Miniature Series - G&W Industrial · PDF file · 2013-07-18Miniature Series Pages Seven/Eight Series Drains Five Series Nine Series ... FLUID POWER DIVISION Accessories T53 - External

.

Miniature SeriesPages

Seven/Eight Series

Drains

Five Series

Nine Series

Dryers

High Flow

2 - 3456

7891011,121314

19

20,2122222324

2526,27

28293031, 32

333435,36

INSTRUCTION MANUALFLUID POWER DIVISION

Accessories

T53 - External Float Drain/Drain Trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Z3 & Z5 Pulse Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5200 Float Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5700S Economatic Electric Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V200/V250 Lockout Slide Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PD A4 - Pressure Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DP-10 Differential Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DFD-10 Disposable Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

R39 - High Flow Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F329-00W, F358HF-00, F3N1-00, F3NHF-00 High Flow Particulate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F405-00W, F408-00W, F505-00W, F508-00W, F510-00, F511-00, F518-00, F519-00 . . . . . . . . . . . . . . .

F528-00, F529-00, F705-00, F708-00, F720-00, F711-00, F718-00, F719-00 . . . . . . . . . . . . . . . . . . . . . . .

F728-00, F729-00 Coalescing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4100 Lubricator (Wick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F370W, F380W Particulate Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F470W, F570W, F770W/F480W, F580W, F670W, F680W, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F780W Coalescing & Charcoal Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

R370 Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

L370W, L470W/L380W, L480W -Lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1516161718

F350 Particulate Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F450, F550, F540,F750 Coalescer & CharcoalFilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

R350 Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

L350, L450 Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B750 Integral Filter/Regulator (Piggyback) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

P10, P14 High Performance Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IK50 Modular Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F300, R160, R260, R2424 & L180 Mini Particulate Filter Regulator Lubricator . . . . . . . . . . . . . . . . . . . . .

F500 Mini Coalescing Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MIN

IATU

REFI

VE S

ERIE

SSE

VEN

SER

IES

NIN

E SE

RIES

HIG

H F

LOW

DRY

ERS

DRA

INS

ACC

ESO

RIES

IS-FRLM -1M

INIA

TURE

25/00F. R. L. Instruction Sheet

Install the regulator so the supply pressure enters the “IN” port. Any “OUT” port may be used for either gauge or regulated pres-sure. After regulator is installed, back off pressure adjusting knob before air is turned on. Turn on air supply and regulate the adjust-ing knob until the pressure gauge shows desired pressure. Push knob down to lock, remove knob to assure tamper resistance.

REDUCED PRESSURE RANGES 5-125 STD 3-60 L 3-20 I

Air Service mini regulator will accurately control the secondary pressure between 5-125 PSI on standard units. The self-bleed venting feature permits use on dead end applications.

Special Service Viton and EPDM seals are available for applications with chemicals that are incompatible with Buna-N.

IMPORTANT: Care must be taken to avoid screwing fittings too far into body of units, as it may close internal ports. Normally finger tight plus one turn will seal.

TAMPER-PROOF OPTION

The optional cap (P/N 91806) has been provided in the plastic bag to ensure that the reduced pressure setting cannot be tam-pered with. To make the unit “tamper-proof”, proceed as follows: Turn the adjustment knob until the desired reduced pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper-proof cap in its place.

NOTE: To make permanently tamper-proof, LOCTITE the cap in place.

CAUTION: By permanently loctiting the tamper-proof cap into place, the pressure adjustment cannot be changed.

F300; R160, R242, R260, R342, R360; L181 and L182 MINIATURE AIR FILTERS, REGULATORS, LUBRICATORS AND WATER

SERVICE REGULATORS

WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Never use polycar-bonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlori-nated hydrocarbons. They can carry over into the air distribution systems and chemically attack and possibly rupture the bowls. On these applications use a metal bowl. Also, do not expose these polycarbonate plastic bowls to materials such as trichlorethyl-ene, acetone or pain thinner. Cleaning fluids or other harmful materials, will craze and/or rupture the bowl. If materials harmful to

polycarbonate are present either outside or inside the bowl, use a metal bowl.

MAINTENANCE AND OPERATION

Install units so the air flow is in the direction “IN-OUT” as indicated on the head of all units. Filters should be installed upstream of regulators. Lubricators should be downstream of regulators. Units should be installed as close as possible to the pneumatic tools or appliances being serviced.

Model Max. Pressure Temp. Range

Polycarbonate Bowl 150 PSI 40°F to 125°FMetal Bowl-Filter 250 PS 40°F to 200°F Metal Bowl-Lube 250 PSI 40°F to 175°FPiston Drain 150 PSI 40°F to 125°FRegulators-STD 250 PSI 40°F to 120°FRegulators-Water 5 GPM 40°F to 120°F

FILTER

Filtering of liquid, water and dirt particles is automatic with air flow. There are no moving parts and no adjustments are required. Accumulated sludge and moisture should be drained off. Water, dirt or sediment should not be permitted to fill above the filter element. Wash or replace element at regular intervals to prevent excessive pressure drop. To clean element, depressurize system, unscrew bowl and remove element from head. Wash element with cleaning solvent and allow to dry before reassembling. Inspect gasket and replace if damaged or distorted. Avoid stripping threads on bowl when rebuilding.

LUBRICATOR

OPERATION AND ADJUSTMENTS: L181/L182. Lubricator automatically varies oil mist delivery with air flow variation at any adjustment. The oil flow rate can be observed through the sight dome. The oil flow rate setting depends on the air flow and on the equipment being lubricated. The recom-mended lubrication range, is 1-3 drops/minute. Increased oil mist delivery is obtained by rotating the adjustment knob counterclockwise when in the upward position. Once desired adjustment is reached, push adjusting knob down to lock in current position. To prevent unauthorized adjust-ment the plastic knob may be removed and replaced at a later date.

REGULATOR

MIN

IATU

RE

IS-FRLM -1 3F. R. L. Instruction Sheet, con’t5/00

FILTERS - F300-01, F300-02

ID# KIT DESCRIPTION KIT PART NO. CONTENTS

2, 3, 4 Element Kit EKF300 Vane, O-Ring, 20 Micron Element1, 5, 6 Bowl Kit BKF300 Bowl Gasket, Plast Bowl, Drain ValveNot Shown BKF300M Bowl Gasket, Metal Bowl, Drain ValveNot Shown BKF300J Bowl Gasket, Plastic Bowl, Overnight DrainNot Shown Piston Drain Kit PKF300 Piston Drain, Drain Valve

LUBRICATORS - L181, L182


1, 2, 3 Adjustment AK35 Adj. Cap, Adj. Dome 4, 5, 6 Dome Kit Assembly, Internal Sight Dome, O-Rings7, 8, 9 Lubricator Repair RK1812 Tube, O-Ring, Ball Check, 10,11 Kit Dip Tube, By-Pass 12 Housing Gasket, Washers Spring, By-Pass Housing, Screw13 Bowl Assembly Kit BK1811 Polycarbonate Bowl with Bowl GasketNot Shown BK1811M Metal Bowl with Bowl Gasket and Drain Valve


1, 2, 3 Spring Cage RB260 Cap, Spring Cage, Repair Kit Adj. Screw Assembly4 Adjust Spring Kit SK260 Adj. Spring 5-125 SK260L Adj. Spring 3-60 SK260I Adj. Spring 3-205 Relieving RK260 Relieving Diaphragm Diaphragm Kit Non-Relieving RK260N Non-Relieving Diaphragm Diaphragm Kit

REGULATORS - R161, R162, R242, R261, R262

NOTE: PUSH TO CONNECT REGULATOR R242Cut the tube square. It is essential that the outside diameter be free of score marks and that burrs and sharp edges be removed before inserting into fitting.

WARNING: For compressed air service only. Not to be used on life support systems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution systems and chemically attack and possibly rupture the bowls. Also, do not expose these polycarbonate plastic bowls to materials such as trichlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl.

INSTALLATION

Install filter units so the air flow is in the direction “IN-OUT” as indicated on the head of the unit. Filters should be installed upstream of regulators. If an air dryer is being used, install the filter downstream from the dryer. In most cases, a pre-filter with a 5 micron sintered bronze element is recommended to greatly extend the life of the coalescer unit. When the coalescer element becomes clogged with dirt, it must be replaced. If it is kept from from dirt it will coalesce oil indefinitely. A pre-filter will remove water and dirt before it reaches the coalescer and is less costly to maintain. The coalescer filter is then free to remove oil, oil vapor, and submicron sized par-ticles without prematurely clogging with large particles of dirt and scale.

WARNINGPressurize unit slowly after installation of unit or new element to avoid damage to element.

OPERATION AND ADJUSTMENTS

If the filter is installed properly, it should give long trouble-free service. The pressure drop across the filter should not exceed 10 PSI. If the pressure drop exceeds 10 PSI, either the filter element needs to be replaced or the unit is being operated beyond its capacity and a larger sized unit is required. Operating the filter at a pressure drop in excess of 10 PSI will greatly reduce the efficiency of the filter. If oil appears downstream; 1) check downstream air lines to be sure that they are free of residual oil; 2) check to see that the filter element gasket and O-ring are in good condition and installed properly.

Coalescing Filter Instruction Sheet IS-F500 Series9/19/00

MIN

IATU

RE4

COALESCING FILTERIS-F500 SERIES

Bowl Max. Pressure Temp. Range

Metal 250 PSIG 40°F to 175°FPolycarbonate 150 PSIG 40°F to 125°F

ID# DESCRIPTION KIT NO. CONTENTS

F500 F500V 1,6 Bowl Kit BKF300 Plastic Bowl Assembly, Bowl GasketN/S BKF300 Metal Bowl Assembly, Bowl Gasket2,4 Element Kit EKF500A-V Element, O-Ring ).01 Micron) EKF500-V O-Ring (.03 Micron)3,5 Repair Kit RKF500-V End Cap Screw

F-500

1/96

MIN

IATU

RE

IS-B7405Miniature Filter/Regulator Instruction Sheet

MINIATURE FILTER/REGULATORINSTRUCTION SHEET


Metal 250 PSI 40°F to 200°FPlastic 150 PSI 40°F to 125°FPiston Drain 150 PSI 40°F to 125°F

WARNING: For compressed air service only. Not to be used on life support systems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution systems and chemically attack and possibly rupture the bowls. On these applications use a metal bowl. Also, do not expose these polycarbonate plastic bowls to materials such as trichlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl.

INSTALLATION

Install units so the airflow is in the direction “IN-OUT” as indicated on the head of all units. Filters should be installed upstream of regulators, and lubricators should be installed down-stream. Units should be installed as close as possible to the pneumatic tools or appliances being serviced. Do not install polycarbonate bowls in pressure that exceeds 150 PSI or where

there is a presence of solvents harmful to polycarbonate. Use metal bowls.


FILTERS: Filtering out of dirt and foreign particles and moisture separation is automatic with airflow. There are no moving parts and no adjustments are necessary. Accumulated sludge and moisture should be drained off. Sediment should not be permitted to fill above the filter ele-ment. Wash filter elements at intervals with kerosene to maintain filtering efficiency. To clean element, depressurize system, unscrew polycarbonate bowl and unscrew element from head. Dry filter element thoroughly before reassembling. Filter bowls are to be cleaned only with soapy water. Inspect gasket, replacing if damaged or distorted. Reassemble with care to avoid stripping threads on bowl.

REGULATORS: The regulator will accurately control secondary pressure between 2 and 125 PSI, maximum primary pressure is 250 PSI. The self-bleed venting feature permits use on dead-end applications. After the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate the adjusting knob until the pressure gauge shows the desired pressure. Push knob down to lock. Remove knob to assure tamper resis-tance.

IMPORTANT: Care must be taken to avoid screwing fitting too far into body of units as it may close internal ports. Normally finger tight plus one turn will seal.


1, 2, 3 Regulator Bonnet RB260 Cap, Bonnet, Adj. Screw Assembly Repair Kit4 Adj. Spring Kit SK260 Adj. Spring, 0-125 PSIG SK260I Adj. Spring, 0-20 PSIG SK 260L Adj. Spring, 0-60 PSIG5 Diaphragm RK260 Relieving Diaphragm Repair Kit RK260N Non-Relieving Diaphragm10, 11, Element Kit EKF300 20 Micron Element, Assy. and 12 Vane, O-Ring9, 13 Bowl Kit BKF300 Plastic Bowl, Bowl Gasket, Drain ValveNot Shown BKF300M Metal Bowl, Bowl Gasket, Drain Valve6, 7, 8 Valve Kit VK740 Valve Assy., Spring, Spring Rest

IS-B740

IS-E190/290M

INIA

TURE

1/98Miniature Air Relief Valve Instruction Sheet 6

MINIATURE AIR RELIEF VALVE (NON A.S.M.E.)SERIES E190, E290

Type Max. Pressure Temp. Range

Adjustment Knob 125 PSI 40°F to 120°F

WARNING: For compressed air service only. Not to be used on life support systems.

INSTALLATION

Install relief valve so that the air flow is in the direction “IN-OUT” as indicated on the unit.


The standard relief valve is adjustable between 2 and 125 PSIG. Turn the adjusting knob to get the desired relief pressure. Push down knob to lock. Remove knob to insure tamper-resistance.

MAINTENANCE

On detection of air leaks, depressurize system and perform these checks: 1) Turn adjusting knob counterclockwise to zero setting. 2) Unscrew plastic bonnet. 3) Remove diaphragm and check valve seat and check for dirt. 4) Clean if necessary and reassemble. Care must be

used when tightening plastic bonnet to avoid cross-threading.


E190, E2901, 2, 3 Bonnet Repair Kit RB260 Cap, Bonnet, Adj. Screw Assembly4 Adjusting Spring SK260 Adjusting Spring 5-125 PSI SK260I Adjusting Spring, 3-20 PSI SK260L Adjusting Spring, 3-60 PSI5, 6 Diaphragm Repair RK290 Diaphragm, Diaphragm Plate

E190/290

FILTER INSTRUCTION SHEETTRI-STAR SERIES F35


Plastic 150 PSI 40°F to 125°FMetal 250 PSI 40°F to 200°Fw/Sight 250 PSI 40°F to 160°Fw/Auto Drain 30 PSI to 175 PSI 40°F to 120°F

Tri-Star Series F35 Instruction Sheet

FIVE

SER

IES

IS-F35-1V5/99 7

WARNING: For compressed air service only. Do not use on life support systems or breathing air systems. Never use polycarbonate plastic bowls with air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution system and chemically attack and possibly rupture the bowl. On these applications use a metal bowl. Also, do not expose the polycarbonate plastic bowl to materials such as tri-chlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl.

INSTALLATION

Install units so the air flow is in the direction “IN-OUT” as indicated on the head of the unit. Install filter upstream of regulators and lubricators, and as close as possible to the pneumatic tools or appliances being serviced. Do not install polycarbonate bowl in pressure that exceeds 150 PSI or where there is a presence of solvents harm-ful to polycarbonate. In these cases, use a metal bowl.


Filtering out of dirt and foreign particles, and the separation of moisture is auto-matic with air flow. There are no moving parts and no adjustments are necessary. Accumulated sludge and moisture should be drained off. Sediment should not be permitted to fill above the lower baffle. Wash filter element at intervals with kero-sene to maintain filtering efficiency. To clean element, depressurize system, unscrew polycarbonate bowl and unscrew element from head. Dry filter element thoroughly before reassembling. Clean filter bowl(s) only with soapy water. Inspect O-ring, replacing if damaged or distorted. Reassemble with care to avoid stripping threads on bowl. After a metal bowl with sight is tightened, it may be rotated up to 180( for proper viewing.


F354 Element Kit EK35 40 Micron Sintered Bronze Element EK35-5 5 Micron Sintered Bronze ElementNot Shown EK35-3 3 Micron Absolute Element2, 3, 5 Repair Kit RKF35 Retainer/Vane Assembly, O-Ring, BaffleNot Shown Bowl Kit BKF35 Polycarbonate Plastic Bowl with Push Drain, O-Ring, Bowl Guard BKF45M Metal Bowl without Sight, Drain (6oz.) Cock, O-Ring1, 6 BKF45W Metal Bowl with Sight, Drain Cock, (6 oz.) O-RingNot Shown Replacement WK45 Sight, Retainer, Indicator Ball, Sight Kit O-Ring7 Auto Drain 5200 Float Drain Assembly, Bowl Insert, O-Ring, Retainer Ring

Model 5200 Internal Float Drain Available (Item #7). To be used for pressures from 30 PSI to 175 PSI and from 40°F to 120°F. To order filter with float drain assembled, add suffix “F” to filter model number.

F-35-1V

FIVE

SER

IES

Coalescing & Charcoal Filter Instruction Sheet IS-F45/55/6501/01

8

COALESCING FILTER INSTRUCTION SHEETSERIES F45 OIL REMOVING (.9 MICRON)

SERIES F55 COALESCING (.03 OR .01 MICRON)SERIES F65 CHARCOAL ADSORBER


Metal 250 PSI 40°F to 200°Fw/Sight 250 PSI 40°F to 160°Fw/Auto Drain 30 to 175 PSI 40°F to 120°F

WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal Bowl sight is made of polycarbonate, which will craze and/or crack if exposed to chemicals incompatible with polycarbonate.

INSTALLATION

Install filter so the air flow is in the direction “IN-OUT” as indicated on the head of the unit. Filter should be installed upstream of regulators. If an air dryer is being used, install the filter down-stream from the dryer. In most cases, an F3 particulate pre-filter with a 3 micron absolute ele-ment is recommended to greatly extend the life of the coalescer element. When the coalescer element becomes clogged with dirt, it must be replaced. If it is kept free from dirt, it will coalesce oil indefinitely. A pre-filter will remove water and dirt before it reaches the coalescer and will reduce maintenance costs. The coalescer filter is then free to remove oil, oil vapors, and submicron sized particles without prematurely clogging with large particles of dirt and scale.

WARNING

Units are die cast aluminum, do not over torque when installing. Also, pressurize unit slowly after installation of unit or new element to avoid damage to element.


If the filter is installed properly, it should give long trouble-free service. The pressure drop across the filter should not exceed 10 PSI. If the pressure drop exceeds 10 PSI, either the filter element needs to be replaced or the unit is being operated beyond its capacity and a larger size unit is required. Operating the filter at a pressure drop in excess of 10PSI will greatly reduce the effi-ciency of the filter. If oil appears downstream: 1) check downstream air lines to be sure that they are free of residual oil; 2) check to see that the filter element of O-ring are in good condition and installed properly.

NOTE: IN ALL CASES, AN F5 OR F7 MUST PRECEDE AN F6 ADSORBER

DIFFERENTIAL PRESSURE INDICATOR MAINTENANCE

When the filter is depressurized, periodically clean and grease the piston O-ring with a non-sili-con ring grease.


F450, F650, F5504 Indicator Sight Kit DBK-05 Screws, Sightglass, Spring Bracket, EK35-5 O-Rings, Inner/ Outer Cylinders, Sight Dome2, 7 Bowl Kit BKF45M (6 oz.) Metal Bowl w/Drain Cock, O-Ring BKF45W (6oz.) Metal Bowl w/Sight and Drain Cock, O-Ring2, 3, 6 Repair Kit RKF45 Retainer, O-Ring, Baffle5 Element Kit EK45 .9 Micron Oil Removing Element EK55 .03 Micron Coalescing Element (STD) EK55A .01 Micron Coalescing Element EK65 Charcoal Adsorber8 Auto Float Drain Kit 5200 Float Drain Assembly, Bowl Insert, O-Ring, Retaining RingN/S Sight Kit WK45 Indicator Ball, Sight Tube, Retainer (replacement only) O-Ring

Note: Optional Automatic Float Drain is to be used for pressure from 30 psi to 175 psi, and from 40°F to 120° F.

F-45/55/65

FIVE

SER

IES

Regulator Instruction Sheet IS-R3511/98

9

REGULATOR INSTRUCTION SHEETSERIES R35

Standard Units: Relieving“N” Designates: Non-RelievingMaximum Supply Pressure: 250 PSIOperating Temperature Range: 40°F to 120°F

WARNING: For compressed air service only. Not to be used on life support systems.INSTALLATION

Install regulators so the airflow is in the direction “IN-OUT” as indicated on the head of all units. Regulators should be installed downstream from filter or upstream from lubri-cators, but as close as possible to the pneumatic tools or appliances being serviced. The regulator will accurately control secondary pressure between 3 and 250 PSI (see optional spring kits), maximum primary pressure is 250 PSI. The self-bleed feature per-mits use on dead-end applications.

WARNING: Units are die cast aluminum, do not over torque when installing regulator or gauge. Use of Teflon tape is not recommended.

OPERATION AND ADJUSTMENTSAfter the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate the adjusting knob until the pressure gauge shows the desired pressure. To lock adjusting knob, push down until knob snaps into locking groove. To make regulator tamper-resistant, remove adjusting knob from unit. Regulator may be readjusted by replacing knob.

MAINTENANCE On detection of air leaks, pressure fluctuation, or “creep”, depressurize system and remove bottom cap. Inspect valve seat for damage or wear. Inspect seat in head cast-ing for foreign material or damage. Clean with kerosene and blow out with air. Replace any damaged parts. If leaks persist, remove bonnet, inspect diaphragm and diaphragm seat for wear or foreign materials.

TAMPER-PROOF OPTION The tamper-proof cap (P/N 75104) has been provided in the plastic bag to ensure that the reduced pressure cannot be tampered with. To make the unit “tamper-proof”, proceed as follows: Turn the adjustment knob until the desired reduced pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper-proof cap in its place.

NOTE: To make permanently tamper-proof, LOCTITE the cap into place.



R3504, 5, 6, 7 Valve Kit VK35 Valve Assy., O-Rings, Valve Spring, Bottom Plug3 Diaphragm Kit DK35HD Relieving Diaphragm (STD) DK35HDN Non-Relieving Diaphragm (STD)2 Spring Kit SK35 Spring, 5-125 PSI Range (STD) SK35L Spring, 3-60 PSI Range SK35H Spring, 10-250 PSI Range1 Spring Cage Kit SC35 Adjusting Knob, Adjusting Screw Assembly Spring Cage, Screws (STD)Not Shown SC35T T-Handle Adjusting Screw Assy., Spring Cage, Screws

R-35

FIVE

SER

IES

Lubricator Instruction Sheet IS-L35/45-15/99 10

LUBRICATOR INSTRUCTION SHEETSERIES 5: L35, L45


Plastic 150 PSI 40°F to 120°FMetal 250 PSI 40°F to 200°Fw/Sight 250 PSI 40°F to 160°F

WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Never use polycarbonate plastic bowls with air supplied by a compressor lubricated with synthetic oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution system and chemically attack and possibly rupture the bowls. On these applications use a metal bowl. Do not expose these polycarbonate plastic bowls to materials such as trichlorethyl-ene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl.

INSTALLATIONInstall lubricator so the air flow is in the direction as indicated on the head of the unit. Lubricator should be installed downstream from filter or regulator units and as close as possible to the pneu-matic tools or appliances being serviced. Fill the lubricator with SAE 10 oil or lighter. Normal oper-ating maximum for plastic bowls are: 150 PSI and 125°F.

Do not install lubricators with polycarbonate bowls in the presence of materials harmful to poly-carbonate. A metal bowl should be used under these conditions. With polycarbonate, the use of a bowl guard is always recommended. Metal bowls are available for pressures up to 250 PSI and temperatures to 200°F.

WARNING: Units are die cast aluminum, do not over torque when installing the lubricator.

OPERATION AND ADJUSTMENTS L350 ARROWFOG STYLE: Lubricator automatically varies oil mist delivery with air flow variation at any adjustment. The oil flow rate can be observed through the sight dome. The oil flow rate setting depends on the air flow and on the equipment being lubricated. For general purpose applications the recommended lubrication ranges are: 1/4” pipe 1-3 drops/minute; 3/8” pipe 2-6 drops/minute; 1/2” pipe 3-9 drops/minute; 3/4” pipe 5-15 drops/minute. Increased oil mist deliv-ery is obtained by rotating the adjustment knob counterclockwise when in the upward position. Once desired adjustment is reached, push adjusting knob down to lock in current position. To prevent unauthorized adjustment the plastic knob may be removed and replaced at a later date. Fill under pressure is a standard feature with the drop-type lubricator. To release pressure in the bowl, slowly remove the filler plug. Oil is then added to the bowl through the fill port. A long spout/funnel that can be inserted in the opening is recommended for filling the bowl. The bowl should not be removed while the lubricator is under pressure.

L450 ULTRAFOG STYLE: Ultrafog lubricators automatically vary oil delivery with the air flow varia-tion at any adjustment. The oil flow rate can be observed through the sight dome. However, in Ultrafog operation, the actual amount of oil downstream represents about 1 drop out of 30, as the droplets are collected in the bowl. Do not remove the oil fill cap while the unit is pressurized, as the L45 module does not contain a fill under pressure feature.

ID# KIT DESCRIPTION PART NO. CONTENTS

1, 2, 3, 4, 5, 6 Adjustment Dome Kit AK35 Adj. Cap, Adj. Dome Assy., Internal Sight Dome, O-Rings7, 8 Fill Plug Kit FK35 Fill Plug, O-RingNot Shown Sight Kit (Replacement WK45 Indicator Ball, Sight Tube, Tube, with Retainer, O-Rings for metal bowl only)9, 10, 11, 12, 0r Repair Kit RKL352 Aspirator/By-pass Housing Assy., Oil Flow Check Ball, By-Pass 13, 14, 15 16, 18 RKL452 By-Pass Spring, O-Rings, Retaining Ring Tube17, 19, 20 Bowl Kit BKL35 Polycarbonate Plastic Bowl Assy., O-Rings, Bowl GuardNot Shown BKL45M Metal Bowl Assy., O-Ring BKL45W Metal Bowl w/Sight Assy., O-Ring

L-35/45-1

Filter/Regulator Instruction Sheet IS-B75-19/00 11

FIVE

SER

IES

FILTER/REGULATOR INSTRUCTION SHEETSERIES B75


Plastic 150 PSI 40°F to 125°FMetal 250 PSI 40°F to 200°Fw/Sight 250 PSI 40°F to 175°FAuto Drain 30 to 175 PSI 40°F to 125°F

WARNING: Not to be used on life support systems. For compressed air service only. Never use polycarbonate plastic bowl with air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution system and chemically attack and possibly rupture the bowl. On these applications use a metal bowl. Also, do not expose the polycarbonate plastic bowl to materials such as carbon tetrachloride, trichlorethylene, acetone, paint thinner, cleaning fluids, or other harmful materials, for they too will craze and/or rupture the bowl. If materials harmful to polycarbonate are present either outside or inside the bowl, use a metal bowl.

MAINTENANCE AND OPERATION FILTER: Filtering out of dirt and foreign particles and separation of moisture is automatic with air flow. There are no moving parts and no adjustments are necessary. Accumulated sludge and mois-ture should be drained off. Sediment should not be permitted to fill above the lower baffle.

Wash filter element with naphtha cleaner to maintain filtering efficiency. To clean element, depres-surize system, unscrew polycarbonate bowl, and unscrew element from head. Dry filter element thoroughly before reassembling. Filter bowl(s) are to be cleaned only with soapy water. Inspect gasket, replacing if damaged or distorted. Reassemble with care to avoid stripping threads on bowl. After metal bowl with sight is tightened it may be rotated up to 180( for proper sight orientation.

REGULATOR: The regulator will accurately control secondary pressure between 5 and 125 PSI. The self-bleed venting feature permits use on dead-end applications. After the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate the adjusting knob until the pressure gauge shows the desired pressure. To lock adjusting knob, push down until knob snaps into locking groove. To make regulator tamper-resistant, remove adjusting

knob from unit. Regulator may be readjusted by replacing knob.

IMPORTANT: Use care to avoid screwing fittings too far into body of units as it may close internal ports. Normally finger tight plus one turn will seal.

TAMPER-PROOF OPTIONThe optional cap (P/N 91806) has been provided in the plastic bag to ensure that the reduced pressure setting cannot be tampered with. To make the unit “tamper-proof”, proceed as follows: turn the adjustment knob until the desired reduced pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper-proof cap in its place.

NOTE: To make permanently tamper-proof, LOCTITE the cap in place.


B75-1

FIVE

SER

IES

Filter Regulator Instruction Sheet (cont.) IS-B75-19/00 12

ID# KIT DESCRIPTION PART NO. CONTENTS

B750

1 Regulator Bonnet Repair SC35 Cap, Bonnet Lock Screws

Kit SC35T

(T-Handle)

2 Adjusting Spring Kit SK35 Adj. Spring 5-125

SK35L Adj. Spring 3-60

SK35H Adj. Spring 10-250

3 Diaphragm Repair Kit DK35HD Relieving Diaphragm

DK35HDN Non-Relieving Diaphragm

(STD)

5, 6, 7, 8 , 9, 10 Valve Kit VKB75 Valve Assy., O-Ring,

Spring, Gasket,Back Cap

9 Element Kit EK35 (STD) 40 Micron

EK35-3 3 Micron Absolute

EK35-5 5 Micron

Not Shown Bowl Kit BK35 Plastic Bowl, Bowl Guard,

Drain Valve,O-Ring

4, 11, 13 BKF45M Metal Bowl, O-Ring, Drain

(6 oz.)

4, 11, 12, 13 BKF45W Metal Bowl, Sight Tube

(6 oz.) and Ball, O-Rings, Drain

14 Optional Auto Drain Kit 5200 Float Drain

B75-1

Regulator Instruction Sheet IS - P109/00

13

FIVE

SER

IES

PRECISION REGULATOR INSTRUCTION SHEETSERIES P10, P14

Standard Units Max. Pressure Temp. Range

Relieving (Contant Bleed) 250 PSI 40°F to 120°F

WARNING: Units are die cast aluminum, do not over torque when installing regulator or gauge. Use of Teflon tape is not recommended. For compressed air service only. Not to be used on life support systems.

INSTALLATION

Install regulators so the air flow is in the direction “IN-OUT” as indicated on the head of the units. Regulators should be installed downstream from filters or upstream from lubrica-tors, but as close as possible to the pneumatic tool or appliances being serviced.


The P10 series regulator will accurately control secondary pressure between 2 and 25 PSIG, and the P14 series regulator between 2 and 125 PSIG. The self-bleed venting feature permits use on dead-end applications.

After the regulator is installed, back off pressure adjusting screw before the air is turned on. Turn on the air supply and regulate the adjusting screw until the pressure gauge shows the desired pressure. To lock adjusting screw tighten lock nut.

MAINTENANCE

On detection of air leaks, pressures fluctuation, or “creep”, depressurize system and remove bottom cap. Inspect valve seat for damage or wear. Inspect seat in head casting for foreign material or damage. Clean with kerosene and blow out with air. Replace any damaged parts.

If leaks persist, remove bonnet, inspect diaphragm and diaphragm seat for wear or foreign material. Replace damaged or worn parts.


P10-02 P14-02 P14-03 P10-03 P14-04

1, 3 Regulator Bonnet RBP10 RBP10 RBP10 Bonnet, Adjusting Screw, Repair Kit Locknut4 Adjusting Spring Kit SK35 N/A N/A 0-25 PSI Spring (STD) SK35L N/A N/A 0-50 PSI Spring (SP) N/A SK35L SK35L 0-60 PSI Spring (LP) N/A SK35 SK35 0-125 PSI Spring (STD) N/A SK35H SK35H 0-250 PSI Spring (HP)5 Diaphragm RKP10R RKP10R RKP10R Constant Bleed Diaphragm Repair Kit RKP10NB RKP10NB RKP10NB Non-Bleeding/Relieving Diaphragm High Pressure N/A RKP10H RKP10H Constant Bleed Diaphragm Diaphragm Repair RKP10HNB RKP10HNB RKP10HNB Non-Bleeding/Relieving Kit Diaphragm6, 7, Valve Kit RKP10V RKP14V RKP14V Valve Assy., Spring, O-Ring, 8, 9 Bottom Plug2 PKR35 PKR35 PKR35 Panel Mounting Ring

P10

Modular Connector Instruction Sheet IS-IK509/99

14

FIVE

SER

IES

MODULAR CONNECTOR INSTRUCTION SHEET

ASSEMBLE AND DISASSEMBLE TRI-STAR UNITS QUICKLY AND EASILY

This exploded view drawing illustrates the engineering uniqueness of the Tri-Star modular system. Components shown can be ordered as a total system, or as individual items.

Tri-Star state-of-the-art engineering from Arrow. The space age answer to compressed air line needs. Ask today for complete details.


2, 3, 4 Modular Connector Insert Kit IK50 Modular insert, cover plate assy., (2) O-Rings1, 3, 4 1/4 NPT Pipe Port Kit IK52 (2) 1/4 NPT Modular Pipe Ports, (2) Cover Plate Assemblies, (2) O-Rings 3/8 NPT Pipe Port Kit IK53 (2) 3/8 NPT Modular Pipe Ports, (2) Cover Plate Assemblies, (2) O-Rings 1/2 NPT Pipe Port Kit IK54 (2) 1/2 NPT Modular Pipe Ports, (2) Cover Plate Assemblies, (2) O-Rings 3/4 NPT Pipe Port Kit IK56 (2) 3/4 NPT Modular Pipe Ports, (2) Cover Plate Assemblies, (2) O-RingsN/S 1/4 NPT Diverter Module Kit DK52 (1) 1/4 NPT Diverter Module, (2) Cover Plate Assemblies, (2) O-Rings 3/8 NPT Diverter Module Kit DK53 (1) 3/8 NPT Diverter Module, (2) Cover Plate Assemblies 1/4 NPT-3 Port Diverter Module DK54 (1) 1/4 NPT - 3 Port Diverter Module, (1) Kit Cover Plate Assembly, (1) O-Ring

1. Install O-Ring in insert.

2. Slide the insert onto the product end port. The insert will now be held in place by the end port safety bars.

3. Align the insert lock plate assembly with the insert plate holes.

4. Tighten to snug fit which will mechanically lock the insert in place and form a wedge O-Ring seal with the end port.

5. When assembling combinations together, use a connector insert kit or diverter insert kit.

6. Slide the insert O-Ring against the end port.

7. Then repeat this process with the end port seal on the next product keeping in mind the direction of flow.

8. Lock up the insert plate and simply repeat this process for linking up additional product.

CHANGE TRI-STAR UNITS ON-LINE WITHOUT DISTURBING PIPING

Simply unscrew lock plates and slide unit out. Reverse the procedure to install.

SEVE

N S

ERIE

S

Filter Instruction Sheet IS-F37/389/99

15

FILTER INSTRUCTION SHEETSERIES F37W/F38W


Metal 250 PSI 40°F to 200°Fw/Sight 250 PSI 40°F to 160°Fw/Auto Drain 30 PSI to 175 PSI 40°F to 120°F

WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal bowl sight is made of polycarbonate, which will craze and or crack if exposed to chemicals incompatible with polycarbonate.

INSTALLATION

Install units so the air is in the direction of arrow as indicated on the head of the unit. Install filter upstream of regulators and lubricators and as close as possible to the pneu-matic tools or appliances being serviced.


Filtering out of dirt and foreign particles, and the separation of moisture is automatic with air flow. There are no moving parts and no adjustments are necessary. Accumulated sludge and moisture should be drained off. Sediment should not be permitted to fill above the lower baffle.

Wash sintered bronze elements at intervals with kerosene to maintain filtering efficiency. To clean element, depressurize systems, unscrew bowl and unscrew element from head. Dry filter element thoroughly before reassembling. Clean filter bowl(s) only with soapy water. Inspect O-Ring, replace if damaged or distorted. Reassemble with care to avoid stripping threads on bowl. After a metal bowl with sight is tightened, it may be rotated 180 for proper viewing.

NOTE: Three (3) micron absolute elements can not be cleaned and should be replaced when plugged.


F370W F380W3 Element Kit EK37 EK38 40 Micron Sintered Bronze Element EK37-5 EK38-5 5 Micron Sintered Bronze ElementN/S EK37-3 EK38-3 3 Micron Absolute Element1, 2, 4 Repair Kit RKF37 RKF38 Gasket, Vane Baffle, 5 Threaded Rod, Lower BaffleN/S Bowl Kit BKF57M BKF48M Metal Bowl w/o Sight, 10 oz. 20 oz. Drain Cock, O-Ring6, 7 BKF57W BKF48M Metal Bowl w/Sight, Drain 10 oz. 20 oz. Cock, O-RingN/S Sight Kit WK57 WK57 Sight Assembly, O-Rings, Screw Replacement8 Auto Drain 5200 5200 Float Drain Assembly, Bowl Insert, Ring, Retainer Ring

F37/38

Coalescing & Charcoal Filter Instruction Sheet IS-F47/57/67/68/7701/01

16

SEVE

N S

ERIE

S

COALESCING FILTER INSTRUCTION SHEETSERIES F47W, F48W OIL REMOVING (.9 MICRON)

SERIES F57W, F58W COALESCING (.03 OR .01 MICRON)SERIES F77W, F78W TWO IN ONE (3/.03 MICRON)

SERIES F67W, F68W CHARCOAL ADSORBER FILTER


Metal 250 PSI 40°F to 200°Fw/Sight 250 PSI 40°F to 160°Fw/Auto Drain 30 PSI to 175 PSI 40°F to 120°F

WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal bowl sight is made of polycarbonate, which will craze and/or crack if exposed to chemicals incompatible with polycarbonate.

INSTALLATION

Install filter so the air flow is in the direction of arrow as indicated on the head of the unit. Filter should be installed upstream of regulators. If an air dryer is being used, install the filter downstream from the dryer. In most cases an F3 particulate pre-filter with a 3 micron abso-lute element is recommended to greatly extend the life of the coalescer element. When the coalescer element becomes clogged with dirt, it must be replaced. If it is kept free from dirt it will coalesce oil indefinitely. A pre-filter will remove water and dirt before it reaches the coalescer, and will reduce maintenance costs. The coalescer filter is then free to remove oil, oil vapors, and submicron sized particles without prematurely clogging with large particles of dirt and scale.

WARNING: Units are die cast aluminum, do not torque when installing. Also, pressurize unit slowly after installation of unit or new element to avoid damage to element.

OPERATION ADJUSTMENTS

If the filter is installed properly, it should give long, trouble-free service. The pressure drop across the filter should not exceed 10 PSI. If the pressure drop exceeds 10 PSI, either the filter element needs to be replaced or the unit is being operated beyond its capacity and a larger size unit is required. Operating the filter at a pressure drop in excess of 10 PSI will greatly reduce the efficiency of the filter. NOTE: In all cases, an F5 or F7 must precede an F6 adsorber.

If oil appears downstream: 1) Check downstream air lines to be sure that they are free of residual oil; 2) check to see that the filter element and O-Ring are in good condition and installed properly.


When the filter is depressurized, periodically clean and grease the piston O-Ring with a


F470W F480W F570W F580W F670W F680W F770W F780W1 Indicator Sight DPK-05 DPK-05 Screws, Sightglass, Spring Bracket, Kit O-Ring, Inner & Outer Cylinders, Sight Dome5, 6 Bowl Kit BKF47M BKF48M Metal Bowl w/Drain Cock, 10 oz. 20 oz. O-Ring BKF47W BKF48W Metal Bowl w/Sight and 10 oz. 20 oz. Drain Cock, O-Ring3, 4 Repair Kit RKF47 RKF48 Threaded Rod, Lower Baffle2 Element Kit EK47 EK48 .9 Micron Element EK57 EK58 .03 Micron Element EK57A EK58A .01 Micron Element EK67 EK68 Charcoal Element EK77 EK78 3/.03 Micron Element7 Auto Float Drain 5200 5200 Float Drain Assy. Bowl Insert Kit (optional O-Ring, Retaining RingN/S Sight Kit WK57 WK57 Sight Assy., O-Rings, Screws (replacement only)


When the filter is depressurized, periodically clean and grease piston O-Ring with a non-

silicon ring grease.

F47/57/67/68/77


17

SEVE

N S

ERIE

S


Standard Units: Relieving“N” Designates: Non-RelievingMaximum Supply Pressure: 250 PSIOperating Temperature Range: 40° F to 120° F


Install regulators so the airflow is in the direction In-Out as indicated on the head of all units. Regulators should be installed downstream from filter or upstream from lubrica-tors, but as close as possible to the pneumatic tools or appliances being serviced. The regulator will accurately control secondary pressure between 10 and 250 PSI (see option-al spring kits), maximum primary pressure is 250 PSI. The self-bleed feature permits use on dead-end applications.



After the regulator is installed, back off pressure adjusting knob before the air is turned on. Turn on the air supply and regulate the adjusting knob until the pressure gauge shows the desired pressure. To lock adjusting knob, push down until knob snaps into locking groove. To make regulator tamper-resistant, remove adjusting knob from unit. Regulator may be readjusted by replacing knob.

MAINTENANCE

On detection of air leaks, pressure fluctuation, or “creep”, depressurize system and remove bottom cap. Inspect valve seat for damage or wear. Inspect seat in head casting for for-eign material or damage. Clean with kerosene and blow out with air. Replace any dam-aged parts. If leaks persist, remove bonnet, inspect diaphragm and diaphragm seat for wear or foreign materials.

TAMPER-PROOF OPTION

The tamper proof cap (P/N 75104) has been provided in the plastic bag to ensure that the reduced pressure cannot be tampered with. To make the unit “tamper-proof”, proceed as follows: turn the adjustment knob until the desired reduced pressure is reached. Remove the adjustment knob by pulling upward. Install the tamper-proof cap in its place.

NOTE: To make permanently tamper-proof, LOCTITE the cap into place.



R3704, 5, 6, 7 Valve Kit VK37 Valve Assy., O-Rings, Valve Spring, Bottom Plug3 Diaphragm Kit DK35HD Relieving Diaphragm 0-250 Lbs. DK35HDN Non-Relieving Diaphragm 0-250 Lbs.2 Spring Kit SK35 Spring, 5-125 PSI Range (STD) SK35L Spring, 3-60 PSI Range SK35H Spring, 10-250 PSI Range1 Spring Cage Kit SC35 Adjusting Knob, Adjusting Screw Assembly Spring Cage, Screws (STD)Not Shown SC35T T-Handle Adjusting Screw Assy., Spring Cage, Screws

R37

Lubricator Instruction Sheet IS-L37/479/99

18SE

VEN

SER

IES

LUBRICATOR INSTRUCTION SHEETSERIES 4106, 4108, 4112


Metal 250 PSI 40° F to 175° Fw/Sight 250 PSI 40° F to 175° F

INSTALLATION

Install lubricator so the air flow is in the direction as indicated on the head of the unit. Lubricator should be installed downstream from filter or regulator units, and as close as possible to the pneumatic tools or appliances being serviced. Fill the lubricator with SAE 10 oil or lighter.


37W/L38W Arrowfog Style: Lubricator automatically varies oil mist delivery with air flow varia-tion at any adjustment. The oil flow rate can be observed through the sight dome. The oil flow rate setting depends on the air flow and on the equipment being lubricated. For general pur-pose applications the recommended lubrication ranges are: 1/4” pipe, 1-3 drops/minute; 3/8” pipe, 2-6 drops/minute; 1/2” pipe, 3-9 drops/minute; 3/4” pipe, 5-15 drops/minute. Increased oil mist delivery is obtained by rotating the adjustment knob counterclockwise when in the upward position. Once desired adjustment is reached, push adjusting knob down to lock in current position. To prevent unauthorized adjustment the plastic knob my be removed and replaced at a later date. Fill under pressure is a standard feature with the drop-type lubricator. To release pressure in the bowl, slowly remove the filler plug. Oil is then added to the bowl through the fill port. A long spout/funnel that can be inserted in the opening is recommended for filling the bowl. The bowl should not be removed while the lubricator is under pressure.

L47W/L48W Ultrafog Style: Ultrafog lubricators automatically vary oil delivery with the air flow variation at any adjustment. The oil flow rate can be observed through the sight dome. However, in Ultrafog operation, the actual amount of oil downstream represent 1 drop out of 30, as the droplets are collected in the bowl. Do not remove the oil fill cap while the unit is pressur-ized, as the L4 module does not contain a fill under pressure feature.


L370W L380W L470W L580W1, 2, 3, 4, 5, 6 Adjustment Dome Kit AK35 AK35 Adj. Cap, Adj. Dome Assy., Internal Sight Dome, O-Rings7, 8 Fill Plug Kit FK37 FK37 Fill Plug, O-RingNot Shown Sight Kit (Replacement WK57 WK57 Indicator Ball, Sight Tube, Tube, with Retainer, O-Rings for metal bowl only)9, 10, 11, 12, 0r Repair Kit RKL372 RKL382 Aspirator/By-pass Housing Assy., Oil Flow Check Ball, By-Pass 13, 14, 15 16, 18 RKL472 RKL482 By-Pass Spring, O-Rings, Retaining Ring Tube17, 19, 20 Bowl Kit BKL47W BK48W Polycarbonate Plastic Bowl Assy., O-Rings, Bowl GuardNot Shown BKL47M BKL48M Metal Bowl Assy., O-Ring

WARNING: For compressed air service only. Not to be used on life support systems or breath-ing air systems. Metal bowl sight is made of polycarbonate, which will craze and/or crack if exposed to chemicals incompatible with polycarbonate.

L37/47


19

NIN

E SE

RIES


Standard Units: RelievingMaximum Supply Pressure: 250 PSIOperating Temperature Range: 40° F to 120° F


Install regulators so the airflow is in the direction of the arrow as indicated on the head of unit. Regulators should be installed downstream from filters and upstream from lubricators, but as close as possible to the pneumatic tools or appliances being ser-viced. The regulator will accurately control secondary pressure between 5 and 200 PSI (see optional spring kits), maximum primary pressure is 250 PSI. The self-bleed feature permits use on dead-end applications.



After the regulator is installed, back off pressure by adjusting T-handle counter-clock-wise before the air is turned on. Turn on air supply and adjust T-handle clockwise until the pressure gauge shows desired pressure. To lock the T-handle, tighten lock nut on adjustment screw.

MAINTENANCE

On detection of air leaks, pressure fluctuation, or “creep”, depressurize system and remove bottom cap. Inspect valve seat for damage or wear. Inspect seat in head cast-ing for foreign material or damage. Clean with naptha or kerosene and blow out with air. Replace any damaged parts.

If leaks persist, remove spring cage, inspect piston and piston seat for wear or foreign materials.


R3904, 5, 6 Valve Kit VK39 Valve Assembly, Valve Spring, O-ring 3 Piston DK39 Relieving Piston Assembly (STD)2 Spring Kit SK39 Spring, 0-125 PSI Range (STD) SK39L Spring, 0-60 PSI Range SK39H Spring, 0-200 PSI Range1 Spring Cage Kit SC39 T-Handle Adjusting Screw Assy.,

R390

Filter Instruction Sheet IS-F39/00

20H

IGH

FLO

W

FILTER INSTRUCTION SHEETSERIES: F3N1, F3NHF


Plastic 150 PSI 40° F to 125° FMetal 250 PSI 40° F to 200° Fw/Sight 250 PSI 40° F to 175° F

WARNING: For compressed air service only. Do not use on life support systems. Never use poly-carbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils con-taining phosphate esters or chlorinated hydrocarbons. They can carry over into air distribution system and chemically attack and possibly rupture the bowl. On these applications use a metal

INSTALLATION

Install filter so air flow is in the direction “IN-OUT” as indicated on head of all units. Install filter upstream of regulators or lubricators, and as close as possible to the pneumatic tools or appliances being serviced. WARNING: Units are die cast aluminum, do not over torque when installing.

OPERATING ADJUSTMENTS

Filtering of dirt and foreign particles, and separating out moisture is automatic with air flow. There are no moving parts, no adjustments are needed.

MAINTENANCE

Regularly drain accumulated sludge and moisture using the petcock. Internal float drain (option F) will automatically eject moisture at regular intervals. Transparent bowl or sight gauge show amount of collected sediment. Do not permit the sediment to fill above the lower baffle. For units above 2” NPT use an external float drain. Wash filter elements at intervals with cleaning solvent to maintain filtering efficiency. Unscrew ring nut by hand. DO NOT USE A WRENCH. Remove bowl and filter element screw. Remove element to clean. Dry filter element thoroughly before reassembling. Clean filter bowl only with kerosene or soapy water. Inspect gaskets and O-Ring, replace any that are damaged or distorted. Tighten ring nut by hand, make sure O-Ring is in filter head groove.


F329 F358HF1, 9, 10 Bowl Kit BKF329M BKF364M Metal Bowl, Bowl Gasket, Drain11, 12 Valve, Bowl Ring, Adapter BKF329W BKF364W Metal Bowl w/Sight Dome and Ball, Gaskets, Drain Valve,Bowl Ring Adapter4, 5, 6 Element Kit EKF329 EKF358 40 Micron Element and Gaskets (STD)N/S EKF329-3 EKF358-3 3 Micron Absolute Element Gaskets4,5, 6 EKF329-5 N/A 5 Micron Element, Gaskets EKF329-20 N/A 20 Micron Element, Gaskets EKF329-90 N/A 90 Micron Element, Gaskets2, 3, Repair Kit RKF329 N/A Upper Baffle Shroud, Lower7, 8 Baffle, Screw Nut (for 1.5” specify RKF329-12)N/S N/A RKF508 Threaded Rod, Bottom Cap, Wing NutN/S Sight Repair Kit WK35 WK35 Sight, Ball, Retainer, Gaskets

F329

Filter Instruction Sheet IS-F39/00

21

HIG

H F

LOW

FILTER INSTRUCTION SHEETSERIES: F3N1, F3NHF


Plastic 150 PSI 40° F to 125° FMetal 250 PSI 40° F to 200° Fw/Sight 250 PSI 40° F to 175° F

WARNING: For compressed air service only. Do not use on life support systems. Never use poly-carbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils con-taining phosphate esters or chlorinated hydrocarbons. They can carry over into air distribution system and chemically attack and possibly rupture the bowl. On these applications use a metal

INSTALLATION

Install filter so air flow is in the direction “IN-OUT” as indicated on head of all units. Install filter upstream of regulators or lubricators, and as close as possible to the pneumatic tools or appliances being serviced. WARNING: Units are die cast aluminum, do not over torque when installing.

OPERATING ADJUSTMENTS

Filtering of dirt and foreign particles, and separating out moisture is automatic with air flow. There are no moving parts, no adjustments are needed.

MAINTENANCE

Regularly drain accumulated sludge and moisture using the petcock. Internal float drain (option F) will automatically eject moisture at regular intervals. Transparent bowl or sight gauge show amount of collected sediment. Do not permit the sediment to fill above the lower baffle. For units above 2” NPT use an external float drain. Wash filter elements at intervals with cleaning solvent to maintain filtering efficiency. Unscrew ring nut by hand. DO NOT USE A WRENCH. Remove bowl and filter element screw. Remove element to clean. Dry filter element thoroughly before reassembling. Clean filter bowl only with kerosene or soapy water. Inspect gaskets and O-Ring, replace any that are damaged or distorted. Tighten ring nut by hand, make sure O-Ring is in filter head groove.


F3N1 F3NHF 1, 9, Bowl Kit BKF510 BKF518 O-Ring, Metal Bowl, Drain Valve10N/S BKF510W BKF518W O-Ring, Metal Bowl w/Sight, Drain Valve3, 4, 5 Element Kit EKF3N1 EKF3NHF 40 Micron Element, Gaskets(STD)N/S EKF3N1-3 EKF3NHF-3 3 Micron Absolute Element, Gaskets3, 4, 5 EKF3N1-20 N/A 20 Micron Element, Gaskets2, 6, 8 Repair Kit RKF3N1 RKF519 Threaded Rod, Bottom Cap, Wing Nut

F3N1

Coalescing & Charcoal Filter Instruction Sheet IS-F4/5/6/701/01

22

COALESCING FILTER INSTRUCTION SHEETSERIES F40, F41, F42 OIL REMOVING (.9 MICRON)SERIES F50, F51, F52 COALESCING (.03 MICRON)

SERIES F60, F61, F62 CHARCOAL FILTERSERIES F70, F71, F72 TWO IN ONE (3/.03 MICRON)


Metal 250 PSI 40 °F to 175° FW/Sight 250 PSI 40° F to 175° F

WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal Bowl Sight is made of polyetherimide resin (Ultem) that will crack if exposed to solvents or oils containing ethyl acetate, methylenedichloride, methylethylketone, phenol, 1, 1, 2-trichloroethane, xylene, benzyl alcohol, dichlorobenzene or any partially halogenated or aro-matic hydrocarbons. For any additional information regarding chemical compatibility contact: General Plastic Group, One Plastics Avenue, Pittsfield, MA 01201.

INSTALLATION

Install filter units so the air flow is in the direction “IN-OUT” as indicated on the head of the unit. Filters should be installed upstream of regulators. If an air dryer is being used, install the filter downstream from the dryer. In most cases, a pre-filter with a 5 micron sintered bronze element is recommended to greatly extend the life of the coalescer. When the coalescer element becomes clogged with dirt, it must be replaced. If it is kept free from dirt it will coalesce indefinitely. A pre-filter will remove water and dirt before it reaches the coalescer and is less costly to maintain. The coalescer filter is then free to remove oil, oil vapor and sub micron sized particles without prema-turely clogging with large particles of dirt and scale.NOTE: In all cases, an F5 or F7 must precede an F6 adsorber.

WARNING: Units are die cast aluminum, do not over torque when installing. Pressurize unit slowly after installation of unit or new element to avoid damage to element.


If the filter is installed properly, it should give long, trouble-free service. The pressure drop across the filter should not exceed 10 PSI. If the pressure drop exceeds 10 PSI, either the filter element needs to be replaced or the unit is being operated beyond its capacity and a larger size unit is required. Operating the filter at a pressure drop in excess of 10 PSI will greatly reduce the efficiency of the filter. It oil appears downstream: 1) check downstream air lines to be sure that they are free of residual oil; 2) check to see that the filter element gasket and O-Ring are in good condition and installed properly.

ID# DESCRIPTION KIT NO. CONTENTS F405 F408 F505 F508 F605 F608 F705 F7084, 7, 9 Bowl Kit BKF329M BKF364M O-Ring, Metal Bowl w/Drain10, 11 Valve, Adapter Ring, Bowl Ring4, 7, 8 Bowl Kit W/Sight BKF329W BKF364W O-Ring, Metal Bowl w/Sight &9, 10 Drain Valve, Adapter Ring, Bowl11 Ring3, 5 Element Kit EKF405 EKF408 Element Gasket EKF505 EKF508 EKF605 EKF608 EKF705 EKF708 1, 4, 6 Repair Kit RKF505 RKF508 Threaded Rod, Bottom Cap, Wing Nut8 Replacement Sight WK35 WK35 Sight Body, O-Rings, Retaining Kit Nut, Indicator Ball, Sight Dome, Dome RetainerSee Auto Drain 5200 5200 Float DrainAbove

F405, F505, F605, F705, F408, F508, F608, F708

HIG

H F

LOW

HIG

H F

LOW

Coalescing & Charcoal Filter Instruction Sheet IS-F4/5/6/701/01

23

ID# DESCRIPTION KIT PART NO. CONTENTS F410 F411 F418 F419 F428 F429 F510 F511 F518 F519 F528 F529 F610 F611 F618 F619 F628 F629 F710 F711 F718 F719 F728 F729

1,7, 8 Bowl Kit BKF510 BKF510 BKF518 BKF518 BKF528 BKF528 O-Ring, Metal Bowl, Drain Valve

Not BKF510W BKF510W BKF518W BKF518W BKF528W BKF528W O-Ring, Metal Shown Bowl w/Sight Assembly, Drain3, 5, Element Kit EKF410 EKF411 EKF418 EKF419 EKF428 EKF429 Element Gasket EKF510 EKF511 EKF518 EKF519 EKF528 EKF429 .03 Micron EKF510A EKF511A EKF518A EKF519A EKF528A EFK529A .01 Micron EKF610 EKF611 EKF618 EKF619 EKF628 EKF629 Charcoal Element EKF710 EKF711 EKF718 EFK719 EKF728 EKF729 3/.03 Micron2, 4, 6 Repair Kit RKF511 RKF511 RKF519 RKF519 RKF529 RKF529 Threaded Rod, Bottom Cap, Wing NutNot Sight BSF510 BSF510 BSF510 BSF510 BSF510 BSF510 Sight withShown Replacement Adapter Kit Assembly

F41, F51, F61, F71, F42, F52, F62, F72

Lubricator Instruction Sheet IS-41008/94S

24

HIG

H F

LOW

LUBRICATOR INSTRUCTION SHEETSERIES 7: L370W, L470W SERIES 8: L380W, L480W


Metal 250 PSI 40° F to 175° Fw/Sight 250 PSI 40° F to 175° F

INSTALLATION

Install lubricator so the air flow is in the direction as indicated on the head of the unit. Lubricator should be installed downstream from filter or regulator units, and as close as possible to the pneumatic tools or appliances being serviced. Fill the lubricator with SAE 10 oil or lighter. It may be necessary to fill the unit initially while the system is not pressurized. Thereafter, the oil in the unit will facilitate proper operation of the ball checks.WARNING: Units are die cast aluminum, do not overtorque when installing the the lubricator.

MAINTENANCE

Clean the plastic bowl occasionally. If the oil delivery is noticeably reduced, depressurize the unit and disassemble ring nut and bowl, remove feeder with element assembly and clean with kero-sene. Reassemble with adjustment at previous setting.


To fill the lubricator, release pressure in the bowl by slowly removing fill plug. Oil is then added to the bowl through fill port without the necessity of depressurizing the system. A long spout or funnel that can be inserted into the opening is recommended for filling the bowl. The bowl should not be removed wile the lubricator is under pressure. Oil may be filled at the top of the bowl.

The lubricator automatically varies oil mist delivery with air flow variations at any adjustment. The lubricator wick element assembly is factory pre-set at a “mean” (halfway) adjustment that is appropriate for most applications. Increased oil mist delivery is obtained by raising the feeder wick (A) higher in the venturi (air stream). To decrease oil mist delivery, lower the oil feeder wick into the venturi. See following instructions.

TO ADJUST OIL FEEDER WITH ASSEMBLY (A, C, E)

1. Depressurize unit, then loosen bowl ring nut BY HAND. Remove bowl by using ring nut. Loosen locknut (B).

2. Increase oil mist delivery by turning nut (C) up to raise feeder with (A) into venturi, or turn nut (C) down to decrease oil mist delivery as needed.

3. Tighten locknut (B). The height of the feeder wick (A) in the venturi is visually indicated by the relative position of the notch (D) on adjust nut (C) to the bottom of locknut (B).

4. Replace bowl with ring nut, be sure O-ring seal is correctly set in lubricator head groove. Tighten bowl ring nut BY HAND.


4106 4106CLM 4112 4108 41-8CLM 4112CLM1, 2, 4 Repair Kit RK4106 RK4106 RK4112 Filter Plug, O-Ring, Elemant, Tube Assembly3, 5, 6 Bowl Kit Without Sight BK4106M N/A BK4106M Metal Bowl, Drain Valve, Gasket Adapter, Bowl RingNot Shown Bowl Kit with Sight BK4106W BK4106CLM BK4106W Metal Bowl, Sight & Ball, Gasket Drain Valve, BK4106CLM AdapterNot Shown Sight Repair Kit WK35 WK35 WK35 Sight, Ball, Retainer, Gaskets

WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal Bowl Sight is made of polyetherimide resin (Ultem) that will crack if exposed to solvents or oils containing ethyl acetate, methylenedichloride, methylethylketone, phenol, 1, 1, 2-trichloroethane, xylene, benzyl alcohol, dichlorobenzene or any partially halogenated or aromatic hydrocarbons. For any additional information regarding chemical compatibility con-tact: General Plastic Group, One Plastics Avenue, Pittsfield, MA 01201.

Bowl Model Air Size No. Flow

3/4” 4106M 30 CFM1” 4108M 50 CFM1-1/2” 4112M 50 CFM

MINIMUM AIR FLOW TO START LUBRICATOR

DFD -10 Disposable In-Line Filter Dryer IS-DFD-102/99

25

DRY

ERS

DISPOSABLE IN-LINE FILTER/DRYER

Maximum Flow Capacity: 15 CFMMaximum Pressure: 125 PSIMaximum Temperature: 130°F

WARNING: This device will collect moisture which could freeze and rupture the unit if used below 32(F.

GENERAL INSTRUCTIONS

This disposable filter/dryer is designed to remove oil aerosols and any moisture that might by-pass your current air filtration system. It will provide dry air during its life, but is not designed to replace your current air filtration system.

INSTALLATION

The DFD-10 is equipped with a 1/4” NPT (F) & (M) ports and can be installed in either direction. When installing the filter/dryer hand tighten to a leak proof seal. Do not use any mechanical means to hold the filter/dryer and do not over torque the threads.

OPERATION

1. The unique feature of the filter/dryer design allows you to visually see when it is time to install a new DFD-10 by observing the color change from the original dark color to a complete light transparent color in the desiccant beads.

2. Do not attempt to clean the filter/dryer as the use of solvents, ketones, etc., will adversely affect the plastic housing.

3. Keep the hose free of snags. Extra tension on the filter/dryer assembly could break the unit at the connecting ports. To clear stuck hoses, grasp hose below the filter/dryer.

Desiccant Dryer Instruction Sheet IS-D10V/25/059/00

26D

RYER

S

DESICCANT DRYER INSTRUCTION SHEETSERIES D05, D10, D25


Metal 250 PSI 40° F to 175°Fw/Sight Glass 250 PSI 40° F to 160° F

WARNING: For compressed air service only. Not to be used on life support systems or breathing air systems. Metal Bowl Sight is made of polycarbonate resin that will crack if exposed to solvents or oils containing ethyl acetate, methylenedichloride, methylethylketone, phenol, 1,1,2-trichloroethane, xylene, benzyl, alcohol, dichlorobenzene or any partially halogenated or aromatic hydrocarbons. For any additional information regarding chemical compatibility please contact: General Electric Plastics, One Plastic Ave., Pittsfield, MA.

INSTALLATION

Install dryer so that air flow is in the direction “IN-OUT” as indicated on the head of the unit. A prefilter combination is an absolute necessity ahead of the dryer. The first stage (our F3 style Particulate Filter) will remove heavy liquid water and solid particulates down to 40 microns. The second stage (our F5 Coalescer) will remove oil and water particles down to .03 microns.

NOTE: Used desiccant material can be regenerated by spreading desiccant material in a thin layer in a shallow pan, heating in a circulating furnace at 275(F until complete color transformation occurs, in approximately three hours. Caution should be used in heating the desiccant. DO NOT exceed 20(F per

minute on heat up and 350(F on bake out.

MAINTENANCE

Care must be taken to change the dryer’s desiccant material or regenerate it whenever it appears completely pink in color. Following are the steps to be taken when recharging dryer: 1) Shut off air supply and bleed system. 2) Unscrew ring nut, remove bowl assembly. 3) Remove used desiccant. 4) Check, and clean if necessary, the Exhaust Tube of dust particles by removing acorn nut, gasket seal and nut. 5) Before filling bowl with desiccant, remove Sight Retainer, O-ring and used desiccant. 6) Fill Sight Body to O-ring seal level with new or recharged desiccant beads. 7) Secure Sight Retainer, Sight, and O-ring by hand-tightening. 8) Fill bowl with new or recharged desiccant (3 1/2 cups, 1 1/4 lbs., or 1 Qt.). 9) Replace bowl assembly and tighten ring nut hand-tight. CAUTION: Do not remove Sight

Retainer while bowl is under pressure.

STORAGE

Store replacement desiccant in a dry area making certain that jar is tightly sealed and shelf life noted.

ID# DESCRIPTION KIT NO. CONTENTS D10 D10XL2, 11, Bowl Kit BKD10V BKDXLV O-Ring, Bowl Assy. W/Sight, Adapter, 12, 13 Bowl Ring BKD10M BKD10XLM O-Ring, Bowl Assy. W/o Sight, Adapter, Bowl Ring1, 3, 4, Repair Kit RKD10 RKD10XL Threaded Rod, Exhaust Tube, Exhaust 6, 7, 10 Tube Adapter Assy., Washer Retaining Ring, Cap Nut5, 8, 9 Element Kit EKD10 EKD10XL Exhaust Element, Gasket, Dispersion FilterN/S Sight Kit SKD10 SKD10 Sight, O-Ring

Series D10

NOTE: To prevent excessive pressure drop, it is recommended that the Exhaust Element (EKD10) be replaced whenever the desiccant is replaced or recharged.

DRY

ERS

Desiccant Dryer Instruction Sheet cont’d IS-D10V/25/059/00

27

ID# DESCRIPTION KIT NO. CONTENTS 1, 11, 12 Bowl Kit with Sight BKD25 O-Ring, Bowl Assy. W/Sight, Pipe Plug Bowl Kit w/o Sight BKD25M O-Ring, Bowl Assy., Pipe Plug2, 3, 5, 6, Repair Kit RKD25 Threaded Rod, Exhaust Tube, Exhaust 7, 10 Tube Adapter Assy., Washer Retaining Ring, Cap Nut4, 8, 9 Element Kit EKD25 Exhaust Element, Gasket, Dispersion Filter

Series D26-06


ID# DESCRIPTION KIT NO. CONTENTS 1, 9, 10 Bowl Kit w/Sight BKD05W-1 O-Ring, Bowl Assy. W/sight, Pipe Plug2, 4, 5, 8 Repair Kit RKD05-1 Threaded Rod, Exhaust Tube, Exhaust Tube Adapter Assy., Washer Retaining Ring, Cap Nut3, 6, 7 Element Kit EKD05 Exhaust Element, Gasket, Dispersion FilterNot Shown Sight Kit SKD05 Sight, O-Ring


Series D05-03

Series D26-06

Series D05-03

D05-03 MAINTENANCE

When filling Sight Glass Tube with new desiccant, remove Sight Glass Pipe Plug, empty out used pink desiccant, and fill with new or recharged blue desiccant. Reinstall Pipe Plugs with new thread sealant.

Drain Trap Instruction Sheet IS-T53-V4/96

28

DRA

INS

DRAIN TRAP INSTRUCTION SHEETSERIES T53


Plastic 30 to 150 PSI 40° F to 120° F

WARNING: For compressed air service only. Not to be used on life support or breathing air sys-tems. Never use polycarbonate plastic bowls on air supplied by a compressor lubricated with synthetic oils or oils containing phosphate esters or chlorinated hydrocarbons. They can carry over into the air distribution systems and chemically attack and possibly rupture the bowls. On these applications use a metal bowl. Also, do not expose these polycarbonate plastic bowls to materials such as trichlorethylene, acetone or paint thinner. Cleaning fluids or other harmful materials will craze and/or rupture the bowl. If materials harmful to polycarbonate are present, either inside or outside the bowl, use a metal bowl.

INSTALLATION

Always mount drain trap in a vertical position. The pump screen will protect the float drain from heavy sludge and pipe scale, but should be removed and cleaned periodically when the system is depressurized. For best results check system regularly. When using a plastic bowl always replace the bowl guard.


1, 4, 5 Bowl Kit BKT53 Plastic Bowl Assy., Bowl Guard, 6, 7, 8 O-RingNot Shown BKT53M Metal Bowl Assy., O-RingNot Shown BKT53W Metal Bowl Assy. W/Sight Glass, O-Ring3 Auto Drain Kit 5200 Float Drain2 Screen Kit SKT53 ScreenNot Shown Piston Drain Kit PKF300 Piston Drain, Drain Valve

Piston Drain Instruction Sheet IS-PKF 300/5009/19/00

29

DRA

INS

Piston Drain SERIES PKF300, PKF500 AND FKF50P

INSTALLATION

PKF300 Series: For Metal Bowl: Unscrew drain cock and follow normal installation.PKF500 Series: Remove original from polycarbonate bowl.PKF50P Series: Assemble parts from inside as shown.

DESCRIPTION KIT PART NO. CONTENTS

Piston Drain F300 Series PKF300 Valve Assembly, Drain Cock Brass InsertPiston DrainF500 Series PKF50P Valve Assembly, Drain Cock Brass Insert, Polycarbonate Bowl Only

5200 Float Drain Instruction Sheet IS-52002/99

30D

RAIN

S

Piston Drain SERIES PKF300, PKF500 AND FKF50P

Kit contains float drain plus the following parts: O-Ring, Snap Ring, Brass Insert

INSTALLATION

Metal Bowls with Drain Cock: Remove drain cock and install float drain.

Polycarbonate Bowls w/Push Drain: Remove complete drain assembly and install brass insert, O-Ring and snap ring into bowl. Next, install float drain.

SPECIFICATIONS

Adjustable Cycle Time . . . . . . . .1-60 MinutesAdjustable Drain Time . . . . . . . .1-30 SecondsMax. Working Pressure . . . . . . .200 PSIGMax. Fluid Temperature . . . . . .165(FAmbient Temperature . . . . . . . .35° F to 165° FEnclosure . . . . . . . . . . . . . . . . . . . .NEMA 1Voltage . . . . . . . . . . . . . . . . . . . . . .115V, 1 Phase, 60 HzAmps . . . . . . . . . . . . . . . . . . . . . . . .0.25Seals . . . . . . . . . . . . . . . . . . . . . . . .Buna-NPower Plug . . . . . . . . . . . . . . . . . .6 ft. Heavy-Duty Grounded

WARNING: Do not apply electrical power to the drain unless the unit is fully assembled. Failure to do so could result in personal injury or damage to unit.

INSTALLATION

Take care to insure that pipe dope, pipe tape, scale or metal chips are trapped before the solenoid valve seat. Install the Y-strainer (S202 or S204) upstream of the ECONOMATIC drain to trap large debris and sludge, and to extend the life of the ECONOMATIC drain. The ECONOMATIC drain must be installed with the direction of flow (as indicated on the solenoid valve) to atmosphere. The solenoid piping should be pitched downhill. In cases where the normal installation of the ECONOMATIC drain is not possible, it may be piped to a higher discharge point provided that: (a) a trap test port is provided to check for plugging, and (b) the blow down cycle is adjusted to account for increased volume.

OPERATION

The ECONOMATIC drain may be operated by simply connecting the provided electrical power and adjusting the desired time cycle of 1 to 60 minutes and the open drain cycle of 1 to 30 seconds. Operation of the drain should only take place when using compressed air. When the compressor is shut down, the ECONOMATIC drain should also be disconnected. Failure to do so could lead to solenoid burn out or pre-mature life failure. The ECONOMATIC drain is equipped with a manual override switch to check drain performance or excessive water accu-mulation, do not use as a blow down for the compressed air system. The switch indicator light will be on when the solenoid valve is in the open position during automatic or manual operation.

MAINTENANCE

Your Arrow ECONOMATIC drain will give you years of service if the drain is properly maintained on a regular basis. It is recommended that the maintenance be done monthly. Operating conditions will have to be taken into consideration and the schedule adjusted accordingly.

1. Depressurize the pneumatic system.

2. Disconnect the electrical supply to the ECONOMATIC drain.

3. Remove the drain and flush the solenoid inlet and outlet ports with a safe oil cutting detergent such as Lestoil or Fantastic and water. Make sure water is kept away from all wiring and the ECONOMATIC drain box to prevent damage to the electrical components.

4. Replace the drain in the system and reconnect the power.

DRA

INS

Electric Drain Instruction Sheet IS-5700S4/99

31

ECONOMATIC DRAIN INSTRUCTION SHEETSERIES 5700S

Read carefully before attempting to install, operate or maintain ECONOMATIC drain. Protect yourself and others by observing all safety information. Failure to do so could result in personal injury and/or property damage. Keep instruction sheet for future reference.

Electric Drain Instruction Sheet cont’d IS-5700S 32

DRA

INS

SOLENOID DISASSEMBLY

If the drain is bleeding air, it may be necessary to disassemble the drain solenoid completely. Remove it from the system to clear the seat of foreign materials.

TOOLS NEEDED:(1) Small slot screwdriver(2) Adjustable crescent wrench(3) #2 Phillips screwdriver (5704S only)

1. Be sure the electrical power is disconnected.

2. Remove the cover of the ARROW ECONOMATIC drain assembly.

3. Remove the nut which retains the solenoid to the coil and remove the solenoid valve. Observe the direction of flow indicated on the solenoid so that it can be reassembled in the same direction.

4. Remove the stem assembly. 5702S Carefully unthread the stem assembly of the solenoid (CCW). 5704S Remove the 4 Phillips head screws which retain the solenoid actuator.DO NOT STRIKE OR TWIST THE STEM WITH ANY OBJECT. DOING SO MAY DAMAGE THE ASSEMBLY.

5. Inspect the valve seat and remove any foreign material.

6. Inspect the diaphragm or plunger assembly and remove any foreign material. If it is necessary to use a solvent, it may be used only on metal surfaces.

7. Reassemble the solenoid and valve reversing the above procedures. On the 5704, be sure the diaphragm and spring are aligned correctly. Be sure that the actuator cover is carefully aligned over the pin and the additional outer cast portion is positioned on the outer side of the solenoid.

8. Reinstall the solenoid into the housing. Be sure the inlet and outlet are positioned correctly for the flow.


5702S 5704S1, 8, 9, 10 Solenoid Valve Kit VK5702 1/4 Solenoid Valve w/coil, Flag Disconnects, Female Disconnects VK5704 1/2 Solenoid Valve w/coil, Flag Disconnects, Female Disconnects8, 9, 10 Solenoid Coil Kit CK5700 Solenoid Valve Coil, Flag Disconnects, Female Disconnects5, 6, 7, 9 Timer Board Kit TK5700 Timer Board, Knobs, Screws, Female Disconnects4 & 9 Switch Kit SK5700 Lighted Switch, Female Disconnects2, 3, 8, 9 Power Cord Kit PK5700 Power Cord, Cable Restraint, Flag Disconnects, Female Disconnects11 Y-Strainer S202 1/4” Y-Strainer S204 1/2” Y-StrainerN/S Y-Strainer Screen SSK202 Replacement Screen for S202/S204 Y-Strainers

Lockout Slide Valve Instruction Sheet IS-V100/2009/99

33

ACC

ESSO

RIES

QUICK SHUT-OFF SLIDE VALVEINSTRUCTION SHEET

Maximum Supply Pressure: 250 PSIMaximum Temperature: 150° F

WARNING: When installing the 3-way lockout valve, always install the unit with the vented side to the downstream air, as indicated by the label reading “VENTED SIDE WHEN CLOSED”.

Arrow slide valves are available as 2-way valves, or 3-way valves OSHA lockout valves which exhaust all downstream pressure when closed. The valves can be installed in the vertical or horizontal position and can be locked in the closed position with a padlock (not included).

This exploded view drawing illustrates the simple installation of the TRI-STAR modular slide valve.

INSTALLATION

Please follow the appropriate installation procedures as outlined below.

TRI-STAR SLIDE VALVES

1. Install O-Ring into slide valve groove, keep direction of flow in mind.

2. Slide the valve onto the product end port. The valve will now be held in place by the end port safety bars.

3. Align the valve lock plate assembly with the insert place holes.

4. Tighten to snug fit which will mechanically lock the valve in place and form a wedge O-Ring seal with the end port.

STANDARD LINE WITH THREADED PORTS

1. Position valve with the vented side to the downstream air.

2. Secure wrench to valve flats to avoid damage to the valve.

VALVE TYPE MODEL PORT SIZE

STANDARD LINE W/THREADED PORTS3-Way OSHA Lockout Valve V202 1/4” V203 3/8” V204 1/2”

TRI• STAR END PORT UNIT3-Way OSHA Lockout Valve V252 1/4” V253 3/8” V254 1/2”

ORDERING INFORMATION

Pressure Switch Instruction Sheet IS-PDA4 341/96

ACC

ESSO

RIES

PRESSURE SWITCHINSTRUCTION SHEET

IMPORTANT: Please read carefully before attempting to install.

The PDA4 miniature pressure switch can be installed in a 1/4” NPT connection any-where in the pneumatic system. It is field adjustable from 25 to 100 PSIG. The maxi-mum over pressure is 350 PSIG.

INSTALLATION

1. The PDA4 can be installed in a 1/4” NPT connection wherever desired in the pneu-matic system.2. Adjust pressure by using a 1/8” allen wrench through the adjustment center (see illustration).

NOTE: Adjustment can be made tamper-resistant by adding silicone caulk over pre-set screw center.

VOLTAGE INDUCTIVE RESISTIVE TEMP. RANGE WEIGHT

125/150/VAC 5 AMP 7 AMP -40° to 180° F 0.25 LB.12 VDC 7 AMP 7 AMP 24 VDC 5 AMP 7 AMP

ELECTRICAL SPECIFICATIONS

WIRE COLOR CIRCUIT

Black Common

Green N. Closed

STANDARD ELECTRICAL CIRCUIT

Note: 20% Differential for reset and 1% repeat-ability when operated at recommended condi-tions.

ACC

ESSO

RIES

Differential Pressure Gauge Instruction Sheet IS-DP10A/B7/96 35

DIFFERENTIAL PRESSURE GAUGE DP-10AINSTRUCTION SHEET

Maxiumum Working Pressure 300 PSIMaximum Working Temperature 150° F Maximum Working Differential Pressure 12 PSI

IMPORTANT: Please read before attempting to install.

1. Be sure the two O-Rings are in place on the bottom of the gauge body.2. The low pressure bolt is captured by the side bolt during the construction process and is not removable.3. To mount the gauge on your filter head: a. Thread the LOW pressure transmission bolt into the threaded boss on the downstream side of body (“OUT” port on filter). Hand tighten. b. Thread the HIGH pressure transmission bolt into the threaded boss on the upstream side of body (“IN” port on filter). Torque both bolts to 25+/- 5 inch - oz.

Differential Pressure Gauge Instruction Sheet cont’d IS-DP10A/B7/96

36A

CCES

SORI

ES

DIFFERENTIAL PRESSURE GAUGE DP-10BREMOTE MOUNTING INSTRUCTION SHEET

IMPORTANT: Please read before attempting to install.

1. Locate a flat surface for mounting block using diagram to locate the position of mounting holes.

2. Insert 1/8” tube fittings into mounting block.

3. Drill holes 1/4” deep and tap #10-32 thread.

4. Attach the mounting block to the flat surface using the cap screws and nuts provided.

5. Attach the DP-10 gauge to the block as instructed on reverse side.

OPTIONS AVAILABLE

1. Tubing Kit (TK-10) including tubing and fittings.

2. Mounting Kit (MK-10) used for angle and vertical wall mount.

Date Codes IS-DP10A/B 37

FLUID POWER DATE CODES

MONTH CODE YEAR CODE

JANUARY A 1988 K

FEBRUARY B 1989 L

MARCH C 1990 M

APRIL D 1991 N

MAY E 1992 O

JUNE F 1993 P

JULY G 1994 Q

AUGUST H 1995 R

SEPTEMBER I 1996 S

OCTOBER J 1997 T

NOVEMBER K 1998 U

DECEMBER L 1999 V

2000 W

2001 X EXAMPLE: F352W AU January 1998

Notes

Arrow PneumaticsFluid Power Division2111 West 21st Street Broadview, IL 60155Phone: (708) 343-9595 Fax: (708) 343-1907 X5000

Documents

Miniature Series - G&W Industrial · PDF file · 2013-07-18Miniature Series Pages Seven/Eight Series Drains Five Series Nine Series ... FLUID POWER DIVISION Accessories T53 - External