP-E25, E32, E50, Type E1(Mounting from above / below with 2 through holes)

DK

DP

DH

EQ

EF

EN

DM

DN

AF

øU

DQ

DO

DR

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Linear DriveAccessoriesMountings forLinear Drives fittedwith OSP-guides


ORIGASYSTEM

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OSP

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Mounting Type Type – OSP GuidesType SLIDELINE POWERSLIDE

PROLINEMULTIBRAKE25 32 50 25/ 25/ 25/ 32/ 32/ 50/ 50/

25 35 44 35 44 60 76

End cap mounting Type A1

Type A2 O O

Type A3 O O O

End cap mounting, Type B1 X X X X X X Xreinforced

Type B3

Type B4 O O

End cap mounting Type C1 X X

X

Type C2 O

Type C3 O

Type C4 O

Mid section support, Type D1 X X X X X X X X X XsmallMid section support, Type E1 X X X X X X X X X Xwide

Type E2 O O O

Type E3 O O O O

Type E4 O O O

X = carriage mounted in top(12 o'clock position)

O = carriage mounted in lateral(3 or 9 o'clock position)

= available components

Overview

* Important:With the OSP-E Screw series, endcap mountings type A, B and C canonly be used at the opposite end ofthe drive shaft. Please use mid-supports (page 65).

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Series OSP – E25, E32: Type A

Series OSP – E25, E32: Type B

End cap mountings *Four internal screw threads arelocated in the end faces of all OSPactuators for mounting the drive unit.End cap mountings may be securedacross any two adjacent screws.

Material: Series OSP-25, 32:zinc plated steelSeries OSP-50:anodized aluminium

Supplied in pairs.Type A1

Type A2

Type A3DG

AB

E

AF CL

AE

AF

AF

AD

AC

øU

AE

AE


Series E øU AB AC AD CL DOSP-E25 27 5.8 27 16 22 2.5 39

OSP-E32 36 6.6 36 18 26 3 50

OSP-E50 70 9 40 12.5 24 - 86

* see mounting instructions on page 63

Series OSP – E50: Type C

Type C1

Type C2

Type C3

Type C4 AC

AD

øU

AF

AB

AE

E

DG

E

AE

AE

AE

AF

AF

AF

Dimension Table (mm)– Dimensions AE and AF (Dependant on the mounting type)

Mount Dimensionstype AE AF

for size for size25 32 50 25 32 50

A1 18 20 – 22 30 –A2 33 34 – 37 44 –A3 45 42 – 49 52 –B1 42 55 – 22 30 –B3 – – – – – –B4 80 85 – 60 60 –C1 – – 30 – – 48C2 – – 39 – – 57C3 – – 54 – – 72C4 – – 77 – – 95

Type B1

Type B3

Type B4DG

AB

E

AF CL

AE

AF

AF

AD

AC

øU

AE

AE

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Mounting type Order No.(versions) size

25 32 50A 2010-1 3010-1 –A2 2040-1 3040-1 –A3 2060-1 3060 –B1 20311-1 20313-1 –B3 – – –B4 20312-1 20314-1 –C1 – – 5010-1C2 – – 20349-1C3 – – 20350 -1C4 – – 20351 -1D1 20008 20157 20162E1 20009 20158 20163E2 20352 20355 20361E3 20353 20356 20362E4 20354 20357 20363

Series OSP-E25, E32, E50: Type D1(Mounting from below with thread screw)

Series OSP-E25, E32, E50: Type E.(Mounting from above / below using a cap screw)

DP

DH

EQ

EF

EN

AF

øU

DQ

DO

DM

DN

DK

AF

AF

AF

DR

DR

DR

DR

EQ E

M

R

DFAF

DQ

AF

DT

DH

DO

DP

Mid section supportsInformation regarding type E1 and D1:

Mounting of the mid section supportsis also possible on the lower side ofthe drive. In this case, please note thenew centre line dimensions.

Stainless steel version on request.

Order instruction for mountings Type A – Type B – Type C – Type D – Type E

Type E1

Type E2

Type E3

Type E4


Series R U DF DH DK DM DN DO DP DQ DT EF EM EN EQ

OSP-E25 M5 5.5 27 38 26 40 47.5 36 50 34.5 10 41.5 28.5 49 36

OSP-E32 M5 5.5 33 46 27 46 54.5 36 50 40.5 10 48.5 35.5 57 43

OSP-E50 M6 7 40 71 34 59 67 45 60 52 11 64 45 72 57

Mount. Dimensionstype DR AF


D1 – – – 22 30 48

E1 8 10 10 22 30 48

E2 23 24 19 37 44 57

E3 35 32 31 49 52 72

E4 46 40 57 60 60 95

Dimension Table (mm)– Dimensions DR und AF (Dependant on the mounting type)

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Series V X Y BC BE BH BJ ZZ Order No.

OSP-E25 25 65 M5 117 31 43 33.5 6 20037

OSP-E32 27 90 M6 150 38 51 39.5 6 20161

OSP-E50 27 110 M6 180 55 64 52 8 20166

Linear DriveAccessoriesInversion MountingSize 25, 32, 50

For Linear Drive• Series OSP-E Belt• Series OSP-E Screw

In dirty environments, or where thereare special space problems, inversionof the cylinder is recommended. Theinversion bracket transfers the drivingforce to the opposite side of thecylinder. The size and position of themounting holes are the same as on thestandard cylinder.


Please note:Other components of the OSP systemsuch as mid-section supports,proximity switches can still bemounted on the free side of thecylinder.

Important Note:May be used in combination withClevis Mounting, ref. page 60.

ORIGASYSTEM

PLUS

OSP

Series OSP-E50

Series OSP-E25, E32

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X

V

BC

BE

BH

BJ

Y x ZZ

BC

BE

BH

BJ

VY x ZZ

X

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Linear DriveAccessoriesAdaptor ProfileSize 25, 32, 50





ORIGASYSTEM

PLUS

OSP

TT

he r

ight

to in

trod

uce

tech

nica

lm

odifi

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ns is

res

erve

d



OSP-E25 16 23 32 M5 10.5 30.5 50 36 26 20006 20186

OSP-E32 16 23 32 M5 10.5 36.5 50 36 32 20006 20186

OSP-E50 20 33 43 M6 14 52 80 65 44 20025 20267


Drive Profile

F

E

D

A

C

B

RE

L

X

Drive Profile

L

F

E

D

A

C

B

X

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Dimensions Series OSP-ELinear DriveAccessoriesT-Nut ProfileSize 25, 32, 50


T-Nut Profile OSP


ORIGASYSTEM

PLUS

OSP

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OSP-E25 26 5 11.5 16 32 1.8 6.4 14.5 34.5 50 20007 20187

OSP-E32 32 5 11.5 16 32 1.8 6.4 14.5 40.5 50 20007 20187

OSP-E50 44 8.2 20 20 43 4.5 12.3 20 58 80 20026 20268


Drive Profile

Drive Profile

TL

TH

TG

TF

45°TE

TA

TC

TB

TD

THTG

TF

TE

TA

TC

TB TD

TL

RE

45°

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OSP-E25 MAE-25 M5 5.5 22 27 38 26 40 47.5 40 92 34.5 8 10 41.5 28.5 49 36 26 12278

OSP-E32 MAE-32 M5 5.5 30 33 46 27 46 54.5 40 92 40.5 10 10 48.5 35.5 57 43 32 12279

OSP-E50 MAE-50 M6 7 48 40 71 34 59 67 45 112 52 10 11 64 45 72 57 44 12280






ORIGASYSTEM

PLUS

OSP


DM

U

DN

DK

DQ

DR

AF

DO DO

DP

DH

DO DO

DP

DH

U

AF

DN

DM

DQ

RE

DRDK

Series OSP-E..BHD

Series OSP-E..

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Weight (mass) [kg]


MAE-25 0.3MAE-32 0.4MAE-50 0.8

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Linear Actuator with Ball ScrewSeries OSP-E..S

Contents

Description Page

Overview 71-74


Dimensions 79

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TheSystem Concept




FOR HIGH ACCURACY APPLICATIONS

Ball bearing

End cap screws withthreaded mounting holes


Ball nut

Slotted profile withdovetail grooves

Ball screwDrive shaft

Advantages:■ Accurate path and position control■ High force output■ Easy installation■ Low maintenance■ Excellent slow speed characteristics■ Ideal for precise traverse operations

(e.g. machine feeds) and liftingapplications

Features:■ Integrated drive and guidance system■ Complete motor and control packages■ Diverse range of accessories

and mountings■ Optimal screw pitches

Linear Actuator with Ball Screw

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Standard carriermounting

Threaded holes

Low frictionsupport rings

Permanent magnet forposition sensing

Load carrier

The dovetailed mounting rails ofthe new linear actuator expand itsfunction into that of a universalsystem carrier.Modular system components aresimply clamped on.

POWERSLIDERoller bearingprecisionguidance forsmooth travel andhigh dynamic orstatic loads.

GUIDELINE linearguides for heavyduty applications

SLIDELINECombination withlinear guidesprovides forheavier loads.

PROLINEThe compactaluminium rollerguide for high loadsand velocities.

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CLEVIS MOUNTING

Page 82

Carrier mounting for driving loadssupported by external linear guides.

END CAP MOUNTING

Pages 83

For end-mounting of the actuator

MID-SECTION SUPPORT

Page 84

For supporting long actuators ormounting the actuator on the dovetailgrooves.

SERIES OSP-E, SCREW-DRIVEN

Accessories

STANDARD VERSIONSOSP-E..S

Standard carrier with integral gui-dance. Dovetail profile for mountingof accessories and the actuator itself.


BALL SCREW PITCH

The ball screws are available invarious pitches. OSP-E25 in 5 mm,OSP-E32 in 5 or 10 mm andOSP-E50 in 5, 10, 25, 50 mm pitch.

OPTIONS AND ACCESSORIES

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INVERSION MOUNTING

Page 88The inversion mounting, mounted on thecarrier, transfers the driving force to theopposite side, e.g. for dirty environments.

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OSP-E25S 0.8 2.3 0.23 2.2 11.3

OSP-E32S 1.9 4.3 0.50 8.4 32

OSP-E50S 4.7 9.4 1.38 84 225

Linear ActuatorwithBall ScrewSeries OSP-E..SSize 25, 32, 50

Standard Version:• Standard carrier with own internal

guidance• Dovetail grooves for mounting

accessories and the drive itself• Travel per rotation of threaded

spindle:Type OSP-E25 : 5 mmType OSP-E32: 5 ,10 mmType OSP-E50: 5 ,10, 25, 50 mm

ORIGASYSTEM

PLUS

OSP

Characteristics


General Features

Type Linear Actuator with Ball Screw

Series OSP-E..S


Operating ϑmin °C -20temperature range ϑmax °C +80




Ball screw Hardened steel

Ball nut Hardened steel


Guide bearings Low friction plastic




Maintenance

All moving parts are long-termlubricated for a normal operationalenvironment. We recommend a checkand lubrication of the linear actuator,and if necessary a change of wornparts, after every 24th month or 3000km travel of distance, depending onthe type of application. Please seeseparate instructions.

Start Up



Use the threaded holes in the free endcap and a mid-section support closeto the motor end for mounting thelinear actuator.See if mid-section supports areneeded using the maximum allowableun-supported length graph on page77. At least one end cap must besecured to prevent axial sliding whenmid-section support is used (see page84).When the linear actuator is moving anexternally guided load, the clevismounting should be used.The linear actuators can be fitted withthe standard carrier mounting facingin any direction.To prevent contamination such asfluid ingress, the actuator should befitted with its sealing band facingdownwards.The inversion mounting can be fittedto transfer the driving force to theopposite side (see page 88).

Mat

eria

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Series OSP-E25S OSP-E32S OSP-E50S

Pitch [mm] 5 5 10 5 10 25 50Max. speed [m/s] 0.25 0.25 0.5 0.25 0.5 1.25 2.50

Linear motion per revolution, [mm] 5 5 10 5 10 25 50drive shaft

Max. rpm, drive shaft [min-1] 3 000 3 000 3 000Max. effective action force F

A[N] 250 600 1 500

Corresponding torque [Nm] 0.35 0.75 1.3 1.7 3.1 7.3 14.6on drive shaftMax. allowable torque [Nm] 0.6 1.5 2.8 4.2 7.5 20 20on drive shaftTypical repeatability [mm] ±0.05 ±0.05 ±0.05

Max. Standard stroke length [m] 1.1 2.0 3.2

Screw Ø [mm] 12 16 25

Size Max. applied load [N] Max. moments [Nm]L M Ms Mv

OSP-E25 500 12 2 8

OSP-E32 1 200 25 8 16

OSP-E50 3 000 80 16 32

Maximum Allowable Loadings

equation must be fulfilled in additionto the above stated maximumloadings.

SizingPerformanceOverviewMaximum Loadings

Combined Loadings.If several forces and moments areapplied to the linear actuatorsimultaneously, then the following

L

M Ms

Mv

r

r

FA

M = F · r.Bending moments arecalculated from the centre of the linearactuator and F indicates actual force.

L M Ms

Mv

+ + + 1

L (max) M (max) Ms (max) Mv (max)

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Maximum Allowable Unsupported Length – Placing of Mid-Section Support Maximum AllowableUnsupported Length

Stroke Length

Stroke Lengths

The stroke lengths of the linearactuators are available in multiples of1 mm up to 1100 mm for size 25 , up to2000 mm for size 32 and up to 3200mm for size 50. Other stroke lengthsare available on request.

The end of stroke must not be usedas a mechanical stop.Add to both ends, a minimum extralength of 25 mm to the stroke.The use of AC motor with frequencyconverter drives normally requires alarger ‘extra length’ than thatrequired for servo systems.For advise, please contact your localHOERBIGER-ORIGA technicalsupport department.

When mechanical stops arerequired, CONTACT FACTORY.

Size Min. Z Min. Ø

OSP-E25S 24 38

OSP-E32S 24 38

OSP-E50S 36 57

k = Maximum allowable distance between mountings/mid-sectionsupport for a given load (L)

When loadings are below or up to the curve in the above graph thedeflection will be max. 0,2 % of distance k.)Also note maximum applied load in the chart on page 76.


Do not expose the drive shaftto uncontrolled axial or radial forceswhen mounting coupling or belt wheel,a steadying block should be used.

Belt wheels

Minimum allowable number of teeth(AT5) and diameter of belt wheel atmaximum applied torque.

k

L

k

k

L

Min. Z (AT5)Min. Ø (mm)

Max. distance k [m]

Load L [N]

10

100

1000

10000

0 1 2 3 4 5 6

OSP-E25SOSP-E32SOSP-E50S

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Maximum RPM per Stroke for Critical Speed

OSPE Speed [mm/s] OSPE Speed [mm/s] OSPE Speed [mm/s]

Stroke 25 pitch 32 pitch pitch 50 pitch pitch pitch pitch

rpm 5 rpm 5 10 rpm 5 10 25 50

200 3000 250 3000 250 500 3000 250 500 1250 2500

300 3000 250 3000 250 500 3000 250 500 1250 2500

400 3000 250 3000 250 500 3000 250 500 1250 2500

500 3000 250 3000 250 500 3000 250 500 1250 2500

600 2667 222 2996 250 499 3000 250 500 1250 2500

700 2089 174 2378 198 396 3000 250 500 1250 2500

800 1680 140 1933 161 322 2745 229 458 1144 2288

900 1381 115 1603 134 267 2311 193 385 963 1926

1000 1155 96 1350 113 225 1972 164 329 822 1644

1100 980 82 1153 96 192 1703 142 284 709 1418

1200 996 83 166 1485 124 247 619 1238

1300 869 72 145 1306 109 218 544 1088

1400 765 64 127 1158 97 193 483 966

1500 678 57 113 1034 86 172 431 862

1600 606 50 101 929 77 155 387 774

1700 544 45 91 839 70 140 349 698

1800 491 41 82 761 63 127 317 634

1900 446 37 74 694 58 116 289 578

2000 407 34 68 635 53 106 265 530

2100 583 49 97 243 486

2200 538 45 90 224 448

2300 498 41 83 207 414

2400 462 38 77 192 384

2500 429 36 72 179 358

2600 400 33 67 167 334

2700 374 31 62 156 312

2800 351 29 58 146 292

2900 329 27 55 137 274

3000 309 26 52 129 258

3100 292 24 49 121 242

3200 275 23 46 115 230

stroke [mm]rpm [rev/min]Speed [mm/s]

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End Cap Size OSP-E50

Screw-Driven Linear Actuator – Basic UnitSeries OSP-E25S, -E32S, -E50S

Standard Carrier MountingSeries OSP-E25S, -E32S, -E50S

* The end of stroke must not beused as a mechanical stop.Add to both ends, a minimumextra length of 25 mm to thestroke.The use of AC motor withfrequency converter drivesnormally requires a larger ‘extralength’ than that required forservo systems.For advise, please contact yourlocal HOERBIGER-ORIGAtechnical support department.

stroke*

FB

K

10,4

FH


Series A B C E G H J K M S V X Y CF FB FH KB KL KM KN ZZ

OSP-E25S 100 22 41 27 M5 10 117 21.5 31 33 25 65 M5 52.5 40 39.5 6h7

17 2 13 8

OSP-E32S 125 25.5 52 36 M6 12 152 28.5 38 36 27 90 M6 66.5 52 51.7 10h7 31 2 20 10

OSP-E50S 175 33 87 70 M6 12 200 43 49 36 27 110 M6 92.5 76 77 15h7

43 3 28 10

J

X

Y x ZZ

VM

S


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Accessories for Linear Drive Systems(Mountings, Sensors)

Series OSP-E Ballscrew

Contents

Description Page

Clevis Mounting 82



End Cap Mountings (for Linear Drives with guides) 85-86

Mid-Section Support (for Linear Drives with guides) 87

Inversion Mounting 88

Adaptor Profile 89

T-Nut Profile 90


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Series OSP-E25 to E32

Series OSP-E50

Linear DriveAccessoriesClevis MountingSize 25, 32, 50

For Linear Drives• Series OSP-E Belt• Series OSP-E Screw

When external guides are used,parallelism deviations can lead tomechanical strain on the piston. Thiscan be avoided by the use of a clevismounting.In the drive direction, the mounting hasvery little play.Freedom of movement is provided asfollows:• Tilting in direction of movement• Vertical compensation• Tilting sideways• Horizontal compensationA stainless steel version is alsoavailable.

øR x 90°

TT

SS

J

KK

OO

Q

øT

ST

PP

NN

NN

LL

HH

MM

UU

SS

J

KK

OO

øT

ST

Q

PP

NN

NN

LL

HH

MM

UU

ORIGASYSTEM

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OSP

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Series J Q T øR HH KK LL MM NN* OO PP SS ST TT UU Order No.Standard Stainless

OSP-E25 117 16 M5 5.5 3.5 52 39 19 2 9 38 40 30 16 21 20005 20092

OSP-E32 152 25 M6 6.6 6 68 50 28 2 13 62 60 46 40 30 20096 20094

OSP-E50 200 25 M6 – 6 79 61 28 2 13 62 60 46 – 30 20097 20095

* Dimension NN gives the possible plus and minus play in horizontal andvertical movement, which also makes tilting sideways possible.

Please note:When using additional inversionmountings, take into account thedimensions on page 88.

Tilting indirectionof movement

Verticalcompensation

Horizontalcompensation

Tilting sideways

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Series OSP-E25 to E32: Type A1

Series OSP-E50: Type C1



On the end-face of each end cap thereare four threaded holes for mountingthe actuator.The hole layout is square, so that themounting can be fitted to the bottom,top or either side.

Material:Series OSP-25 to 32:Galvanised steel.Series OSP-50:Anodized aluminium.


ORIGASYSTEM

PLUS

OSP

* Important:With the OSP-E Screw series,the end cap mounting can only beused at the opposite end of the driveshaft.

We recommend the application oftwo mid section supports (page 84)at the drive shaft end of the actuator.

DG

AB

E

AF

CL

AE

AD

AC

øU

AF

AB

AE

E

DG

E

AC

AD

øU


Series E ØU AB AC AD AE AF CL DG Order No.Type A1 Type C1

OSP-E25 27 5.8 27 16 22 18 22 2.5 39 2010-1 –

OSP-E32 36 6.6 36 18 26 20 30 3 50 3010-1 –

OSP-E50 70 9 40 12.5 24 30 48 – 86 – 5010

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84

Series OSP-E25, E32, E50, Type D1(Mountings from below with 2 screws)

EQ E

M

R

DFAF

DQ

AF

DT

DH

DO

DP

Series OSP-E25, E32, E50, Type E1(Mounting from above / below with 2 through holes)

DK

DP

DH

EQ

EF

EN

DM

DN

AF

øU

DQ

DO

DR

Linear DriveAccessoriesMid-Section SupportSize 25, 32, 50

For Linear Drive

• Series OSP-E Belt• Series OSP-E Screw

Note on Types E1 and D1:The mid-section support can also bemounted on the underside of theactuator, in which case its distancefrom the centre of the actuator isdifferent.

For design notes, see pages 49, 57and 77


ORIGASYSTEM

PLUS

OSP

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Series R U AF DF DH DK DM DN DO DP DQ DR DT EF EM EN EQ Order No.Type E1 Type D1

OSP-E25 M5 5.5 22 27 38 26 40 47.5 36 50 34.5 8 10 41.5 28.5 49 36 20009 20008

OSP-E32 M5 5.5 30 33 46 27 46 54.5 36 50 40.5 10 10 48.5 35.5 57 43 20158 20157

OSP-E50 M6 7 48 40 71 34 59 67 45 60 52 10 11 64 45 72 57 20163 20162

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Mounting Type Type – OSP GuidesType SLIDELINE POWERSLIDE

PROLINEMULTIBRAKE25 32 50 25/ 25/ 25/ 32/ 32/ 50/ 50/

25 35 44 35 44 60 76

End cap mounting Type A1

Type A2 O O

Type A3 O O O

End cap mounting, Type B1 X X X X X X Xreinforced

Type B3

Type B4 O O

End cap mounting Type C1 X X

X

Type C2 O

Type C3 O

Type C4 O

Mid section support, Type D1 X X X X X X X X X XsmallMid section support, Type E1 X X X X X X X X X Xwide

Type E2 O O O

Type E3 O O O O

Type E4 O O O

X = carriage mounted in top(12 o'clock position)

O = carriage mounted in lateral(3 or 9 o'clock position)

= available components

Overview

* Important:With the OSP-E Screw series, endcap mountings type A, B and C canonly be used at the opposite end ofthe drive shaft. Please use mid-supports (page 87).

Linear DriveAccessoriesMountings forLinear Drives fittedwith OSP-guides


ORIGASYSTEM

PLUS

OSP

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Series OSP – E25, E32: Type A

Series OSP – E25, E32: Type B

End cap mountings *Four internal screw threads arelocated in the end faces of all OSPactuators for mounting the drive unit.End cap mountings may be securedacross any two adjacent screws.

Material: Series OSP-25, 32:zinc plated steelSeries OSP-50:anodized aluminium

Supplied in pairs.Type A1

Type A2

Type A3DG

AB

E

AF CL

AE

AF

AF

AD

AC

øU

AE

AE


Series E øU AB AC AD CL DOSP-E25 27 5.8 27 16 22 2.5 39

OSP-E32 36 6.6 36 18 26 3 50

OSP-E50 70 9 40 12.5 24 - 86

* see mounting instructions on page 85

Series OSP – E50: Type C

Type C1

Type C2

Type C3

Type C4 AC

AD

øU

AF

AB

AE

E

DG

E

AE

AE

AE

AF

AF

AF

Dimension Table (mm)– Dimensions AE and AF (Dependant on the mounting type)

Mount Dimensionstype AE AF


A1 18 20 – 22 30 –A2 33 34 – 37 44 –A3 45 42 – 49 52 –B1 42 55 – 22 30 –B3 – – – – – –B4 80 85 – 60 60 –C1 – – 30 – – 48C2 – – 39 – – 57C3 – – 54 – – 72C4 – – 77 – – 95

Type B1

Type B3

Type B4DG

AB

E

AF CL

AE

AF

AF

AD

AC

øU

AE

AE

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Mounting type Order No.(versions) size

25 32 50A 2010-1 3010-1 –A2 2040-1 3040-1 –A3 2060-1 3060 –B1 20311-1 20313-1 –B3 – – –B4 20312-1 20314-1 –C1 – – 5010-1C2 – – 20349-1C3 – – 20350 -1C4 – – 20351 -1D1 20008 20157 20162E1 20009 20158 20163E2 20352 20355 20361E3 20353 20356 20362E4 20354 20357 20363

Series OSP-E25, E32, E50: Type D1(Mounting from below with thread screw)

Series OSP-E25, E32, E50: Type E.(Mounting from above / below using a cap screw)

DP

DH

EQ

EF

EN

AF

øU

DQ

DO

DM

DN

DK

AF

AF

AF

DR

DR

DR

DR

EQ E

M

R

DFAF

DQ

AF

DT

DH

DO

DP

Mid section supportsInformation regarding type E1 and D1:

Mounting of the mid section supportsis also possible on the lower side ofthe drive. In this case, please note thenew centre line dimensions.

Stainless steel version on request.

Order instruction for mountings Type A – Type B – Type C – Type D – Type E

Type E1

Type E2

Type E3

Type E4


Series R U DF DH DK DM DN DO DP DQ DT EF EM EN EQ

OSP-E25 M5 5.5 27 38 26 40 47.5 36 50 34.5 10 41.5 28.5 49 36

OSP-E32 M5 5.5 33 46 27 46 54.5 36 50 40.5 10 48.5 35.5 57 43

OSP-E50 M6 7 40 71 34 59 67 45 60 52 11 64 45 72 57

Mount. Dimensionstype DR AF


D1 – – – 22 30 48

E1 8 10 10 22 30 48

E2 23 24 19 37 44 57

E3 35 32 31 49 52 72

E4 46 40 57 60 60 95

Dimension Table (mm)– Dimensions DR und AF (Dependant on the mounting type)

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Linear DriveAccessoriesInversion MountingSize 25, 32, 50

For Linear Drive• Series OSP-E Belt• Series OSP-E Screw

In dirty environments, or where thereare special space problems, inversionof the cylinder is recommended. Theinversion bracket transfers the drivingforce to the opposite side of thecylinder. The size and position of themounting holes are the same as on thestandard cylinder.


Please note:Other components of the OSP systemsuch as mid-section supports,proximity switches can still bemounted on the free side of thecylinder.

Important Note:May be used in combination withClevis Mounting, ref. page 82.

ORIGASYSTEM

PLUS

OSP


Series V X Y BC BE BH BJ ZZ Order No.

OSP-E25 25 65 M5 117 31 43 33.5 6 20037

OSP-E32 27 90 M6 150 38 51 39.5 6 20161

OSP-E50 27 110 M6 180 55 64 52 8 20166

Series OSP-E50

Series OSP-E25, E32

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X

V

BC

BE

BH

BJ

Y x ZZ

BC

BE

BH

BJ

VY x ZZ

X

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:42 AM88

89

TT

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uce

tech

nica

lm

odifi

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erve

dLinear DriveAccessoriesAdaptor ProfileSize 25, 32, 50




ORIGASYSTEM

PLUS

OSP




OSP-E25 16 23 32 M5 10.5 30.5 50 36 26 20006 20186

OSP-E32 16 23 32 M5 10.5 36.5 50 36 32 20006 20186

OSP-E50 20 33 43 M6 14 52 80 65 44 20025 20267


Drive Profile

F

E

D

A

C

B

RE

L

X

Drive Profile

L

F

E

D

A

C

B

X

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:42 AM89

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Linear DriveAccessoriesT-Nut ProfileSize 25, 32, 50


T-Nut Profile OSP


ORIGASYSTEM

PLUS

OSP




OSP-E25 26 5 11.5 16 32 1.8 6.4 14.5 34.5 50 20007 20187

OSP-E32 32 5 11.5 16 32 1.8 6.4 14.5 40.5 50 20007 20187

OSP-E50 44 8.2 20 20 43 4.5 12.3 20 58 80 20026 20268


Drive Profile

Drive Profile

TL

TH

TG

TF

45°TE

TA

TC

TB

TD

THTG

TF

TE

TA

TC

TB TD

TL

RE

45°

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM90

91



OSP-E25 MAE-25 M5 5.5 22 27 38 26 40 47.5 40 92 34.5 8 10 41.5 28.5 49 36 26 12278

OSP-E32 MAE-32 M5 5.5 30 33 46 27 46 54.5 40 92 40.5 10 10 48.5 35.5 57 43 32 12279

OSP-E50 MAE-50 M6 7 48 40 71 34 59 67 45 112 52 10 11 64 45 72 57 44 12280






ORIGASYSTEM

PLUS

OSP


DM

U

DN

DK

DQ

DR

AF

DO DO

DP

DH

DO DO

DP

DH

U

AF

DN

DM

DQ

RE

DRDK

Series OSP-E..BHD

Series OSP-E..

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Weight (mass) [kg]


MAE-25 0.3MAE-32 0.4MAE-50 0.8

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM91

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74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM92

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Linear GuidesSeries OSP-E

Contents

Description Page

Overview 93-94

Plain Bearing SLIDELINE 95-96

Roller Guide POWERSLIDE 97-99

Ball Bushing Guide GUIDELINE 100-103

Aluminium Roller Guide PROLINE 104-106

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM93

94

Versions:

Electric linear driveSeries:• OSP-E..B• OSP-E..BP• OSP-E..S

Sizes:25 - 32 - 50

Advantages:

• Takes high loads and forces• High precision• Smooth operation• Can be retrofitted• Can be installed in any position

Adaptive modular system

The Origa system plus – OSP –provides a comprehensive range oflinear guides for the pneumatic andelectric linear drives.

SLIDELINEThe cost-effective plain bearingguide for medium loads.Not available for OSP-E – Belt DriveseriesSee pages 95-96

POWERSLIDEThe roller guide for heavy loads.See pages 97-99

GUIDELINEThe ball bushing guide for theheaviest loads and greatestaccuracy.See pages 100-103

Electric linear drive– Series OSP-E..B (Belt Driven)– Series OSP-E..S (Screw Driven)ORIGA

SYSTEMPLUS

OSP Linear Guides

PROLINEThe compact aluminium roller guidefor high loads and velocities.See pages 104-106

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM94

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Series Mass of drive Mass * Order-No. Max. Moments Max. with guide [kg] of guide SLIDELINE 1)

[Nm] Load with inrease per carriage for [N] 0 mm 100 mm [kg] OSP-E Screw

Stroke Stroke without brakeM Ms Mv L OSP-E Screw OSP-E Screw

SL 25 34 14 34 675 1.70 0.42 0.61 20342

SL 32 60 29 60 925 3.44 0.73 0.95 20196

SL50 180 77 180 2000 7.89 1.35 2.06 201951) Corrosion resistant fixtures available on request

Standard version– for electric linear drive:Series OSP-E Screw

Plain BearingGuideSLIDELINE

Series SL 25 to 50for Linear Drive• Series OSP-E Screw

Features:

• Anodised aluminium guide rail withprism-shaped slideway arrangement

• Adjustable plastic slide elements– optional with integral brake

• Composite sealing system withplastic and felt wiper elements toremove dirt and lubricate theslideways.

• Corrosion resistant version availableon request.

ORIGASYSTEM

PLUS

OSP

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plasticwiper oiled felt wiper

aluminium guide carriage

aluminiumguide rail

aluminiumguide carriage

slide adjustmentelements

pressure plateand adjustmentscrews

grease nipple

Loads, forces and moments

Versions

Technical Data

The table shows the maximumpermissable values for smooth opera-tion, which should not be exceededeven under dynamic conditions.

The load and moment figures apply tospeeds v < 0.2 m/s.

* Please note:In the cushioning diagram, add themass of the guide carriage to themass to be cushioned.

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM95

96

Dimensions

Series OSP-E Screw

Mid-Section SupportMid-section supports are requiredfrom a certain stroke length to preventexcessive deflection and vibration ofthe linear drive. The diagrams showthe maximum permissable unsuppor-ted length in relation to loading.

For further mounting elements and optionssee accessories.For further information and technical datasee data sheets for linear drives

stroke + 2 x A

stroke

FS


10

100

1000

10000

0 1 2 3 4 5 6

Load L [N]

Max.distance k [m]



Series A B J M Z AA BB DB DD CF EC ED EE EG EJ EK EL EW FF FT FS GG JJ ZZ

OSP-E OSP-EScrew Screw

SL 25 100 22 117 39.5 M6 162 142 M5 60 72.5 47 12 53 39 22 6 6 30 64 73,5 20 50 120 12

SL 32 125 25.5 152 48 M6 205 185 M5 80 91 67 14 62 48 32 6 6 33 84 88 21 64 160 12

SL 50 175 33 200 61 M6 284 264 M5 120 117 94 14 75 56 81 6 6 39 110 118.5 26 90 240 16


74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM96

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Example: PS 25/35

width ofguide rail(35 mm)

size of driveOSP-E25)

Series Max. Max. Mass of drive Mass * Order No.Moments Load with guide [kg] of guide Powerslide[Nm] [N] with increase per carriage for

0 mm stroke 100 mm stroke [kg]M Ms Mv L

1, L

2OSP-E OSP-E OSP-E OSP-E OSP-E* OSP-EBelt Screw Belt Screw Belt Screw

PS 25/25 63 14 63 910 1.7 1.6 0.4 0.4 0.7 20304 20015

PS 25/35 70 17 70 1010 1.9 1.8 0.4 0.4 0.8 20305 20016

PS 25/44 175 50 175 1190 2.8 2.7 0.5 0.5 1.5 20306 20017

PS 32/35 70 20 70 1400 2.8 2.9 0.6 0.6 0.8 20307 20286

PS 32/44 175 50 175 2300 3.7 3.8 0.7 0.7 1.5 20308 20287

PS 50/60 250 90 250 3000 9.3 8.7 1.5 1.8 2.3 20309 20288

PS 50/76 350 140 350 4000 13.2 12.6 1.8 2.1 4.9 20310 20289

Roller GuidePowerslide

Series PS 25 to 50for Linear Drive• Series OSP-E Belt*• Series OSP-E Screw

Features:

• Anodised aluminium guide carriagewith vee rollers having 2 rows of ballbearings

• Hardened steel guide rail• Several guide sizes can be used on

the same drive• Corrosion resistance version

available on request (only for SeriesOSP-P)

• Max. speed v = 3 m/s,• Tough roller cover with wiper and

grease nipple• Any length of stroke up to 3500 mm,

(longer strokes on request)

Versions

– for electric linear drive:Series OSP-E BeltSeries OSP-E Screw

ORIGASYSTEM

PLUS

OSP

aluminiumclamping rail

hardenedsteel rail

roller

cover withwiper andgrease nipple

aluminium guide carriage

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Technical Data

The Table shows the maximumpermissable values for smoothoperation, which should not beexceeded even under dynamicconditions.

L1

L2


* Series PS for OSP-E Bi-partingversion on request

For further information and technicaldata see data sheets for lineardrives

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM97

98

Series OSP-E Screw

Dimensions

Dimensions

Series OSP-E Belt

* Please note:The dimension "AZ" must be added to "A". Stroke length to order is stroke + dimension "AZ" + extra lengthPlease also note the effect of dimension "AZ" when retrofitting a guide. Dimension "AZ" should be deducted from the originally supplied stroke(see pages 50 and 79)

stroke + 2 x A

stroke

Threaded holes Z x EF deep

stroke + 2 x A +AZ *

strokeA+AZ * A

Series A B Z AA AZ BB CC CF EE EF EG FF FS FT GG JJ KGOSP-E OSP-E OSP-E OSP-EBelt Screw Belt Screw

PS 25/25 125 100 22 22 6xM6 145 5 90 47 79.5 53 11 39 80 20 73.5 64 125 57

PS 25/35 125 100 22 22 6xM6 156 10 100 57 89.5 52.5 12.5 37.5 95 21.5 73 80 140 57

PS 25/44 125 100 22 22 6xM8 190 27 118 73 100 58 15 39 116 26 78.5 96 164 57

PS 32/35 150 125 25 25,5 6xM6 156 – 100 57 95.5 58.5 12.5 43.5 95 21.5 84.5 80 140 61

PS 32/44 150 125 25 25,5 6xM8 190 6 118 73 107 64 15 45 116 26 90 96 164 61

PS 50/60 200 175 25 33 6xM8 240 5 167 89 130.5 81 17 61 135 28.5 123.5 115 216 85

PS 50/76 200 175 25 33 6xM10 280 25 178 119 155.5 93 20 64 185 39 135.5 160 250 85


Overall length = stroke + 2 x A (does not include any safety stroke)

Overall length = stroke + (2 x A) + AZ* (does not include any safety stroke)

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM98

99

Mid-Section SupportMid-section supports are requiredfrom a certain stroke length to preventexcessive deflection and vibration ofthe linear drive. The diagrams showthe maximum permissable unsuppor-ted length in relation to loading.


10

100

1000

10000

0 1 2 3 4 5 6

Load L [N]

Max. distance k [m]


Service lifeCalculation of service life is achievedin two stages:

• Determination of load factor LFfrom the loads to be carried

• Calculation of service life in km

LubricationFor maximum system life, lubricationof the rollers must be maintained at alltimes.

Only high quality Lithium basedgreases should be used.

Lubrication intervals are dependant onenvironmental conditions(temperature, running speed, greasequality etc.) therefore the installationshould be regularly inspected.

680

(LF + 0,015)3

1. Calculation of load factor LF

LF= + + + +

with combined loads, LF should not exceed the value 1.

M

Mmax

MS

MS max

MV

MV max

L1

L1max

L2

L2max

2. Calculation of service life

• For PS 25/25, PS 25/35 Service life [km] =

and PS 32/35

• For PS 25/44, PS 32/44 Service life [km] =

and PS 50/60:

• For PS 50/76: Service life [km] =

106

(LF + 0,02)3

314

(LF + 0,015)3

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:43 AM99

100

Ball bushingguideGUIDELINE

Series GDL 25 to 50for Linear Drive• Series OSP-E Belt *• Series OSP-E Screw

Features

• Anodised aluminium guide rail withfour ball bushings

• Hardened and ground steel guideshafts

• Max. speed v = 3 m/s• Any length of stroke up to 6000 mm

(longer strokes on request)

Versions

– Versions for linear driveSeries OSP-E BeltSeries OSP-E Screw

Technical Data

The Table shows the maximumpermissable values for smoothoperation, which should not beexceeded even under dynamicconditions.

ORIGASYSTEM

PLUS

OSP

height to centre of axis

steel guide shaft,hardened andground

aluminium housing

ball bushing

grease nipple

integral wiper

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* Series GDL for OSP-E Bi-partingversion on request

Series Max. Max. Load Mass of drive Mass Order No.Moments [N] with guide carriage [kg] of guide GUIDELINE[Nm] with increase per carriage for

0 mm stroke 100 mm stroke [kg]M Ms Mv L1 L2 L3 OSP-E OSP-E OSP-E OSP-E OSP-E OSP-E

Belt Screw Belt Screw Belt Screw

GDL 25 115 75 90 2500 2100 1650 2.8 2.6 0.6 0.7 1.1 20315 20175

GDL 32 145 90 115 2500 2100 1650 4.1 4.1 0.8 0.9 1.2 20182 20180

GDL 50 500 375 355 8000 6250 4400 10,.4 9.8 1.6 2.0 2.2 20316 20183

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:44 AM100

101

A

KG FS B

FPFPFPFPFO

Series OSP-E Screw

Dimensions

Series OSP-E Belt

Note:

The guideline linear guide must bemounted on a flat surface along its en-tire length. For the OSP-E linear drive,the motor dimensions must bechecked relative to the flat surface.

Arrangement of proximity sensors:

Proximity sensors can be fittedanywhere on either side.The magnet can be screwed on toone of the four ball bushing housingsfrom underneath.

Proximity sensors– see pages 107-109

stroke + 2 x A

stroke

Dimensions

Magnet

stroke + 2 x A

strokeA

B FS B

FB

FF

FK

FP

AF

FM

FR

FN

FG

FS

FQ

FH

FPFPFPFO

FC

FD

øF

T

FE

FL

FJ

FI



74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:44 AM101

102

Series A B AF FB FC FD FE FF FG FH FI FJ øFK øFL FM FN FP FQ FR FS øFT FU KG OSP-E OSP-E OSP-E OSP-EBelt Screw Belt Screw

GDL 25 125 100 22 22 22 120 145 110 70 M6 11 78 86 73 10.5 6.0 5.7 8 100 56.5 51.5 33.5 12 32 57

GDL 32 150 125 25 25.5 30 120 170 140 80 M6 11 86 98 85 10.5 6.0 5.7 8 100 56.5 51.5 33.5 12 32 61

GDL 50 200 175 25 33 48 180 200 160 120 M8 14 118 134 118 12 7.5 6.8 10 100 73 61 38 16 36 85


Note:

The dimension FO is derivedfrom the last two digits of thestroke:

Example:Stroke 15 25 mm

For a cylinder OSP-E25 the adjacenttable indicates that for x=25mm:FO = 62,5 mm

X

FOOSP-E Screw OSP-E Belt

X E25 E32 E50 E25 E32 E5000 50.0 75.0 75.0 92.0 117.5 129.501 50.5 75.5 75.5 92.5 118.0 130.002 51.0 76.0 76.0 93.0 118.5 130.503 51.5 76.5 76.5 93.5 119.0 131.004 52.0 77.0 77.0 94.0 119.5 131.505 52.5 77.5 77.5 94.5 120.0 132.006 53.0 78.0 78.0 95.0 120.5 132.507 53.5 78.5 78.5 95.5 71.0 133.008 54.0 79.0 79.0 96.0 71.5 133.509 54.5 79.5 79.5 96.5 72.0 134.010 55.0 80.0 80.0 97.0 72.5 134.511 55.5 80.5 80.5 97.5 73.0 135.012 56.0 81.0 81.0 98.0 73.5 135.513 56.5 81.5 81.5 98.5 74.0 136.014 57.0 82.0 82.0 99.0 74.5 136.515 57.5 82.5 82.5 99.5 75.0 137.016 58.0 83.0 83.0 100.0 75.5 137.517 58.5 83.5 83.5 100.5 76.0 138.018 59.0 84.0 84.0 101.0 76.5 138.519 59.5 84.5 84.5 101.5 77.0 139.020 60.0 85.0 85.0 102.0 77.5 139.521 60.5 85.5 85.5 102.5 78.0 140.022 61.0 36.0 86.0 103.0 78.5 140.523 61.5 36.5 86.5 103.5 79.0 141.024 62.0 37.0 87.0 104.0 79.5 141.525 62.5 37.5 87.5 104.5 80.0 142.026 63.0 38.0 88.0 105.0 80.5 142.527 63.5 38.5 88.5 105.5 81.0 143.028 64.0 39.0 89.0 106.0 81.5 143.529 64.5 39.5 89.5 106.5 82.0 144.030 65.0 40.0 90.0 107.0 82.5 144.531 65.5 40.5 90.5 107.5 83.0 95.032 66.0 41.0 91.0 108.0 83.5 95.533 66.5 41.5 91.5 108.5 84.0 96.034 67.0 42.0 92.0 109.0 84.5 96.535 67.5 42.5 92.5 109.5 85.0 97.036 68.0 43.0 93.0 110.0 85.5 97.537 68.5 43.5 43.5 110.5 86.0 98.038 69.0 44.0 44.0 111.0 86.5 98.539 69.5 44.5 44.5 111.5 87.0 99.040 70.0 45.0 45.0 112.0 87.5 99.541 70.5 45.5 45.5 112.5 88.0 100.042 71.0 46.0 46.0 113.0 88.5 100.543 71.5 46.5 46.5 113.5 89.0 101.044 72.0 47.0 47.0 114.0 89.5 101.545 72.5 47.5 47.5 114.5 90.0 102.046 73.0 48.0 48.0 115.0 90.5 102.547 73.5 48.5 48.5 115.5 91.0 103.048 74.0 49.0 49.0 116.0 91.5 103.549 74.5 49.5 49.5 116.5 92.0 104.0

FOOSP-E Screw OSP-E Belt

X E25 E32 E50 E25 E32 E5050 75.0 50.0 50.0 67.0 92.5 104.551 75.5 50.5 50.5 67.5 93.0 105.052 76.0 51.0 51.0 68.0 93.5 105.553 76.5 51.5 51.5 68.5 94.0 106.054 77.0 52.0 52.0 69.0 94.5 106.555 77.5 52.5 52.5 69.5 95.0 107.056 78.0 53.0 53.0 70.0 95.5 107.557 78.5 53.5 53.5 70.5 96.0 108.058 79.0 54.0 54.0 71.0 96.5 108.559 79.5 54.5 54.5 71.5 97.0 109.060 80.0 55.0 55.0 72.0 97.5 109.561 80.5 55.5 55.5 72.5 98.0 110.062 81.0 56.0 56.0 73.0 98.5 110.563 81.5 56.5 56.5 73.5 99.0 111.064 82.0 57.0 57.0 74.0 99.5 111.565 32.5 57.5 57.5 74.5 100.0 112.066 33.0 58.0 58.0 75.0 100.5 112.567 33.5 58.5 58.5 75.5 101.0 113.068 34.0 59.0 59.0 76.0 101.5 113.569 34.5 59.5 59.5 76.5 102.0 114.070 35.0 60.0 60.0 77.0 102.5 114.571 35.5 60.5 60.5 77.5 103.0 115.072 36.0 61.0 61.0 78.0 103.5 115.573 36.5 61.5 61.5 78.5 104.0 116.074 37.0 62.0 62.0 79.0 104.5 116.575 37.5 62.5 62.5 79.5 105.0 117.076 38.0 63.0 63.0 80.0 105.5 117.577 38.5 63.5 63.5 80.5 106.0 118.078 39.0 64.0 64.0 81.0 106.5 118.579 39.5 64.5 64.5 81.5 107.0 119.080 40.0 65.0 65.0 82.0 107.5 119.581 40.5 65.5 65.5 82.5 108.0 120.082 41.0 66.0 66.0 83.0 108.5 120.583 41.5 66.5 66.5 83.5 109.0 121.084 42.0 67.0 67.0 84.0 109.5 121.585 42.5 67.5 67.5 84.5 110.0 122.086 43.0 68.0 68.0 85.0 110.5 122.587 43.5 68.5 68.5 85.5 111.0 123.088 44.0 69.0 69.0 86.0 111.5 123.589 44.5 69.5 69.5 86.5 112.0 124.090 45.0 70.0 70.0 87.0 112.5 124.591 45.5 70.5 70.5 87.5 113.0 125.092 46.0 71.0 71.0 88.0 113.5 125.593 46.5 71.5 71.5 88.5 114.0 126.094 47.0 72.0 72.0 89.0 114.5 126.595 47.5 72.5 72.5 89.5 115.0 127.096 48.0 73.0 73.0 90.0 115.5 127.597 48.5 73.5 73.5 90.5 116.0 128.098 49.0 74.0 74.0 91.0 116.5 128.599 49.5 74.5 74.5 91.5 117.0 129.0

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:44 AM102

103

LF= + + + + +

with combined loads, LF should not exceed the value 1.

System LifeThe calculation for expected servicelife is achieved in three steps:

• Determination of the load factor LF ,inserting actual values into theadjacent equation

• Determination of guidance constantKF

• Calculation of the service life in km

1. Calculation of load factor LF

2. Guidance constant KF

Installation guidance constant KF

GDL 25, GDL 32 GDL 40, GDL 50

Horizontal 200 210

Sideways 250 320

Vertical 90 120

LubricationFor maximum system life, lubricationof the ball bushings must bemaintained at all times.

Only high quality Lithium basedgreases should be used.

Lubrication intervals are dependant onenvironmental conditions(temperature, running speed, greasequality etc.) therefore the installationshould be regularly inspected.

L2

L2max

M

Mmax

MS

MS max

MV

MV max

L1

L1max

L3

L3max

3. Service life calculation

Approximate service life is calculated using the following equation:

Service life [km] =KF

LF 3

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:44 AM103

104

Series Mass of drive Mass Order No.Max. Moments Max. Load with guide [kg] guide- PROLINE 1)

[Nm] [N] with inrease per carriage for0 mm stroke 100 mm stroke [kg]OSP-E OSP-E OSP-E OSP-E OSP-E OSP-E

M Ms Mv L1, L2 Belt Screwl Belt Screwl Belt* ScrewPL 25 55 18 55 1060 1.80 1.90 0.43 0.36 0.75 20874 20856

PL 32 91 36 91 1460 3.70 3.60 0.70 0.59 1.18 20875 20857

PL 50 313 139 313 3890 8.20 8.80 1.32 1.01 2.50 20876 20859

Standard versions– for electric Linear Drive:Series OSP-E Belt

Series OSP-E Screw

AluminiumRoller GuidePROLINE

Series PL 25 to 50for Linear Drive• Series OSP-E Belt *• Series OSP-E Screw

Features:

• High precision• High velocities (10 m/s)• Smooth operation - low noise• Integated wiper system• Long life lubrication• Compact dimensions - compatible to

Slideline plain bearing guide• Stainless steel version available on

request• Any length of stroke up to 3750 mm

Technical Data

The table shows the maximalpermissible loads. If multiple momentsand forces act upon the cylindersimultaneously, the following equationapplies:

1) Stainless steel version on request

ORIGASYSTEM

PLUS

OSP

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Loads, Forces and Moments

Versions

Wiper cover

lateral felt scraper

Aluminiumroller shoe

Aluminiumguide rail

Aluminium carriage

Ground andcalibrated tracks

Plastic cap plugs

Plastic wiper

Crosswise arrangedrollers on needle bearings

L 2

L 1

The sum of the loads should not exceed >1

1MV

MV max

L2

L2max

M

Mmax

MS

MS max

L1

L1max

+ + + +

* Series PL for OSP-E Bi-partingversion on request

The table shows the maximumpermissible values for light, shock-free operation, which must not beexceeded even under dynamicconditions.

74726 ORIG0C OSP-E Cat. 51-106 7/25/02, 10:44 AM104

105

Dimension Table (mm) OSP-E-Screw PL25, PL32, PL50

Serie A B J M Z AA BB DB DD CF EC EE EG EJ EK EL FF FT GG JJ ZZPL25 100 22 117 40.5 M6 154 144 M5 60 72.5 32.5 53 39 22 6 6 64 73.5 50 120 12

PL32 125 25.5 152 49 M6 197 187 M5 80 91 42 62 48 32 6 6 84 88 64 160 12

PL50 175 33 200 62 M6 276 266 M5 120 117 63 75 57 81 6 6 110 118.5 90 240 16

ECEK

EG E

EF

T

MCF

B

ZZZ

A

B J

JJDD

EJDB x EL

BBBB

AA

GG

FF

Dimension Table (mm) Series OSP-E-Belt PL25, PL32, PL50

Serie A B J M Z AA AZ BB DB DD CF EC EE EG EJ EK EL FF FT GG JJ KG ZZ

PL25 125 22 117 40.5 M6 154 10 144 M5 60 72.5 32.5 53 39 22 6 6 64 73.5 50 120 57 12

PL32 150 25 152 49 M6 197 11 187 M5 80 91 42 62 48 32 6 6 84 88 64 160 61 12

PL50 200 25 200 62 M6 276 24 266 M5 120 117 63 75 57 81 6 6 110 118.5 90 240 85 16

Dimensions Series OSP-E-Belt PL25, PL32, PL50

stroke + 2x Astroke

* Please note:The dimension "AZ" must be added to "A". Stroke length to order is stroke + dimension "AZ" + extra lengthPlease also note the effect of dimension "AZ" when retrofitting a guide. Dimension "AZ" should be deducted from the originally supplied stroke(see pages 54 and 62)

B

ZZZ

A+AZ*

KG

A

stroke + 2x A + AZ*stroke

Dimension Table (mm) Series OSP-E-Screw PL25, PL32, PL50


Overall length = stroke + 2 x A + AZ* (does not include any safety stroke)

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Mid-Section SupportMid-section supports are requiredfrom a certain stroke length to preventexcessive deflection and vibration ofthe linear drive. The diagrams showthe maximum permissable unsup-ported length in relation to loading.


10

100

1000

10000

0 1 2 3 4 5 6

Load L [N]

Max. distance k [m]


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Linear DriveAccessoriesProximity Sensors

Type RS-.Type ES-.

For electrical sensing of the carrierposition, e.g. at the end positions,proximity sensors may be fitted.

Position sensing is contactless and isbased on magnets fitted as standard tothe carrier. A yellow LED indicatesoperating status.

The universal proximity sensors aresuitable for all HOERBIGER-ORIGAOSP-Actuators and aluminum profilerod type cylinders.

ORIGASYSTEM

PLUS

OSP

Piston, speed and switchingdistance affect signal durationand should be considered inconjunction with the minimumreaction time of ancillary controlequpiment.

Switchingdistance

Min. reaction time =

Piston speed

The

rig

ht to

intr

oduc

e te

chni

cal

mod

ifica

tions

is r

eser

ved

*) other versions on request**) RS with connector (RS-S)

Characteristics to VDI 3292


Electrical Characteristics Type RS Type ES

Operating voltage UB

V 10-240 AC/DC (NO) 10-30 DC10-150 AC/DC (NC)10-70 AC/DC (NONC)**

Connection Two wire Three wireSwitching function Normally open (NO) closing PNP

Normally closed (NC) opening NPN

Max. permanent IDmax mA 200 200switching current

Max. switching capacity VA (W) 10 VA —

Residual voltage V <3 <3at I

Lmax

Max. current mA — <20consumption

Status indicator LED, yellow

Typical switching time ms on: <2 on: <2

Switch-off delay ms — ca. 25Pole reversal LED —

does not work

Pole reversal protection — Built in

Short circuit protection — Built in

Switchable capacity µF 0.1 at 100 , 24 VDC

Switching distance mm ca. 15 ca. 15

Hysteresis for OSP mm ca. 8 ca. 3

Mechanical Characteristics

Housing Makrolon, grey

Insulation class F to VDE 0580

Connection *) Cable, 5 m long 3 -pole Connector M8,3 -pole Connector M8, Cable lengthCable length ca.100mm** ca.100mm

Cable cross section mm2 2 x 0.14 3 x 0.14(highly flexible)

Cable (highly flexible)*) PVC PUR, black

Wire colours brown Pin 1 = +,brownAC/DC+ Pin 3 = 0V, blueblue or white Pin 4 = Signalsignal output black or white

Permissible minimumbending radius mm 20of cable mm 70

Switching point accuracy mm ± 0.2

Temperature range *) ϑmin °C -25 other temperature rangesϑmax °C +80 on request

Service life 3 x 106 TheoreticallySwitching cycles up to 6 x 106 unlimited

Electrical protection IP 67 to DIN 40005

Shock resistance m/s2 100 500(contact switches)

Weight (mass) kg 0.12

closing

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(transients) are generated whichmust be suppressed by protectivediodes, RC loops or varistors.

Connection ExamplesLoad with protective circuits(a) Protective resistor for light bulb(b) Freewheel diode on inductivity(c) Varistor on inductivity(d) RC element on inductivity

For the type ES, external protectivecircuits are not normally needed.

Dimensions (mm) – Type RS-K

Proximity SensorsRS and ESElectrical Service LifeProtective MeasuresMagnetic switches are sensitive toexcessive currents and inductions.With high switching frequencies andinductive loads such as relays,solenoid valves or lifting magnets,service life will be greatly reduced.

With resistive and capacitativeloads with high switch-on current,such as light bulbs, a protectiveresistor should be fitted. This alsoapplies to long cable lengths andvoltages over 100 V.

In the switching of inductive loadssuch as relays, solenoid valves andlifting magnets, voltage peaks

Type RSIn the type RS contact is madeby a mechanical reed switchencapsulated in glass.Direct connection with 2-pole cable,5m long, open ended (Type RS-K).With 3-pole connector M8, cable lengthca. 100 mm (Type RS-S).

Electrical Connection, Type RS

Type ESIn the type ES contact is made by anelectronic switch – without bounce orwear and protected from pole reversal.The output is short circuit proof andinsensitive to shocks and vibrations.Connection is by 3-pole connector foreasy disconnection.Fitted with connection cable 100 mmlong with connector.A 5 m cable with connector and openend can be ordered separatly, or usethe Order No. for the complete TypeES with 5 m cable.

~ (AC)+ (DC)

~ (AC)– (DC)

(a)(b) (c) (d)

* Length with possible minus tolerance, see chart below

2500

30

6

9,5

SW1,5

5000 *

Dimensions (mm) – Type ES-S / RS-S*

100

30

6

9,5

M8X

1

SW1,5

~

PIN assignment(view of pins)according to DIN EN 50044

4 (Out)

1 (+) 3 (-)

* Operating voltagemax. 70 V

*

* Length with possible minus tolerance, see chart below

Length of connection cable with length tolerance

Sensor-Order-No. Nominal cable length Length tolerance

KL3045 5000 mm – 50 mm

KL3048 5000 mm – 50 mm

KL3054 100 mm – 20 mm

KL3060 100 mm – 20 mm

Electrical Connection, Type ES

brown (BN)

white (WT)

Normally open (NO)

LED

Normally closed (NC)

LED

brown (BN)

white (WT)

143

+

–

Standard Version:Type PNP

Brown (BN)

Black (BK) out

Blue (BU)LED

PNP

143

+

–

Brown (BN)

Black(BK) out

Blue (BU)

Optional Version:Type NPN

LEDNPN

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Dimensions – Series OSP-E Dimension Table (mm) and Order Instructions

Series Dimension Order No.RS closer RS opener ES

RC RD RE Normally open Normally closed PNP NPN

OSP-E25 25 27 26 Type: Type: Type: Type:

OSP-E32 31 34 32 RS-K RS-K ES-S ES-S

OSP-E50 43 48 44 KL3045 KL 3048 10750 10751

Type: Type:

RS-S RS-S

KL3047 KL 3087

Cable 5 m with connector and with open end 4041 for sensorTyp ES-S / RS-S

RC

RD

Placing of Sensors/Permanent Magnets — OSP-E..BHD

Standard Version Bi-Part Version

Drive Shaft Option = 0 (std)

Drive Shaft Option = 1 (optional) Drive Shaft Option = 3 (optional)

Drive Shaft Option = 2 (std)

“M” indicates where magnet is fitted in carrier and in which two of the dovetailgrooves sensors can be placed. See also the adjacent dimension drawing.

Dimensions – Series OSP-E..BHD

RC

RD

RE

M

M

M

M

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Servo and Stepper Motors

Contents

Description Page

Servo Drive & Controller Technical Specs 112-117

SI Programming 118-122

MMI-01 123-125

Motor/Torque Curves 127-130

Dimensions 131-134

Planetary Gearbox – OSP-E..BHD 135-137

Planetary Gearbox –OSP-E Belt & Ballscrew 138-140

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Typical Single Axis System With Servo Drive and ControllerConnected to a Host Computer…

Typical Single Axis System With Control and Drive in a SinglePackage Connected to a Host Computer…

Single AxisMachine

MotorController

OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE

INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE

motorcurrent

HostComputer

I/O status

high levelcommand

Stepper Motor

Single AxisMachine

OUTPUT SIGNAL TO MACHINE OR AUXILLARY DEVICE

INPUT SIGNAL FROM MACHINE OR AUXILLARY DEVICE

pulse &direction

signal

motorcurrent

Servo AmpMotorController(Si-100)

HostComputer

I/O status

high levelcommand

Servo Motor

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POWER AMPLIFIER (MOTOR DRIVE) SECTION:AMPLIFIER TYPE .............................................. MOSFET, dual H-Bridge.CURRENT CONTROL ......................................... 3 state, pulse width modulated, switching at 20KHz.OUTPUT CURRENT ........................................... 0.2 to 3.5 amps: software selectable DC BUS VOLTAGE ............................................. 80 VDC.AC INPUT VOLTAGE .......................................... 110 or 220 VAC (switch selectable) 50–60 Hz.MAXIMUM OUTPUT POWER ............................ 122 Watts.IDLE CURRENT REDUCTION ............................ 0%, 25%, 50%, or 100% software selectable.MOTOR RESOLUTION ....................................... 13 resolutions. 2000, 5000, 10000, 12800, 18000, 20000,

21600, 25000, 25400, 25600, 36000, 50000, 50800.

CONTROLLER (INDEXER) SECTION: (see page 100 for Si program information)SERIAL COMMUNICATION ............................... RS-232 programming port.STATUS LED'S .................................................. DC power (red), Overtemp (yellow) and Short (yellow).INPUTS ............................................................. 8 user programmable inputs.

OUTPUTS .......................................................... 3 optically isolated outputs.PARAMETER RANGES ...................................... Distance: 1 to 16,000,000 steps. Speed: .025 to 50 revolutions per sec-

ond (in any microstep resolution). Acceleration: 1 to 3,000 rev/sec/sec.Deceleration: 1 to 3,000 rev/sec/sec (set independently from accelera-tion). Time Delays: .01 to 300 seconds. Output Pulse Widths: 2 to 500milliseconds. Iterations per loop: 1 to 65,535.

OPTIONAL OPERATOR INTERFACE (MMI) ....... NEMA 4/12 rated (splash proof & dust proof). 4 x 20 characters liquidcrystal display (LCD). 20 key membrane keypad. Overall size: 4.9 x 4.9 x1.42 inches.

SYSTEM SPECIFICATIONS:OVERALL SIZE .................................................. 2.25 x 7.80 x 5.40 inches.CHASSIS MATERIAL ......................................... Aluminum, black anodized with integral heat sink.WEIGHT ............................................................. 4 lbs.AMBIENT TEMPERATURE ................................. 0˚ to 50˚C (32˚ to 122˚F).HUMIDITY ......................................................... Maximum of 90% non-condensing.CONNECTORS ................................................... Screw terminal connectors for input power and motor, and I/O signals.MOTORS ........................................................... Can drive 4, 6 or 8 lead motors, NEMA sizes 14–42.CASE ................................................................. Steel with black paint and white epoxy silk screen. Integral heat sink,

mounting brackets & switch covers included.AGENCY APPROVAL ......................................... CE & TUV.

Technical Specifications - SI3540

• 2 dedicated limit switch inputs.• 4 general purpose inputs. Can be used for Feed to Sensor moves, homing,

branching and triggering.• 2 jog inputs, can also be used as general purpose inputs.

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POWER AMPLIFIER (MOTOR DRIVE) SECTION:AMPLIFIER TYPE .............................................. MOSFET, dual H-Bridge.CURRENT CONTROL ......................................... 3 state, pulse width modulated, switching at 20KHz.OUTPUT CURRENT ........................................... 0.5 to 5.5 amps: software selectable DC BUS VOLTAGE ............................................. 80 VDC.AC INPUT VOLTAGE .......................................... 110 or 220 VAC (switch selectable) 50–60 Hz.MAXIMUM OUTPUT POWER ............................ 440 Watts.PROTECTION CIRCUITS ................................... Short circuit and over temperature.IDLE CURRENT REDUCTION ............................ 0%, 25%, 50%, or 100% software selectable.MOTOR RESOLUTION ....................................... 13 resolutions. 2000, 5000, 10000, 12800, 18000, 20000,

21600, 25000, 25400, 25600, 36000, 50000, 50800.

CONTROLLER (INDEXER) SECTION: (see page 100 for Si program information)SERIAL COMMUNICATION ............................... RS-232 programming port.STATUS LED'S .................................................. DC power (red), Overtemp (yellow) and Short (yellow).INPUTS ............................................................. 8 user programmable inputs.

OUTPUTS .......................................................... 3 optically isolated outputs.PARAMETER RANGES ...................................... Distance: 1 to 16,000,000 steps. Speed: .025 to 50 revolutions per sec-

ond (in any microstep resolution). Acceleration: 1 to 3,000 rev/sec/sec.Deceleration: 1 to 3,000 rev/sec/sec (set independently from accelera-tion). Time Delays: .01 to 300 seconds. Output Pulse Widths: 2 to 500milliseconds. Iterations per loop: 1 to 65,535.

OPTIONAL OPERATOR INTERFACE (MMI) ....... NEMA 4/12 rated (splash proof & dust proof). 4 x 20 characters liquidcrystal display (LCD). 20 key membrane keypad. Overall size: 4.9 x 4.9 x1.42 inches.

SYSTEM SPECIFICATIONS:OVERALL SIZE .................................................. 3 x 8 x 5.3 inches.CHASSIS MATERIAL ......................................... Aluminum, black anodized with integral heat sink.WEIGHT ............................................................. 7.8 lbs.AMBIENT TEMPERATURE ................................. 0˚ to 50˚C (32˚ to 122˚F).HUMIDITY ......................................................... Maximum of 90% non-condensing.CONNECTORS ................................................... Screw terminal connectors for input power and motor, and I/O signals.MOTORS ........................................................... Can drive 4, 6 or 8 lead motors, NEMA sizes 14–42.CASE ................................................................. Steel with black paint and white epoxy silk screen. Integral heat sink,

mounting brackets & switch covers included.AGENCY APPROVAL ......................................... CE & TUV.

Technical Specifications - SI5580

• 2 dedicated limit switch inputs.• 4 general purpose inputs. Can be used for Feed to Sensor moves, homing,

branching and triggering.• 2 jog inputs, can also be used as general purpose inputs.

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Si-100

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AC INPUT POWER............................................. 110 or 220 VAC (switch selectable), 50–60 Hz.

MOTOR RESOLUTION ....................................... 16 resolutions. Steps per revolution with 1.8˚ motor: 200, 400, 1000,2000, 5000, 10000, 12800, 18000, 20000, 21600, 25000, 25400, 25600,36000, 50000, 50800.

STEP AND DIRECTION OUTPUTS ..................... 2 sourcing outputs (step+ and dir+) and 2 sinking outputs (step– anddir–). Step+ and dir+ are 2.5min., 3.4V typ. with a 20na load. Step– anddir– are 8.5V max., 0.3V typ. with a 20ma load. The step frequency is50Hz to 2.54MHz. The step duty cycle is 50% and the step rate is up-dated at 12,800Hz.

POWER SUPPLY OUTPUTS .............................. 5 and 24 VDC., 100ma max. The 24 VDC supply is isolated from the in-ternal circuitry. The 5 VDC supply is not. Each supply is protected by aself resetting fuse.

SERIAL COMMUNICATION ............................... RS-232 programming port.STATUS LED'S .................................................. Two color, normal (green), limit (red).INPUTS ............................................................. 8 inputs, 5–24 VDC, bidirectional, optically isolated.

2 dedicated limit switch inputs.4 dedicated general purpose inputs (for triggering, sensing & programbranching).2 JOG inputs (cw and ccw) can be also used as general purpose inputs.

OUTPUTS .......................................................... 3 general purpose, optically isolated outputs for interfacing to otherequipment. Can be set to a high or low voltage or programmed to send apulse by the Set Output instruction.

PARAMETER RANGES ...................................... Distance: 1 to 16,000,000 steps. Speed: .025 to 50 revolutions per sec-ond (in any microstep resolution). Acceleration: 1 to 3,000 rev/sec/sec.Deceleration: 1 to 3,000 rev/sec/sec (set independently from accelera-tion). Time Delays: .01 to 300 seconds. Output Pulse Widths: 2 to 500milliseconds. Iterations per loop: 1 to 65,535.

OPTIONAL OPERATOR INTERFACE (MMI) ....... NEMA 4X rated (splash proof & dust proof). 4 x 20 characters liquidcrystal display (LCD). 20 key membrane keypad. Overall size: 4.9 x 4.9 x1.42 inches.

SYSTEM SPECIFICATIONS:

OVERALL SIZE .................................................. 1.25 x 4 x 8 inches. See mechanical outline.CASE MATERIAL ............................................... Steel, finished with black textured paint and white silk screen.WEIGHT ............................................................. 2 lbs.AMBIENT TEMPERATURE ................................. 0˚ to 50˚C (32˚ to 122˚F).HUMIDITY ......................................................... Maximum of 90% non-condensing.CONNECTORS ................................................... Screw terminal connectors for input power and I/O signals.DRIVES .............................................................. Indexer for step and direction compatible stepper and brushless DC drives.AGENCY APPROVAL ......................................... CE & TUV.

Technical Specifications

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SI Programming

Si Programming Screens

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INDEXER PROGRAMMING:Programmable by RS-232 connection toIBM compatible PC running Windows 3.1,Windows 95, Windows 98 or Windown NT.Programming software and cable included.Programming is very easy to learn and re-quires no previous programming experience.

Programs can be up to 100 lines long.Instructions are powerful, so 100 lines canprovide the user with a sophisticated pro-gram. For example, in one program line themotor can be moved until a sensor changesstate, then fed a precise distance to a stop,delayed and returned to the starting point.Distances, delays, feed and return speeds,acceleration and deceleration parameters areall included in the single program line. Thesame move can take 10 program lines ormore on other indexers.

There are a total of 20 different instruc-tions, including input/output, branches,loops and motion commands. These in-structions can be combined to make anearly infinite variety of programs, meetingthe demands of a wide range of applications.

As you compose your program, you cantest it by downloading to a drive and execut-ing. A sophisticated control panel allows youto observe the status input and output ter-

Si Software Specifications

minals in real time, highlights the instructiothat’s executing, and allows you to pauseand single step the program.

You can even emulate the optional ManMachine Interface on-screen. This allowsyou to try out the MMI before buying one,and eliminates the need to swap cables be-tween the PC and MMI while you’re testingyour program.

You can also write programs without adrive connected to your PC and save themto your hard disk.

Once programmed, the cable can be removed and the indexer-drive will run standalone. Programs and parameters are storedinternally in nonvolatile memory. Uponpower up, the drive automatically senses thconnection to the Windows programmingsoftware. If no connection is detected, theprogram is automatically executed startingon line 1.

All Si products support an optionalNEMA 4X operator interface (MMI) that al-lows the operator to enter variables such aspeeds, distances and repeat counts. TheMMI attaches to the RS-232 programmingport, leaving all inputs and outputs free.

A CNC hand wheel is also available, al-lowing a machine operator to precise posi-tion a motor and load.

Typical Dialog Box(for setting Feed to Length instruction)

Main Programming Screen

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Microstep resolution2000-50800 steps/rev

Motor Current& Idle Current

Jog Input Settings(speed, accel rate)

Jog inputs can be assigned to other uses

CommunicationPort Setting

Limit Switch Options: normally open, normally closed, or not used & available for other uses

user defined units(inches, mm, degrees, etc)

Program WindowIndexer-Drive Type

Button to accesssupport information

Indexer-DriveFirmware Level

Indexer-Drive Control Buttons

Features of the Main Programming Screen

Features of the Program Control Panel

Virtual MMI

Program Control

Status of Inputs

Status of Outputs

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Feed to LengthA point to point move. Parameters are dis-tance, direction, speed, accel and decel.Can also change speeds at a specified dis-tance within the move.

Feed & ReturnA point to point move that returns to thestarting point after specified delay. Param-eters include distance, feed speed, returnspeed, direction, accel, decel, and return de-lay time.

Feed to PositionA move to an absolute position. Parametersare position, speed, accel and decel.

Feed & Set OutputA point to point move. An output terminalcan be turned on or off during the move, orcan be turned on, off or pulsed at the end ofthe move.

Feed to SensorMoves the motor until an input (to which asensor is connected) changes state, thenstops at a specified distance beyond thesensor. Useful for applications like dispens-ing labels or moving objects on a conveyer.A safety distance can be given; if the motormoves beyond that distance without reach-ing the sensor, the motor stops and the pro-gram branches to a specified line.

Feed to Sensor & ReturnSame as Feed to Sensor, but returns to theoriginal starting point. Additional parametersare return speed and return delay time.

Set Abs PositionAssign a value, such as 0 inches, or 10 mm,to the present motor position.

Seek HomePositions the motor at a home sensor (wiredto one of the general purpose inputs)“bouncing off” the limits if necessary.

Si Program Instructions

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Wait TimeDelays a specified amount of time. Range is.01 to 300 seconds. Adding a loop aroundthis instruction can extend the delay time toas much as 18 hours.

Wait InputPauses the program until an input, or set ofinputs, reaches a given condition. The joginputs are functional during this instruction.The Wait Input instruction can also display aprompt on the optional MMI and pause untilthe operator presses the ENTER key.

Hand WheelAllows the operator to precisely position themotor and load using an optional CNC handwheel.

MMI PromptDisplays a prompt on the optional man-ma-chine interface (MMI) panel and accepts aparameter from the operator. This param-eter is saved in nonvolatile memory and canbe used as a move speed, move distance orrepeat loop count. Speeds and distancescan be entered in user defined units such asinches or gallons. The MMI Prompt instruc-tion also allows the operator to choose asub program from a menu of up to 8 subprograms.

Go ToForces program to jump to a specific in-struction. At the least, you’ll need one ofthese at the end of your program to returnexecution to the beginning.

If InputCauses the program to branch to a givenline number if an input, or set of inputs,meets a specified condition. The If Input in-struction can also display a prompt on theoptional MMI and branch if the operatorpresses the YES key.

Set OutputSet a given output to a high or low voltagestate, or can emit a high or low pulse of 2 to500 milliseconds. This instruction is usefulfor triggering other motor controllers, relaysor cut-off knives. It can also be used to sig-nal events to another indexer or PLC.

CommentAllows the user to document the program byadding comments. Comments stay with theprogram even when downloaded to the drive.

RepeatThe beginning of a loop. Repeat a block ofinstructions a fixed number of times (up to65,535 times). Loops can be extended bynesting loops around each other (two nestedloops allow you to repeat the instructionswithin them more than 4 billion times).

End RepeatMarks the end of a repeat loop. The pro-gramming software matches these up foryou automatically. You don’t have to specifya line number. Connections are showngraphically on the screen.

Reset Repeat LoopResets a repeat loop counter to 0. Usefulfor resetting a loop that has been prema-turely terminated by an If Input instruction.

Change CurrentAllows the program to turn off the motorcurrent, resume the previous current level,or change the current setting anytime.

Si Program Instructions

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The MMI-01 is an easy to use, flexible device thatallows an operator to enter move speeds, movedistances or repeat loop counts. Messages can alsobe displayed and the program can be paused until theuser presses a key, such as ENTER, YES or NO.Program branching can be accomplished based onthe response of YES or NO.

The MMI-01 is compact, easy to install and carriesa NEMA 4/12 rating. (The 4 x 20 character display and20 key membrane keypad are sealed.)

Connection to an Si5580 or 7080i indexer drive isaccomplished by the standard programming cablethat is supplied with every drive. This cable alsosupplies power to the MMI-01 so that no additionalpower supply or wiring is needed.

Setup and programming of the MMI-01 is fast andeasy. The Si5580 and 7080i indexer drives arefurnished with the Si™ Programmer software, whichallows the user to easily program instructions for theterminal. Complex, confusing items like baud rate,parity and cursor positioning are handled automati-cally by the software.

On screen emulation of the MMI-01 by the Si™Programmer software allows a potential user to trythe MMI before purchasing one.

Features• Ideal operator interface for Si5580 and 7080i

indexer drives.• Connects directly to Si5580 and 7080i indexer

drives using the standard programming cable. Nospecial wiring required.

• Power is supplied by the drive - no additionalpower supply required.

• Easy to program using Si™ Programmer software.• Can also be used with

MC8400 machine control-ler/drive.

• 4 line, 20 character/line LCDdisplay

• 20 key keypad• NEMA 4/12 rating

(dustproof and drip proofwhen properly mounted)

• Can be surfaced mountedor flush mounted (NEMA 4/12 rating for flush mount-ing only)

MMI-01

4.90

4.90 1.38

0.133.875CENTERED

3.875CENTERED 1 2 3 › ›

4 5 6 › ›7 8 9 YES NO

. 0 SPACE BKSP ENTER

2.988

1.975

0.425

0.963

0.960

MECHANICAL OUTLINE

Programming from Si5580 or 7080i• Easy to program using Si™ Programmer software,

running on Windows 3.1 or Windows 95.• Six functions are available: 1) Display a message,

up to 60 characters 2) Display a message andpause program until operator presses ENTER key.3) Display a message, wait for operator to pressYES or NO key. branch program on YES. 4)Display message, allow operator to enter a loopcount. 5) Display message, allow operator to entera speed 6) Display message, allow operator toenter a distance

• Speeds, distances and loop counts entered by theoperator can be stored in any of eight nonvolatilememory locations for use in repeat loops andmotor moves.

Operator Interface

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There are two ways to mount the MMI-01 in your application. No matter which method you choose,you’ll need to connect the MMI-01 to your indexer-drive with the programming cable. You will not,however, need the adapter plug. The MMI-01 has the same telephone style connector as the 7080iand Si5580 drives.

Depending on how you mount the MMI-01 and cable in your application, you may find that it isdifficult to remove the cable from the back of the MMI-01. If this is the case, and you need to repro-gram the 7080i, you can use any telephone line cord as a programming cable. They are available atmost supermarkets and discount stores. Please be careful not to lose the adapter plug that connectsthe telephone cord to the COM port of your PC. The adapter is a custom made part and is only avail-able from Hoerbiger-Origa.

FLUSH MOUNTING When you remove the MMI-01 fromthe shipping carton, you will notice that it has two parts. Thefirst is a fairly thin section that contains the keypad, displayand some circuit boards. The other part is thicker and con-tains the telephone jack and a cable that connects to the thinpart.

When you flush mount the MMI-01 in a panel, only thethin section will stick out from your panel—the large portionmounts behind your panel. You’ll need to cut a precise sec-tion from your panel. There is a cardboard template in yourbox for this purpose.

If you want the MMI-01 to be dust proof and watertight,you must place the black rubber gasket between the thin art ofthe MMI-01 and your panel. Assemble the two halves usingthe eight small screws.

SURFACE MOUNTING An easier way to mount the MMI-01is to bolt the two halves together ahead of time, using theeight small screws. If you want the MMI-01 to be dust proofand watertight, put the black rubber gasket between the twohalves before screwing them together.

Then cut a hole in your panel for the cable that runs be-tween the MMI-01 and the drive. The hole must be at least5/8" in diameter for the connector to fit through. You willalso need two holes that line up with the big mounting holesin the MMI-01. The mechanical outline on page 96 showsthe location of the big mounting holes.

When you mount the MMI-01 to your panel, you willneed to use some kind of sealant to keep dust and liquid out.Silicone or latex caulking is okay, or you can make your owngasket from a sheet of compliant material rubber or RTV.

panel

MMI(front sectionand gasket)

MMI(rear section)

panel

sealant (not included)

MMI

gasket(included)

Mounting the Optional MMI-01

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Multi-Axis HubSingle RS-232 serial port

Description

The SiNet™ Hub-8 allows up to 8 indexer-drives tobe controlled from a single RS-232 serial port of aPC or PLC.

Each indexer-drive acquires a unique address fromthe port to which it is connected. This simple ad-dressing scheme minimizes the cost of the drives,and more importantly, the cost of configuring and/orreplacing drives in your system. Connections aremade with low cost, reliable telephone cabling.

Any of our popular, cost effective Si™ indexers orindexer-drives can be used with the SiNet™ Hub-8,including the stand alone Si-100 indexer, the DC input7080i and 3540i indexer-drives, and the Si3540 andSi5580 indexer-drives with built-in power supply. Bychoosing the power level and features you need foreach axis of your application, SiNet™ saves youmoney.

The SiNet™ Hub-8 is powered by the drive that's con-nected to port #1, saving you the cost and installationexpense of a separate power supply.

Our SiNet™ Command Language consists of approxi-mately 50 commands allowing a host PC or PLC toexecute relative, absolute and homing moves, makestatus inquires, sample inputs, set outputs, and more.

If your application requires just one indexer-drive tooperate in "host mode", you can connect any of theabove mentioned drives directly to your PC and in-voke the SiNet™ Command Language by respondingto a simple power up request from the drive.

Multi-Axis Stand Alone Mode

Our SiNet Programmer™ Windows software will al-low you to create and store multi-axis motion controlprograms in the SiNet™ Hub-8 and run them withoutthe PC. This new software brings the innovative easeof use and productivity of our Si Programmer™ singleaxis software to multi-axis applications. Call us foravailability.

BLOCK DIAGRAM

MECHANICAL OUTLINE

SiNet™

Hub-8

drive #1

drive #2

drive #8

HostPCor

PLC

1

2

3

4

5

6

7

8

PC/MMI

SiNet™ Hub-8

5.54"

6.50"

3.79"

6.00"

2X Ø 0.19

1.35"

0.125"

Multi-Axis Hub

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Servo and Stepper Motors

Servo Drive

Servo Motor

Stepper Motorsand Controllers

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Motor/TorqueCurves

3540 Series Torque Curves

0 5 10 15 20 25 300

20

40

60

80

100

120

5023-168 MOTORMotor Connection: parallelDrive Setting: 2.5 A/phase

40 volt supply24 volt supply

Torq

ue (

oz-i

n)

Revolutions/Second

0 10 20 30 40 500

30

60

90

120

150



Torq

ue (

oz-i

n)

Revolutions/Second

0 10 20 30 40 500

50

100

150

200



Torq

ue (

oz-i

n)

Revolutions/Second

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PulloutTorque(oz-in)

Power(watts)

TorquePower

0 5 10 15 20 25 30 35 400

50

100

150

250

200

300

0

30

60

90

150

120

180

0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000

Revolutions/second1/10th Steps/second



Power(watts)

TorquePower

0 5 10 15 20 25 30 35 400

100

200

300

400

50

150

250

350

0

60

120

180

240

30

90

150

210

0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000


5580 Series Torque CurvesFull steps/sec = Rev/sec X 200. 1/10th Steps/sec = Rev/sec x 2,000.

0 5 10 15 20 25 30 35 40100

200

300

400

500

600

5042-034 MOTORMotor Connection: ParallelDrive Setting: 5.5A/Phase

DynamicTorque(oz-in)

Revolutions/secondFull Steps/secondHalf Steps/second

0 2,000 4,000 6,000 8,0000 20,000

1,00010,000 40,000 60,000 80,000

3,000 5,000 7,00030,000 50,000 70,000



Power(watts)

TorquePower

0 5 10 15 20 25 30 35 400

20

40

60

80

120

100

0

20

40

60

80

120

100

0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000




Power(watts)

TorquePower

0 5 10 15 20 25 30 35 400

100

150

50

200

0

60

90

30

120

0 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000


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Motor Dimension Drawings - Stepper Motors

.75.81± .03

A.190

.060

2 x Ø.2500 +.0000–.0005

Ø1.5 ± .002

#6-32 UNC-2B Thdx 0.25 DP (3) equally spacedon Ø1.865 BC

2 X 2.222 X 1.856

4 X Ø.205 ± .01

10' shielded cable w/connector

60˚

MOUNTINGEND

SIZE 23 FRAMEMODEL* A

(motor length)5023-167 2.05023-168 3.05023-169 4.0

2 X 3.26

10' shielded cable w/connectorØ2.875± .002

4 X Ø.216± .01

2 X 2.74

A

1.19 ± .04.19

.0631.19 ± .03

Ø 3.38MAX

2 X Ø.3750+.0000–.0005

30˚

#6-32 UNC-2B Thdx 0.25 equally spacedon Ø2.952 BC


(motor length)5034-367 2.55034-368 3.75034-369 6.1

MAX

2 X 4.20MAX

Ø2.186±.002

4 X Ø.28±.01

2 X 3.50Ø4.26 MAX

Ø.6248+.0000–.0006

Ø.5000+.0000–.0005

.062

1.25 ± .08

A

30ϒ

.32

1⁄2 - 14 NPT1.38 ± .05

10' shielded cable w/connector

4 x 6-32 UNC-2bthru equallyspaced onØ2.925 BC


(motor length)5042-034 7.7

* Part numbers listed are for single shaft. To order double shaft add “D” to the end.

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MOTORCONNECTION Minimum

Motor Holding Rotor Motor1 = series Length Torque Step Inertia Weight

Part # 2 = parallel (inches) (oz-in) Leads Angle Volts Amps Ohms mH (oz-in2/G-CM2) (Lbs.)

*5023-168 1 3.0 141.0 8 1.8 5.9 1.26 4.6 18.8 1.14/210 2.002 3.0 141.0 8 1.8 3.0 2.52 1.2 4.7 1.14/210 2.00

*5023-169 1 4.0 212.0 8 1.8 5.7 1.75 3.3 16.8 1.72/315 2.802 4.0 212.0 8 1.8 2.8 3.29 0.8 4.2 1.72/315 2.80

*5034-368 1 3.7 424.0 8 1.8 3.5 3.24 1.0 11.6 6.72/1230 5.402 3.7 424.0 8 1.8 1.8 7.07 0.3 2.9 6.72/1230 5.40

*5034-369 1 5.1 636.0 8 1.8 3.5 4.17 0.8 10.4 10.2/1870 7.702 5.1 636.0 8 1.8 1.8 8.34 0.2 2.6 10.2/1870 7.70

*5042-034 1 5.1 1591.0 8 1.8 3.8 6.70 0.6 7.6 10.2/1870 7.702 5.1 1591.0 8 1.8 1.9 13.40 0.1 1.9 10.2/1870 7.70

OTHER LENGTHS AND WINDINGS AVAILABLE UPON REQUEST

Part numbers listed are for single shaft. To order double shaft add "D" to the end.

*Optimized for microstepping and use with 160 volt drives

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Notes:1. Dimensions in mm (inches)2. Tolerances, unless otherwise specified: Angle dimension ±1°, XX decimal places ± .38 (.015), XXX decimal places ± .127 (.005)3. Motor receptacles can be rotated.

Amplifier

DIMENSIONS MT150x - SERVO MOTOR

Model "A" Max. "B" Ref "C" Ref "D" "E" Key Lengthw/brake w/o brake w/brake w/o brake w/brake w/o brake NEMA 23 NEMA 23 NEMA 23

MT(B)1506 205.23 (8.080) 160.03 (6.301) 186.97 (7.361) 141.94 (5.588) 277.11 (10.91) 231.90 (9.13) (.3750) (1.502) no keyway

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Notes:1. Dimensions in mm (inches)2. Tolerances, unless otherwise specified: Angle dimension ±1°, XX decimal places ± .38 (.015), XXX decimal places ± .127 (.005)3. Connectors rotate for models MT302. DIM "B" is too small for cable bend radius. Rotate connector 35° MIN.

DIMENSIONS MT30x - SERVO MOTOR

Model "A" Max. "B" Min. "D" "E" "F" Key Lengthw/brake w/o brake w/brake w/o brake NEMA 34 NEMA 34 NEMA 34 NEMA 34

MT(B)304 183.1 (7.210) 137.7 (5.420) 82.67 (3.255) 37.46 (1.475) (.3745-.3750) 73.00 31.75 No keyway

MT(B)306 198.6 (7.820) 153.2 (6.030) 98.16 (3.865) 52.95 (2.085) (.4995-.5000) 73.00 31.75 19

MT(B)308 231.7 (9.120) 186.2 (7.330) 131.2 (5.165) 85.97 (3.385) (.4995-.5000) 73.00 31.75 19

Stall Rated Peak Rated Std.Torque Torque Torque Speed Inertia Weight

Servo Motor Nm Nm Nm RPM Kgm2 kg

MT1506A 1.35 1.35 4.62 6000 0.0000294 2.3

MT304A 2.64 2.64 7.4 3000 0.0000808 4.3

MT304B 2.45 2.45 5.9 6000 0.0000808 4.3

MT306A 3.54 3.54 11.48 2500 0.000111 4.8

MT306B 3.5 3.5 11.52 4600 0.000111 4.8

MT308A 5.04 5.04 19.16 1500 0.0001749 6.1

MT308B 5.04 5.04 19.12 3000 0.0001749 6.1

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Motor Mounting

A A

MOUNT ASSEMBLY(TYPE MAS or MAI)

MOTOR

MOUNT ASSEMBLY(TYPE MES or MEI)

MOTOR

Motor Mount Size Type Motor Type A C D E

MES-2504 25 Belt Metric 04 95.7 70 70 70

MES-3204 32 Belt Metric 04 86.7 70 70 70

MES-5004 50 Belt Metric 04 86.7 70 90 70

MES-5008 50 Belt Metric 08 114.7 90 90 90

MEI-2523 25 Belt Nema 23 76.7 70 70 70

MEI-3234 32 Belt Nema 34 88.7 90 70 90

MEI-5034 50 Belt Nema 34 83 90 90 90

MGM-3234 32 Belt Nema 34 88.7 90 70 90

MGM-5034 50 Belt Nema 34 88.7 90 90 90

MAS-2501 25 Screw Metric 01 51.4 42 42 42

MAS-3204 32 Screw Metric 04 86.7 70 70 70

MAS-5004P 50 Screw Metric 04P** 88.7 90 90 90

MAS-5008 50 Screw Metric 08 88.7 90 90 90

MAI-2517 25 Screw Nema 17 51.4 42 42 42

MAI-3223 32 Screw Nema 23 76.7 70 70 70

MAI-5034 50 Screw Nema 34 88.7 90 90 90

MAS-5008P 50 Screw Metric 08P** 88.7 120 90 120

MEI-5042 50 Belt Nema 42 88.7 120 90 120

MAI-3101 32 Screw Nema 34 86.7 90 70 90

MAI-3234 32 Screw Nema 34 86.7 90 70 90

MEI-3223 32 Belt Nema 23 76.7 70 70 70

MAI-2523 25 Screw Nema 23 51.4 70 42 70

MGM-3223 32 Belt Nema 23 76.7 70 70 70

MGM-5034S 50 Screw Nema 34 88.7 90 90 90

MGM-3223S 32 Screw Nema 23 86.7 70 70 70

MES-3208 32 Belt Metric 08 88.7 90 90 90

Dimensions are for reference purposes onlyNema mounts match IMS stepper motors or equivalentMetric mounts match Yaskawa SGM Servo motors or equivalent*Drilled & counterbored for 4-40 socket head cap screw from opposite sideMGM = Gearbox mount

The coupling housing is the mounting base forthe motor and includes a self aligning coupling.

Motor flanges and couplings suitable for theavailable range of servo and stepper motorswill be found together with technical data anddimensions on motors and drives, see separatedata sheet.

C D E

A

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Motor Mount Size Type Motor Type G H J K

MES-2504 25 Belt Metric 04 10-32 UNF 70 50 3.5




MEI-2523 25 Belt Nema 23 10-32 UNF 66.68 38.1 2

MEI-3234 32 Belt Nema 34 10-32 UNF 98.42 73.08 2

MEI-5034 50 Belt Nema 34 10-32 UNF 98.42 73.08 2

MGM-3234 32 Belt Nema 34 10-32 UNF 98.42 73.08 2

MGM-5034 50 Belt Nema 34 10-32 UNF 98.42 73.08 2

MAS-2501 25 Screw Metric 01 M4 46 30 3

MAS-3204 32 Screw Metric 04 10-32 UNF 70 50 3.5

MAS-5004P 50 Screw Metric 04P** 10-32 UNF 90 70 3.5

MAS-5008 50 Screw Metric 08 10-32 UNF 90 70 3.5

MAI-2517 25 Screw Nema 17 * 43.8 22 2.5

MAI-3223 32 Screw Nema 23 10-32 UNF 66.68 38.1 2


MAS-5008P 50 Screw Metric 08P** M8 X125 145 110 4

MEI-5042 50 Belt Nema 42 .25-20 UNC 127 55.58 2



MEI-3223 32 Belt Nema 23 10-32 UNF 66.68 38.1 2


MGM-3223 32 Belt Nema 23 10-32 UNF 66.68 38.1 2

MGM-5034S 50 Screw Nema 34 10-32 UNF 98.42 73.08 2

MGM-3223S 32 Screw Nema 23 10-32 UNF 66.68 38.1 2


"G" x 16mm DEEPx "H" BOLT CIRCLE

øJ COUNTER BORE X "K" DEEPFOR MOTOR PILOT

E

Dimensions are for reference purposes onlyNema mounts match IMS stepper motors or equivalentMetric mounts match Yaskawa SGM Servo motors or equivalent*Drilled & counterbored for 4-40 socket head cap screw from opposite sideMGM = Gearbox mount

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A gearbox-mounting flange allows the LP series gearbox tobe mounted directly to the actuator, eliminating the need fora coupling.

Motor mounting flange and reducing bush are custom madeto suit the motor.

Please specify the motor manufacturer and model whenordering.

Note maximum shaft diameter below!

OSP-E BHD Heavy Duty Belt Gearbox SeriesLP070 LP090 LP120

(BHD25) (BHD32) (BHD50)

32 80 2005:1, 25:1, 50:1

Nm (283) (708) (1770)Nominal Output Torque T2n

(lb-in) 3:1, 10:1, 15:1, 30:1, 15 35 90100:1 (133) (310) (797)

32 80 2005:1, 25:1, 50:1

Nm (283) (708) (1770)Maximum Acceleration Torque T2B

(lb-in) 3:1, 10:1, 15:1, 30:1, 29 72 180100:1 (257) (637) (1593)

Nominal Speed n1max RPM 3700 3400 2600

Maximum Speed n1n RPM 6000 6000 4800

1-stage: 3, 5, 10 < 12Standard Output Backlash j arcmin

2-stage: 15, 25, 30, 50,< 15

100

1.9 4.1 91-stage

kg (4.2) (9) (19.8)Weight m

(lb) 2.2 5.1 11.22-stage

(4.9) (11.2) (24.7)

0.28 1.77 5.421-stage

kgcm2 (0.096) (0.604) (1.85)Mass Moment of Inertia J1

(lb-in2) 0.28 1.78 5.492-stage

(0.096) (0.608) (1.874)

mm 16 24 32Maximum Motor Shaft Diameter

(ins) 0.6299 0.9448 1.2598

1-stage: 3, 5, 10Ratios Available

2-stage: 15, 25, 30, 50, 100

1-stage: >97%Efficiency at Load

2-stage: >95%

Average Lifetime 20,000 hours

Lubrication Flow Grease

Protection Rating IP 64

PLANETARY GEARBOX FOR THEOSP-E BHD HEAVY DUTY ACTUATOR

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Gearbox

LP Series

Type Available L W Weight

LP 070*Single Stage 3, 5, 10 103 70 3.3Double Stage 25, 50, 100 123 70 3.6

LP 090*Single Stage 3, 5, 10 125 90 5.5Double Stage 25, 50, 100 151.5 90 6.5

LP 120*Single Stage 3, 5, 10 153 120 10.4Double Stage 25, 50, 100 185.5 120 12.6

*LP Gear Heads for use with BHD only

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Gearbox Mounting Flanges -See New Ordering Instructions Position 4 for Shaft Type

Description Reduction Order Number

Planetary Gear LP 070 1-stage I=3:1 80001240

LP 070 1-stage i=5:1 80001252

LP 070 1-stage i=10:1 80001253

LP70 for BHD25 LP 070 2-stage I=15:1 80001242

LP 070 2-stage i=25:1 80001254

LP 070 2-stage I=30:1 80001243

LP 070 2-stage i=50:1 80001255

LP 070 2-stage i=100:1 80001256

LP 090 1-stage I=3:1 80001244

LP 090 1-stage i=5:1 80001216

LP 090 1-stage i=10:1 80001257

LP90 for BHD32 LP 090 2-stage I-15:1 80001245

LP 090 2-stage i=25:1 80001258

LP 090 2-stage I=30:1 80001246

LP 090 2-stage i=50:1 80001259

LP 090 2-stage i=100:1 80001260

LP 120 1-stage I=3:1 80001247

LP 120 1-stage i=5:1 80001250

LP 120 1-stage i=10:1 80001261

LP120 for BHD50 LP 120 2-stage I=15:1 80001248

LP 120 2-stage i=25:1 80001262

LP 120 2-stage I=30:1 80001249

LP 120 2-stage i=50:1 80001263

LP 120 2-stage i=100:1 80001264

Order Number for OSP-E BHD Gearbox

ALWAYS STATE EXACT MOTORTYPE WHEN ORDERING GEAR!

Shaft Type

Gearbox flange to LP70 for BHD25 K,L,M,N 12311

mount the LP series LP90 for BHD32 K,L,M,N 12312

to BHD LP120 for BHD50 K,L,M,N 12313

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OSP-E Belt Gearbox Series EG

143:1, 10:1

Nm (124)Nominal Output Torque T2n

(lb-in) 265:1, 7:1

(230)

253:1, 10:1

Nm (221)Maximum Acceleration Torque T2B

(lb-in) 405:1, 7:1

(354)

Nominal Speed n1max RPM 3500

Maximum Speed n1n RPM 6000

Standard Output Backlash j arcmin 3:1 - 10:1 < 10

kg 1.0Weight m 1-stage

(lb) (2.2)

0.176i = 3

(0.06)kgcm2 0.15

Mass Moment of Inertia J1 i = 5(lb-in2) (0.051)

0.138i = 7,10

(0.047)

Ratios Available 1-stage: 3, 4, 5, 7, 10

Efficiency at Load 1-stage: 90%

Average Lifetime > 20,000 hours

Lubrication Mineral Grease EP0

Protection Rating IP 64

Operating Temperature -20°C to 90°C

A gearbox mounts directly to the actuator, eliminating theneed for a coupling.

A simple adaptor flange and bushing allows NEMA 23 and34 frame motors to be fitted.

The gearbox input shaft connects directly to the motor shaftand is secured using a split-clamping ring.

PLANETARY GEARBOX FOR THEOSP-E BELT ACTUATOR

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Actuator and Type Available L W WeightRatio Max Max Kg

25 Belt/Ball Screw 3, 5, 7, 10NEMA 23 135.3 70 1.3NEMA 34 135.3 85 1.46



Planetary Gearbox Dimensions

Note: Dimensions below include NEMA 23 or 34 flanges.

Gam Gear Heads have hollow shafts and do not require a Gear Box mount.GAM Gear Heads are not to be used on the BHD model.All above dimensions are for reference only. Consult factory for further details on all Gear Head.

Belt Actuator

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Order Number for OSP-E Belt and Ballscrew Gearbox

Order Numbers Description

25 Belt Actuator

EG00003-B2523A Gearbox 3:1 Ratio 25 Belt .250 motor shaft




EG00003-B2523 Gearbox 3:1 Ratio 25 Belt .375 motor shaft








32 Belt Actuator













50 Belt Actuator









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Ordering Instructions / Part Numbering Systemfor OSP Series Electric Actuators

1

series

E Electric

H HeavyDuty(BHD)

4

shaft

0 right (belt)1 left (belt)2 double (belt)3456789A STD (screw)B 2 end (screw)CD Clamp Shaft-Right (BHD)E Clamp Shaft-Left (BHD)F Clamp Shaft-Close (BHD)G Clamp Shaft-Open (BHD)HJK Hollow Shaft-Right (BHD)L Hollow Shaft-Left (BHD)M Hollow Shaft-Close (BHD)N Hollow Shaft-Open (BHD)PQRST Obsoleted (BHD)U Obsoleted (BHD)V Obsoleted (BHD)W Obsoleted (BHD)XYZ special

5

mount single mount

0 if double (all and BHD)1 std mnt (nr20) (all and BHD)2 floating mount (nr25) (all)3 invert mount (nr30) (all)4 invert float mount (nr35) (all)5 slideline (all)6 Powerslide (25)7 Powerslide (25,32)8 Powerslide (25,32)9 Powerslide (50)A Powerslide (50)BCDEFGHJKLM Guideline (all)NPQ Proline/GDL (all)RST "T" section piston mount (NR22) (50)UVWXYZ special

6

mount double mount

0 if single (all and BHD)1 std mnt (nr20) (all and BHD)2 floating mount (nr25) (all)3 invert mount (nr30) (all)4 invert float mount (nr35) (all)5 slideline (all)6 ps25 (one piston, two carriages)(25)7 ps35 (one piston, two carriages)(25,32)8 ps44 (one piston, two carriages)(25,32)9 ps60 (one piston, two carriages)(50)A ps76 (one piston, two carriages)(50)BCDEFGHJKLMNPQRST "T" section piston mount (NR22) (50)UVWXYZ special

Drive Shaft Options

0 = (Standard)

1 =

2 =

▼

- OSP-E

2

bore

2 253 325 50

3

lead

0 belt12 5mm BS34 10mm BS56 25mm BS789AB BP (belt Bi-parting)CD EDB (belt-duplex)(32)EFGHJKLMNPQRSTUVWXYZ special

Actuating Direction Options - BHD

Right D and K =

Left E and L =

Close F and M=

Open G and N =

Standard Bi-Parting

Standard

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7*

motormount

0 none and BHD1 mes-2504 (belt)(25)2 mes-3204 (belt)(32)3 mes-5004 (belt)(50)4 mes-5008 (belt)(50)5 mei-2523 (belt)(25)6 mei-3234 (belt)(32)7 mei-5034 (belt)(50)8 mgm-3234 (belt)(32)9 mgm-5034 (belt)(50)A mas-2501 (screw)(25)B mas-3204(screw)(32)C mas-5004P(screw)(50)D mas-5008(screw)(50)E mai-2517 (screw)(25)F mai-3223 (screw)(32)G mai-5034 (screw)(50)H mas-5008p (screw)(50)J mei-5042 (belt)(50)K mai-3101 (screw)(32)L mai-3234 (screw)(32)M mei-3223 (belt)(32)N mai-2523 (screw)(25)P mgm-3223 (belt)(32)Q mgm-5034S (screw)(50)R mgm-3223S (screw)(32)S mes-3208 (belt)(32)TUVWXYZ special

8

screws &coating

0 std1 stainless hardware2 xylan coated aluminum3 stainless/xylan456789ABCDEFGHJKLMNPQRSTUVWXYZ special

9*

support

0 none and BHD123456789AB D1 (all)C E1 (all)D E2 (all)E E3 (all)F E4 (all)G A1+D1 (25,32)H B1+D1 (25,32)J C1+D1 (50)K A1+E1 (25,32)L B1+E1 (25,32)M C1+E1 (50)N A2+E2 (25,32)P C2+E2 (50)Q A3+E3 (25,32)RS C3+E3 (50)T B4+E4 (25,32)U C4+E4 (50)VWXYZ special

10center

supportqty

0 none

11

switch

0 none1 no reed KL3045 (all)2 nc reed KL3048 (all)3 pnp 10750 (all)4 npn10751 (all)56789ABCDEFGHJKLMNPQRSTUVWXYZ special

12 13 14 15 16 17 18

switchqty stroke (mm)

0 - 0 0 0 0 0---------------------------------

mount

d BHD)(all and BHD)(nr25) (all)r30) (all)

unt (nr35) (all)

on, two carriages)(25)on, two carriages)(25,32)on, two carriages)(25,32)on, two carriages)(50)on, two carriages)(50)

on mount (NR22) (50)

7* (BHD) Non-standard KB and KL dimensions must be specified on a separate line item (use "Z" in part number).7* (BHD) Order motor mount and/or gearbox as a separate line item (contact customer service).7* Contact customer service if non-standard motor mounting holes are required.9* (BHD) Order supports as a separate line item.9* Only one end support is supplied in the OSP-E part number. If more than one is required, please order additional end supports as a separate line item.

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Electric Actuator Application Sheet

Distributor: End-User:

Salesperson:

Phone: Fax:

Stroke: ____________ Time to make move: ____________ Load: ____________ Incline:

❏ Check if load is externally supported

Actuator type:

M =

MS =

MV =

Description:

❏ See Attached for info /a additional info

Special Features Required:

❏ Switches Type __________ Qty. ________

❏ Controller Needed

❏ Servo Motor Needed

❏ Stepper Motor Needed

❏ Customer Supplied Motor

Please complete and fax to: 630/871-1515, Attention: Technical Support

L

M Ms

Mv

r

r

FA

74726 ORIG0C OSP-E Cat. 107-146 7/25/02, 12:05 PM145

146

74726 ORIG0C OSP-E Cat. 107-146 7/25/02, 12:05 PM146

HOERBIGER-ORIGA CORPORATION • 100 West Lake Drive, Glendale Heights, IL 60139 • tel (630) 871-8300 • fax (630) 871-1515 • E-mail: [email protected] GmbH • Sudliche Romerstraße 15 • Postfach 11 10 • D-86972 Altenstadt • tel +49+8861 2211-0 • fax +49+8861 221-1305 • E-mail: [email protected]

HOERBIGER-ORIGA PNEUMATIK GmbH • Johann-Giefing-Straße 12 • A-2700 Wiener Neustadt • tel (02622) 26071 • fax 26071-5 • E-mail: [email protected] Ltd. • Tewkesbury Industrial Estate • Tewkesbury G1.20 8ND, GB • tel +44+1684 850000 • fax 850555 • E-mail: [email protected]

HOERBIGER-ORIGA AB. • Box 67 • S-736 22 Kungsor, Sweden • tel +46 227 4114 00 • fax +46 227 411 29 • E-mail: [email protected] GmbH • Industriestr. 8 • D-70794 Filderstadt • tel (07158) 1703-0 • fax 64870 • E-mail: [email protected]

Internet: http://www.hoerbiger-origa.comA4P017E61AAJ50X-0101

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Covers 7/25/02, 12:14 PM2

Documents

Modular Electric Linear Drive Systems · Electric Linear Drive Systems Page Introduction – OSP Concept 2-3 Modular Components Overview 4-7 Applications for OSP-E Drives 8-9 Belt-Driven