MetalJacket Overview Capabilities

8/12/2019 MetalJacket Overview Capabilities

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MetalJacketCoatings

December 2007


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Agenda

LORD Company Overview

What is MetalJacket? Process Comparisons & Benefits

Product Platforms & Performance

Business Progress

Summary


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LORD Corporation: An Overview

A global technology leader providing valuable expertise in:

Adhesives and coatings

Vibration, motion and noise control

Magnetically responsive technologies


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Quick facts about LORD

More than 2,400 employees

Privately-held company

$630MM in annual sales

World headquarters in Cary, NC 17 manufacturing facilities in nine countries

90 strategically located sales and support centers worldwide


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What is MetalJacket?

Environmentally-friendly, autodepositing water-base coating thatimproves bonding properties and substrate protection.

Originally developed as a replacement primer for LORD adhesivesystems.

In early performance testing, LORD refined the technology todeliver a compact process, improved performance and

environmental advantages over traditional adhesive and coatingsystems

Can be used over steel substrates as a:

Primer for adhesive systems

Primer for organic coating systems Complete coating system for a variety of products and applications

LORDAutodepositing Adhesives deliver both bondingproperties and substrate protection.


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Traditional Rubber-to-Substrate (RTS) Process

Cost centers in each processstep

Current RTS process may have up

to 9 process steps divided into 7

cells

Parts often transported from cell to

cell during the process, very

complex and labor intensive

The manufacturing cycle time is

lengthy and requires much Work in

Process

Current solvent base products have

high environmental impact and cost

to control is expensive

Cleaning 1

Grit Blast 2Cleaning

Zinc Phosphate

3

Primer

Adhesive

4

Bond 5

Post Paint 6

Incineration 7


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Traditional Rubber-to-Substrate (RTS) Process

Cost centers in each processstep

Transportation

WIP/Time in Process

Rejects

Utilities

Environmental/Waste

Warranty

Labor

Consumable

Materials Insurance

Each cost center adds cost tooverall process

Cleaning

Grit Blast

Cleaning

Zinc Phosphate

Primer

Adhesive

Bond

Post Paint

Incineration


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MetalJacket + ChemlokAdhesive

Traditional MetalJacket plus Chemlok

eliminates up to five process steps

Each step eliminate also eliminates:

Transportation

WIP/Time in Process

Rejects

Utilities

Environmental/Waste

Warranty

Labor

Consumable

Materials

Insurance

Process elimination drives cost savings

ELIMINATE 1 Clean

ELIMINATE 2 Grit Blast

Cleaning

ELIMINATE 3Zinc Phosphate

MJ Topcoat

Adhesive

Bond

ELIMINATE 4Post Paint

ELIMINATE 5Incineration

Metal Treatment


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Typical MetalJacket Coating Process

1. Alkaline Clean

2. Rinse

3. Acid Clean

4. Rinse5. Metal Treatment

(MJ1100 or MJ1500)

15-30 Seconds Dwell

6. Dehydration

10 minutes @ 200F

7. MJ Topcoat (MJ2110 or MJ5000)

15-90 Seconds Dwell8. Dehydration/Bake

Dehydrate 10 minutes @ 200F

Bake 20 minutes @ 350F

1 32 54 7 86


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MetalJacket Process Benefits

Highly-automated application process

Reduced labor to operate systems (load, unload and technician) High productivity

Ability to bulk pack coated parts

Reduced capital cost

Compact systems require fewer stages and take up floor space

40 - 60% less expense than comparable e-coat or autophoretic systems

Flexible process

Can be applied via monorail, indexing, hoist or walking beam systems

Closed-loop, environmentally-friendly process

Free from heavy metals

Low water discharge, process requires no constant overflows or rinsing


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MetalJacket Technology Platforms

Standard Rubber-to-Metal Applications

MJ1100/2110 Used over bare or clean only steel

Has Automotive OEM approvals

500 hour salt spray performance

Good overall performance properties MJ1100/5000

Overall performance is similar to MJ110/2110,but MJ500:

has longer shelf life

has improved operating window


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MetalJacket Technology Platforms

High-Performance MJ1500(1510)/5000

Products are applied over zinc phosphate pretreatment to deliver1,000 hours of corrosion resistance

Can be used for both Industrial and Auto applications

Commercialized in December 2006


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Materials for MetalJacket Coating

Heavy Blasting

Grit Blasting

Wet Blasting Zinc

Phosphate

Alkaline/Acid Cleaning

Aluminum

Stainless Steel

Powdered Metal

Machined

Heat Treatment

Cast Iron

Ductile Iron

Castings

Steel Stamping

HSLA

No CoatMay CoatWill Coat

MetalTypes

CleaningMethods


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Performance Data for MJ1100/2110

No cracking, loss of

adhesion or other

Adhesion > 98%Pass3.6 Thermal StabilityLP-463PB-22-01 Method

IV (15 cycles)

Unknown7/15/03

Minimal chipping and no

severe loss of coating

Rating = 6B (S/P)Pass3.5 Chip ResistanceSAE J400 Room

Temperature

Unknown3/20/03

No loss of adhesion,

blistering, swelling,

discoloration of the

coating

No damage to the

coating was seen for

the following fluids:

Pass3.4 Fluid ResistanceLP-463PB-31-01Unknown5/26/03

Evaluation by ASTM

D1654 No corrosion on

undamaged, significant

surfaces, without scribing

or chipping

Scribe Rating = 8

(< 1 mm)

Unscribed Rating = 9

Pass3.3.1 One Year

Simulation Corrosion

SAE J2334 (15 cycles)Unknown5/28/03

GM8101G10PassCyclic CorrosionGM9540P B (16 cycles)Unknown07/23/03

GM9102P (Creep)3 mmPassCyclic CorrosionGM9540P B (16 cycles)Unknown07/23/03

ASTM D610 (Corrosion)10PassCorrosion ResistanceGM4298P0.4/1.70.206/21/05

ASTM D714 (Blisters)10PassCorrosion ResistanceGM4298P0.4/1.70.206/21/05

GM9102P (Creep)0 mmPassCorrosion ResistanceGM4298P0.4/1.70.206/21/05

Method B6 or 7PassGravelometerGM9508P Method BUnknown03/06/03

ASTM D714 (Blisters)10PassHumidity ResistanceGM4465P0.4/1.70.206/21/05

GM9071P B (Adhesion)100%PassHumidity ResistanceGM4465P0.4/1.70.206/21/05

Visual only160Impact Reverse SideASTM D27940.4/1.70.206/21/05

Visual only160Impact Direct SideASTM D27940.4/1.70.206/21/05

Method A> 99%PassCross-Hatch AdhesionGM9701PUnknown03/06/03

4HPassPencil HardnessASTM D3363Unknown08/16/0212 @ 85PassGloss(FLTM BI 110-01)Unknown09/24/01RATING METHODRESULTSPASS/FAILDESCRIPTIONTEST METHODDFT

(MT/TOTAL)DATE


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Technology Platform Summary

MJ1100/2110

500 hours corrosion resistance OEM approvals in place

MJ1100/5000

New applications

Zinc Phosphate MJ1500(1510)/5000 for High-PerformanceApplications

1,000+ hours corrosion resistance


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MetalJacket Business Progress

Automotive OEM Approvals

GM Autodeposition Spec 9984132, Grade E

DCX

Autodeposition Spec PS 10878

Ford ESB-M2P133A

Coating Parts for Japanese OEMs

Toyota (TSH3128G {03/02})

Supplying Parts to Automotive Tier I Suppliers Delphi, Trelleborg, Paulstra, Goodyear, Cooper Standard, etc.


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Summary

MetalJacket offers a highly-flexible product and process that

delivers an environmentally-friendly, corrosion-resistant coatingfor both bonding and non-bonding applications in Automotiveand Industrial markets.

MetalJacket allows customers to design better performingproducts at a lower overall cost.

For more information on how MetalJacket coatings can help yourcompanyAsk Us How.

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MetalJacket Overview Capabilities