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Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009 Ba rrel Mechanical Status for the Barrel of Panda

Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

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Page 1: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

Mechanical Status for the Barrel of Panda

Page 2: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

o Introduction

o General Slice

o Vertical Slice type 1

o Cooling system for Panda

o 480 Crystals’ Prototype

o Conclusion

Page 3: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

IntroductionBarr

el

Barrel assembly

Offset of 20 mmThe position of the Dirc support must be adjusted

Ring

Dirc Support Wheel

DircCoil Cryostat

Dirc

Ring

Dirc Support wheel

Barrel

Page 4: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

IntroductionBarr

el

2 Vertical slices type 12 Vertical slices type 2

12 General slices

Barrel assembly

The Barrel is composed of 16 slices :

-12 same slices named “General Slices”

- 4 slices adapted to hole for the Target :

• 2 vertical slices named “Vertical slices type 1”• 2 vertical slices named “Vertical slices type 2”

Page 5: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

General Slices

Page 6: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

General SliceBarr

el

Forward side View

Backward side View

Exploded View

Support BeamTo define

Side coverTo finish

Side coverTo finishBackward

aluminium plateTo finish

Forward aluminium plate

To finish

A slice = closed area cooled at -25°C

Page 7: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

General SliceBarr

el

Exploded View

Completed View without covers

Feet fixationDesigned

Upper cooling systemTo finish

Back PlatesTo define

CrystalsDesigned

Lower cooling systemTo finish

Electronic circuitWaiting for electronic group

AlveolesDesigned for Crystal type 6

InsertsDesigned for Crystal type 6

Page 8: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

General SliceBarr

el

InsertDesigned by Andrei

Levin

Intermediateinsert

Designed by Andrei Levin Finger

Waiting for Asic

Detail view of Crystals fixation

Detail view of the InsertsInserts of the Slice type 6

AsicWaiting for electronic group

tests

Page 9: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

General SliceBarr

el

35,7 mm

12 mm22 mm

50,3 mm

Front View of one Slice

Feet fixationDesigned

Upper cooling systemTo finish

Support BeamTo define

Electronic circuitWaiting for

electronic group

Crystals + AlveolesDesigned for Crystal

type 6

Intermediate InsertsDesigned for the Slice type 6

Page 10: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

General SliceBarr

el

Upper Cooling SystemTo finish

Electronic CircuitWaiting for electronic group

Connectors and Kaptoncables (length ~ 100mm)

Waiting for electronic group

Detail View of the Electronic Circuit

Page 11: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

General SliceBarr

el

Forward side View

Backward side View

Copper Tube and plate To finish

Inlet and Outlet (Plastic Pipes - PU) + 2 brass manifolds

To finish

Upper and Lower cooling system

Turnarounds (plastic pipes – PU)To finish

Vacuum plateTo finish

Liquid coolant

Page 12: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

Vertical Slices

Page 13: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Vertical Slice type 1Barr

el

Vertical slice type 1Vertical slice type 2

Vertical slice type 1 Vertical slice type 2

Vertical slice type 1

Detail view of the Barrel assembly

Page 14: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Vertical Slice type 1Barr

el

Completed View

Exploded View

Support BeamTo define

Side coverTo finish

Forwardaluminium plate

To finish

Target keep in volume

Page 15: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Vertical Slice type 1Barr

el

Completed View without the Covers

Upper cooling systemTo finish Target keep in volume

=φ150 mm (+ 40 mm on

the radius for insulation)

Exploded View

28 Crystals removed on the Vertical Slice Type 1

Back PlatesTo define

CrystalsDesignedLower cooling system

To finish

AlveolesDone only for Crystal type 6

Feet fixationDesigned

Electronic circuitWaiting for electronic

group

Page 16: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Cooling system for PANDA

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

Cooling system for Panda

Page 17: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Cooling system for PANDA

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

Keep in volume for the Cryostat

Cooling machine for the Barrel

Cooling Pipes with their insulation for the Barrel

Magnet’s support

Page 18: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Cooling system for PANDA

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

Technical Data

• P = 10kW for -30 °C (60% Barrel + 40% Back and Forward Endcap)• Heat carrier = Water / Methanol 60%• Operating temperature = -30°C to +40°C• Control deviation = +/- 0.1 K• Flow Rate ~ 100 l/min against 2 bar• Overall dimensions = 1x1.5x1.9 m3

• Weight (empty) ~ 1500kg• Power consumption ~ 50kW• Price ~ 80 – 90 k€

Page 19: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Cooling system for PANDA

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

Cooling distribution divided in 4 systems (2

inlets + 2 outlets)To finish

Inlets and Outlets for each slicewithout insulation !!

To finish

Fixation of the big pipes :Not done

Liquid coolant

Page 20: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

480 Crystals’ Prototype

Page 21: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

480 Crystals’ prototypeBarr

elCompleted View of 240 Crystals Prototype

Exploded View of 240 Crystals Prototype

Completed View of 480 Crystals Prototype with its support

Completed View of 240 Crystals Prototype with its support

Page 22: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

480 Crystals’ prototypeBarr

el

Gluing of 240 carbonalveoles

Gluing of 240 Stainless Steel Crystals

Gluing of temperature sensors

Mounting process of 240 Crystals Prototype

Page 23: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

480 Crystals’ prototypeBarr

el

240 crystals assembly with the side cooling system

240 crystals assembly with the lower cooling system (vacuum system)

Mounting process of 240 Crystals Prototype

Page 24: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

480 Crystals’ prototypeBarr

el

Upper Cooling SystemSide Cooling System

Manifold for the vacuum systemLower Cooling System (Vacuum system)

Mounting process of 240 Crystals Prototype

Page 25: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

480 Crystals’ prototypeBarr

el

Feet Fixation Drawing

Resistance test with 4 fixation feet

Feet Fixation Picture

Mounting process of 240 Crystals Prototype

ΔZ ~ 0.43 mm

ΔZ

Page 26: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

480 Crystals’ prototypeBarr

el

Completed View of 240 Crystals Prototype with its support

240 crystals assembly completedOrientation = 0°

240 crystals assembly completedOrientation = 90°

Page 27: Mechanical Status for the Barrel of Panda · Panda Barrel EM Calorimeter – Turin – clegalli@ipno.in2p3.fr – June 2009 Introduction B a r r e l 2 Vertical slices type 2 2 Vertical

Panda Barrel EM Calorimeter – Turin – [email protected] – June 2009

Barrel

Conclusion :For the Barrel :

• The design of the Back Plates and the Support Beam must be done for all the slices (depend on the design of the Inserts)

Cooling system for the slices :

• The design of Upper Cooling System must be adapted on the final design of the Back Plate, the Support Beam and the passage of the cables

• Insulation of the little pipes must be done

• The Vertical slice type 2 must be designed

• 480 Crystals’ prototype must be finished

Cooling system for the Barrel :

• Fixations of the pipes must be designed

• Calculation of the pressure leakage must be finished

• The study of the cooling machine for the Barrel must be finished