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Microfluidic Preparation of Air- and Moisture-Sensitive
Precursor Solutions and Semiconductor Nanocrystals
by
Parnian Saberi
A thesis submitted in conformity with the requirements
for the degree of Master of Applied Science
Graduate Department of Mechanical and Industrial Engineering
University of Toronto
© Copyright by Parnian Saberi 2016
ii
Microfluidic Preparation of Air- and Moisture-Sensitive Precursor
Solution and Semiconductor Nanocrystals Parnian Saberi
Master of Applied Science
Graduate Department of Mechanical and Industrial Engineering
University of Toronto
2016
Abstract Syntheses of a wide range of air- and moisture-sensitive chemistries are conducted in
dedicated, capital-intensive setups that are not amenable to automation and offer only limited
process control and scalability. Here, we demonstrate a compact Schlenk-line-to go (SL2G)
platform that overcomes these limitations. Case studies of semiconductor precursor solutions and
colloidal nanomaterials are presented. The rapid and reproducible preparation of precursor
solutions and NCs is achieved by a microfabricated sparger that promotes rapid mixing and
temperature control. We expect the benchtop SL2G platform to enable air- and moisture-sensitive
syntheses to be conducted independent of a fume hood or a glovebox and in a manner that is
scalable, automatable, and compatible with flow chemistry.
iii
Acknowledgments
I am grateful for Prof. Axel Guenther for calming me down any time that the shear amount of work
would test my patience level, and to help me find the path in this project. His perspective changed
mine for the better. Dr. Yasser Hassan spent many hours in the lab explaining fundamentals of
semiconductor nanocrystals to me, while being overloaded with other responsibilities. For this and
many other lessons I learned from him, I thank him. As a groupmate, I enjoyed working with
Shashi Malladi and I am grateful for her company, general consult and help on coding. Ruoxi
Wang joined during the last two months of my work, and with her self-starter mindset,
determination and hard work, she helped the project progress to the finish line, and I would like to
thank her for travelling from the so-called heaven, California, to Toronto to work with me.
Above all, the support of my family helped me throughout my work; my father for always
believing in me, and my mother for being by my side during good and bad times. I hope to keep
making you proud and hopeful that you did not go so wrong with one of your children! And lastly,
I am thankful for Sahand Jafarian for being my second brain, ears to my mouth and for helping me
survive tough times since too long ago.
iv
Table of Contents
Acknowledgments.......................................................................................................................... iii Table of Contents ........................................................................................................................... iv List of Tables ...................................................................................................................................v List of Figures ................................................................................................................................ vi List of Appendices ........................................................................................................................ vii List of Symbols ............................................................................................................................ viii List of Abbreviations .......................................................................................................................x List of Chemical Formulae ........................................................................................................... xii 1. Introduction .................................................................................................................................1 1.1. Semiconductor Nanocrystals ...............................................................................................1 1.2. Evolution of Synthetic Methods ..........................................................................................1 1.3. Hot Injection Synthesis ........................................................................................................2 1.4. Reaction Platforms ...............................................................................................................4 2. Experimental ...............................................................................................................................6
2.1. Experimental Apparatus.......................................................................................................6 2.2. Materials and Methods .......................................................................................................12
3. Results and Discussions ............................................................................................................20 4. Conclusions and Outlook ..........................................................................................................39
4.1. Conclusions ........................................................................................................................39 4.2. Outlook ..............................................................................................................................39
References ......................................................................................................................................41 Appendices .....................................................................................................................................46
A Experimental Details ..........................................................................................................46 A.1 Device Design ....................................................................................................................46 A.2 Manifold Design ................................................................................................................50 A.3 Intensity Measurement .......................................................................................................56 B Microfabrication ................................................................................................................57 C Precursor Characterization .................................................................................................60 C.1 Te Precursor Characterization ...........................................................................................60 C.2 Cd Precursor Characterization ...........................................................................................65
v
List of Tables Table 1. Preparation composition of Cd-OA precursor solution for CdTe NC Synthesis ............ 12 Table 2. Preparation composition of Te-TBP precursor solution for CdTe NC Synthesis........... 13 Table 3. Properties of CdTe NCs prepared at 200°C and 220°C .................................................. 29 Table 4. Time-dependent control properties of precursor and CdTe NCs in SL2G and SL. ........ 33 Table 5. Initial and Final Controller Parameters for Tsp=300°C in SL and SL2G. ....................... 34 Table 6. Peak list for Cd precursor and NC solutions................................................................... 37 Table 7. O-ring/Gland Design for Sealing Glass Cylinder ........................................................... 52 Table 8. PTFE GORE Sheet Gasket Specifications/Design ......................................................... 52
Table A. 1. Precursor Preparation Device Design Specifications ................................................ 46 Table A. 2. Typical solution Properties of Cd-OA Mixture (Protocol 2)[57] .............................. 47 Table A. 3. Typical pressure calculations within the microfluidic device with 100 µm diameter holes. ............................................................................................................................................. 48
vi
List of Figures Figure 1. Comparison of Schlenk Line (SL) and Schlenk Line-to-Go (SL2G) platforms.. ........... 7 Figure 2. Illustration of SL2G platform operation with MF device.. ............................................. 8 Figure 3. Experimental setup and control systems.. ....................................................................... 9 Figure 4. Schematic of detailed parts of SL2G manifold ............................................................. 11 Figure 5. Electrical diagram of temperature control system ......................................................... 15 Figure 6. Comparison of NMR preparation setups.. ..................................................................... 17 Figure 7. Time-dependent SL2G platform operation.. ................................................................. 21 Figure 8. Characterization of Te-TBP precursor solution prepared in SL2G platform. ............... 23 Figure 9. 31P NMR of phospine-based ligands and Te precursor for CdTe NC synthesis. ........... 24 Figure 10. Characterization of Cd-OA precursor solution prepared in SL2G platform. .............. 26 Figure 11. 1H NMR of HOA and Cd-OA precursor comparing removal of acidic proton. .......... 27 Figure 12. Characterization of prepared CdTe NCs in microfluidic platforms. ........................... 29 Figure 13. Profile of lattice plane distances of 5.3 nm CdTe NCs synthesized at 220°C............. 30 Figure 14. PXRD pattern of CdTe NCs prepared at 220°C. ......................................................... 30 Figure 15. Temperature profiles of precursor and NC preparations.. ........................................... 32 Figure 16. Process response behavior in Cd-OA preparation in SL.. ........................................... 35 Figure 17. Process response behavior in Cd-OA preparation in SL2G ........................................ 36 Figure 18. FTIR spectra of precursors and NC solutions.. ........................................................... 38 Figure A. 1. Device Configuration for Precursor Preparation.. .................................................... 49 Figure A. 2. Sealing Design of SL2G. .......................................................................................... 51 Figure A. 3. Drawing of top Al part of manifold. ......................................................................... 53 Figure A. 4. Drawing of bottom Al part of manifold.................................................................... 54 Figure A. 5. Drawing of insulating part of manifold. ................................................................... 55
Figure B. 1. Microfabrication Process Flow Diagram .................................................................. 58 Figure B. 2. Side-wall angle analysis of microfluidic devices with DRIE protocol changes. ...... 59
Figure C. 1. 31P NMR of Te-TBP and commercial TBPO. .......................................................... 60 Figure C. 2. MS results for centrifuged Te-TBP Sample. ............................................................ 61 Figure C. 3. MS results for magnified region of Figure 8b. ......................................................... 62 Figure C. 4. MS results for filtered Te-TBP Sample. ................................................................... 63 Figure C. 5. MS results for crude Te-TBP/TOP/ODE/OLA Sample. .......................................... 64 Figure C. 6. FTIR Comparison of Te ligand and precursors. ....................................................... 65 Figure C. 7. 113Cd NMR of Cd(ClO4)2 in comparison with previously-reported values. ............. 66 Figure C. 8. Superimposed 1H NMR of Cd-OA ( ), CdTe ( ), and HOA ( ). ............................ 66
vii
List of Appendices
A. Experimental Details………………………………………………………………………….46 B. Microfabrication………………………………………………………………………………57 C. Precursor Characterization……………………………………………………………………60
viii
List of Symbols
Symbols
∆𝐏𝐏𝐜𝐜𝐜𝐜𝐜𝐜 Capillary pressure (Pa)
∆𝐏𝐏𝐆𝐆 Gas pressure drop across the channel (Pa)
0 Reference condition
a Dimensionless parameter
a, b, c Lattice parameters (Å)
C Sutherland's constant for gaseous material (K)
C=O Cabonyl group
COO- Carboxylate group
COOH Carboxylic acid
de Equivalent bubble diameter (m)
g Gravitational acceleration (m.s-2)
H Device channel height (m)
hl Liquid column height (m)
i ith component
I(t) Time-dependent intensity (arb.)
Ifit Fitting grayscale intensity
Io Incident light intensity
L Device channel length (m)
l Liquid component
N Nth component
PG,experimental Experimental inlet gas pressure (Pa)
PG,min Minimum inlet gas pressure (Pa)
PL Liquid column pressure (Pa)
PL Photoluminescence spectroscopy
P-O Phosphoryl group
P-Te Phosphorus telluride group
Q Liquid flow rate (m3.s-1)
r Device hole radius (m)
ix
R Fluidic resistance (kg.m-4.s-1)
T Temperature (°C, K)
t Time (min)
T(t) Time-dependent temperature (°C)
Tmin Minimum temperature (°C)
trxn Reaction time (min)
Tsp Temperature setpoint (°C)
u∞ Terminal gas velocity (m.s-1)
V Liquid volume (ml)
VBN Viscosity Blending Number
W Device channel width (m)
x Mass fraction (g/g)
γ surface tension (N.m-1)
δ Chemical shift (ppm)
θ Side-wall angle (°)
λ Wavelength (Å)
μ Dynamic viscosity (Pa.s)
ν Kinematic viscosity (m2.s)
νmixture Kinematic viscosity of mixture (cst)
ρ Density (kg.m-3)
τ Time constant (min)
χ2 Chi-squared test statistics
x
List of Abbreviations
Abbreviations 113Cd NMR Cadmium NMR 1H NMR Proton NMR 31P NMR Phosphorus NMR
Al Aluminum
AOT Sodium di-2-ethylhexyl sulfosuccinate
ASTM American Society for Testing and Materials
Cd-OA Cadmium oleate
CMOS Complementary metal–oxide–semiconductor
DART Direct Analysis in Real Time
DRIE Deep Reactive-Ion Etching
FFKM Kalrez® perfluoroelastomer
FTIR Fourier transform infrared spectroscopy
FWHM Full width at half maximum (nm)
HMDS Hexamethyldisilazane
HOA Oleic acid
HRTEM High resolution TEM
ICDD International Centre for Diffraction Data
ID Inner diameter (mm)
LC Liquid chromatography
MS Mass spectrometry
NC Nanocrystal
NMR Nuclear magnetic resonance spectroscopy
OD Outer diameter (mm)
ODE 1-Octadecene
O-H Hydroxy group
OLA Oleylamine
P63mc 6mm hexagonal space group
PEEK Polyether ether ketone
PFA Perfluoroalkoxy
xi
PID Proportional-integral-derivative
PLQY Photoluminescence quantum yield
PTFE Polytetrafluoroethylene
PVC Polyvinyl chloride
PXRD Powder x-ray diffraction
QD Quantum dot
r.t. Room temperature (°C)
RTD Resistance termperature detector
SEM Scanning Electron Microscopy
Si Silicon
SL Schlenk line
SL2G Schlenk-line-to-go
SS Stainless steel
STP Standard temperature and pressure
TBP Tri-n-butylphosphine
TBPO Tri-n-butylphosphine oxide
Te Tellurium
TEM Transmission electron microscopy
Te-TBP Tri-n-butylphosphine telluride
Toluene-d8 Deuterated toluene
TOP Tri-n-octylphosphine
TOPO Tri-n-octylphosphine oxide
UV-vis Ultra-violet-visible spectroscopy
v/v Volume fraction
xii
List of Chemical Formulae
Chemical Formulae
C12H27PTe Tri-n-butylphosphine telluride
C18H34O2 Oleic acid
C36H66CdO4 Cadmium oleate
C3H9P Trimethyl phosphine
Cd(CH3)2 Dimethylcadmium
Cd(ClO4)2.6H2O Cadmium perchlorate hexahydrate
Cd(SO4)2 Cadmium Sulfate
Cd2+ Cadmium ion
CdCl2 Cadmium chloride
CdO Cadmium oxide
CdS Cadmium sulfide
CdSe Cadmium selenide
CdTe Cadmium telluride
CH2 Methylene group
D2O Deuterium oxide
H2S Hydrogen sulfide
HgTe Mercury telluride
KBr Potassium bromide
ZnSe Zinc selenide
Si(CH3)4 Tetramethylsilane
1
Chapter 1
1. Introduction 1.1. Semiconductor Nanocrystals Nanocrystals (NCs) with an inorganic semiconductor core and an organic shelling surfactant layer
exhibit interesting size-dependent properties within nanometer size ranges. These colloidal NCs
differ from their bulk counterparts in their physicochemical properties, since their crystal size is in
the order of the materials’ exciton Bohr radii, where electron transfer resembles molecular
behavior as opposed to bulk.[1, 2] These NCs are also called quantum dots (QDs) due to their
quantum confinement effect and 0-dimensional discrete energy levels. Quantum confinement
effect can be translated to tunable electronic bandgaps between the occupied valence band and the
unoccupied conduction band in semiconductor NCs.[1] Since introduction of quantum
confinement in colloidal CdS NCs by Rossetti et al. in 1983, nanomaterial research has accelerated
with considerable efforts on controllable synthetic routes, characterization, and study of
fundamental properties of these materials.[3, 4] In addition, crystallinity of the inorganic core
makes it possible to controllably manipulate surface energies, and to consequently change
thermodynamic behaviors of the NCs.[1] Hence, precise control of the size, shape and composition
of semiconductor NCs has attracted several researchers. The high level of interest in such materials
is regarded to the tunable properties quantum confinement can result in. By increasing the size of
the NC, the bandgap energy decreases, leading to an increase in the absorption and emission
wavelengths. Therefore, by changing the size of particles, a wide range of spectral properties can
be achieved to cover the entire visible color spectrum. This property has attributed to various
applications, including biological imaging, detection and therapeutics, photovoltaics, sensing, and
optoelectronics.
1.2. Evolution of Synthetic Methods Although solid-state synthesis of nanoscale semiconductors was achieved in the 1970s using top-
down approaches such as molecular beam epitaxy [5] and metal-organic chemical vapor
deposition,[6] Kalyanasundaram et al. introduced the first bottom-up approach, arrested
precipitation, to form soluble semiconductor colloids in aqueous solutions, overcoming photo-
degradation in previous methods.[7] This method used slow injection of aqueous metal salts such
2
as Cd(SO4)2 into an alkaline solution containing chalcogenide salts such as (NH4)2S. After a
double-displacement reaction resulting in CdS NCs, the extremely low solubility of the product in
the aqueous solution led to precipitation, with styrene/maleic anhydride copolymer preventing
agglomeration.[8, 9] However, this method exhibited low photoluminescence quantum yield
(PLQY) of NCs due to charge trapping and photo-corrosion, as well as challenging size control
due to Ostwald ripening. Another method to improve the size distribution of various NCs
significantly was templated growth within structured media. In the original work by Meyer et al.,
within a reversed micelle of sodium di-2-ethylhexyl sulfosuccinate (AOT), an organic iso-octane
solvent was used containing CdCl2 and (NaPO3)6, into which CdS and H2S were introduced.[10]
Therefore, CdS NCs were entrained within the micelle. Similar approaches using different micelle
materials were implemented over the following few years, with sustained efforts to improve size
distribution. Combining reagents in arrested precipitation and the micelle material from templated
growth led to successful production of CdSe NCs by Steigerwald et al. In this method,
Cd(ClO4)2.6H2O solution was emulsified in AOT reversed micelles, and organometallic precursor
of bis(trimethylsilyl)selenide was injected into the solution.[11] With successful synthesis of
narrow size-distribution CdSe NCs, subsequent research was followed on organometallic
precursors solutions. Steigerwald et al. utilized tertiary phosphine chalcogenides for the first time
as highly-reactive chalcogen sources, with triethylphoshpine telluride and Hg metal to yield HgTe
NCs. Following this method, various NCs were synthesized benefiting from the instability of
tertiary phosphine chalcogenides. It was later shown by Brennan et al. that branched phosphine
complexes can be inserted in metal-carbon bond when metal alkyl compounds (eg. Cd(CH3)2) were
used as the cation source.[12]
1.3. Hot Injection Synthesis Inspired by the use of organometallic precursors in reversed micelles, Bawendi et al. used a melt
of high boiling mixtures of tri-n-butylphosphine (TBP) and tri-n-butylphosphine oxide (TBPO),
and annealed the intermediate nanoclusters leading to highly-luminescent NCs.[13] Consequently,
a method referred to as hot injection was developed by Murray et al., in 1993, which ever since
has proven to be the most controllable and reproducible approach for synthesis of metal
chalcogenide NCs.[4, 8] This method included injection of organometallic precursor solutions of
dimethyl cadmium (Cd(CH3)2) and selenium (Se) into a hot coordinating solvent and ligand (Tri-
n-octylphosphine oxide (TOPO), and Tri-n-octylphosphine (TOP)),[14] where the oxide sites
3
would bond to Cd2+ ions, and the phosphine sites would bond to the chalcogenide, in order to
create a neutrally-charged nanocrystal with an equal number of cations and anions. Organic ligands
were used to passivate the surface of the nanocrystal and to control the size and shape, confirming
Steigerwald’s hypothesis.[11, 15] In order to decrease safety risks of this toxic Cadmium salt and
to eliminate thermodynamic limitations of the rapid injection approach, Peng and Peng suggested
CdO, as the source of Cd2+ ion using a non-injection one-pot synthesis method, which has ever
since become the most common approach for synthesis of Cd-based nanocrystals.[16, 17] Wu and
Peng also synthesized high-quality CdS, CdSe and ZnSe nanocrystals with a non-coordinating
solvent (1-octadecene (ODE) and ligand (oleic acid (HOA)).[18] By introduction of one or both
of the reagents in the solvent at elevated temperatures, a burst of nuclei occurs followed by growth
of NCs at lower temperatures. In order to control the size of NCs, the reaction is terminated by
quenching. This method was developed to increase the potential for greener synthesis, scaling up
and fundamental studies of the crystallization phenomenon. Despite several studies for other
possible non-injection methods, the final nanocrystal quality is not comparable to abovementioned
methods.[12, 18, 19] Therefore, this work has pursued based on adaptations of hot injection
method for synthesis of CdTe NCs.[18, 20-22]
In addition, since introduction of hot injection method by Murray et al.[14] more than two decades
ago, several groups have investigated the synthesis, growth and characterization of semiconductor
NCs,[15, 17, 19, 23-26] and more recently, precursor reaction mechanisms and kinetics.[27-31]
The dependence of precursor conversion on concentration, solvent type and ligands has been
established in many colloidal synthesis reactions.[15, 29, 32] However, a more complete
fundamental understanding of precursor behavior is still limited by contradictory results and the
quest to expand the range of candidate chemistries available for the preparation of air-sensitive
materials. For example, conflicting literature reports on the effect of alkylamine ligands have been
attributed to a lack of mechanistic understanding of reactions.[30, 33, 34] In addition, the
continued discovery and improvement of air-sensitive precursor chemistries will remain a
necessary step to further improve consistent control over NC size and shapes at high yield, at
reduced cost and in environmentally-benign manners. As recently suggested for the case of metal
chalcogenide nanocrystal synthesis,[31] new chalcogen sources promise more controlled and
tunable conversion kinetics. Increasingly, limitations associated either with current precursor
reactions or preparatory approaches become bottlenecks in preparing semiconductor NCs with
more consistently defined size, shape, and charge transfer properties.[29]
4
1.4. Reaction Platforms Since the introduction of microfluidics-based synthesis of NCs in 2003,[35] several researchers
have gravitated towards flowable approaches to produce highly-controllable nanoparticles with
precursor solutions that were prepared ex situ.[36-47] In spite of the increased control over
nucleation and growth stages and the fidelity gained by employing flow chemical formats, the
upstream precursor preparation process so far remained unchanged, relying on a Schlenk line (SL)
apparatus introduced by Wilhelm Schlenk more than one century ago.[48] He invented a set of
glassware and Teflon valves which could create inert and vacuum environments efficiently and
within one platform. In addition to SLs, gloveboxes have found some popularity due to elimination
of handling dangerous glassware within an inert environment. Gloveboxes are continuously
controlled to remove any air and moisture from the closed apparatus. These methods have become
the standard method for handling air- and moisture-sensitive materials since 1913.[4] Nowadays,
depending on the available laboratory space, sensitivity of the material to exposure to air, and the
ease of handleability, said infrastructures find popularity. Both of these capital-intensive
approaches limit operation outside of closed environments, while enabling chemical synthesis of
materials with unprecedented qualities. The head space of SLs is connected to vacuum and inert
gas lines to ensure an inert and moisture-free gas atmosphere. The preparation of a precursor
solution begins by adding the starting materials to a flask. By increasing the temperature of the
continuously-stirred solution above the boiling point of water and by applying a vacuum below
300 mTorr, water vapor is removed. A subsequent further increase in the solution temperature
results in a color change that is indicative of the formation of ionic bonds and the dissociation of
solid starting materials. The reaction is thermally quenched and the prepared precursor solutions
are collected under inert conditions. The use of (SL) increasingly becomes the bottleneck that is
in part responsible for undesirable batch-to-batch variations, inflexibility and lack of scalability
due to the dependence on fume hoods, mass and heat transport limitations and lack of in-line
characterization. Removing this problem will therefore be a necessary requirement to
comprehensively study air-sensitive precursor conversion reactions and demonstrate the flow
chemical preparation of NCs all the way from the starting materials. Inspired by this Peng’s
approach, we have developed a platform to portably and controllably perform air-sensitive
processes.[16, 17] We combine the favorable heat and mass transfer associated with bubble
columns with the controlled fluid delivery of microfluidic devices in a platform that enables rapid
5
and reproducible preparation of precursor complexes. We hope to enable study of nanocrystal
synthesis without inherent limitations of Schlenk line techniques, towards more convergent
literature results, greener chemicals and conditions for nanocrystal synthesis. Schlenk Line-to-Go
enables rapid and controllable preparation of air-sensitive solutions.
6
Chapter 2
2. Experimental The rapid preparation of of moisture- and air-sensitive NC precursor complexes is presented in the
Schlenk Line-to-Go (SL2G) platform with a considerably smaller footprint, a high degree of
repeatability, and amenability to automation and scale-out. Dynamic monitoring of the absorbance
of the solution indicated complex formation. The chemical integrity of the precursor solutions was
validated using 1H, 31P and 113Cd NMR and Mass Spectrometry (MS). To demonstrate the in situ
preparation of NCs using adapted hot injection method, we selected CdTe NCs as a case study
with availability of well-documented protocols for the preparation of cadmium-oleate (Cd-OA)
and tri-n-butylphosphine telluride (Te-TBP) precursor solutions.[14, 18, 20-22, 27, 49] NCs were
characterized based on their UV-vis and photoluminescence (PL) spectra, Transmission Electron
Microscopy (TEM) and Powder X-ray Diffraction (PXRD). The details of experimental apparatus
and assembly, materials and methods for characterization are discussed further.
2.1. Experimental Apparatus Briefly, all materials were mixed via bubbling for at least 5 minutes at 130°C to ensure oxygen
and water vapor were removed from the system. The excess fumes were drained through the top
vent line. The liquid was heated above 200°C to increase solubility of solids, and to ensure
complex formation. Change of solution turbidity and optical intensity indicated reaction
termination point. Consequently, waste was drained, and the final product was pumped back into
the chip and collection vial. Figure 1 schematically compares the preparation of precursor
solutions between the SL and the SL2G approaches. To represent unit operations, Te-TBP
precursor was selected as the green solution shown in the following figures. As shown in Figure
1a, with an estimated volume of 1.8 L, the SL2G platform possesses nearly 2 orders of magnitude
smaller of a volume compared to a simplified SL with an estimated volume of 82.5 L. In addition,
based on nearly-identical Te-TBP preparation experiments in both systems, Figure 1b shows a
reduction of experiment time by more than two-fold. Both systems were used for preparation of
10 ml solution at the same temperatures. With a similar approach of addition of starting materials,
dissolution/complex formation and quenching, both Cd-OA and Te-TBP precursors were
prepared, followed by synthesis of CdTe NCs in SL and SL2G.
7
The cross-sectional image of the SL2G platform is shown in Figure 2a, where the starting
materials are sequentially introduced into the vertical glass cylinder from above, via fluid inlets
provided within a customized cap. The latter encloses the top of the cylinder and accommodates a
thermocouple for measurement of the time-dependent temperature of the precursor solution, T(t).
On the bottom, the cylinder is enclosed via a temperature-controlled mantle with embedded
cartridge heaters and provision for perfusion of cold water, and a silicon-based microfluidic device.
The microfluidic device contains at its bottom side two microchannel networks that are capped
with an anodically-bonded glass layer (see Appendix A for details). After all of the starting
materials are introduced into the continuously bubble-perfused cylinder and water vapor is
removed by increasing the solution temperature above 100°C, the temperature is further increased
to completely dissolve all solids. The solution’s change in color and absorbance as assessed by a
time-dependent intensity measurement from the side (camera 1) is indicative of the desired
complexes to be formed and allows to objectively determine when this step is completed. Upon
completion of the precursor preparation, the solution temperature is lowered by perfusing cooling
water through the mantle. The precursor is then collected into a nitrogen-purged vial by opening
the outlet and increasing the pressure applied to the nitrogen-filled head space of the column. A
Figure 1. Comparison of Schlenk Line (SL) and Schlenk Line-to-Go (SL2G) platforms. (a) Schematic of SL and SL2G platforms with 2 orders of magnitude reduced volume in the latter case. (b) Schematic comparison of precursor preparation methods using SL (top) and SL2G (bottom) approaches. Symbols indicate (1a) solvent and (1b) solid addition, (2) air/moisture removal via heating above 100°C, (3) solid dissolution and complex formation, (4) cooling and collection.
8
detailed instrumentation diagram and the assembled SL2G are illustrated in Figure 3 for
preparation of Te-TBP precursor. The process is monitored using cameras 1 and/or 2, the PID
temperature and pressure controllers to ensure leak-tight and controlled operation, while cycling
temperatures. To highlight the portable nature of the SL2G platform as well as its ability to prepare
air- and moisture-sensitive precursors outside of a fume hood, the experimental setup was
successfully operated within a secondary containment (commercially available metal lantern) as
shown in the photograph Figure 2c.
Figure 2. Illustration of SL2G platform operation with MF device. (a) Schematic illustration of sparged reservoir employed for precursor preparation in SL2G platform with thermally-conducting layers (gray), insulating layer (nude), and precursor liquid in column (green), cameras for two fields of view and bottom image of microfluidic device Scale bar: 10 mm. (b) Bright field photograph of microfluidic device obtained from camera 2. Scale bar: 1.5 mm. (c) Photograph of SL2G platform operated within portable secondary containment.
9
Figure 3. Experimental setup and control systems. (a) P&ID control system with gas ( ), liquid ( ), starting materials ( ) and (b) photograph of experimental setup used for precursor preparation, (c) Schematic of SL2G setup for Te precursor preparation.
10
Experimental Setup: The apparatus shown in Figure 3c, consisted of a thermal insulation layer
and two thermal conduction layers to help dissipate and conduct heat, respectively. A 2.25 cm2
square microfluidic device was embedded between an aluminum and a ceramic layer, and
compression-sealed using a PTFE sheet gasket (McMaster-Carr). A pyrex glass cylinder (OD: 14
m, ID: 11.6 mm, Wale Apparatus) was sandwiched between both conduction layers for liquid
holdup, and was sealed form both top and bottom using Paroflour (FFKM) O-rings (2-011/FF200
and 2-015/FF200, Parker). Starting materials were introduced through the top conduction layer,
and inert gas was injected through the bottom conduction layer, bubbled through the microfluidic
device into the bubble column. Liquid temperature was controlled with a PID temperature
controller, with an immersed Transition Joint thermocouple in liquid and a cartridge heater in the
bottom Aluminum layer.
Experimental Assembly: Standard PEEK and SS adaptors, PFA and SS tubing were used and
installed on both Aluminum layers of the manifold initially (IDEX Health and Science). As shown
in Figure 4a, after lubrication of O-rings (2, 4), they were placed in both top and bottom Aluminum
layers (1, 5). The glass tube (4) was diamond-filed and lubricated to be sealed by O-rings. The
microfluidic device (7) and laser-cut PTFE sheet gasket (6) were placed in the bottom Aluminum
layer (5) with through fluidic connections aligned. The quartz disc (8, McMaster-Carr) was placed
in the glass-mica ceramic layer (9, McMaster-Carr) and inverted to be attached to (5) by
compression sealing. After insertion of (3) into (4), (1) was pressed into (3). After addition of an
O-ring to (9), the pyrex petri-dish (10, vwr) was placed as a secondary container in case of
apparatus leakage. After the apparatus was tested and proven to be leak-tight, this peace was
removed to facilitate bottom-view imaging of the microfluidic device. Details of microfluidic
device and sealing designs with drawings of individual parts of the SL2G manifold are illustrated
in Appendices A. In addition, microfabrication of the device is discussed in Appendix B.
11
Figure 4. Schematic of detailed parts of SL2G manifold; (a) Exploded cross-sectional view with (1) Top conducting layer, (2) Top O-ring, (3) Pyrex Column, (4) Bottom O-ring, (5) Bottom Conducting layer, (6) PTFE sheet gasket, (7) Microfluidic device, (8) Quartz disc
12
2.2. Materials and Methods This section includes materials and their compositions, control approaches as well as
characterization methods for both precursor and NC syntheses.
Chemicals: All reagents were used as received without further purification. Te (99.8%), CdO
(99.99+%), tri-n-octylphosphine (TOP, 90%), tri-n-butylphosphine (TBP, 97%), Tri-n-
butylphosphine oxide (TBPO, 95%), oleic acid (HOA, 90%), oleylamine (OLA, 70%), 1-
octadecene (ODE, 90%) were purchased from Aldrich. Toluene-d8 (99.5%) was obtained from
Cambridge Isotope Laboratories Inc., and hexanes (ACS grade), chloroform (ACS grade), acetone
(ACS grade) and isopropanol (ACS Reagent grade, 99.5+%) were purchased from Caledon
Laboratory Chemicals. Ethanol (anhydrous, 100%) was purchased from Commercial Alcohols.
Precursor Compositions: Precursors were prepared using two protocols within SL (Protocol 1)
and SL2G (Protocol 2) platforms, followed by preparation of CdTe NCs in a segmented-flow
reactor, and SL2G, respectively. In Protocol 2, fixed molar concentrations from Protocol 1 were
used for reduced volume of 5 ml. Protocol 3 was prepared considering CdO:Te (2 mmol:4 mmol)
as compared with other literature.[27, 30, 50] This method was simplified to Protocol 4 in order to
study precursor coordination without interfering effects from organic ligands and solvents. Typical
values for all protocols are listed in Table 1and Table 2.
Table 1. Preparation composition of Cd-OA precursor solution for CdTe NC Synthesis
CdO ODE HOA Total
Protocol 1
[18, 20-22] Molar Concentration (M) 0.031 2.403 0.731
Volume (ml) 0.006 10.000 3.000 13.006
Protocol 2 Molar Concentration (M) 0.031 2.403 0.731
Volume (ml) 0.002 3.844 1.153 5.000
Protocol 3 Molar Concentration (M) 0.341 1.813 1.313
Volume (ml) 0.032 3.500 2.500 6.032
Protocol 4 Molar Concentration (M) 0.678 0.000 3.135
Volume (ml) 0.032 0.000 3.000 3.032
13
Table 2. Preparation composition of Te-TBP precursor solution for CdTe NC Synthesis
Te ODE TOP TBP OLA Total
Protocol 1
[18, 20-22]
Molar Concentration (M) 0.058 1.102 0.659 0.470 0.714
Volume (ml) 0.010 3.000 2.500 1.000 2.000 8.510
Protocol 2 Molar Concentration (M) 0.058 1.102 0.659 0.470 0.714
Volume (ml) 0.006 1.763 1.469 0.588 1.175 5.000
Protocol 3 Molar Concentration (M) 0.660 0.771 0.553 0.658 0.999
Volume (ml) 0.082 1.500 1.500 1.000 2.000 6.082
Protocol 4 Molar Concentration (M) 1.314 0.000 0.000 3.896 0.000
Volume (ml) 0.083 0.000 0.000 3.000 0.000 3.083
CdTe NC Synthesis via Segmented-Flow Reactor: Using Protocol 1, precursors were transferred
to glass syringes, and were run via two automated syringe pumps (high pressure OEM syringe
pump module, Harvard Apparatus). Syringes were attached to PFA tubing (1/16” ID, IDEX Health
and Sciences LLC.) and fluid was introduced to an Aluminum manifold. The design of the
microfluidic device and manifold was achieved by Dr. Milad Abolhasani during his PhD. studies
at Guenther laboratory. With an inherent separation of the cold and hot regions on the device, use
of hot injection was made possible through halo etches in the device. Therefore, the device was
not at a uniform temperature, preventing pre-mature nucleation and growth. Cd-OA and Te-TBP
precursors were introduced in the hot and cold regions, respectively, and Te-TBP was injected into
Cd-OA at high temperature. By introducing an inert gas in the T-junction of the device, the reaction
medium was divided into trains of liquid parcels separated by gas bubbles. Gas pressure was
controlled using a digital pressure regulator (Type 3410, full scale: 0-15 psig, accuracy of 0.5 %
full scale, Marsh Bellofram). Temperature of the reaction (hot) region was controlled using a PID
controller, with the help of a machined Aluminum heating jacket attached to the reactor via a high
temperature epoxy (OmegaBOND, Omega Engineering Inc.). The RTD temperature sensor was
inserted into the custom-made slit, and the cartridge heaters were inserted into through-holes of
the heating jacket. The reaction was monitored with a high-speed CMOS camera (pco 1200hs,
PCO), where image-based gas velocity was calculated and the product was characterized similar
to the SL2G platform. Residence times were calculated based on known reactor volume, liquid/gas
length ratio and gas velocity.
14
SL2G-prepared CdTe NC Experimental Conditions and Characterization: Based on Protocol 2
and 3, Te precursor was initially prepared, followed by Cd precursor. Te precursor was then
injected into Cd precursor at high temperatures and while bubbling. Gas pressure was controlled
similar to the segmented flow reactor with a range of 0.1-0.8 psig (see above). An apparatus was
dedicated to each operation in order to prevent contamination and crosstalk between precursors
causing undesired nucleation or growth. In order to characterize the system in real-time,
temperature measurements from the PID controller was interfaced with camera 1 to capture
images. Later, a MATLAB code was used for image-based intensity analysis, and temporal
behavior of both variables (T(t) and I(t)) is shown. In addition, after preparation of precursors,
samples of free ligands and solvents, precursors, and eventually NCs were characterized for
chemical integrity and quality. A variation of NMR (1H, 31P and 113Cd), MS, FTIR, UV-vis/PL,
TEM, and PXRD were utilized. The details of characterization methods will be discussed in this
section.
Temperature Control and Optimization: Using a Platinum PID temperature controller combined
with a solid-state relay (CN16DPT-304-C24, G3NA-205B, Omega), the diagram shown in Figure
5 was set-up for SL2G platform, and controller parameters were configured via the computer
interface. Later, similar configuration was used for SL, where the CSH cartridge heater was
replaced with a heat mantle (180W, Glas-Col). Both setups were initially autotuned for optimum
performance with different timeouts, followed by manipulation of P, I, D parameters and output
modes. A compromise between minimum overshoot percentage and rise time was selected for
further experiments.
Image-based Intensity Measurements and Analysis: With a possibility to image the apparatus
from two views using cameras 1 and 2 (see Figure 2a), a high-speed CMOS camera (pco 1200hs,
PCO) was used. An image of the microfluidic device is shown in Figure 2b in order to monitor
fluid behavior within the channels and ports of the device (view from camera 2). In order to
perform intensity measurement over the entire length of experiment, framerate of the camera was
reduced drastically to 0.94 fps (corresponding to maximum 1.5-hour experiment) and view from
camera 1 was used with the side-view of the bubble column as the region of interest. The apparatus
was enclosed within two perpendicular white foam slabs to prevent environmental intensity
artifacts and reflections from the glass cylinder. A white light illuminator (Doal 75, Microscan
Systems Inc.) was used either in-line with the camera lens or under the apparatus to illuminate the
15
solution in the column without any background shadows (see Figure 3b). Temperature and images
were recorded simultaneously throughout the experiment. The MATLAB code (see Appendix
A.3.) was used to measure grayscale intensity and plot it as a function of time. It needs to be
mentioned that the intensity measurement in this code was relative, and the value was normalized
with respect to the global maximum and minimum. Spikes in the data correspond to noise in the
images captured caused by inevitable change of background or reflected light from the cylinder.
Figure 5. Electrical diagram of temperature control system
16
NMR Sample Preparation and Characterization: In 5 mm standard NMR tubes, two methods for
preparation of air-free samples were used in order to substitute J Young NMR tubes. In both
systems, at least 3 degas/purge cycles were completed using a vacuum pump and flowing nitrogen
within a double-manifold Schlenk line. Method 1 is illustrated in Figure 6a, where a tightly-fitted
combination of Tygon 33, Nylon 6, PVC and PEEK tubes and fittings and a PEEK four-way valve
were used. It was ensured that all connections to the sample and toluene-d8 were through PEEK
and pneumatic air connections in order to minimize contamination or damage. The Tygon tube
was connected to the Schlenk line from one end, and through a pneumatic air tube, an adaptor and
PEEK tubing was connected to port #1. Port #2 was connected to PEEK tubing and a flexible PVC
tube to seal around the NMR tube. With a pressure relief/vent connection to port #3, all samples
were introduced through port #4. After initial degassing and purging of the setup, the NMR tube
were filled with 1 ml of toluene-d8, degassed and purged with nitrogen multiple times, followed
by adding test sample, mixing, degassing and purging multiple times. Method 2 (see Figure 6b)
included use of a Stainless Steel needle (6” long 18 G, Aldrich), NMR septum (Kimble™
Kontes™, Fischer) attached to the NMR tube and sealed using Parafilm tape (Aldrich). The Tygon
tube was connected to the Schlenk line, and the apparatus was degassed and purged with nitrogen
initially, with a vent needle with the same diameter. The samples were added in sequence under
nitrogen flow, degassed, and the process was repeated at least three times. TBP samples were
prepared in both systems to study their applicability based on the degree of oxidation as a result of
exposure to air. With 31P NMR, it was determined that Method 2 was more reproducible, with no
detectable source of air contamination (formation of TBPO), and therefore was selected for further
NMR studies. Confirmation of oxide formation was concluded through 31P NMR of commercial
TBPO as shown in Figure C. 1. As shown in Figure 6c, Method 1 exhibits a peak corresponding
to TBPO at 42.65 ppm, while Method 2 indicates both peaks associated with TBP. All NMR
characterizations were performed using Agilent DD2 600MHz and O500MHz spectrometers at
room temperature and in toluene-d8. 31P NMR spectra were referenced to trimethyl phosphine
(C3H9P), acquired at 242.81 and 202.35 MHz, with a relaxation delay of 0.1 s and 1H decoupling. 113Cd NMR was referenced to dimethyl cadmium (Cd(CH3)2) at 110.87 MHz, with relaxation delay
of 0.2 s, and 1H decoupling. 1H NMR was referenced to tetramethylsilane (Si(CH3)4) at 599.82
MHz, with relaxation delay of 1.0 s and 13C decoupling.
17
Figure 6. Comparison of NMR preparation setups. (a) Method 1 with ports to (1) SL, (2) NMR tube, (3) Vent, and (4) Sample injection. (b) Method 2 while being purged with nitrogen, (c) 31P NMR results of TBP samples prepared by (a) and (b), with magnified inset showing oxide peaks at 52.98, 42.65, 28.34 ppm for Method 1 ( ), and 52.67, 41.45, 27.72 pm for Methods 2 ( ).
18
MS Sample Preparation and Characterization: In order to remove undissolved Te solid Te-TBP,
crude sample was characterized in by centrifugation and filtration. For the former method, as-
prepared samples of Te-TBP precursor were collected in nitrogen-filled centrifuge tubes,
centrifuged at 6000 rpm for 5 min, and the supernatant was collected and transferred into nitrogen-
filled vials, sealed with silicone septa. In the latter, as-prepared sample was filtered through a 0.2
μm filter and transferred into a similar vial. Positive Direct Analysis in Real Time (DART)
Ionization was used in ambient environment at 250°C, where the compound mass was calculated.
With raw data of both methods shown in Appendix C, centrifuged sample was deemed less
contaminated.
Fourier Transform IR (FTIR) Sample Preparation and Characterization: A Perkin Elmer is50
ATR spectrometer was used equipped with KBr crystal, where crude samples were deposited and
analyzed within two sets of ranges between 550-4000 cm-1 and 100-1800 cm-1, with a number of
scans of 8. Lower range of samples was aimed for characterization of phosphorus groups, while
the higher range focused on organic groups in Cd-based samples. Additional spectrum for Te-
based samples is shown in Appendix C.
Spectroscopy Sample Preparation and Characterization: Using a Cary Eclipse and Varian 50 Bio
fluorescence and UV-vis spectrophotometers (Agilent Technologies), samples were dissolved in
n-hexane or toluene and studied for size estimation and quality, quantum confinement effect with
respect to different residence times and precursor preparation approaches.
TEM Sample Preparation and Characterization: CdTe samples were dissolved in equal volumes
of isopropanol and chloroform in centrifuge tubes (Falcon), mixed with a vortex mixer, and
centrifuged for 5 min at 6000 rpm. Supernatant was removed and the sample was re-dissolved in
the same mixture, and centrifuged at least twice more. The samples were prepared by drop casting
the nanoparticles in acetone and isopropanol solutions on a carbon/formvar coated 400-mesh TEM
copper grid. (Prod #: 01824, Ted Pella, USA). Microscopy analysis was carried out using the
Hitachi HF-3300 TEM/STEM/SEM at 300 kV.
XRD Sample Preparation and Characterization: 2.5 ml of CdTe samples was dissolved in 7.5 ml
of methanol, centrifuged for 2 × 5 min at 6000 rpm, after which the supernatant was drained, the
sample was re-dissolved in toluene and filled to 10 ml with methanol, and the process was repeated
7 times. The final sample was dried under nitrogen pressure. PXRD was performed using a Rigaku
19
MiniFlex 600 diffractometer, with a graphite monochromatized Cu-Kα radiation (λ=1.5406 Å).
Sample was loaded on zero-background Silicon single crystal, with a scanning interval of 10°< 2θ
< 80° and a scan speed of 0.4°/min (see Figure 12b). In addition, in order to study the effect of
temperature on crystal structure, after centrifugation of the sample for 5 times with above
conditions, 1 ml of the solution was inserted in a nitrogen-filled glass vial, while being heated to
250°C for 2 hours (see Figure 14).
20
Chapter 3
3. Results and Discussions Precursor Real-Time Analysis: Figure 7a shows time-dependent measurements of T(t) and I(t)
associated with Cd-OA precursor preparation in the SL2G platform during steps that resemble the
ones schematically shown in Figure 7b (bottom). The temperature was controlled using a PID
controller during each of the two steps in the heating process. Cooling was achieved using cold
water circulation. Bright field images of the purged precursor solution were continuously captured
using camera 1 (frame rate 0.94fps). During step (1a), i.e. for times 0
21
Figure 7. Time-dependent SL2G platform operation. (a) Measured time-dependent changes in solution temperature and visible light transmission during Cd-OA precursor preparation. (b) Bright field photographs (camera 1) of column after addition of CdO powder to HOA (top), and after formation of Cd-OA complex and cooling (bottom). (c) Photograph of SL2G platform operated within portable secondary containment. Scale bars: 10 mm.
22
Te-TBP Characterization: In order to examine coordination of Te precursor using SL2G, the
simplified protocol was used with Te being dissolved and bound to TBP. Protocols 2,3 and 4 were
used for this precursor as shown in “Materials and Methods”. Figure 8 illustrates 31P NMR and
MS results of Te-TBP precursor prepared at 280°C. Figure 8a compares 31P NMR (242.81 MHz,
toluene-d8, r.t.) resonances of TBP (top) and Te-TBP (bottom), with a downfield shift and line
width broadening of the resonance from -32.51 ppm to -16.24 ppm. This 16.27 ppm downfield
shift indicates the exchange between TBP and Te in close agreement with previously-reported
values.[27, 28, 30] The difference between aforementioned and reported values of -31 ppm and -
13.2 ppm by Anderson et al. and Liu et al. is attributed to characterization conditions, such as the
deuterated solvent.[27, 28] Therefore, our results confirm the coordination of the phosphorus atom
where the electron density decreases when Te bonds to phosphorus, leading to deshielding and
broadening of the resonance peak.[51] After centrifugation of Te-TBP precursor, Te-TBP was
studied using DART positive ion MS at 250°C, resulting in confirmation of Te pattern and
fundamental structural formula of C12H27PTe, with abundance of 130Te. In Figure 8b, MS results
validate the formation of the Te-TBP complex by detection of the tellurium intensity pattern, with
the most pronounced peak of 130Te at 333.1 m/z. In addition, bands have been observed at 219.2
m/z and 437.4 m/z (see Figure C. 2) that correspond to [TBPO+H]+ and [2TBPO+H]+ and are
attributed to the MS measurement being performed at high temperature and under non-inert
conditions. Also, results of Te-TBP MS from preparation by filtration are shown in Figure C. 4,
with assigned peaks for 203.2, 219.2. 333.1, 421.4, 437.4 m/z, 551.3 m/z corresponding to
[TBP+H]+, [TBPO+H]+, [Te-TBP+H]+, [TBP+TBPO+H]+, [2TBPO+H]+, [Te-TBP+TBP+H]+.
The calculated and found masses of 333.09908 and 333.09995 with 12C121H2831P1130Te chemical
formula is the same for both preparation methods confirming the chemical nature of the Te-TBP
sample. However, the higher number of peaks found in Figure C. 4 are associated to exposure to
air and filter material while processing the sample. Therefore, further analysis is pursued using
centrifugation of Te-TBP precursors.
To characterize the crude Te precursor for CdTe NC synthesis, Te-TBP/TOP/OLA/ODE was
prepared and characterized using DART MS at 400°C due to the added solutes and solvent. As
expected, various peaks were observed, which might exhibit interfering effects as well (see Figure
C. 5). The highest intensities were attributed to [TBP+H]+, [TOP+H]+ and [2TBPO+H]+. A
magnified region of the spectrum is shown confirming existence of Te-TBP complex, while other
complexes were not all characterized due to complexity of the sample components. Liquid
23
chromatography (LC) is suggested for future work to separate components and characterize
individual compound patterns.
In order to further verify coordination of the phosphine-based ligand to Te for preparation of CdTe
NCs, samples of TBP, TOP, a mixture of TBP/TOP/OLA/ODE and the prepared Te-
TBP/TOP/OLA/ODE (Te precursor for CdTe synthesis) were characterized using 31P NMR and
are shown in Figure 9. Dashed lines indicate defined peaks corresponding to the vicinity of free
ligands of TBP and TOP and bound Te-TBP and Te-TOP as well as TBPO/TOPO. The common
peak of phosphorus vicinity is dominant at -32.62 ppm for all free ligand mixtures (a, b, c). The
resonance peaks of TBP in (a) and TOP in (b) are at -18.88ppm and at -19.56ppm. These peaks
can be determined similarly in the mixture of TBP/TOP/OLA/ODE (c) with -18.83 ppm and -
19.56 ppm corresponding to TBP and TOP, respectively.
As can be seen in Figure 9, the resonances all shift downfield and broaden, and (1), (2) and (3)
indicate the shift of resonance peaks with respect to coordination of Te to phosphine sites in Te-
TBP/TOP/OLA/ODE mixture (d). With resonance peaks at -24.43 ppm, -7.74 ppm and -8.85 ppm,
sample (d) exhibits downfield shifts in resonance peaks of (1) 8.19 ppm, (2) 11.09 ppm and (3)
10.71 ppm, all of which are consistent in direction and magnitude. Therefore, coordination of Te
Figure 8. Characterization of Te-TBP precursor solution prepared in SL2G platform (Protocol 4). (a) 31P NMR (242.81 MHz, toluene-d8, δTBP, δTe-TBP, ppm): -32.51, -16.24. (b) MS of Te-TBP using positive polarity DART Ionization at 250°C.
24
to both TBP and TOP is concluded. Small peaks for oxidation are present within 52.66 ppm and
27.72 ppm for all samples and visible in the magnified inset, in agreement with previously-reported
values for TOPO and TBPO impurities.[27, 28]
Figure 9. 31P NMR of phospine-based ligands and Te precursor for CdTe NC synthesis (Protocol 3). (A) and commercial TBPO indicating partial oxidation of the precursor. (a) 31P NMR TBP (202.35 MHz, toluene-d8, δ, ppm): -19.56, -32.64, -37.74. (b) 31P NMR spectrum of TOP (202.35 MHz, toluene-d8, δ, ppm): 52.78, 41.39, 27.74, -18.88, -32.58, -37.70. (c) 31P NMR spectrum of TBP/TOP/OLA/ODE (202.35 MHz, toluene-d8, δ, ppm): -18.83, -19.56, -32.62. (d) 31P NMR spectrum of Te-TBP/TOP/OLA/ODE (202.35 MHz, toluene-d8, δ, ppm): -7.74, -8.85, -24.43.
25
Cd-OA Characterization: As mentioned in “Materials and Methods”, crude Cd-OA precursor for
CdTe NC synthesis included ODE as the non-coordinating solvent (Protocol 2 and 3). However,
similar to Te-TBP precursor, in order to study the direct behavior of complex formation and the
quality of the precursor, the simplified protocol was used with CdO being dissolved and bound to
HOA (Protocol 4). Figure 10 illustrates 1H and 113Cd NMR results of the crude Cd-OA precursor
prepared at 200°C, both of which demonstrate coordination of the acidic proton and the Cd2+ in
the precursor, indicative of complex formation and in agreement with previous literature.[28, 30,
31] According to 1H NMR (599.82 MHz, toluene-d8, r.t.) of HOA and Cd-OA solutions in Figure
10a, the resonance peak of the carboxylic acid proton (-COOH) is shifted upfield from 12.43 ppm
in HOA (top) to 11.36 ppm in Cd-OA (bottom), and the intensity of the resonance decreases by
49% due to near-stoichiometric consumption of two HOA molecules by one CdO.[28, 30] Since
excess amount of HOA was used in the reaction, the acidic proton is detected in the precursor as
well as the solvent (HOA) (2 mmol CdO: 16 mmol HOA). Excess acid was successfully removed
and the sample was characterized further (see Figure 11). Broadening of the peak line width
indicates coordination of the HOA to Cd2+ resulting in a total of 66.24 protons, which is within
0.36% of the Cd-OA chemical formula (C36H66CdO4). This value is consistent with the total
number of protons in HOA, which was determined to be 33.91 within 0.26% of the chemical
formula of HOA (C18H34O2). These values were derived from integration of the 1H NMR data with
toluene-d8 internal lock, and normalization with respect to the ligand vinyl resonances. The loss of
two protons corresponds to the reaction between CdO and HOA towards formation of water.
However, lack of a resonance attributed to water indicates successful removal of moisture using
SL2G. The small peak around 0.21 ppm corresponds to silicone impurity from the liner of the vial
caps, as shown in the magnified inset of Figure 10a.[31] As suggested by Figure 10b, 113Cd NMR
of Cd-OA in toluene-d8 indicates a resonance peak at -703.06 ppm, referenced at 0 ppm using
Cd(CH3)2. This result is in agreement with the previously-reported values with a difference of
references between Cd(CH3)2 and Cd(ClO4)2, relatively.[30, 50] García-Rodríguez and Liu
reported chemical shifts corresponding to coordination of carboxyl Cd2+ at -9.1 and -28.1 ppm in
absence and at -48.7 ppm in presence of excess HOA, with a reference at -641.5 ppm.[30, 50] In
addition, to compare our direct results of 113Cd NMR with abovementioned references, Cd(ClO4)2
was used as a second reference for 113Cd NMR, with the peak at 644.95 ppm (see Figure C. 7.),
leading to a 58.11 ppm chemical shift of Cd peak for Figure 10b, coherent with previous reports.
26
Using 1H NMR, it was confirmed that the excess amount of HOA was removed from Cd-OA
sample by dissolving in 5 ml of acetone, centrifuging at 6000 rpm for 5 min, repeating the
procedure for 6 times, and drying the white precipitate under nitrogen overnight. The sample was
then dissolved in 1 ml toluene-d8 and transferred to a NMR tube with the characterization shown
in Figure 11. The calculated number of protons in HOA and Cd-OA are 34.79 and 65.71, matching
empirical formulas of HOA (C18H34O2) and Cd-OA (C36H66CdO4), respectively. Evident in the
magnified region, there is no resonance corresponding to the acidic proton indicating successful
removal of HOA from the sample.
Figure 10. Characterization of Cd-OA precursor solution prepared in SL2G platform (Protocol 4) (a) HOA: 1H NMR (599.82 MHz, toluene-d8, ppm, δ): 12.43 (s, 1H; OH), 5.39, 2.00-2.08, 1.44-1.47, 1.13-1.36, 0.88-0.90; Cd-OA: 1H NMR (599.82 MHz, Toluene-d8, δ): 5.40-5.45, 1.53-1.55, 1.19-1.38, 0.89-0.92. Δ is attributed to silicone impurity from vial caps at 0.20-0.22 ppm, as shown in the magnified inset. (b) 113Cd NMR (110.87 MHz, toluene-d8, δCd-OA, ppm): -703.06, referenced to CdCl2 in D2O at 0 ppm.
27
CdTe NC Characterization: As mentioned in “Materials and Methods”, both available platforms
of the segmented-flow microreactor and SL2G were used in order to prepare CdTe NCs. The
segmented-flow microreactor was primarily utilized for preparation of CdTe NC cores, and CdSe
shells in a two-pass approach. Therefore, precursors were prepared in conventional SLs (Protocol
1), transferred to syringes and pumped into the reactor manifold. The relevant spectral results of
CdTe core synthesis in this platform are compared with the second platform, where SL2G was
used to prepare CdTe NCs in situ following precursor preparation. CdTe NC preparation was
carried out according to previously-reported procedures (Protocol 2).[24, 27, 30, 52] As mentioned
earlier, Cd precursor was prepared from dissolution of CdO (0.15 mmol) in a mixture of ODE (3.9
ml) and HOA (1.2 ml). Te precursor prepared from dissolution of Te (0.3 mmol) in a mixture of
ODE (1.8 ml), TBP (1.0 ml), TOP (1.5 ml) and OLA (1.2 ml). The Te precursor was injected into
the Cd-OA precursor at 220°C. NC nucleation and growth took place during periods of 2.0 min
(A) and 0.8 min (B), which was accompanied by a gradual increase in the visible light absorbance
by the solution: from optically-clear to black. The normalized UV-vis and PL (n-hexane) spectra
for both prepared NCs in situ from precursors in our SL2G platform were compared with CdTe
NCs from conventionally-prepared precursors at 200°C ((C), see Figure 12a). The detailed reaction
Figure 11. 1H NMR of HOA and Cd-OA precursor comparing removal of acidic proton (Protocol 4). 1H NMR HOA (599.82 MHz, toluene-d8, δ, ppm): 12.43 (s), 5.41, 2.06-2.09, 1.14-1.46, 0.90. 1H NMR Cd-OA (499.88 MHz, toluene-d8, δ, ppm): 5.47, 2.08, 1.29-1.56, 0.93.
28
conditions and results for NC synthesis are listed in Table 3. Identical Cd and Te precursors were
prepared at 240°C and 280°C in a SL, respectively. They were then fed into a silicon-based
microfluidic device at 70 µl min-1, for Cd-OA/ODE, and 5 µl min-1, for Te-TBP/TOP/OLA/ODE.
The mixture was heated to 200°C and segmented by nitrogen bubbles at 1.0 psi. The absorption
and emission wavelengths of CdTe NCs red-shift from 683 and 714 nm in (A) to 637 and 662 nm
in (B), and to 598 and 625 nm in (C), respectively. Accordingly, the average NC diameters were
predicted based on reported fitting functions as 5.3 nm in (A), 4.1 nm in (B) and 3.6 nm in (C).[53]
The inset in Figure 12a represents a high resolution TEM (HRTEM) image of CdTe NCs with an
average NC diameter of 5.3 nm. Using HRTEM images from condition (A), an averaged lattice
spacing of 0.25 nm was determined by ImageJ software, where grayscale intensity of image pixels
was plotted within a distance of 5 nm. The distances between each two consecutive peaks and
valleys were determined and averaged (see Figure 13).
As shown in Figure 12b, PXRD patterns ( ) of these NCs exhibit prominently wurtzite crystal
structure, with lattice constants of a=b=4.5911(11) Å and c=7.575(2) Å. The overlapped refined
pattern ( ) shows agreement of the observed and theoretical plots using Rietveld refinement
method with χ2 of 2.84, and the broadening and attenuation of (102) and (103) peaks are associated
with structural defects such as stacking faults.[14] Diffraction peaks are located at 22.44°, 23.57°,
25.38°, 32.73°, 39.31°, 42.47°, 45.69°, 46.31°, 47.33° and 52.00°. The corresponding diffraction
planes of bulk CdTe crystals with space group of P63mc are shown ( ), and agree well with
literature values of 22.34°, 23.47°, 25.28°, 32.63°, 39.21°, 42.37°, 45.59°, 46.21°, 47.23° and
51.90° according to the ICDD database (DB card number 01-079-3179). These values are in
agreement with CdTe NCs prepared for PXRD via annealing indicating wurtzite structure (see
Figure 14). PXRD pattern for this method exhibit wurtzite crystalline structure prominently with
lattice constants of a=b=4.5698(12) Å and c=7.516(3) Å. The overlapped refined pattern ( ) shows
agreement of the observed and ideal plots using Rietveld refinement method with χ2 of 2.28, and
similar stacking faults.
29
Table 3. Properties of CdTe NCs prepared at 200°C and 220°C
(A) (B) (C)
Precursor Preparation Protocol (see Table 1and Table 2) 2 3 1
Reaction Temperature (°C) 220 220 200
Nitrogen Gas Pressure (psi) 0.2 0.3 1.0
Residence Time (min) 2.0 0.8 1.6
Absorption Peak Wavelength (nm) 683 637 598
Emission Peak Wavelength (nm) 714 662 625
FWHM (nm) 46 46 44
Predicted NC size (nm) 5.3 4.1 3.6
Figure 12. Characterization of prepared CdTe NCs in microfluidic platforms (a) Normalized UV-vis (solid line; A,B,C) and PL spectra (dashed line; A’,B’,C’) of CdTe NCs, with Te- and Cd-precursors, and CdTe NCs at 220°C all prepared in SL2G platform (A, A’, B, B’); conventionally-prepared Te- and Cd-precursors and downstream microfluidic CdTe synthesis at 200°C (C,C’,( )). CdTe NCs prepared at 220°C have residence times of 0.8 ( ) and 2.0 min ( ). Inset: HRTEM image of CdTe NCs with an average diameter of 5.3 nm (A). (b) PXRD pattern of CdTe NCs prepared at 220°C ( ) with Retvield refinement ( ) indicating χ2 of 2.84. Bulk PXRD pattern of CdTe ( ) is shown with observed planes.
30
Figure 13. PXRD pattern of CdTe NCs prepared at 220°C ( ) with Retvield refinement ( ). Bulk PXRD pattern of CdTe ( ) is shown with observed planes.
Figure 14. Profile of lattice plane distances of 5.3 nm CdTe NCs synthesized at 220°C and 2.0 min residence time, with an average lattice spacing of 0.25 nm.
31
Precursor and NCs Thermal Behavior: Another set of experiments was designed to observe
temperature and intensity changes with subsequent reactions. In order to prevent unreacted solids
adhering to the column wall, material addition sequence was changed. It was ensured that after
addition of solids, the remainder of the liquid was added with unchanged molar concentration.
Results of a sequence of precursor and NC preparation are presented in Figure 15 with controller
output values and temperature changes. Each step of the reaction is observed in the system
response, and has been coordinated in the same fashion as shown in Figure 7a. Based on the step
response assumption of the control system, thermal behavior of the above system is shown in
Table 4. In addition, temperature profiles with intensity measurement shown in Figure 16 and
Figure 17 followed thermal behavior shown in Table 4d.
Based on Figure 15a, ODE was first injected, bubbled and heated to 130°C, followed by addition
of CdO and OA at t=13, 28 min, respectively, with observed temperature drops of 51 and 29°C.
Set point of the temperature controller was changed to 200°C at t=35 min, and the reaction was
terminated at 5=39 min with visual determination of steady-state clarity of the Cd-OA precursor.
The setup was then cooled using water circulation. The kink in the cooling region is due to
withdrawal of the sample using a syringe from the head space, rather than head pressurization.
Both Cd-OA and Te-TBP/TOP/OLA/ODE sample exhibited this complication, where in order to
preserve sample quality, it was quickly withdrawn and transferred to a nitrogen-filled vial. For Te-
TBP/TOP/OLA/ODE precursor shown in Figure 15b, after initial addition, mixing and heating of
ODE and TOP, Te was added at t=17 min, TBP and OLA were added at t=25 min. Temperature
drops of 76 and 18°C were observed, respectively, with a quick rise as soon as the controller was
engaged.Set point of the temperature controller was changed to 280°C at 30 min, and the reaction
was terminated at t=55 min with visual determination of steady-state clarity of the Te precursor.
Finally, for CdTe synthesis, 3ml of as-prepared Cd-OA precursor was bubbled and sequentially
heated to 130, 200 and 220°C, until addition of 3 ml of Te precursor at t=14.73 min. trxn was
determined starting with this point and running until t=15.53 min, resulting in 48 s (0.8 min)
residence time reported earlier in the text. Reaction was then terminated, cooled via water
circulation, and the sample was collected in an inert vial using head pressurization. The change in
cooling slope is regarded to the quick pumping of CdTe, resulting in nitrogen-filled glass cylinder
at t=18 min.
32
Figure 15. Temperature profiles of precursor and NC preparations. (a) Cd-OA at 200°C. (b) Te-TBP/TOP/OLA/ODE at 280°C. (c) CdTe at 220°C.
33
Table 4. Time-dependent control properties of precursor and CdTe NCs in SL2G and SL. (a) Cd-OA @ 200°C
(i) Heating from
Tmin to 130°C
(ii) Heating from
130°C to 200°C
(iii) Cooling from
200°C to Tmin
Time constant (min) 2.22 2.53 3.49
Total required time (min) 11.09 12.65 17.47
Percentage Overshoot (%) 7.58 -4.30 N/A
(b) Te-TBP-TOP-OLA-ODE @ 280°C
(i) Heating from
Tmin to 130°C
(ii) Heating from
130°C to 200°C
(iii) Cooling
from 200°C to
Tmin
Time constant (min) 1.98 4.67 3.67
Total required time (min) 9.92 23.36 18.33
Percentage Overshoot (%) 13.23 2.94 N/A
(c) CdTe @ 220°C
(i) Heating
from Tmin to
130°C
(ii) Heating
from 130°C
to 200°C
(iii) Heating
from 200°C
to 220°C
(iv) Cooling
from 200°C
to Tmin
Time constant (min) 1.81 1.40 0.99 3.17
Total required time (min) 9.03 6.99 4.94 15.87
Percentage Overshoot (%) 12.42 10.56 30.42 N/A
(d) Cd-OA in Conventional SL
(a) Heating from
Tmin to 130°C
(b) Heating from
130°C to 200°C
(c) Cooling from
200°C to Tmin
Time constant (min) 3.39 1.06 6.33
Total required time (min) 16.97 5.28 31.65
Percentage Overshoot (%) 65.18 -62.38 N/A
An apparent advantage of the SL2G over SL is the enhanced heat transfer and temperature control,
as seen by heating time requirements and overshoot (Table 4a and d). Temperature plots of Cd-
OA preparation are shown in Figure 16 and Figure 17 for optimized performance of SL and SL2G,
respectively.
34
Temperature Control:
For both conditions of SL and SL2G, an output mode of “ON-OFF” was chosen with a deadband
of 2 s for all conditions after other possibilities were ruled out. During controller calibration,
maximum overshoots of 1.3% and 3.4% were achieved for SL (P:4.3, I:0.1, D:76.1) and SL2G
(P:7.0, I:0.0, D:70.0) for Tsp of 300°C respectively. However, in operation of both systems at their
optimum conditions and sequential heating, overshoot was higher, with maximum observed
overshoots of 65.18% for Sl and 13.23% for SL2G. The overshoot percentage is within acceptable
range (
35
Intensity Measurements:
As can be seen in Figure 16, for the case of conventional SL Cd-OA preparation, intensity of the
liquid was measured as before, and for an interval of 0 to 18 min of the experiment, the intensity
curve was fitted with a sigmoidal function with least squares fit, as shown below, with 95%
confidence interval. The response behavior was categorized as first-order-plus-delay.
Ifit = 4.4615 × 10−2 +3.3894 × 10−1
1 + exp �− t − 8.33066.4377 × 10−1�
Figure 16. Process response behavior in Cd-OA preparation in SL. (a) Temperature and scaled intensity plots with respect to time evolution. (b) Magnified region of intensity plot in (a) for maximum intensity change corresponding to complex formation. Sigmoidal function fit indicates first-order-plug-delay behavior of the solution.
36
As can be seen in Figure 17, for the case of Cd-OA preparation in SL2G, intensity of the liquid
was measured as before, and for an interval of 20 to 38 min of the experiment, the intensity curve
was fitted with a sigmoidal function with least squares fit, as shown below, with 95% confidence
interval. Similar to SL, the response behavior was categorized as first-order-plus-delay.
Ifit = 4.8440 × 10−2 +6.6390 × 10−1
1 + exp �− t − 7.7409 × 101
1.007 × 101 �
Figure 17. Process response behavior in Cd-OA preparation in SL2G. (a) Temperature and scaled intensity plots with respect to time evolution. (b) Magnified region of intensity plot in (a) for maximum intensity change corresponding to complex formation. Sigmoidal function fit indicates first-order-plug-delay behavior of the solution
37
FTIR Results for Functional Groups in Precursors and NCs: To identify functional groups
involved in precursors and NCs, FTIR was performed, with a list of assigned peaks shown in Table
6, followed by stacked spectra shown in Figure 18.
Table 6. Peak list for Cd precursor and NC solutions Peak (cm-1) Stretch Sample
2500-3500 O-H (broad) [54] HOA
2921 Asymmetric CH2 [54] HOA, Cd-OA, CdTe, TBP, Te-TBP
2853 Symmetric CH2 [54] HOA, Cd-OA, CdTe, TBP, Te-TBP
1707-1716 C=O [55] HOA, Cd-OA, CdTe
1554-1569 Asymmetric COO- [29] CdTe, Cd-OA
1169 P-O [56] TBP, Te-TBP
459 P-Te [56] Te-TBP
Figure 18 compares FTIR bands of Cd NCs (i, vii), free ligands (iii, iv) and precursors (ii, v, vi).
In Figure 18a, the wavenumber range of 550-4000cm-1 was focused on to determine respective
organic functional groups pertaining to Cd-related samples. It was observed that both (ii) and (iii)
exhibit sharp peaks at 2853 cm-1 and 2921 cm-1, corresponding to symmetric and antisymmetric
CH2, respectively.[54] The broad peak between 2500 and 3500cm-1 corresponds to the O-H stretch
of HOA (iii).[54] CdTe (i), Cd-OA (ii) and HOA (iii) experience a peak at 1707cm-1, 1712 cm-1
and 1716 cm-1 associated with C=O stretch. In addition, samples (i) and (ii) both exhibit a broad
peak within 1554 cm-1 and 1569 cm-1 to symmetric COO- stretch in formation of oleate and NC.
This observation agrees with a study by Wu et al., indicating HOA is chemisorbed as a carboxylate
onto the CdTe NCs.[54] As shown in Figure C. 6, similar sharp peaks between all spectra at
2921cm-1 and 2851cm-1 correspond to asymmetric and symmetric CH2. Furthermore, P-O stretch
from TBP (A.iv) and Te-TBP (A.v) causes a relatively small but sharp peak at 1169cm-1,[55]
indicating deposited samples TBP and Te-TBP were oxidized leading to TBPO formation due to
exposure to the atmosphere during characterization. In order to study phosphorus coordination for
Te-related samples, the lower range of 100-1800 cm-1 was selected. Although the band at 459 cm-
1 is not sharp, it is attributed to the double bond of Te-P according to a similar value of 472 cm-1
reported by Zingaro et al..[56] This peak is less pronounced for more complex samples such as
(vi) and (vii), possibly due to typical interfering effects of other functional groups below 1000 cm-
1.
38
Figure 18. FTIR spectra of precursors and NC solutions. (a) Comparison of CdTe NCs (i), Cd-OA precursor (ii) and free HOA (iii), with enlarged area indicating coordination of O-H band to form carboxylate. (b) Comparison of free TBP (iv) and Te-TBP (v), Te-TBP/TOP/OLA/ODE (vi), and CdTe NCs (vii), with similar behavior except for possible band for P-Te coordination in vii.
39
Chapter 4
4. Conclusions and Outlook 4.1. Conclusions This work was inspired by colloidal synthesis of semiconductor NCs, and focused on preparation
of air- and moisture-sensitive precursor solutions for such NCs. In summary, starting with Chapter
1, semiconductor NCs, their synthesis methods and precursor solutions were introduced. Chapter
2 focused on the experimental aspect of the introduced platform, Schlenk Line-To-Go (SL2G),
materials and methods used for preparation and characterization of Cd, Te precursors and CdTe
NCs. Finally, results and discussions on the prepared materials and the capabilities of SL2G was
presented in Chapter 3. It was shown that SL2G allows the rapid and controllable preparation of
air- and moisture-sensitive precursor solutions as well as the in situ preparation of semiconductor
NCs. The SL2G platform is expected to be highly scalable as it requires 2 orders of magnitude less
footprint compared with a conventional SL: In a standard 8’ fume hood only up to three SL systems
can be installed and concurrently operated, compared with, based on our estimates, up to 600 SL2G
platforms. The SL2G platform provides for improved process control via in situ temperature and
turbidity measurements and reduces preparation times >1.5 fold for the fastest conventional
syntheses, and up to 15 fold for samples which require overnight preparation. This advantage is
due to the enhanced mixing and heat transfer behavior. We envision SL2G platforms to enable
highly scalable and fully automated approaches for the discovery and consistent preparation of
new precursor chemistries. Their seamless integration with flow chemical synthesis may help
overcome a current bottleneck in the broad adaptation of flow chemical approaches in preparing
colloidal nanostructures with high fidelity.
4.2. Outlook With our introduction of a miniaturized, fast and reproducible platform for air- and moisture-
sensitive materials, a great amount of potential is envisioned for versatile applications of SL2G.
These can include study of mechanistic behaviors of known chemistries, synthesis of new
materials, as well as automation and portable operation for scalable material synthesis. Some of
the recommended next steps are followed for future work using SL2G. A suggestion for operating
this platform under vacuum is application of negative relative pressure from inlet gas pressure to
40
the vent line, where a feedback control can be implemented. It is envisioned that based on an
image-based bubble velocimetry, gas velocity and gas pressure can be determined at the sparging
holes, followed by head space pressure readout. Dynamic behavior of gas flow considering
capillary forces and temperature-dependence need to be taken into account. In addition, another
suggestion for the system is to utilize the chip-based imaging possibility to determine bubble
frequency, and hence, gas velocity. Similar approach can be taken to both automate the system
and to operate at variable pressure levels. In order to confirm these suggestions, a series of pressure
and velocity control platforms are to be developed.
In order to characterize more complex precursors, separation processes such as Liquid
Chromatography are recommended, whereby free ligands and coordinated precursors can be
characterized without interfering results or the risk of degradation. In addition, intensity
measurements of the liquid column will benefit from calorimetric analyses in order to determine
reaction termination point based on the available library of desired product colors. Also, to better
define the control system, both temperature and intensity measurements are to be taken as second-
order systems, where damping parameters also play an important role. Therefore, by understanding
the solution intensity/color change based on temperature change, mass transfer through bubbling
and the required times, SL2G platform can be fully-automated.
41
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