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Min-E-Con Your Total Microminiature Your Total Microminiature Connection Connection

Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

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Page 1: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Min-E-ConYour Total Microminiature Your Total Microminiature

ConnectionConnection

Page 2: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Miniaturization TrendsMiniaturization Trends The trend towards miniaturization of electronics The trend towards miniaturization of electronics

equipment which began more than three decades ago has equipment which began more than three decades ago has grown dramatically in the 21grown dramatically in the 21stst century. During much of this century. During much of this time Min-E-Con has been among the leaders in the design time Min-E-Con has been among the leaders in the design and manufacture of high-density Microminiature and and manufacture of high-density Microminiature and Nanominiature connection devices. The proven reliability Nanominiature connection devices. The proven reliability of our "Fifty-Lok" contact design and it's inherent low of our "Fifty-Lok" contact design and it's inherent low insertion forces have made it the preferred choice of many insertion forces have made it the preferred choice of many users. Min-E-Con connectors are ideal for applications that users. Min-E-Con connectors are ideal for applications that require:require:

High contact densities High contact densities High temperatures (200C+)High temperatures (200C+) Extreme shock and vibration Extreme shock and vibration Mission Critical / High ReliabilityMission Critical / High Reliability Reduced weight and sizeReduced weight and size High speed data transmissionHigh speed data transmission

Page 3: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

About Min-E-ConAbout Min-E-Con

Founded in 1974Founded in 1974 Privately OwnedPrivately Owned Products built in Irvine California, USAProducts built in Irvine California, USA Focused exclusively on Micro and Nano Focused exclusively on Micro and Nano

connectorsconnectors 80% of business is Oil / Down Hole tools80% of business is Oil / Down Hole tools 15+ million per year in sales15+ million per year in sales Holden Technologies, Inc. Rep for 10+ yearsHolden Technologies, Inc. Rep for 10+ years Trendsetter Electronics – Sole Distributor Trendsetter Electronics – Sole Distributor

for 8+ yearsfor 8+ years

Page 4: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Min-E-Con Products

Micro Connectors

Nano Connectors

Strip Connectors

Custom Connectors and Harnesses

Page 5: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Micro – D ConnectorsMicro – D Connectors Mil-83513Mil-83513 24AWG or smaller wire. 22AWG 24AWG or smaller wire. 22AWG

specialspecial 3A, 600V rating.3A, 600V rating. 2000 mating cycles – LIF contacts2000 mating cycles – LIF contacts Low Profile with chamfered edges Low Profile with chamfered edges

(DNBR)(DNBR) Low Profile (DSMR), Original D, Low Profile (DSMR), Original D,

Small D. availableSmall D. available

Page 6: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Micro-D Anatomy 1Micro-D Anatomy 1

Page 7: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Micro D Anatomy 2Micro D Anatomy 2

Page 8: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Twist Pin ComparisonTwist Pin Comparison

Page 9: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Nano ConnectorsNano Connectors

Nano are approximately 20% the Nano are approximately 20% the size of a microsize of a micro

1Amp, 250V rating1Amp, 250V rating NMR1 – drop in replacement for NMR1 – drop in replacement for

Tyco/Nanonics (.025 centers)Tyco/Nanonics (.025 centers) NMR2 – modern nano for new NMR2 – modern nano for new

designs (.030 centers)designs (.030 centers) PEEK Flex – custom, quick turn PEEK Flex – custom, quick turn

Nano’sNano’s

Page 10: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Strip ConnectorsStrip Connectors

ModularModular Low CostLow Cost StackableStackable Guide Pin can be positioned to avoid Guide Pin can be positioned to avoid

mis-matingmis-mating Jackscrew now availableJackscrew now available

Page 11: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

HarnessesHarnesses

Min-E-Con can provide complete custom Min-E-Con can provide complete custom harnessesharnesses

Custom harnesses eliminate splices Custom harnesses eliminate splices Fewer splices = higher reliabilityFewer splices = higher reliability Min-E-Con can terminate a wide range of Min-E-Con can terminate a wide range of

devices within a harness from torroids and devices within a harness from torroids and filters to specialty connectors from other mfrs.filters to specialty connectors from other mfrs.

Daisy ChainingDaisy Chaining Extended BackpottingExtended Backpotting Shield TerminationShield Termination

Page 12: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Specialty Products and Specialty Products and OperationsOperations

Hybrid Connectors: contain a mix of Hybrid Connectors: contain a mix of contact sizes. Nano, micro and 16 AWG contact sizes. Nano, micro and 16 AWG contacts in a single micro-d.contacts in a single micro-d.

High voltageHigh voltage Non-Magnetic: Special plating and Non-Magnetic: Special plating and

contacts that are without Ni.contacts that are without Ni. Extended BackpottingExtended Backpotting Double CrimpDouble Crimp Shield terminationShield termination

Page 13: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Min-E-Con QualityMin-E-Con Quality Min-E-Con’s patented Fifty-Lok system Min-E-Con’s patented Fifty-Lok system

mechanically locks the contacts into the harness.mechanically locks the contacts into the harness. Insulators are molded into the connector shell. Insulators are molded into the connector shell.

Other mfrs glue their insulators.Other mfrs glue their insulators. Low insertion force system allows longer contact Low insertion force system allows longer contact

life.life. 100% Testing: Every contact in every connector is 100% Testing: Every contact in every connector is

tested to meet electrical specs.tested to meet electrical specs. Every contact on a harness is checked for proper Every contact on a harness is checked for proper

routing. routing. Min-E-Con does not use “batch” testing like Min-E-Con does not use “batch” testing like

competitors.competitors. Min-E-Con quality is highest in the industry.Min-E-Con quality is highest in the industry.

Page 14: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

New Product New Product DevelopmentDevelopment

/06 – Super Seal/06 – Super Seal

Page 15: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Additional Sealing – “Super Seal” Additional Sealing – “Super Seal” Upgrade (/06)Upgrade (/06)

Many down hole tools are exposed to moisture and humidity in the Many down hole tools are exposed to moisture and humidity in the field and during service. This moisture turns into a pressurized field and during service. This moisture turns into a pressurized steam when exposed to high temperatures down hole. Steam steam when exposed to high temperatures down hole. Steam destroys critical epoxy over time and can result in failures. To destroys critical epoxy over time and can result in failures. To combat this type of failure, Min-e-con has added the option to place combat this type of failure, Min-e-con has added the option to place additional hydrophobic seals in between the epoxy and the additional hydrophobic seals in between the epoxy and the insulator. This additional sealing prevents moisture and steam from insulator. This additional sealing prevents moisture and steam from penetrating to a point where shorting or electrical leakage can penetrating to a point where shorting or electrical leakage can occur.occur.

- Connectors rated for 100% humidity at 15psi with high temp- Connectors rated for 100% humidity at 15psi with high temp- Hydrophobic seal between insulator and epoxy- Hydrophobic seal between insulator and epoxy- Prevents moisture wicking up wires- Prevents moisture wicking up wires- Prevents steam degradation of epoxy into the insulator area- Prevents steam degradation of epoxy into the insulator area- Added sealing does not change the dimensions of the connector- Added sealing does not change the dimensions of the connector

Page 16: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Black Anodized FinishBlack Anodized FinishBlack Anodized Finish Upgrade (”B” Callout) Hard Coat Black Anodized Finish Upgrade (”B” Callout) Hard Coat Anodization is not a plating but rather a transformation of the Anodization is not a plating but rather a transformation of the skin of the aluminum shell. Anodization provides numerous skin of the aluminum shell. Anodization provides numerous benefits :benefits :- Non Magnetic *- Non Magnetic *- Corrosion Resistance- Corrosion Resistance- Hardness: Rockwell scale C60-70- Hardness: Rockwell scale C60-70- Wear Resistance- Wear Resistance- High Temp: 200C+- High Temp: 200C+- Low Friction Coefficient for ease of mating- Low Friction Coefficient for ease of mating- No plating to flake or chip- No plating to flake or chip

Page 17: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

How to Specify Super Seal and How to Specify Super Seal and Black Anodize FinishBlack Anodize Finish

MMBBR-15P6E5-18.0 R-15P6E5-18.0 /06/06

““B” in second position denotes B” in second position denotes “BLACK ANODIZED” Finish“BLACK ANODIZED” Finish

““/06” suffix denotes 200C /06” suffix denotes 200C rating and Additional Sealingrating and Additional Sealing

Page 18: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Non- Magnetic - /07Non- Magnetic - /07 Min-e-con has supplied non magnetic connectors to Min-e-con has supplied non magnetic connectors to

the oilfield for years. Typically, switching the finish the oilfield for years. Typically, switching the finish to hard coat anodized and leaving the hardware off to hard coat anodized and leaving the hardware off was sufficient for most requirements. However, was sufficient for most requirements. However, with the increased sensitivity of today’s tools Min-with the increased sensitivity of today’s tools Min-e-con has gone the final step and removed even the e-con has gone the final step and removed even the Nickel underplate on the contacts. This product is Nickel underplate on the contacts. This product is now able to be easily ordered with the simple now able to be easily ordered with the simple addition of the /07 part number suffix:addition of the /07 part number suffix: Hard Coat Black Anodized FinishHard Coat Black Anodized Finish Nickel Free ContactsNickel Free Contacts Less HardwareLess Hardware

Page 19: Min-E-Con Your Total Microminiature Connection. Miniaturization Trends The trend towards miniaturization of electronics equipment which began more than

Thank You!Thank You!

Questions?Questions?