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5/20/2018 Merik Garage Door Opener 711MB
1/80
GARAGE DOOR OPENERModel 711MB
For Residential Use Only
Owners Manual
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located on the front panel of your opener.
New!
Optional
Access
ory
Available
SeePa
ge39
forthe
New
Battery
Backu
p
System
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2
Introduction 2-8
Safety symbol and signal word review........................2
Preparing your garage door ........................................3
Tools needed...............................................................3
Planning ..................................................................4-6
Carton inventory..........................................................7Hardware inventory .....................................................8
Assembly 9-11
Assemble rail & attach the pulley bracket..............9-10
Install the trolley.........................................................11
Fasten the rail to the motor unit ................................12
Install the chain/cable and sprocket cover...........13-14
Tighten the chain and cable ......................................15
Installation 15-28
Installation safety instructions ...................................15
Determine the header bracket location................16-17Install the header bracket..........................................18
Attach the rail to the header bracket.........................19
Position the opener ...................................................20
Hang the opener .......................................................21
Install the door control...............................................22
Install the lights .........................................................23
Attach the emergency release rope and handle .......23
Electrical requirements..............................................24
Fasten the door bracket .......................................25-26
Connect the door arm to the trolley .....................27-28
Adjustment 29-31
Program the travel limits ...........................................29
Adjust the setting.......................................................30
Test the safety reversal system.................................31
Operation 32-35
Operation safety instructions.....................................32Using your garage door opener ................................32
Using the wall-mounted door control ........................33
To open the door manually........................................33
Care of your garage door opener..............................34
Having a problem?...............................................34-35
Programming 36-37
To add or reprogram a hand-held remote control .....36
To erase all codes .....................................................36
Multi-function remotes...............................................36
To add, reprogram or change a Keyless Entry PIN ..37Repair Parts 38
Accessories 39
Service Numbers 40
Warranty 40
TABLE OF CONTENTS
When you see these Safety Symbols and Signal
Words on the following pages, they will alert you tothe possibility of serious injury or deathif you donot comply with the warnings that accompany them.The hazard may come from something mechanicalor from electric shock. Read the warnings carefully.
When you see this Signal Word on the followingpages, it will alert you to the possibility of damage toyour garage door and/or the garage door opener ifyou do not comply with the cautionary statementsthat accompany it. Read them carefully.
Mechanical
Electrical
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VERTISSEM
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INTRODUCTION
Safety Symboland Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,maintained and tested in strict accordance with the instructions and warnings contained in this manual.
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Pliers
Wire Cutters
Claw Hammer
Hack Saw
ScrewdriverAdjustable End Wrench
Socket Wrench
Drill
Tape Measure
21
Stepladder
Pencil
5mm & 8mmDrill Bits
Carpenter'sLevel (Optional)
To prevent damage to garage door and opener:
ALWAYS disable locks BEFORE installing and operatingthe opener.
ONLY operate garage door opener at 120V, 60 Hz toavoid malfunction and damage.
To prevent possible SERIOUS INJURY OR DEATH:
ALWAYS call a trained door systems technician ifgarage door binds, sticks, or is out of balance. Anunbalanced garage door may not reverse whenrequired.
NEVER try to loosen, move or adjust garage door, doorsprings, cables, pulleys, brackets or their hardware, all
of which are under EXTREME tension. Disable ALL locks and remove ALL ropes connected to
garage door BEFORE installing and operating garagedoor opener to avoid entanglement.
Preparing your garage door
Before you begin:
Disable locks.
Remove any ropes connected to garage door.
Complete the following test to make sure yourgarage door is balanced and is not sticking orbinding:
1. Lift the door about halfway as shown. Release
the door. If balanced, it should stay in place,supported entirely by its springs.
2. Raise and lower the door to see if there is anybinding or sticking.
If your door binds, sticks, or is out of balance, call atrained door systems technician.
Tools needed
During assembly, installation and adjustment of theopener, instructions will call for hand tools asillustrated below.
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Sectional Door
One-Piece Door
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Safety Reversing Sensor
Support bracket &fastening hardwareis required.See page 21.
Header Wall
FINISHED CEILING
TorsionSpring
ExtensionSpringOR
Safety Reversing SensorGap between floorand bottom of doormust not exceed 6 mm.
AccessDoor
Wall-mountedDoorControl
Horizontal and vertical reinforcementis needed for lightweight garage doors(fiberglass, steel, aluminum, door withglass panels, etc.). See page 25 for details.
Motor unit
Slack in chain tensionis normal whengarage door is closed
(Optional Accessory)
(Optional Accessory)
Vertical
Centerline of
Garage DoorCable PulleyBracket
HeaderBracket
Trolley
StraightDoorArm
EmergencyReleaseRope & Handle
Door BracketGarage
Door
CurvedDoorArm
GarageDoorSpring
HeaderWall
CLOSED POSITION
SECTIONAL DOOR INSTALLATION
Planning
Identify the type and height of your garage door.Survey your garage area to see if any of theconditions below apply to your installation. Additionalmaterials may be required. You may find it helpful torefer back to this page and the accompanyingillustrations as you proceed with the installation ofyour opener.
Depending on your requirements, there are severalinstallation steps which may call for materials orhardware not included in the carton.
Installation Step 1 Look at the wall or ceilingabove the garage door. The header bracket mustbe securely fastened to structural supports.
Installation Step 5 Do you have a finished ceilingin your garage? If so, a support bracket andadditional fastening hardware may be required.
Do you have an access door in addition to thegarage door? If not, Model 1702E Outside QuickRelease is required. See Accessories page.
Look at the garage door where it meets the floor.Any gap between the floor and the bottom of thedoor must not exceed 6 mm. Otherwise, the safetyreversal system may not work properly. SeeAdjustment Step 3. Floor or door should berepaired.
SECTIONAL DOOR INSTALLATIONS
Do you have a steel, aluminum, fiberglass or glasspanel door? If so, horizontal and verticalreinforcement is required (Installation Step 10).
The opener should be installed above the center ofthe door. If there is a torsion spring or centerbearing plate in the way of the header bracket, itmay be installed within 1.2 m to the left or right ofthe door center. See Installation Steps 1 and 10.
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Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
Generally, a one-piece door does not requirereinforcement. If your door is lightweight, refer tothe information relating to sectional doors inInstallation, Step 10.
Depending on your doors construction, you mayneed additional mounting hardware for the door
bracket (Step 10).
Without a properly working safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor.
The gap between the bottom of the garage door andthe floor MUST NOT exceed 6 mm. Otherwise, thesafety reversal system may not work properly.
The floor or the garage door MUST be repaired toeliminate the gap.
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SafetyReversing Sensor(Optional accessory)
FINISHED CEILING
Support bracket& fasteninghardware is required.See page 21.
Slack in chain tensionis normal whengarage door is closed
Safety
Reversing Sensor(Optional accessory)
HeaderWall
AccessDoor
Gap between floor and bottomof door must not exceed 6 mm.
Motor Unit
Wall-mountedDoorControl
ONE-PIECE DOOR WITHOUT TRACK
CLOSED POSITION
AccessDoor
Gap between floorand bottom of doormust not exceed 6 mm.Safety Reversing
Sensor(Optional Accessory)
Wall-MountedDoorControl
Cable
Pulley Bracket
DoorBracket
StraightDoorArm
Trolley
HeaderWall
Rail
GarageDoor
Emergency ReleaseRope & Handle
Chain
HeaderBracket
CurvedDoor Arm
Safety ReversingSensor(Optional Accessory)
ONE-PIECE DOOR WITH TRACK
CLOSED POSITIONCablePulley Bracket
HeaderBracket
Trolley
StraightDoorArm
EmergencyReleaseRope & Handle
DoorBracket
CurvedDoorArmHeader
Wall
Cable
Rail
GarageDoor
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Safety Reversing Sensor(Optional accessory)
Safety Reversing Sensor(Optional accessory)
Header Wall
Safety Reversing Sensor(Optional accessory)
Safety Reversing Sensor(Optional accessory)
SLIDING GATE INSTALLATION
SWINGING GATE INSTALLATION
Planning (Continued)
GATE INSTALLATIONS
It is recommended that you attach fine mesh orscreening across the inside of swinging or slidinggates in order to prevent intruders from reachingthrough the bars and releasing the trolley from thedoor arm or pressing the door control button.
The opener must be protected from rain and/or
moisture.
Without a properly working safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing gate.
Activate gate ONLY when the gate is in full view andfree from any obstructions.
Always keep gate in sight until completely closed.NEVER permit anyone to cross the path of the moving
gate. Always keep gate in good repair and make sure it
moves freely. An improperly maintained gate may notreverse when required and could result in SEVEREPERSONAL INJURY or DEATH.
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41B2616Cable Pulley Bracket
41B4494-12-Conductor Bell WireWhite & White/Red
41A3489Trolley
41A4353-1Header Bracket
41A5632Chain/CableDispensing Carton
178B35Curved DoorArm Section
178B34Straight DoorArm Section
Safety Labelsand
Literature
12B776Hanging Brackets
UP
CEILIN
G MOU
NTON
LY
41A5047-1Door Bracket
41A5273-21Multi-FunctionDoor Control Panel
LOCK
LIGHT
1B3117RailCenter Section
TOGARA
GEDO
OR
183B110Rail End Section (each)
SECURITYMulti-Function Remote Control (2)
Motor Unit andLight Lens(Light Lens Part Number: 108D60)
41A4371-1
Sprocket Cover
29B137Remote ControlTransmitter Visor Clip
83A11-1RailGrease
Your garage door opener is packaged in two cartonswhich contains the motor unit and the parts illustratedbelow. Note that accessories will depend on themodel purchased. If anything is missing, carefullycheck the packing material.
Parts may be stuck in the foam. Hardware forassembly and installation is shown on the next page.Save the carton and packing material until installationand adjustment is complete.
Carton Inventory
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Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
Hex Bolt5/16"-18x7/8" (4)
Screw6ABx1-1/4" (2)
Lock Washer
5/16" (4)
Nut5/16"-18 (6)
Clevis Pin5/16"x2-3/4" (1)
NOTICE
Handle
InsulatedStaples (10)
Assembly Hardware
Installation Hardware
Drywall Anchors (2)
Clevis Pin5/16"x1" (1)
Rope
Lock Nut
1/4"-20x7/16" (4)
Nut5/16"-18 (5)
Washered Screw5/16"-18x1/2" (2)(mounted in opener)
Carriage Bolt5/16"-18x2-1/2" (2)
Carriage Bolt1/4"-20x1/2" (4)
Hex Bolt5/16"-18x7/8" (3) Master Link (2)
Ring Fastener (3)
Trolley
Threaded Shaft (1)
Lock Washer5/16" (6)
Clevis Pin5/16"x1-1/4" (1)
Lag Screw5/16"-9x1-5/8" (2)
Lag Screw5/16"-9x1-7/8" (2)
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ASSEMBLY STEP 1
For Sectional andOne-Piece Doors ONLYAssemble the Rail andAttach the Cable Pulley Bracket
To avoid installation difficulties, do not run thegarage door opener until instructed to do so.
1. Place the 3 rail sections on a flatsurface for assembly. The endsections are identical. The centersection must be positioned with thebraces against the end sections asshown. Make sure the "directionalarrow" on the center section ispointing toward the front (to door).Study the illustration carefully.
2. Bolt rail sections together with thehardware illustrated and from thedirection indicated. (Whenassembled, rail has a front-to-back position as
shown.)NOTE:If rail is not assembled exactly as shown,trolley will not travel smoothly along length of railor it will hit against nuts.
3. Position the cable pulley bracket on the front endof the rail as shown. Fasten securely with thehardware provided.
NOTE:When tightening the bolts be sure to keepbracket parallel to the rail. Otherwise, the rail maybow when the opener is operated.
Lock Nut
1/4"-20
Carriage Bolts1/4"-20x1/2"
Hex Bolt5/16"-18x7/8"
Nut5/16"-18
Lock Washer5/16"
HARDWARESHOWN ACTUAL SIZE
Rail(Center Section)
1/4'' Lock Nut
RAIL FRONT(TO DOOR)
Cable pulley bracketattaches to FRONTEND of Rail
Rail(End Section)
RAIL BACK(TO OPENER)
Rail(End Section)
Carriage Bolt1/4"-20x1/2"
Brace
Brace
Square CarriageBolt Holes
TOG
ARAG
EDOOR Hex Bolts
5/16"-18x7/8"
RailB
racke
t&RailM
ustB
eAligned
Lock Washer5/16"
Nut5/16"
Cable PulleyBracket
11 mm Socket Wrench
13 mm Socket Wrench
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ASSEMBLY STEP 1
For Sliding and Swinging Gates ONLYAssemble the Rail andAttach the Cable Pulley Bracket
To avoid installation difficulties, donot run the garage door opener untilinstructed to do so.
1. Place the 3 rail sections on a flatsurface for assembly. The endsections are identical. Make sure the"arrow label" on the center section ispointing in the direction shown in theillustration.
2. Connect the center section and the1/4" lock nuts to the end sectionsfrom the same side, as shown.
NOTE:If rail is not assembled exactly as shown,trolley will not travel smoothly along length of railor it will hit against nuts.
3. Insert the carriage bolts from the opposite side ofthe end sections. Tighten the nuts. Whenassembled, rail has a front-to-back position asshown.
4. Position the cable pulley bracket on the front endof the rail as shown. Fasten securely with thehardware provided.
NOTE:When tightening the bolts be sure to keepbracket parallel to the rail. Otherwise, the rail maybow when the opener is operated.
Lock Nut1/4"-20
Carriage Bolts1/4"-20x1/2"
Hex Bolt5/16"-18x7/8"
Nut5/16"-18
Lock Washer5/16"
HARDWARESHOWN ACTUAL SIZE
Rail(Center Section)
1/4'' Lock Nut
Chain pulley bracketattaches to thisend of Rail
Rail(End Section)
Carriage Bolt1/4"-20x1/2"
Brace
Square CarriageBolt Holes
TOGARA
GEDO
OR
AWAY FROMOPENER
Brace
Rail(End Section)
Rail connects toopener at this end.
13 mm Socket Wrench
11 mm Socket Wrench
Hex Bolts5/16"-18x7/8"
Cable PulleyBracket
RailB
racke
t&RailMust
BeAlign
ed
Lock Washer5/16"
Nut5/16"
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ASSEMBLY STEP 2
For Sectional and One-Piece Doors OnlyInstall the Trolley
Attach the trolley threaded shaft to the trolley withthe lock washer and nuts as shown.
As a temporary stop, insert a screwdriver into thehole in the front end of the rail.
Slide the trolley assembly along the rail to thescrewdriver stop.
NOTE:If trolley hits against any nuts on the rail,the bolts and nuts were attached from the wrongside and must be repositioned. Review AssemblyStep 1.
TrolleyThreadedShaft
Lock Washer5/16"
Outer Nut5/16"
Inner Nut5/16"
Trolley
Temporary Stop
Screwdriver
TO
GARAGEDOOR
Lock Washer5/16"
Nut5/16" -18
HARDWARE SHOWN ACTUAL SIZE
ASSEMBLY STEP 2
For Sliding and Swinging Gates OnlyInstall the Trolley
Attach the trolley threaded shaft to the trolley with
the lock washer and nuts as shown.
Insert a hex bolt into the hole in the front end ofthe rail.
Slide the trolley assembly along the rail until itrests against the hex bolt (trolley stop).
NOTE:If trolley hits against any nuts on the rail,the bolts and nuts were attached from the wrongside and must be repositioned. Review AssemblyStep 1.
Outer Nut5/16"
TrolleyThreadedShaft
Lock Washer5/16"
Inner Nut5/16"
TO
GARAGEDOOR
Hex BoltTrolley Stop
Hex Bolt5/16"-18x7/8"
Nut5/16"-18
Lock Washer5/16"
Cable PulleyBracket
Nut5/16" Lockwasher5/16"-18Hex Bolt5/16"-18x7/8"
HARDWARE SHOWN ACTUAL SIZE
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ASSEMBLY STEP 3
Fasten the Rail to the Motor Unit
Place the opener on packing material to protectthe cover. For convenience, put a support underthe cable pulley bracket.
Remove the two 5/16"-18x1/2" washered boltsmounted in the top of the motor unit.
Align the holes in the back section of the rail withthe holes in the motor unit.
Fasten the rail with the two washered boltspreviously removed. Tighten securely. Rememberto use only these bolts! Any other bolts willcause serious damage to the opener.
Insert a 5/16"-18x7/8" hex bolt into the coverprotection bolt hole in the rail as shown. Tightensecurely with a 5/16" lock washer and nut.
NOTE: This bolt prevents trolley over-travel. Keep a25mm minimum between the trolley and this boltwhen adjusting travel limits (see page 29).
Washered Bolt
5/16"-18x1/2"
Rail(BackSection)
CoverProtectionBolt Hole
Nut5/16"-18
Hex Bolt5/16"-18x7/8"
Lock Washer5/16"
USE ONLY THIS
TYPE AND SIZEBOLT
Nut5/16"-18
Lock Washer5/16"
Hex Bolt5/16"-18x7/8"
HARDWARE SHOWN ACTUAL SIZE
To avoid SERIOUS damage to garage door opener,use ONLY those bolts/fasteners mounted in the top ofthe opener.
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ASSEMBLY STEP 4
For Sectional and One-Piece Doors OnlyInstall the Chain/Cableand Attach the Sprocket Cover
INSTALLING THECHAIN/CABLE
1. Pull the cable loop from
the carton and fasten it tothe trolley with a masterlink from the hardware bag(Figure 1).
Push pins of master linkbar through cable loopand hole in front end of trolley.
Push master link cap over pins and past pinnotches.
Slide clip-on spring over cap and onto pinnotches until both pins are securely locked inplace.
2. With the trolley against the screwdriver, dispensethe cable around the pulley.
3. Continue along the rail and around the motor unitsprocket (Figure 2). The sprocket teeth mustengage the chain. Continue forward to the trolleythreaded shaft.
4. Use the second master link to connect the chain tothe flat end of the shaft (Figure 1). Check to makesure the chain is not twisted.
5. Remove the screwdriver.
ATTACHING THE SPROCKET COVER
Position the sprocket cover over the motor unitsprocket so the three holes in cover align with thethree holes in mounting plate. Attach with #8x3/8"hex screws provided (Figure 3).
13
To avoid possible SERIOUS INJURY to fingers frommoving garage door opener:
ALWAYS keep hand clear of sprocket while operatingopener.
Securely attach sprocket cover BEFORE operating.
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VERTISSEMENT
Motor UnitSprocket
Install ChainIn This Direction
Figure 2
MountingPlate
Sprocket
Hex Screws#8x3/8"
CablePulley
CableLoop
MasterLink Bar
Master LinkClip-On Spring
Pin
PinNotc
Cha
Flat endof TrolleyThreadedShaft
Master Link Cap
MasterLink Cap
Master LinkClip-On Spring
INSTALL CHAIN & CABLEIN THIS DIRECTION
Figure 1
Leave ChainInside Carton toPrevent Kinking.
Keep ChainTaut When Dispensing
Figure 3
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ASSEMBLY STEP 4
For Sliding and Swinging Gates OnlyInstall the Chain/Cableand Attach the Sprocket Cover
INSTALLING THECHAIN/CABLE
1. Pull the cable loop from
the carton and fasten it tothe trolley with a masterlink from the hardwarebag (Figure 1).
Push pins of master linkbar through cable loop and hole in front end oftrolley.
Push master link cap over pins and past pinnotches.
Slide clip-on spring over cap and onto pinnotches until both pins are securely locked inplace.
2. To prevent the trolley from jamming against theopener during operation, position trolley 5 to 15 cmfrom the stop hole as shown. Then dispense thechain around the opener sprocket, Figure 1. Makesure the sprocket teeth engage the chain.
3. Proceed around to the pulley bracket and forwardto the threaded trolley shaft.
4. Use the second master link to connect the chain tothe flat end of the shaft (Figure 1). Check to makesure the chain is not twisted.
To avoid possible SERIOUS INJURY to fingers frommoving opener:
ALWAYS keep hand clear of sprocket while operatingopener.
Securely attach sprocket cover BEFORE operating.
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Leave ChainInside Carton toPrevent Kinking.
Keep ChainTaut When Dispensing
MountingPlate
Cable Loop
MasterLinkPin
Master LinkClip-On Spring
Flat Endof Trolley
Trolley
Pin Notch
Flat End ofThreaded Shaft
MasterLink Cap
Cable
Master LinkClip-On Spring
MasterLink Cap
Chain Link
5-15
cm
MasterLinkPin
Pin Notch
Rail
Chain
SprocketInstall Chain
and Cable
in this Direction
ATTACHING THE SPROCKET COVER
Position the sprocket cover over the motor unitsprocket so the three holes in cover align with thethree holes in mounting plate. Attach with #8x3/8"hex screws provided.
Figure 1
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ASSEMBLY STEP 5
Tighten the Chain and Cable
Spin the inner nut and lock washer down thetrolley threaded shaft, away from the trolley.
To tighten the chain, turn outer nut in the directionshown. AS YOU TURN THE NUT, KEEP THECHAIN FROM TWISTING.
When the chain is approximately 13 mm above thebase of the rail at its midpoint, re-tighten the innernut to secure the adjustment.
Sprocket noise can result if chain is either tooloose or too tight.
NOTE:When installation is complete, you maynotice some chain droop with the door closed. This isnormal. If the chain returns to the position shownwhen the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull theemergency release handle to disconnect trolleybefore adjusting chain.
You have now finished assembling your garagedoor opener. Please read the following warningsbefore proceeding to the installation section.
LockWasher
To Tighten Outer Nut
Inner Nut
Chain
Base of Rail
13 mm
To TightenInner Nut
Outer Nut
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severe injury or death:W RNING
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1. READ AND FOLLOW ALL INSTALLATION WARNINGSAND INSTRUCTIONS.
2. Install garage door opener only on properly balancedand lubricated garage door. An improperly balanceddoor may not reverse when required and could result inSEVERE INJURY or DEATH.
3. All repairs to cables, spring assemblies and otherhardware MUST be made by a trained door systemstechnician BEFORE installing opener.
4. Disable all locks and remove all ropes connected togarage door BEFORE installing opener to avoidentanglement.
5. Install garage door opener 2.13 m or more above floor.
6. Mount emergency release handle 1.83 m above floor.
7. NEVER connect garage door opener to power sourceuntil instructed to do so.
8. NEVER wear watches, rings or loose clothing whileinstalling or servicing opener. They could be caught ingarage door or opener mechanisms.
9. Install wall-mounted garage door control:
within sight of the garage door.
out of reach of children at minimum height of 1.5 m.
away from all moving parts of the door.10. Place entrapment warning label on wall next to garage
door control.
11. Place manual release/safety reverse test label in plainview on inside of garage door.
12. Upon completion of installation, test safety reversalsystem. Door MUST reverse on contact with a38 mm high object (or a 2x4 laid flat) on the floor.
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INSTALLATION STEP 1
Determine the Header BracketLocation
Installation procedures vary according to garage doortypes. Follow the instructions which apply to yourdoor.
If your door is a canopy or dual-track style garagedoor, a door arm conversion kit is REQUIRED.Follow the installation instructions included with thereplacement door arm sectional.
SECTIONAL DOORAND ONE-PIECE DOOR WITH TRACK
1. Close the door and mark the inside verticalcenterline of the garage door.
2. Extend the line onto the header wall above thedoor.
You can fasten the header bracket within 1.2 mof the left or right of the door center only if atorsion spring or center bearing plate is in theway; or you can attach it to the ceiling (seepage 18) when clearance is minimal. (It may bemounted on the wall upside down if necessary,to gain approximately 1 cm).
If you need to install the header bracket on a25 mm board (on wall or ceiling), use lag screws(not provided) to securely fasten the 25 mm board
to structural supports as shown here and onpage 17.
3. Open your door to the highest point of travel asshown. Draw an intersecting horizontal line on theheader wall 5 cm above the high point. This heightwill provide travel clearance for the top edge of thedoor.
Proceed to Step 2, page 18.
To prevent possible SERIOUS INJURY or DEATH:
Header bracket MUST be RIGIDLY fastened to
structural support on header wall or ceiling, otherwisegarage door might not reverse when required. DO NOTinstall header bracket over drywall.
Concrete anchors MUST be used if mounting headerbracket or 25 mm board into masonry.
NEVER try to loosen, move or adjust garage door,springs, cables, pulleys, brackets, or their hardware, allof which are under EXTREME tension.
ALWAYS call a trained door systems technician ifgarage door binds, sticks, or is out of balance. Anunbalanced garage door might not reverse whenrequired.
UnfinishedCeiling
25mm
OPTIONAL
CEILING
MOUNT
FOR
HEADER
BRACKET
Header Wall
25mmStructural
Supports
Vertical Centerline
of Garage Door
Level
(optional)
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TTENTION
VERTISSEMENT VERTISSEME
VERTISSEME
HeaderWall
Ceiling
SECTIONAL DOOR
WITH CURVED TRACK
Track
Highest Pointof Travel
Door
HeaderWall
Door Track
JambHardware
Highest Pointof Travel
ONE-PIECE DOOR
WITH HORIZONTALTRACK & JAMBHARDWARE
Highest Pointof Travel
Door
Track
GarageExterior
Track
HeaderWall
Highest Pointof Travel
Door
TrackCANOPY ONE-PIECEDOOR WITHVERTICAL TRACK
HeaderWall
ONE-PIECE DOORWITH HORIZONTAL &VERTICAL TRACK
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EXAMPLE
Distance from top of door(at highest point of travel) to floor ..........234 cm
Actual height of door .............................-224 cm
Remainder................................................10 cm
Add.........................................................+20 cm
Bracket height on header wall................=30 cm
(Measure UP from top of CLOSED door.)
Proceed to Step 2, page 18.
17
Header WallVerticalCenterline
VerticalCenterlineof GarageDoor
25 mmBoard
UnfinishedCeiling
25 mm Board
OPTIONALCEILING MOUNT
FOR
HEADER BRACKET
StructuralSupports
ONE-PIECE DOOR WITHOUT TRACK
1. Close the door and mark the inside verticalcenterline of your garage door. Extend the lineonto the header wall above door, as shown.
If headroom clearance is minimal, you can installthe header bracket on the ceiling. See page 18.
If you need to install the header bracket on a25 mm board (on wall or ceiling), use lag screws(not provided) to securely fasten the 25 mm board
to structural supports as shown.2. Open your door to the highest point of travel as
shown. Measure the distance from the top of thedoor to the floor. Subtract the actual height of thedoor. Add 20 cm to the remainder. (See Example).
3. Close the door and draw an intersecting horizontalline on the header wall at the determined height.
NOTE: If the total number of centimeters exceedsthe height available in your garage, use themaximum height possible, or refer to page 18 forceiling installation.
Door
Highest Pointof Travel
Header Wall
Pivot
Distance
Floor
One-piece door without track:pivot hardware
Header Wall
Highest Pointof Travel
Door
Floor
Distance
JambHardware
One-piece door without track:jamb hardware
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INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wallabove the garage door, or to the ceiling. Follow theinstructions which will work best for your particularrequirements. Do not install the header bracketover drywall. If installing into masonry, useconcrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
Center the bracket on the vertical centerline withthe bottom edge of the bracket on the horizontalline as shown (with the arrow pointing toward theceiling).
Mark the vertical set of bracket holes (do not usethe holes designated for ceiling mount). Drill 5 mmpilot holes and fasten the bracket securely to astructural support with the hardware provided.
Lag Screw5/16"-9x1-5/8"
HARDWARE SHOWN ACTUAL SIZE
Lag Screws5/16"-9x1-5/8"
Highest Point ofGarage Door Travel
VerticalCenterlineof Garage Door
HeaderWall
GarageDoor
UP
CEILING MOUNT ONLY
Wall Mounting Holes
OptionalWall Mounting Holes
The nail hole is forpositioning only.You must use lag screwsto mount the header bracket.
UP
CEILING
MOUNTO
NLY
Door Spring
HeaderBracket
25 mmStructuralSupport
VerticalCenterlineof Garage Door
HorizontalLine
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is forpositioning only.You must use lag screwsto mount the header bracket.
UP
Lag Screws5/16"-9x1-5/8"
Garage Door
Header Wall
- Finished Ceiling -
HeaderBracket
15 cmMaximum
VerticalCenterlineof Garage Door
VerticalCenterlineof Garage Door
DoorSpring
CEILING HEADER BRACKET INSTALLATION
Extend the vertical centerline onto the ceiling asshown.
Center the bracket on the vertical mark, no morethan 15 cm from the wall. Make sure the arrow ispointing toward the wall. The bracket can bemounted flush against the ceiling when clearanceis minimal.
Mark the side holes. Drill 5 mm pilot holes andfasten bracket securely to a structural support withthe hardware provided.
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Clevis Pin5/16"x2-3/4" Ring Fastener
HARDWARE SHOWN ACTUAL SIZE
HeaderBracket
Header Wall
GarageDoor
Rail
TemporarySupport
Cable
PulleyBracket
Clevis Pin5/16"x2-3/4"
Ring Fastener
HeaderBracket
CablePulleyBracket
Rail
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INSTALLATION STEP 3
Attach the Rail to the HeaderBracket
Position the opener on the garage floor below theheader bracket. Use packing material as aprotective base.
NOTE: If the door spring is in the way youll need
help. Have someone hold the opener securely ona temporary support to allow the rail to clear thespring.
Position the rail bracket against the headerbracket.
Align the bracket holes and join with a clevis pinas shown.
Insert a ring fastener to secure.
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ONE-PIECE DOOR WITHOUT TRACK
With the door fully open and parallel to the floor,measure the distance from the floor to the top of
the door. Using a stepladder as a support, raise the top of
the opener to this height.
The top of the door should be level with the top ofthe motor unit. Do not position the opener morethan 5 cm above this point.
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type asillustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITHTRACK
A 25 mm board is convenient for setting an idealdoor-to-rail distance.
Raise the opener onto a stepladder. You will needhelp at this point if the ladder is not tall enough.
Open the door all the way and place a 25 mmboard on the top section beneath the rail.
If the top section or panel hits the trolley when youraise the door, pull down on the trolley release armto disconnect inner and outer sections. Slide theouter trolley toward the motor unit. The trolley canremain disconnected until Installation Step 11is completed.
Rail
25 mm is used to determinethe correct mounting heightfrom ceiling.
Door
TrolleyRelease Arm
ENGAGED RELEASED
To prevent damage to garage door, rest garage dooropener rail on 25 mm board placed on top section ofdoor.
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HeaderBracket
Top of Door
25 mm is used to determinethe correct mounting heightfrom ceiling.
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Hex Bolt5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
Lag Screw
5/16"-18x1-7/8"
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INSTALLATION STEP 5
Hang the Opener
Three representative installations are shown. Yoursmay be different. Hanging brackets should be angled(Figure 1) to provide rigid support. On finishedceilings (Figure 2), attach a sturdy metal bracket tostructural supports before installing the opener. Thisbracket and fastening hardware are not provided.
Existing brackets from a previous installation may befastened to the sides of the motor unit as in Figures1 and 2, or to the mounting tabs as shown inFigure 3. Then continue with step 5 below.
1. Remove from packaging. Measure the distancefrom each side of the motor unit to the structuralsupport.
2. Cut both pieces of the hanging bracket to requiredlengths.
3. Drill 5 mm pilot holes in the structural supports.
4. Attach one end of each bracket to a support with5/16"-18x1-7/8" lag screws.
5. Fasten the opener to the hanging brackets with5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the T-rail is centered over thedoor (or in line with the header bracket if thebracket is not centered above the door).
7. Remove the 25 mm board. Operate the doormanually. If the door hits the rail, raise the headerbracket.
8. Grease the top and underside of the rail surfacewhere the trolley slides with rail grease.
To avoid possible SERIOUS INJURY from a fallinggarage door opener, fasten it SECURELY to structuralsupports of the garage. Concrete anchors MUST be usedif installing any brackets into masonry.
MeasureDistance
Lag Screws5/16"- 18x1-7/8"
Bracket(Not Provided)
Lag Screws5/16"-18x1-7/8"
(Not Provided)5/16"-18x7/8" Bo5/16" Lock Wash5/16"-18 Nut
FINISHED CEILING
5/16"-18x7/8"Hex Bolts5/16" Lock Washers5/16"-18 Nuts
HiddenSupport
5/16"-18x7/8" Bolt5/16" Lock Washer5/16"-18 Nut
StructuralSupports
Preferred range ofbracket placement
Preferred range of
bracket placement
Utilizing existing top mount installation
Existing Brackets
Bracket(Provided)
Figure 1
Figure 2
Figure 3
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HARDWARE SHOWN ACTUAL SIZE
13 mm Socket Wrench
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LOCK
LIGHT
Slot
Figure 4 REMOVE COVER
INSTALLATION STEP 6
Install the Door Control
Locate door control within sight of the door at aminimum height of 1.5 m where small children cannotreach, and away from moving parts of the door anddoor hardware. The installation surface must besmooth and flat. If installing into drywall (Figure1), drill4 mm holes and use anchors provided. For pre-wiredinstallations (as in new home construction), it may bemounted to a single gang box (Figure 2).NOTE:After installation, a green indicator light behindthe cover will indicate proper connection. If not lit, theLock and Light features will not function (reverse wiresto correct).
1. Strip 11 mm of insulation from one end of bell wireand connect to the two screw terminals on back ofdoor control by color: white wire to 2 and white/redwire to the 1 (Figure 3).
2. Remove white cover by gently prying at slot in topof the cover with a small flat head screwdriver
(Figure 4). Fasten with 6ABx1-1/4"self-tappingscrews (drywall installation) or 6-32x1" machinescrews (into gang box) as follows:
Drill and install bottom screw, allowing 3 mm toprotrude above wall surface.
Position bottom of door control on screw head andslide down to secure. Adjust screw for snug fit.
Install top screw with care to avoid cracking plastichousing. Do not overtighten.
Insert bottom tabs and snap on cover. (To removecover after mounting, gently pry at top with paperclip or small flat head screwdriver.)
NOTE:The push bar may stick if the door control isnot mounted on a smooth surface. If a click is notheard when pressing the push bar, loosen the twomounting screws or relocate the door control to asmoother surface.
3. (Standard installation only) Run bell wire up walland across ceiling to motor unit. Use insulatedstaples to secure wire in several places. Do notpierce wire with a staple, creating a short or opencircuit.
4. Strip 11 mm of insulation from end of bell wire.Connect bell wire to the quick-connect terminals asfollows: white to white and white/red to red
(Figure 5).5. Use tacks or staples to permanently attach
entrapment warning label to wall near door control,and manual release/safety reverse test label in aprominent location on inside of garage door.
Bell Wire
TerminalScrews
Bottom Mounting Hole
Top Mounting Hole
Drywall Anchors
InsulatedStaples
Screw 6ABx1-1/4"(std installation)
Screw 6-32x1"(pre-wired)
HARDWARE SHOWN ACTUAL SIZE
Figure 2
To ReplaceInsert Bottom Tabs First
PRE-WIREDINSTALLATION
LOCK
LIGHT
LOCK
LIGHT
To ReplaceInsert Bottom Tabs First
Figure 1STANDARDINSTALLATION
24 Volt2-ConductorBell Wire inGang Box
Figure 3 DOOR CONTROL (BACK)
Figure 5
Red BlackWhite
To release wire, push intab with screwdriver tip
Door ControlConnections
11 mm7/16"
Strip wire 11 mm (7/16")
To prevent possible SERIOUS INJURY or DEATH fromelectrocution:
Be sure power is not connected BEFORE installing doorcontrol.
Connect ONLY to 24 VOLT low voltage wires.
To prevent possible SERIOUS INJURY or DEATH from aclosing garage door:
Install door control within sight of garage door, out ofreach of children at a minimum height of 1.5 m, andaway from all moving parts of door.
NEVER permit children to operate or play with doorcontrol push buttons or remote control transmitters.
Activate door ONLY when it can be seen clearly, isproperly adjusted, and there are no obstructions to doortravel.
ALWAYS keep garage door in sight until completelyclosed. NEVER permit anyone to cross path of closinggarage door.
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VERTISSEMENT
WIRING INSTRUCTIONS FOR ACCESSORIES
The Protector System: To opener terminals:White to White and Black to Black.
Outside Keylock Accessory connections: Toopener terminals: Red/white to Red and White toWhite.
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INSTALLATION STEP 7
Install the Lights
Press the release tabs on both sides of lens. Gentlyrotate lens back and downward until the lens hingeis in the fully open position. Do not remove thelens.
Install up to a 100 watt maximum light bulb in each
socket. The lights will turn ON and remain lit forapproximately 4-1/2 minutes when power isconnected. Then the lights will turn OFF.
Reverse the procedure to close the lens.
If the bulbs burn out prematurely due to vibration,replace with a Garage Door Opener bulb.
NOTE: Use only standard light bulbs. The use ofshort neck or speciality light bulbs may overheat theendpanel or light socket.
INSTALLATION STEP 8
Attach the Emergency ReleaseRope and Handle
Thread one end of the rope through the hole in thetop of the red handle so "NOTICE" reads right sideup as shown. Secure with an overhand knot atleast 25 mm from the end of the rope to preventslipping.
Thread the other end of the rope through the holein the release arm of the outer trolley.
Adjust rope length so the handle is 1.8 m abovethe floor. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal
the cut end with a match or lighter to preventunraveling.
To prevent possible SERIOUS INJURY or DEATH from a
falling garage door: If possible, use emergency release handle todisengage trolley ONLY when garage door isCLOSED. Weak or broken springs or unbalanced doorcould result in an open door falling rapidly and/orunexpectedly.
NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
NEVER use handle to pull door open or closed. If ropeknot becomes untied, you could fall.
Lens Hinge Slots
Release Tab
Lens Hinge
Lens
ReleaseTab Slot
Release Tab
ReleaseTab Slot
100 Watt (Max)Standard Light Bulb
Trolley
NOTICE
OverhandKnot
EmergencyRelease Handle
Rope
TrolleyRelease Arm
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VERTISSEMENT
To prevent possible OVERHEATING of the endpanel oflight socket,
DO NOT use short neck or specialty light bulbs.
DO NOT use halogen bulbs. Use ONLY incandescent.
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INSTALLATION STEP 9
Electrical Requirements
To avoid installation difficulties, do not run theopener at this time.
To reduce the risk of electric shock, your garage dooropener has a grounding type plug with a thirdgrounding pin. This plug will only fit into a groundingtype outlet. If the plug doesn't fit into the outlet youhave, contact a qualified electrician to install theproper outlet.
If permanent wiring is required by your localcode, refer to the following procedure.
To make a permanent connection through the 22 mmdiameter hole in the top of the motor unit:
Remove the motor unit cover screws and set thecover aside.
Remove the attached 3-prong cord.
Connect the black (line) wire to the screw on thebrass terminal; the white (neutral) wire to thescrew on the silver terminal; and the ground wireto the green ground screw. The opener must begrounded.
Reinstall the cover.
To avoid installation difficulties, do not run the
opener at this time.
RIGHT WRONG
To prevent possible SERIOUS INJURY or DEATH fromelectrocution or fire:
Be sure power is not connected to the opener, anddisconnect power to circuit BEFORE removing cover toestablish permanent wiring connection.
Garage door installation and wiring MUST be incompliance with all local electrical and building codes.
NEVER use an extension cord, 2-wire adapter, orchange plug in any way to make it fit outlet. Be surethe opener is grounded.
Ground Tab
GreenGround Screw
Ground Wire
Black Wire
PERMANENT WIRINGCONNECTION
White Wire
BlackWire
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To prevent damage to garage door, reinforce inside ofdoor with angle iron both vertically and horizontally.
INSTALLATION STEP 10
Fasten the Door Bracket
Follow instructions which apply to your door typeas illustrated below or on the following page.
A horizontal reinforcement brace should be longenough to be secured to two vertical supports. Avertical reinforcement brace should cover theheight of the top panel.
The illustration shows one piece of angle iron as thehorizontal brace. For the vertical brace, two pieces ofangle iron are used to create a "U"-shaped support(Figure 1). The best solution is to check with yourgarage door manufacturer for an opener installationdoor reinforcement kit. If your door is a canopy ordual-track style garage door, a door arm conversionkit is required. Follow the installation instructionsincluded with the replacement door arm.
NOTE: Many vertical brace installations provide fordirect attachment of the clevis pin and door arm. Inthis case you will not need the door bracket; proceed
to Installation Step 11.SECTIONAL DOORS
Center the door bracket on the previously markedvertical centerline used for the header bracketinstallation. Note correct UP placement, asstamped inside the bracket (Figure 2).
Position the bracket on the face of the door withinthe following limits:
A) The top edge of the bracket 5 -10 cm below thetop edge of the door.
B) The top edge of the bracket directly below anystructural support across the top of the door.
DoorBracketLocation
Header BracketHorizontal and vertical reinforcementis needed for lightweight garage doors(fiberglass, aluminum, steel, doors withglass panel, etc). (Not Provided)
VerticalCenterline
of GarageDoor
UP
Door Bracket
Inside Edgeof Door orReinforcement Board
DoorBracket
Nut5/16"-18
Carriage Bolt5/16"-18x2-1/2"
Lock Washer5/16"
VerticalCenterline
UP
VerticalReinforcement
Carriage Bolt5/16"-18x2-1/2"
Nut 5/16"-18 Lockwasher 5/16"
HARDWARE SHOWN ACTUAL SIZE
Figure 1
Figure 2
Mark and drill 8 mm left and right fastening holes.Secure the bracket as shown in Figure 1 if there isvertical reinforcement.
If your installation doesn't require vertical reinforce-ment but does need top and bottom fastening holesfor the door bracket, fasten as shown in Figure 2.
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13 mm Socket Wrench
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Horizontal and verticalreinforcement is needed forlightweight garage doors(fiberglass, aluminum, steel,door with glass panel, etc.)(not provided).
Header Wall
VerticalCenterline ofGarage Door
Finished Ceiling
OptionalPlacementof DoorBracket
HeaderBracket
DoorBracket
25 mm Support
For a door with no exposed framing,
or for the optional installation, use5/16"x1-1/2" lag screws (not provided)to fasten door bracket.
DoorBracket
Top of Door(Inside Garage)
Carriage Bolt5/16"-18x2-1/2"
OptionalPlacement
LockWasher5/16"
Nut5/16"-18
Top Edgeof Door
ONE-PIECE DOORS
Please read and comply with the warnings andreinforcement instructions on the previous page.They apply to one-piece doors also.
Center the door bracket on the top of the door, inline with the header bracket as shown. Mark eitherthe left and right, or the top and bottom holes.
Drill 8 mm pilot holes and fasten the bracket withhardware provided.
If the door has no exposed framing, drill 5 mm pilotholes and fasten the bracket with 5/16"x1-1/2" lagscrews (not provided) to the top of the door.
NOTE: The door bracket may be installed on the topedge of the door if required for your installation.(Refer to the dotted line optional placement drawing.)Drill 5 mm pilot holes and substitute 5/16"x1-1/2" lagscrews (not provided) to fasten the bracket to thedoor.
Carriage Bolt5/16"-18x2-1/2"
Nut 5/16"-18 Lockwasher 5/16"
HARDWARE SHOWN ACTUAL SIZE
13 mm Socket Wrench
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INSTALLATION STEP 11
Connect Door Arm to Trolley
Follow instructions which apply to your door type asillustrated below and on the following page.
SECTIONAL DOORS ONLY
Make sure garage door is fully closed. Pull theemergency release handle to disconnect the outer
trolley from the inner trolley. Slide the outer trolleyback (away from the door) about 20 cm as shownin Figures 1, 2 and 3.
Figure 1:
Fasten straight door arm section to outer trolleywith the 5/16"x1" clevis pin. Secure theconnection with a ring fastener.
Fasten curved section to the door bracket in thesame way, using the 5/16"x1-1/4" clevis pin.
Figure 2:
Bring arm sections together. Find two pairs ofholes that line up and join sections. Select holes
as far apart as possible to increase door armrigidity.
Figure 3, Hole alignment alternative:
If holes in curved arm are above holes in straightarm, disconnect straight arm. Cut about 15 cmfrom the solid end. Reconnect to trolley with cutend down as shown.
Bring arm sections together.
Find two pairs of holes that line up and join withbolts, lock washers and nuts.
Proceed to Adjustment Step 1, page 29. Trolley willre-engage automatically when opener is operated.
RingFastener
DoorBracket
Clevis Pin5/16"x1-1/4"
CurvedDoor Arm
StraightDoor Arm
Clevis Pin5/16"x1"
Inner Trolley
Outer Trolley
LockWashers5/16"
Nuts5/16"-18
Door Bracket
Bolts5/16"-18x7/8"
EmergencyReleaseHandle
LockWashers5/16"
Nuts5/16"-18
Bolts5/16"-18x7/8"
Cut This End
Figure 1
Figure 2
Figure 3
Lock Washer 5/16"Nut 5/16"-18 Ring Fastener
Hex Bolt5/16"-18x7/8"
Clevis Pin5/16"x1" (Trolley)
Clevis Pin5/16"x1-1/4"(Door Bracket)
HARDWARE SHOWN ACTUAL SIZE
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ALL ONE-PIECE DOORS
Assemble the Door Arm:
Fasten the straight and curved door arm sectionstogether to the longest possible length (with a 2or 3 hole overlap).
Make sure the garage door is fully closed.Connect the straight door arm section to the doorbracket with the 5/16"x1-1/4" clevis pin.
Secure with a ring fastener.
Pull the emergency release handle,disconnecting the outer trolley from the innertrolley by pulling straight down on the emergencyrelease handle and sliding the outer trolley backtoward the motor unit.
Connect the curved door arm section to thetrolley using the 5/16"x1-1/4" clevis pin and ringfastener.
NOTE:Adjusting the limits on the following page: The trolley will automatically connect. If not,
review the trolley lockout feature on page 33.
When setting the up limit on the following page,the door should not have a "backward" slant whenfully open as illustrated below. A slight backwardslant will cause unnecessary bucking and/or
jerking operation as the door is being opened orclosed from the fully open position.
28
Door Arm
ClosedDoor
Outer Trolley
Emergency Release Handle
Open Door
Door withBackward Slant(Incorrect)
Correct Angle
Outer Trolley
Inner Trolley
Inner Trolley
Nuts5/16"-18Lock
Washers5/16"
RingFastener
StraightArm
Bolts5/16"-18x7/8
DoorBracket
Clevis Pin5/16"x1-1/4"
CurvedDoor Arm
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4. Open and close the door with the remote control ordoor control 2 or 3 times.
If the door does not stop in the desired UP(open) position or reverses before the door stopsat the DOWN (close) position, proceed toAdjustment Step 2 Setting the Force.
If the door stops in both the desired UP (open)and DOWN (close) positions, proceed toAdjustment Step 3, Test the Safety ReversalSystem.
Without a properly installed safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor.
Incorrect adjustment of garage door travel limits willinterfere with proper operation of safety reversalsystem.
NEVER use force adjustments to compensate for abinding or sticking garage door.
If one control (force or travel l imits) is adjusted, theother control may also need adjustment.
After ANY adjustments are made, the safety reversalsystem MUST be tested. Door MUST reverse oncontact with 1-1/2" high object (or 2x4 laid flat) onfloor.
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To prevent damage to vehicles, be sure fully open door
provides adequate clearance.
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ADJUSTMENT STEP 1
Program the Travel Limits
Travel limits regulate the points at which thedoor will stop when moving up or down. Followthe steps below to set the limits.
To program the travel limits:
1. Press and hold the black button until the yellowindicator light starts flashing slowly then release.
2. Push and hold the black button until the doorreaches the desired UP (open) position (Figure 2).Adjust the position of the door by using the blackand orange buttons. Black moves the door UP(open) and orange moves the door DOWN (close).
Check to be sure the door opens high enough foryour vehicle.
NOTE:Refer to previous page for correct doorposition for one-piece door.
3. Push the remote control or door control (Figure 3).
This sets the UP (open) limit and begins closingthe door. Press either the black or orange buttonbefore the door hits the floor. The door will stop.
Adjust the desired DOWN (close) limit positionusing the black and orange buttons (Figure 4).Check to be sure the door is fully closed withoutapplying excessive pressure on the rail (rail shouldnot bow upwards and the chain should not sag ordroop below the rail). Push the remote control ordoor control (Figure 3). This sets the DOWN(close) limit and begins opening the door.
NOTE:If neither the black or the orange button ispressed, the door will reverse off the floor and theDOWN travel limit will be set automatically.
BLACK ORANGE
Push and holduntil the door
is at desired UPposition
Figure 2
Black
Button
Antenna
IndicatorLight
Figure 1
Figure 3
BLACK ORANGE
Push either
button to stopdoor at desired
DOWNposition
Figure 4
or
LOCK
LIGHT
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ADJUSTMENT STEP 2
Setting the Force
The force setting button is located on the backpanel of the motor unit. The force settingmeasures the amount of force required to openand close the door.
1. Locate the orange button on the back panel of unit
(Figure 1).2. Push the orange button twice to enter unit into
Force Adjustment Mode (Figure 2). The LED(Indicator Light) will flash quickly.
3. Push the remote control or door control (Figure 3).The door will travel to the DOWN (close) position.Push the remote control or door control again, thedoor will travel to the UP (open) position. Push theremote control or door control a third time to sendthe door to the DOWN (close) position.
The LED (Indicator Light) will stop flashing when theforce has been learned.
The unit has learned the forces required to open andclose your door.
The door must travel through a complete cycle, UPand DOWN, in order for the force to be set properly.If the unit cannot open and close your door fully,inspect your door to insure that it is balancedproperly and is not sticking or binding. See page 3,Preparing your garage door.
BlackButton
Antenna
IndicatorLight
BLACK ORANGE
Push Orange button
twice to enterunit into Force
Adjustment Mode
Figure 3
Figure 1
LOCK
LIGHT
Without a properly installed safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor.
Too much force on garage door will interfere withproper operation of safety reversal system.
NEVER increase force beyond minimum amount
required to close garage door. NEVER use force adjustments to compensate for a
binding or sticking garage door.
If one control (force or travel l imits) is adjusted, theother control may also need adjustment.
After ANY adjustments are made, the safety reversalsystem MUST be tested. Door MUST reverse oncontact with 1-1/2" high object (or 2x4 laid flat) onfloor.
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Figure 2
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ADJUSTMENT STEP 3
Test the Safety Reversal System
Garage Door Installation
TEST
With the door fully open, place a 38 mm obstacle onthe floor, centered under the garage door.
Operate the door in the down direction. The door must
reverse on striking the obstruction. Upon successfulsafety reversal test proceed to Adjustment Step 4.
ADJUST
If the door stops on the obstruction, it is not traveling farenough in the down direction. Complete AdjustmentStep 1 and 2 Programming the Limits and Forces.
NOTE:On a sectional door, make sure limitadjustments do not force the door arm beyond astraight up and down position. See Figure 3 onpage 27.
Repeat the test.
When the door reverses on the 38 mm obstacle,
remove the obstruction and run the opener through 3 or4 complete travel cycles to test adjustment.
If the unit continues to fail the Safety Reverse Test, callfor a trained door systems technician.
IMPORTANT SAFETY CHECK:
Test the Safety Reverse System after:
Each adjustment of door arm length, limits, or forcecontrols.
Any repair to or adjustment of the garage door(including springs and hardware).
Any repair to or buckling of the garage floor.
Any repair to or adjustment of the opener.
Gate Installation
TEST
The opener must reverse if the gate comes in contact withan obstruction. A closing gate should reverse with littleeffort, and open completely. See Adjustment Step 2.
Use 38 mm board laid flat against the wall or gateedge.
SLIDING GATE DOOR, place a 38 mm board betweenthe door and wall of a closing gate. Gate must reverseon the board and open completely. Repeat at oppositewall if two openers are installed.
SWING OUT GATE, insert a 38 mm board between theclosing gate sections. Gate sections must reverse andswing open completely.
ADJUST
If the gate stops on the obstruction, it is not traveling farenough in the closing direction. See adjustment step 1Program the Travel Limits. Repeat Test.
When the gate reverses on a 38 mm board, remove theobstruction and run the opener through complete travelcycle to test adjustment.
If the gate will not reverse after repeated adjustmentattempts, call for professional gate service.
ONE-PIECE DOORSECTIONAL DOOR
38 mm Obstacle
38 mm Obstacle
38 mm Obstacle
SWINGING GATE
SLIDING GATE
38 mm
Obstacle
Without a properly installed safety reversal system,persons (particularly small children) could beSERIOUSLY INJURED or KILLED by a closing garagedoor.
Incorrect adjustment of garage door travel limits willinterfere with proper operation of safety reversalsystem.
NEVER use force adjustments to compensate for abinding or sticking garage door.
If one control (force or travel limits) is adjusted, theother control may also need adjustment.
After ANY adjustments are made, the safety reversalsystem MUST be tested. Door MUST reverse oncontact with a 38 mm obstacle on the floor.
WARNING
CAU ION
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OPERATION
Using Your Garage Door Opener
Your Security opener and hand-held remote controlhave been factory-set to a matching code whichchanges with each use, randomly accessing over 100
billion new codes. Your opener will operate with up to64 Security remote controls and one SecurityKeyless Entry System. If you purchase a new remote,or if you wish to deactivate any remote, follow theinstructions in the Programmingsection.
Activate your opener with any of the following:
The hand-held Remote Control:Hold the pushbutton down until the door starts to move.
The wall-mounted Door Control:Hold the pushbutton or bar down until the door starts to move.
The Keyless Entry (See Accessories):If providedwith your garage door opener, it must beprogrammed before use. See Programming.
When the opener is activated
1.If open, the door will close. If closed, it will open.
2. If closing, the door will reverse.
3. If opening, the door will stop.
4. If the door has been stopped in a partially openposition, it will close.
5. If obstructed while closing, the door will reverse.
6. If obstructed while opening, the door will stop.
7. The optional Protector System uses an invisiblebeam, which, when broken by an obstruction,
causes a closing door to open and prevents anopen door from closing. It is STRONGLYRECOMMENDED for homeowners with youngchildren.
The opener lightswill turn on under the following
conditions: when the opener is initially plugged in;when power is restored after interruption; when theopener is activated.
They will turn off automatically after 4-1/2 minutes orprovide constant light when the Light feature on theMulti-Function Door Control is activated. Bulb size is100 watts maximum.
Timer to close feature (ONLY available whenoptional Protector System is installed): Thedoor can be programmed to close the doorautomatically in 10 seconds, 45 seconds, 2 minutesor, 3 minutes.
The Timer to close feature is preset to the off positionfrom the factory. To activate this feature, press andhold the Lock button on the Multi-Function DoorControl until the opener light blinks once (about 10seconds). A single blink indicates that the timer isreset to 10 seconds. Repeat the procedure and thelight will blink twice, resetting the timer to 45seconds. Repeat again for a 2 minute interval, etc.,up to a maximum of four blinks and 3 minutes.
To deactivate, set the timer to 3 minutes. Press andhold the Lock button on the Multi-Function DoorControl again for 10 seconds. The opener light willblink 5 times. This feature is now deactivated.
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of severe injury or death:WARNING
WARNING
WARNING
1. READ AND FOLLOW ALL WARNINGS ANDINSTRUCTIONS.
2. ALWAYS keep remote controls out of reach of children.NEVER permit children to operate or play with garagedoor control push buttons or remote controls.
3. ONLY activate garage door when it can be seen clearly, itis properly adjusted, and there are no obstructions todoor travel.
4. ALWAYS keep garage door in sight until completelyclosed. NO ONE SHOULD CROSS THE PATH OF THEMOVING DOOR.
5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLYOPEN DOOR.
6. If possible, use emergency release handle to disengagetrolley ONLY when garage door is CLOSED. Weak orbroken springs or unbalanced door could result in anopen door falling rapidly and/or unexpectedly.
7. NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
8. NEVER use handle to pull garage door open or closed.If rope knot becomes untied, you could fall.
9. If one control (force or travel limits) is adjusted, theother control may also need adjustment.
10. After any adjustments are made, the safety reversalsystem MUST be tested.
11. Safety reversal system MUST be tested every month.Garage door MUST reverse on contact with 38 mmobstacle on the floor.
12. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED(see page 3). An improperly balanced door may notreverse when required and could result in SEVEREINJURY or DEATH.
13. All repairs to cables, spring assemblies and otherhardware, all of which are under EXTREME tension,MUST be made by a trained door systems technician.
14. ALWAYS disconnect electric power to garage dooropener BEFORE making any repairs or removing covers.
15. SAVE THESE INSTRUCTIONS.
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To Open the Door Manually
The door should be fullyclosed if possible. Pull downon the emergency releasehandle and lift the doormanually. To reconnect the
door to the opener, press thedoor control button.
The lockout featurepreventsthe trolley from reconnectingautomatically, Pull theemergency release handledown and back (toward theopener). The door can thenbe raised and loweredmanually as often as
necessary. To disengage thelockout feature, pull thehandle straight down. Thetrolley will reconnect on thenext UP or DOWN operation.
To prevent possible SERIOUS INJURY or DEATH from afalling garage door:
If possible, use emergency release handle todisengage trolley ONLY when garage door isCLOSED. Weak or broken springs or unbalanced
door could result in an open door falling rapidlyand/or unexpectedly.
NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.
NEVER use handle to pull door open or closed. If ropeknot becomes untied, you could fall.
33
Using the Wall-MountedDoor Control
THE MULTI-FUNCTION DOOR CONTROL
Press the push bar to open or closethe door. Press again to reverse thedoor during the closing cycle or tostop the door while it's opening.
Light feature
Press the Light button to turn theopener light on or off. It will not control the openerlights when the door is in motion. If you turn it on andthen activate the opener, the light will remain on for4-1/2 minutes. Press again to turn it off sooner.
Lock feature
Designed to prevent operation of the door from hand-held remote controls. However, the door will open andclose from the Door Control, the Outside Keylock andthe Keyless Entry Accessories.
To activate, press and hold the Lock button for 2seconds. The push bar light will flash as long as the
Lock feature is on.
To turn off, press and hold the Lock button again for2 seconds.The push bar light will stop flashing. TheLock feature will also turn off whenever the Learnbutton on the motor unit panel is activated.
Additional features when used with the 3 Buttonhand-held remote
A) To control the opener lights:
In addition to operating the door, you may programthe remote to operate the lights.
1. With the door closed, press and hold a smallremote button that you want to control the light.
2. Press and hold the Light button on the doorcontrol.
3. While holding the Light button, press and hold theLock button on the door control.
4. After the opener lights flash, release all buttons.
B) To operate one door using all three buttons on thehand-held remote:
You may program the remote to open the door withthe large button, close it with the middle button, andstop the doors movement with the third button.
NOTE:If remote is already programmed, you mustfirst erase all codes. See Programming.
1. With the door closed, press and hold the largeremote push button.
2. Press and hold the Lock button on the door controlfor a minimum of one second before proceeding tonext step.
3. Press and hold the door control push bar.
4. After the opener lights flash, release all buttons.
LOCK
LIGHT
PushBar
LockButton
Light
Button
WARNING
CAU ION
A N ION
AV R ISS M N
TrolleyReleaseArm
NOTICE
Emergency
ReleaseHandle(Pull Down)
TrolleyReleaseArm
NOTICE
EmergencyRelease Handle(Pull Down & BackTowards Opener)
MANUAL DISCONNECTPOSITION
LOCKOUT POSITION
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Care of Your Garage Door Opener
MAINTENANCE SCHEDULE
Once a Month
Manually operate door. If it is unbalanced orbinding, call a trained door systems technician.
Check to be sure door opens & closes fully. Adjustlimits and/or force if necessary. (See pages 29
and 30). Repeat the safety reverse test. Make any necessary
adjustments. (See page 31).
Twice a Year
Check chain tension. Disconnect trolley first. Adjustif necessary. (See page 15).
Once a Year
Oil door rollers, bearings and hinges. The openerdoes not require additional lubrication. Do notgrease the door tracks.
THE REMOTE CONTROL BATTERY
The lithium battery should producepower for up to 5 years. To replacebattery, use the visor clip orscrewdriver blade to pry open the
case as shown. Insert batterypositive side up.
Dispose of old battery properly.
NOTICE: To comply with FCC and/or Industry Canada (IC) rules, adjustment ormodifications of this receiver and/or transmitter are prohibited, except for changingthe code setting or replacing the battery. THERE ARE NO OTHER USERSERVICEABLE PARTS.
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation issubject to the following two conditions: (1) this device may not cause harmfulinterference, and (2) this device must accept any interference received, includinginterference that may cause undesired operation.
To prevent possible SERIOUS INJURY or DEATH: NEVER allow small children near batteries. If battery is swallowed, immediately notify doctor.
WARNING
CAU ION
WARNING
WARNING
A N ION
AV R ISS M N AV R ISS M
AV R ISS M
Having a Problem?
1. The opener doesn't operate from either theDoor Control or the remote control:
Does the opener have electric power? Plug a lampinto the outlet. If it doesn't light, check the fuse boxor the circuit breaker. (Some outlets are controlledby a wall switch.)
Have you disabled all door locks? Review
installation instruction warnings on page 15. Is there a build-up of ice or snow under the door?
The door may be frozen to the ground. Removeany restriction.
The garage door spring may be broken. Have itreplaced.
Repeated operation may have tripped the overloadprotector in the motor. Wait 15 minutes and tryagain.
2. Opener operates from the remote, but not fromthe Door Control:
Is the door control lit? If not, reverse the wires. If
the opener runs, check for a faulty wire connectionat the door control, a short under the staples, or abroken wire.
Are the wiring connections correct? ReviewInstallation Step 6.
3. The door operates from the Door Control, butnot from the remote control:
Is the door push bar flashing? If your model hasthe Lock feature, make sure it is off.
Program the opener to match the remote controlcode. (Refer to instructions on the motor unitpanel.) Repeat with all remotes.
4. The remote control has short range: Change the location of the remote control in your
car.
Check to be sure the antenna on the side or backpanel of motor unit extends fully downward.
Some installations may have shorter range due toa metal door, foil backed insulation, or metalgarage siding.
5. Opener noise is disturbing in living quarters ofhome:
If operational noise is a problem because ofproximity of the opener to the living quarters, the
Vibration Isolator Kit 89LM can be installed. This kitwas designed to minimize vibration to the houseand is easy to install.
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Having a Problem? (Continued)
6. The garage door opens and closes by itself:
Be sure that all remote control push buttons areoff.
Remove the bell wire from the door controlterminals and operate from the remote only. If thissolves the problem, the door control is faulty(replace), or there is an intermittent short on the
wire between the door control and the motor unit. Clear memory and re-program all remote controls.
7. The door doesn't open completely:
Is something obstructing the door? Is it out ofbalance, or are the springs broken? Remove theobstruction or repair the door.
8. The door opens but won't close:
If the opener lights blink, check the safetyreversing sensor. See Installation Step 10.
If the opener lights dont blink and it is a newinstallation. See Adjustment Step 2. For anexisting installation, see below.
Repeat the safety reverse test after the adjustmentis complete.
9. The door reverses for no apparent reason andopener lights dont blink:
Is something obstructing the door? Pull theemergency release handle. Operate the doormanually. If it is unbalanced or binding, call atrained door systems technician.
Clear any ice or snow from the garage floor areawhere the door closes.
Review Adjustment Step 2.
Repeat safety reverse test after adjustments.10. The door reverses for no apparent reason and
opener lights blink for 5 seconds afterreversing:
Check the safety reversing sensor. Remove anyobstruction or align the receiving eye. SeeInstallation Step 10.
11. The opener lights don't turn on:
Replace the light bulbs (100 watts maximum). Usea standard neck garage door opener bulb if regularbulb burns out.
12. The opener lights don't turn off:
Is the Light feature on? Turn it off.
13. The opener strains to operate door:
The door may be out of balance or the springsmay be broken. Close the door and use theemergency release handle to disconnect thetrolley. Open and close the door manually. Aproperly balanced door will stay in any point oftravel while being supported entirely by its springs.If it does not, disconnect the opener and call atrained door systems technician.
14. The opener motor hums briefly, then won'twork:
The garage door springs may be broken. Seeabove.
If the problem occurs on the first operation of theopener, door may be locked. Disable the door lock.
15. The opener won't operate due to powerfailure:
Use the emergency release handle to disconnectthe trolley. The door can be opened and closedmanually. When power is restored, press the DoorControl push bar and trolley will automaticallyreconnect (unless trolley is in lockout position.)See page 28.
The Outside Quick Release accessory (for use ongarages with no service door) disconnects thetrolley from outside the garage in case of powerfailure.
16. The chain droops or sags:
It is normal for the chain to droop slightly in theclosed door position. Use the emergency release
rope and handle to disconnect the trolley. If thechain returns to the normal height when the trolleyis disengaged, and the door reverses on a 38 mmobstruction, no adjustments are needed.See page 15
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PROGRAMMING
36
Your garage door opener has already been programmed at the factory to operate with your hand-held remotecontrol. The door will open and close when you press the large push button.
Below are instructions for programming your opener to operate with additional Security remote controls.
LOCK
LIGHT
*Multi-Function Remotes
If provided with yourgarage door opener,the large button isfactory programmed tooperate it. Additionalbuttons on anySecurity multi-function remote or mini-remote can be programmed tooperate other Security garage door openers.
To Erase All Codes From MotorUnit Memory
To deactivate any unwanted remote,first erase all codes:
Press and hold the learn button onmotor unit until the learn indicatorlight goes out (approximately 6 seconds). All previouscodes are now erased. Reprogram each remote orkeyless entry you wish to use.
1. Press and hold the button on thehand-held remote* that you wishto operate your garage door.
2. While holding the remote button,press and hold the LIGHT buttonon the Multi-Function DoorControl.
3. Continue holding both buttonswhile you press the push bar onthe Multi-Function Door Control(all three buttons are held).
4. Release buttons when the motorunit lights blink. It has learned thecode. If light bulbs are notinstalled, two clicks will be heard.
"A"
Button
"B"
Button
To Add or Reprogram a Hand-held Remote Control
USING THE LIGHTED DOOR CONTROL (OPTIONAL) USING THE MULTI-FUNCTION DOOR CONTROL
"A"Button
"B"Button
LOCK
LIGHT
LOCK
LIGHT
1. Remove the cover from theLighted Door Control.
2. Press and hold the button on thehand-held remote* that you wishto operate your garage door.
3. While holding the remote button,
press and hold the A button onthe Lighted Door Control.
4. Continue holding both buttonswhile you press the B button onthe Lighted Door Control (all threebuttons are held).
5. Release buttons when the motorunit lights blink. It has learned thecode. If light bulbs are notinstalled, two clicks will be heard.
NOTICE:If this Securitygarage door opener is operated with a non-rolling code transmitter, the technicalmeasure in the receiver of the garage door opener, which provides security against code-theft devices, will becircumvented. The owner of the copyright in the garage door opener does not authorize the purchaser orsupplier of the non-rolling code transmitter to circumvent that technical measure.
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1. Enter a four digit personalidentification number (PIN) of your
choice on the keypad.Then pressand hold ENTER.
2. While holding the ENTER button,press and hold the LIGHT buttonon the Multi-Function DoorControl.
3. Continue holding the ENTER andLIGHT buttons while you pressthe push bar on the Multi-FunctionDoor Control (all three buttons areheld).
4. Release buttons when the motorunit lights blink. It has learned thecode. If light bulbs are notinstalled, two clicks will be heard.
To Add, Reprogram or Change a Keyless Entry PIN
NOTE:Your new Keyless Entry must be programmed to operate your garage door opener.
USING THE LIGHTED DOOR CONTROL USING THE MULTI-FUNCTION DOOR CONTROL
NOTE:These methods requires two people if theKeyless Entry is already mounted outside the garage.
LOCK
LIGHT
LOCK
LIGHT
To change an existing, known PIN
If the existing PIN is known, it may be changed by oneperson without using a ladder.
1. Press the four buttons for the present PIN, then pressand hold the # button.
The opener light will blink twice. Release the #button.
2. Press the new 4-digit PIN you have chosen, thenpress Enter.
The motor unit lights will blink once when the PIN hasbeen learned.
Test by pressing the new PIN, then press Enter. Thedoor should move.
To set a temporary PIN
You may authorize access by visitors or service peoplewith a temporary 4-digit PIN. After a programmed
number of hours or number of accesses, this temporaryPIN expires and will no longer open the door. It can beused to closethe door even after it has expired. To seta temporary PIN:
1. Press the four buttons for your personal entry PIN(not the last temporary PIN), then press and hold the button.
The opener light will blink three times. Release thebutton.
2. Press the temporary 4-digit PIN you have chosen,then press Enter.
The opener light will blink four times.
3. To set the number of hoursthis temporary PIN willwork, press the number of hours (up to 255), thenpress .
OR
3. To set the number of timesthis temporary PIN willwork, press the number of times (up to 255), thenpress #.
The opener light will blink once when the temporary PINhas been learned.
Test by pressing the four buttons for the temporary PIN,then press Enter. The door should move. If thetemporary PIN was set to a certain number of openings,remember that the test has used up one opening.Toclear the temporary password, repeat steps 1-3, setting
the number of hours or times to 0 in step 3.
1. Remove the cover from theLighted Door Control.
2. Enter a four digit personalidentification number (PIN) of yourchoice on the keypad. Then pressand hold ENTER.
3. While holding the ENTER button,press and hold the A button onthe Lighted Door Control.
4. Continue holding the ENTER andA buttons while you press the
B button on the Lighted DoorControl (all three buttons areheld).
5. Release buttons when the motorunit lights blink. It has learned thecode. If light bulbs are notinstalled, two clicks will be heard.
"A"Button
"B"Button
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Motor Unit Assembly Parts
38
2
3
4
5
6
7
8
9
10
11
12
13
1
KEY PARTNO. NO. DESCRIPTION
1 41A4371-1 Sprocket cover
2 41B4245-1 Line cord
3 41B4375-3 Terminal block w/screws
4 41B5348 Sprocket
5 41C5317 Wire harness - Logic
(End Panel)
41C5839 Wire harness - High voltage(Term blk)
41C5838 Wire harness - Low voltage
(Motor)
41B5806 Wire harness - Motor adapter
41C5418 Wire harness - Light socket
6 41D475-1 Motor 80kg/100kg
7 41A5507-4 Receiver logic board assembly
with end panel
41D182-1 End panel only
8 41A5351-6 Power supply
KEY PARTNO. NO. DESCRIPTION
9 41C168 Transformer
10 41D630-2 Bracket: light socket, limit switch
11 41A5490-11 Cover
12 175C147 Light socket
13 108D60 Light lens
NOT SHOWN
41A5536-3 Multi-function remote control,housing only (No circuit board)
10A20 3V2032 Lithium battery
29B137 Transmitter visor clip
41A2828 Manual release rope & handle
assembly
114A2798 Owners Manual
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39
LOCKLIGHT
ACCESSORIES
SECURITY Multi-Function MiniRemote Control:
With key ring.
SECURITY Keyless Entry:
Enables homeowner to operategarage door opener from outsideby entering a password on aspecially designed keyboard. Alsocan add a temporary password forvisitors or service persons. Thistemporary password can be limitedto a programmable number ofhours or entries.
760E
41A5281
98LM
7702E970-315LG Outside Quick Release:
Requiredfor a garage with NOaccess door.
Extension Brackets:
(Optional) For safety sensorinstallation onto the wall or floor.To order call: 1-520-792-0511.
630-516-8423 (USA)5333-9974 (In Mexico City)01-800-500-9300 (Toll Free in Mexico)
Motion Detecting Control Panel:
Multi-function door control withmotion sensor that automaticallyturns opener lights on for 5minutes when it detects a personentering the garage. Sensor canbe easily deactivated whendesired.
SECURITY Single FunctionRemote Control:
Includes visor clip.
971-315LM
SECURITY Multi-FunctionRemote Control:
Includes visor clip.
973-315MK
976-315LM
770E
Outdoor Key Switch:
Opens the garage doorautomatically from outside with theturn of a key when transmitter is nothandy.
The Protector System:
Provides auxiliary support to thesafety features built into your
opener. The systems invisiblebeam, when broken by anobstruction, causes a closing doorto open and prevents an open doorfrom closing.
475MK Battery Backup System:Provides backup power to the model711MB garage door opener.
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2004, The Chamberlain Group, Inc.114A2798C All Rights Reserved Printed in Mexico
MERIK GARAGE DOOR OPENER ONE-