JANUARY 2016

AUTHORIZED SERVICE CENTER

T53-13B Commercial Applications Bell 204, Bell 205

T53-17A Commercial Applications Bell 205

T53-17A1 Commercial Applications Kmax

T53-17B Commercial Applications Bell 205

T53-L-13B Military Applications UH-1H, AH-1H Cobra

T53-L-703 Military Applications UH-1H Huey II, AH-1H Cobra

Honeywell T53 Capabilities

1st Stage PT Nozzle 1-190-009-09, 1-190-050-07, 1-190-050-06

Evaluate – visual inspect, CMM, NDT Weld inner and outer shroud diaphragm cracks, lab seal, sealing cylinder diameter Weld, braze cracks and joints Plasma spray blade path cylinder diameter, knife seal diameter Replace worn sealing flange Flow check EFA and adjustments Adjust air flow

2nd Stage PT Nozzle 1-140-470-05

Evaluate – visual inspect, CMM, NDT Weld, braze cracks and joints, seal ring and support Plasma spray blade path cylinder diameter Rework location lugs SB –0130; Convert to R11 configuration Flow check EFA Resize/re-adjust center bore Knife blade path Repair 13.5-13.504 AFT diameter SB0119

1st Stage GP Nozzle 1-110-520-19, 1-110-710-06

Evaluate – visual inspect, CMM, NDT Weld and braze crack Plasma spray flange, blade paths, cylinder outside/inner diameter pilot Strip and re-coat Sermalloy ‘J’ Replace or weld build worn curl Rework flange ‘B’ Replace swage nuts Replace burnt vanes Replace liner Restore O/S blades Flow check EFA Adjust the flow AEL. E.O.-043 Overhaul

Honeywell T53 Capabilities

2nd Stage GP Nozzle 1-120-000-14, 1-120-050-03

Evaluate – visual inspect, CMM, NDT Weld repair cracks and voids Strip and re-coat SB – 0131; Convert to –06 configuration Flow check EFA

1st Stage GP Disc 1-100-133-01, 1-100-389-01

Evaluate – Visual Inspect, CMM, NDT Plasma repair 5.4995”-5.5005”, 5.000”-5.5005” & 4.1200”-4.1205 diameters Install new blades Tip grind to print limits

2nd Stage GP Disc/Rotor 1-100-063-05, 1-100-397-01, 1-101-640-05

Evaluate – Visual Inspect, CMM, NDT Plasma repair 4.5000”-4.5005” diameter Re-blade and pin Tip grind to print limits

GP Sealing Disc 1-100-135-03, 1-100-545-03, 1-100-399-01, 1-100-388-01

Evaluate – Visual Inspect, CMM, NDT Plasma repair 5.760”-5.762” & 6.236-6.238” diameters

Honeywell T53 Capabilities

1st Stage PT Disc 1-190-009-05, 1-190-044-01, 1-190-070-01

Evaluate – visual inspect, CMM, NDT Plasma repair 4.9200” - 4.9205” diameter (Ch. 1-140-530) Tip grind to print limits

2nd PT Disc 1-140-272-04, 1-140-312-01

Evaluate – visual inspect, CMM, NDT Plasma repair 4.9190” - 4.9208” diameter Chrome plate bearing journals Tip grind to print limits

PT Spacer 1-140-169-04, 1-140-314-01

Evaluate – Visual Inspect, CMM, NDT Plasma repair 4.9210”-4.9215” diameter (Ch. 1-190-010) Dynamic balance

Air Diffuser 1-110-230-08, 1-110-230-15

Evaluate – visual inspect, CMM, NDT Plasma repair seal land, #2 bearing face, seal bore, FWD/AFT flange and pilot Torch braze repairs (pans, tubes, etc) Weld repair Modify as per SB – 0144 Pressure test Skim sensor pads Scavenge fitting Replace #2 bearing oil pressure boss O/H inspection Repair broken bolt(s) Air flow check

Honeywell T53 Capabilities

Inlet Housing 1-060-220-03

Evaluate – Visual Inspect, CMM, NDT Restore air transfer bores AEL E.O.-044 Complete overhaul Repair corrosion (Ch. 1-060-220) Replace FWD flange studs Repair core plugs Restore AFT bearing bore (sleeve repair) Repair corroded internal passages Repair torque meter cylinder, accessory carrier bores Install stainless steel inserts accessory gearbox and engine mounting pads (key inserts) Rework mount pad bores (sleeve) AEL E.O.-022 Rework N1 gearbox mount face – AEL E.O.-003 Pressure test Strip and re-paint Repair metering thread T/M Pressure port Locating pin/thread repair Oil supply port repair Dowel pin relocation Replace key inserts Flat rate O/H (no welding) Flat rate O/H (Vee band repair – Welding)

Accessory Drive Carrier Housing 1-070-210-01, 1-070-210-07

Evaluate – Visual Inspect, CMM, NDT Plasma repair 1.8504”-1.8508” & 2.060”-2.061” diameters (Ch. 1-070-220) Replace 0.9449”-0.9454” & 1.1024”-1.029” bushings Oil flow test (assembly)

Honeywell T53 Capabilities

#1 Seal Housing 1-060-127-04

Evaluate – Visual Inspect, CMM, NDT Basic overhaul Plasma repair 5.1881”-5.1886” & 3.249”- 3.250” diameters Black Oxide, Crack/ Dent

#2 Rear Bearing Housing 1-110-590-02, 1-110-470-13

Evaluate – Visual Inspect, CMM, NDT Plasma repair 0.669”-0.701”dimension, 3.2430”-3.5434” I.D. & 5.400”-5.402” diameter Weld repair cracks Replace shroud Black Oxide Oil Flow check

Repair oil jet and flow

Modify to convert -13- -17

3-4 Bearing Housing 1-140-590-04, 1-140-590-07, 1-140-590-09

Evaluate – visual inspect, CMM, NDT Plasma spray FWD/AFT pilots & flange, #3 & #4 bearing bores, inner pilot and corroded

flange Apply Sermatel ‘W’ Weld repair or replace baffle SB – 0109; Convert to –07 configuration Oil flow check and pressure check

#3 Seal Housing 1-140-190-03, 1-140-190-06

Evaluate – Visual Inspect, CMM, NDT SB – 0094; Convert to –06 configuration Plasma repair seal diameter

Honeywell T53 Capabilities

N1 Gearbox Housing 1-080-340-08

Evaluate-visual inspect, CMM, NDT Basic Overhaul Install insert in chip detector and pressure ports Rework or re-install starter gear liner Rework bores (air/oil, Tack, seal, pinion gear upper and lower, and bearing) Machine split line Replace studs and repair damaged threads Strip and repaint Rework baffle mount and skim mounting surfaces Re-install inserts and relocate dowel pins Rework pinion gear bore SM-T53-17-0098

N1 Gearbox Cover 1-080-330-07

Evaluate – visual inspect, CMM, NDT Rework tach, air-oil, start generator inner and outer seal, Oil pump and FCU bores Strip and re-paint Repair threaded ports – AEL EO.020 Corrosion repair Dowel pin relocation (set) SB 0057, pin gears Starter seal thread repair Replace mount studs Install key inserts, tach seal bore, FCU seal bore

Honeywell T53 Capabilities

N2 Gearbox Cover and Housing 1-160-441-01, 1-160-442-06

Evaluate – Visual Inspect, CMM, NDT Replace bearing liners 1.1024”-1.029” (Ch. 1-16-500) Strip and re-paint – Cover, Housing Relocate dowel pins – Cover, Housing Skim split line Install inserts Repair immediate Gear Bore Pressure Port T/M Boost Pump – Pressure Port Repair Threads with S/S (key inserts) Replace seal and pressure test Basic Inspection Touch up paint Repair Spur Gear Bore

Combustion Liner 1-130-780-01, 1-130-780-03

Evaluate – visual inspect, CMM, NDT Replace seal guides, stud brackets, air swirler, liners Rework inner tabs Weld repair cracks Convert to –03 configuration (EFI only) Patch inner FWD liner detail Weld build dimples (liner to nozzle) Replace inner FWD or AFT detail

Honeywell T53 Capabilities

Combustion Case 1-130-610-05, 1-130-610-12

Evaluate – Visual Inspect, CMM, NDT Weld repair drain valve pad (Ch. 1-130-610) Machine or replace liner support Repair dents, crack punctures Plasma repair rear flange 21.794”-21.796” Braze repair cracks in fuel and igniter adapter SB – 0115; Convert to –12 configuration SB – 0139; Inspection SB – 0144; Ultrasonic inspection (can be done in the Field)

Exhaust Diffuser 1-150-240-03, 1-150-240-06

Evaluate – visual inspect, CMM, NDT Complete overhaul Restore FWD flange, flange to FWD pilot ID, FWD bore ID, ¾ bearing housing forward bore,

bore ID, cover bore and total height Perform bore position check Weld repair crack Rework rear cover pilot SB – 0117; Convert to –06 configuration Restore bore concentricity to dowel pins Ream dowel holes Support cone FWD flange

Compressor Housing 1-100-140-09

Evaluate – visual inspect, CMM, NDT Complete overhaul 1st. Stage – modify #1 blade track Plasma blade paths and machine to print Replace inserts S/S key inserts Rework corrosion pitting Install shim on AFT flange and add drain holes Strip and re-paint Restore FWD/AFT pilot diameters Restore dowel holes

Honeywell T53 Capabilities

Compressor Rotor 1-101-250-04/-03

Evaluate-Visual Inspect, CMM, NDT Plasma repair 3..3000”-3.3006”, 3.7500”-3.7504”, and 4.8705-4.8709 diameter Plasma AFT/FWD bore Repair oversize blade pin holes Repair threaded and oversized blade pin holes Tip grind all stages Helical Repair FWD/AFT threaded holes Full compressor Rotor – Balance

Rear Compressor Shaft 1-100-501-01

Evaluate – Visual Inspect, CMM, NDT Plasma repair 3.3000”-3.3006”, 3.7500”-3.7504” & 4.8705”-4.8709” diameters Helicoil repair threaded holes Repair oversize blade pin holes Tip grind all stages

Impeller Housing-S/S 1-101-370-03

Evaluate – Visual Inspect, CMM, NDT Plasma repair and re-contour Plasma repair pilot diameter Adjust 9.823” –9.828” FWD and 13.372” –13.375” AFT Blend repair (cotton pin) Blend repair contour

Impeller 1-100-078-13, 1-100-078-14

Evaluate – Visual Inspect, CMM, NDT Plasma repair 4.8694” – 4.8700” diameter Dynamic Balance Blend Leading/ Training Edge

Honeywell T53 Capabilities

Inner & Outer I.G.V. Fairings 1-060-250-03, 1-060-088-03

Evaluate – Visual Inspect, NDT Rework Bushing ports

Rear Cover Assembly 1-140-640-03

Evaluate – Visual Inspect, NDT Plasma repair O.D. 6.0585”-6.0600” & I.D. 3.884”-3.887” diameters Additional CMM Blaze repair cracks

Front Cover (Output Reduction Carrier) 1-030-390-05

Evaluate – Visual Inspect, CMM, NDT Basic Overhaul Repair 4.177”-4.178” bore sleeve & stainless steel insert repair Corrosion repair Strip and re-paint Restore dowel pin bores – AEL E.0.-023

Torque Meter Cylinder 1-060-121-03

Evaluate-Visual Inspect, CMM, NDT Strip, re-chrome, grind, Black Oxide Dimension inspection Repair 10.771”- 10.773” or 12.509” – 12.571”

GP Cylinder 1-120-032-01

Evaluate – Visual Inspect, CMM, NDT Plasma repair sealing inside diameter and blade path Dry film lube/ graphite Additional CMM

Honeywell T53 Capabilities

Power Shaft 1-100-800-04

Evaluate – Visual Inspect, NDT Repair undersize 1.3790”-1.3795” & 1.1815”-1.1830” diameters Dynamic balance Inspect FWD/AFT splines

Power Shaft Bearing Retainer 1-060-081-04

Evaluate – Visual Inspect, CMM, NDT Plasma repair retainer inside & outside diameters & pilot diameter Impingement test + Oil flow

Power Shaft Bolt 1-140-067-14

Overhaul

Oil Strainer Housing Adapter 1-150-108-01

Evaluate – Visual Inspect, NDT, Pressure Test Machine conical end (Ch. 1-140-530)

Deflector 1-110-500-03

Evaluate – Visual Inspect, NDT Weld repair cracks Apply Thermal Barrier Coating

Fireshield 1-150-250-02, 1-150-250-08

Evaluate – Visual Inspect, NDT Weld repair cracks Convert to –17B Scavenge fitting port repair, replace lock plate

Honeywell T53 Capabilities

Tip Grind, FPI, Balance Rotors Various Part No.

Evaluate – visual inspect, CMM, NDT 1st. GP Rotor 2nd. GP Rotor 1st. PT Rotor 2nd. PT Rotor Compressor Rotor GP & PT Rotor Balance Compressor Rotor balance AFT/FWD bore repair Repair lock pinholes Plasma pilot diameter

T53 ACCESSORIES and MISCELLANEOUS

Fuel Manifolds (Set) 1-130-730-01

Clean and flow/pattern check Overhaul units available for exchange Fuel Nozzle replacement Installation Kits Available

Start Fuel Nozzles 1-300-405-01

Clean and flow/pattern check Start Fuel Nozzle replacement Exchange

Bleed Band Actuator / Housing 1-170-050-10

Overhaul units available for exchange Miscellaneous parts available Restore Bore, Plasma spray + machine

Bleed Band Actuator Housing 1-160-760-04

Evaluate – Visual Inspect, NDT Plasma repair cylinder bore

Flow Divider/Dump Valve 1-180-190-03

Inspection, functional and pressure testing Overhaul Miscellaneous parts available Functional Test

T53 ACCESSORIES and MISCELLANEOUS

IGV Actuator 1-180-150-01

Functional testing Overhaul units available for exchange Basic Exchange Additional NDT Evaluation

Coil Lead Assembly 1-300-124-04

Evaluate – Functional test, NDT and inspect Weld repair lock wire holes in ‘B’ nuts Solder repair damaged shield Repaint Replace B Nut

Hot Air Solenoid 1-300-194-03, -04

Full overhaul Functional test On its own – Apply dry film lub

Transfer Tubes 1-030-330-03

Clean, NDT and flow test Transfer Support 1-030-213-01

Plasma bore Restore bores by sleeving – AEL – E.O.- 007

ACCESSORIES and MISCELLANEOUS

V.I.G. Vanes: 1-060-260-07

Evaluate – Visual Inspect, NDT Braze repair

Engine Assembly Various Part No.

SB – 0100 Vibe check Full engine testing

We are located only 30 minutes from Vancouver International Airport. 7762 Progress Way Delta, BC V4G 1A9 Canada T 604.2441668 F 604.244.1787 AirborneEngines.com For more information please contact our Sales Department: