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MECHANICAL, HYDRAULIC, ELECTRONIC, AND FLUID PROCESS REPAIR SERVICES

MECHANICAL, HYDRAULIC, ELECTRONIC, AND FLUID

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MECHANICAL, HYDRAULIC, ELECTRONIC, AND FLUID PROCESS REPAIR SERVICES

Visit us at www.sun-source.com

2 Hydraulics • Pneumatics • Automation • Lubrication • Fluid Process • Service & Repair

For over 85 years, SunSource has provided quality components, designed and engineered systems, and maintained a high level of customer service to the mobile hydraulic and industrial markets. We are dedicated to further strengthening our capabilities to serve our customers by providing a broader array of repair services of industrial hydraulics, fluid process equipment and electronic components. Our associates are committed to providing the products, services and support our customers expect, for a long successful relationship.

We are proud to offer you these great services: • Free evaluations • Emergency services available • Experienced factory trained technicians • 13 month in-service warranty on the entire unit • Free pick-up and delivery service in most areas • System testing of all repairs (where applicable) • Failure Analysis and Test Reporting • On-Line order status tracking and reporting • Remanufactured and surplus spares available

SunSource Family of companiesSunSource is focused on providing the highest quality, prompt, and economical repair services. No other service and repair organization can offer you more diverse repair capabilities and experience that has made SunSource one of the most successful organizations in the industry.

As an ISO 9001:2008 certified repair facility, you can rest assured that your repair will be performed by factory trained, professional technicians with years of experience and an uncompromising attention to detail. We are so confident in their abilities, and our processes, that we provide a industry leading operational warranty with every repair.

Visit us at www.sun-source.com

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Falk • SEW • Allen Bradley • Yaskawa • Mitsubishi

MECHANICAL REPAIR GEAR BOXES

SERVO MOTORS SunSource has been focusing on servo and spindle motor repair as a core competency since day one. Every incoming unit is thoroughly cleaned, inspected, diagnosed, and repaired by skilled technicians. Our in-house machining and rewind capabilities allow us to provide, high-quality and expedient delivery. All motors are closed loop system tested, under load, to meet or exceed OEM specifications.

SPINDLESAs our reputation for quality and service has grown, so too have our capabilities. We have the equipment to analyze, balance, remanufacture, and test nearly every brand of spindle on the market today.

BALLSCREWS SunSource specializes in remanufacturing precision ballscrew assemblies as well as manufacturing from print or reverse engineering. We will evaluate your ballscrew to identify possible misalignment, excessive load, or heat related issues. We pride ourselves with very prompt deliveries and emergency service is always available to help get your machine back up and running.

Common manufacturers include: Allen Bradley, Indramant, Yaskawa, Siemens, Mitsubishi, Modicon and many more.

Rely on SunSource when it comes to remanufacturing gear boxes, and rotary drives. Our customers have come to expect the same level of quality and service that we have delivered throughout three decades of hydraulic and electronic component repair.

Common manufacturers include: Falk, Rexnord, Flender, SEW, Dodge and many more.

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VALVESSunSource specializes in repairing all major brands of servo valves, proportional valves, and directional valves. Our skilled technicians average over 15 years experience and will thoroughly test, evaluate, and repair your valve to OEM specifications in under 5 working days. If your need is critical, SunSource can offer emergency turnaround. All valves are static and dynamically system tested.

HYDRAULIC REPAIR PUMPS & MOTORSWe service hundreds of hydraulic pumps every week. Every unit is completely disassembled and evaluated so that we can identify possible root causes of failure. Damaged parts are replaced or remanufactured, and the unit is rebuilt. The final product is load tested to confirm that it performs to OEM-specific standards before being painted and packaged for return.

Widely recognized as the aftermarket leader in Oilgear repairs and exchanges, we stock hundreds of rebuilt Oilgear pumps to meet the needs of our customers. We strive to have a rebuilt Oilgear pump on the way to you in 1-2 days, and all rebuilt exchanges carry a 2-year operational warranty.

Oilgear • Vickers • Bosch/Rexroth • Racine • Denison • Moog • Parker • Pegasus

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ISO 9001-2008 Certified

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Miller • Moog • MTS • Hydro-Line • Instron • Parker • Pegasus • Vickers TJ

CYLINDERS/ACTUATORSSunSource can repair and remanufacture all of your hydraulic cylinders. Our in-house machining department cuts down the lead time of repairs significantly, and allows us to produce parts for your damaged cylinders. We have the capability to manufacture new rods, pistons, bushings, and tubes. Every cylinder we repair leaves our facilities operating like a brand new cylinder.

Our experienced technicians can repair cylinders up to 32 ft. in length and 36 in. diameter, up to 40,000 lbs. in weight. Whether it is repair work or manufacturing a new unit, fast turn around and quality work is our objective for all customers.

All incoming units are thoroughly inspected, cleaned, diagnosed, and repaired by skilled technicians, who average over 20 years of experience. A typical repair of a precision actuator includes such work as: grinding and chroming the rod, honing the tube, installing new seals, calibrating the LVDT and testing the actuator with its servo valves.

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ELECTRONIC REPAIR DRIVESOur Electronics Repair Department specializes in industrial drive components and their applications. We have the expertise and equipment to clean, check and dynamically test your component to replicate its malfunction, and the skilled technicians to fix it. Once the unit is approved for completion it is repaired and load tested on one of our custom built test stand to simulate your application under working conditions.

We service all major brands including: Allen Bradley, Reliance, GE, Fanuc, Indramat, Siemens, ABB, Mitsubishi, Yaskawa and many more.

Allen Bradley • Reliance • Fanuc • Siemens • ABB •Yaskawa

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PLCsPLCs have become the nerve center of the modern manufacturing facility, and it only takes one board failure to bring production to a halt. SunSource not only offers emergency repair service but in many cases we can offer an exchange board for immediate delivery. Whether you have an I/O card, Processor or Power Supply, our standard 3-5 day service covers all major brands of PLCs including: Allen Bradley, GE, Modicon, Texas Instruments, Reliant, Mitsubishi, and Siemens.

All PLCs are closed loop, system tested on the matching rack to ensure a quality repair.

HMIs, INDUSTRIAL COMPUTERS, & TOUCH SCREENSThe convenience of Human Machine Interface control panels has made them indispensable on the plant floor. Unfortunately, they are one of the most fragile components in your entire system. SunSource has a staff of trained technicians who will clean, static-check, and test your HMI to ensure the highest quality repair.

GE • Modicon • Texas Instruments • Fanuc • Toshiba • Xycom

LCD UPGRADESWe offer energy-efficient LCD displays for legacy CRT monitors.

We provide expert service to the following brands: Allen Bradley, Eaton, Fanuc, Siemens, Toshiba, Xycom and more.

ENCODERSSunSource has experience with over 150 brands of encoders, pulse coders, pulse generators, resolvers and tachometers. We can offer complete electrical and mechanical repair on your encoders; all repairs are fully tested.

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8 Miller • Panasonic • Dengensha • Sick Optics • Dolan Jenner

LIGHT CURTAINSAll light curtains are thoroughly evaluated and rigorously tested by our experienced technicians. After the initial test, every unit is then duration tested for at least 8 hours to verify the proper operation of the unit before it's returned to you.

Common brands include: STI, Sick Optics, Banner, Dolan Jenner, and many more.

TEACH PENDANTSWhen your teach pendants fail, you need them repaired fast, so your vital equipment isn't sitting idle any longer than necessary. We system test your teach pendant on the matching robotic controller. We stock many replacement membranes, E-stops, and displays for prompt service.

WELDERS & WELD CONTROLSOur certified technicians can repair your welder, or weld controller, and bring your equipment back up to full OEM-specifications. With our load testing capabilities and our attention to detail we can ensure your unit's peak performance.

We provide expert service to the following welder and weld control brands: Miller, Lincoln, Yaskawa Motoweld, ESAB, Panasonic, OTC Daihen, WTC Weltronic, Dengensha, and Robotron.

POWER SUPPLIESA failure in a power supply can stop an entire line. Rely on SunSource to clean, static-check, and load test your power supply. Upon your approval repair time is usually 10 days or less and emergency service is always available.

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ISO 9001-2008 Certified

Visit us at www.sun-source.com

ABB • Comau • Fanuc • Kawasaki • Kuka • Motoman

ROBOTICS REPAIR

A Sample of the Robots We Service

our robotic Fleet is Dedicated to test the Following:

Fanuc RJ

Fanuc RJ2

Fanuc RJ 3

Fanuc RJ 3iB

ABB S2

ABB S3

ABB S4

ABB S4C

• CPU/Power Supplies and I/O Cards• Servo Drives/Multi Axis Amplifiers• Servo Motors• Teach Pendants• Wrist Assemblies

Comau C3G

Comau C5G

Comau Smart 3

Comau Smart S2

Kawasaki FS Series

Kawasaki FD Series

Kawasaki M Series

Kawasaki UT 150

Motoman ERC

Motoman MRC

Motoman XRC

Motoman NX

Kuka KR 150

Kuka KR 6

Kuka KR 15

Kuka KR 30

SunSource has over 20 robotic manipulators and controllers to be able to system test your robotic components. Devices such as teach pendants, servo amplifiers, power supplies, and control boards are closed loop, system tested on the exact same type robotic system that you use in your manufacturing process. This allows us to not only verify that the original problem with the unit has been corrected, but also verify all other working parameters.

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10 Ampco • Brinkmann • Fybroc • Iwaki • IMO • Moyno • Sulzer • Yamada

FLUID PROCESS REPAIR The SunSource Fluid Process Division proudly serves the Automotive, Biofuels/Ethanol, CAFO Biogas, Chemical, Industrial, Sanitary, Food & Beverage, Pharmaceutical, Pulp & Paper, OEM, Municipal Water & Wastewater Treatment Markets. We have several facilities available to service and repair your pump and related equipment. Our repair operations are fully equipped with machinery capable of handling every step of the process, including:

• Complete Refurbish and Reconditioning• Machining & Welding• Dynamic Balancing• Fabrication & Assembly

• Pump and Motor Alignment• Part Reproduction for Damaged or

Obsolete Part Replacement

Specializing in repair of: Ampco, ARO, Brinkmann, Dean, Durco, Flowserve, Fybroc, Gorman-Rupp, Goulds, Hydra Cell, Ingersoll Rand, Iwaki, IMO, Knoll, Liestritz, Mono, Moyno, Peerless, Sandpiper, Scott, Sulzer, Tarby, Tuthill, Yamada, Viking, Waukesha, Wilden, and many more.

FLUID PROCESS PUMPS • ANSI Pumps• Double Suction Pumps• Multi Stage Pumps

VERTICAL & HORIzONTAL PUMPS • High Temp / Hot Oil Pumps• Boiler Feed Pumps• Slurry Pumps • Vertical Turbine Pumps

POSITIVE DISPLACEMENT PUMPS • Progressing Cavity Pumps• Screw Pumps• Sanitary Pumps• Paint Pumps

Visit us at www.sun-source.com

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NOV - Mission • Gardner Denver • Nash • Siemens • Dresser

• Machining • Welding • Parts Washing • Sand Blasting

BLOWERSSunSource specializes in many types of blower reconditioning, including Positive Displacement, and Centrifugal. We provide in-house machining and dynamic balancing equipment to ensure peak performance of your unit.

We specialize in the repair of these brands: Roots, Siemens, Dresser, Leybold, and many more.

VACUUM PUMPS We understand the value of keeping your equipment running, so when you are having issues with your vacuum pump, you can rely on SunSource to service your unit to minimize your downtime. We specialize in multiple kinds of vacuum pumps found throughout the manufacturing industries including rotary vane, liquid ring, scroll, piston and lobe.

We service all brands of pumps including: Gardner Denver, Nash, BOC Edwards, Kinney, Leybold, Stokes, Varian, Siemens, Somarakis, and many more.

CENTRIFUGAL PUMPS SunSource has the capability to remanufacture your centrifugal pump to like new condition – any size, any brand. We offer complete inspection of shaft, frame, bearings, packing, stuff box, impeller, volute, and front cover to ensure a high quality repair.

We service all brands of pumps including: Goulds, Flowserve, Worthington, Ingersoll-Rand, Byron Jackson, Johnson, NOV - Mission, Gardner Denver, Gorman-Rupp, O'Drill-MCM.

AlabamaBirmingham153 West Valley AvenueHomewood, AL 35209800-228-5800

ArizonaPhoenix4810 South 36th St.Phoenix AZ 85040480-763-0388

CaliforniaRiverside1956 Keats Dr.Riverside, CA 92501800-989-7867

ColoradoDenver6510 N. Franklin St.Denver, CO 80229800-284-0026

GeorgiaAtlanta5390 E Ponce de Leon, Suite EStone Mountain, GA 30083800-228-5800

SavannahPO Box 7828Garden City, GA 31418912-966-0884

IdahoBoise284 North Maple Grove RoadBoise, ID 83704866-323-4767

IllinoisChicago2301 Windsor CourtAddison, IL 60101800-345-0316

Chicago1290 Lyon RoadBatavia, IL 60510630-628-2800

IowaCedar Rapids9310 Atlantic Drive SWCedar Rapids, IA 52404888-231-6596

LouisianaBaton Rouge18359 Petroleum Dr.Baton Rouge, LA 70809225-752-0267

New Orleans5109 Taravella RoadMarrero, LA 70072800-349-1134

MarylandBaltimore601 - K Hammonds Ferry Rd.Linthicum, MD 21090888-899-2430

MichiganDetroit6460 Sims RoadSterling Heights, MI 48313586-838-1300

Detroit5755 Ten Mile RoadWarren, MI 48091800-229-5350

Grand Rapids4282 Brockton Dr. S.E.Suite AKentwood, MI 49512616-656-9360

Kalamazoo4797 Campus DriveKalamazoo, MI 49008 269-345-1923

Saginaw3170 Christy Way, Suite 3Saginaw, MI 48603800-388-5843

MinnesotaGranite Falls113 Winter Dr.Granite Falls, MN 56241800-427-3623

Minneapolis12800 Highway 13 South, #100Savage, MN 55378888-216-0858

MissouriKansas City3950 NE 33rd TerraceSTE #1Kansas City, MO 64117800-798-3564

St. Louis10855 Metro Court - CMaryland Hts, MO 63043800-886-9696

NebraskaOmaha10171 “J” StreetOmaha, NE 68127800-754-4814

New York Darien Center10751 Alleghany RoadDarien Center, NY 14040585-547-9931

North DakotaFargo2210 Main Ave. East, Suite 4West Fargo, ND 58078800-540-5664

OhioCincinnati5750 Hillside AvenueCincinnati, OH 45233800-727-2226

Cleveland2525 East Royalton Rd.Broadview Heights, OH 44147800-589-8352

Columbus4149 Weaver Ct. S.Hilliard, OH 43026800-553-5238

Dayton4744 Payne AvenueDayton, OH 45414800-288-5843

Toledo7862 W. Central Ave., Suite B Toledo, OH 43617419-842-9903

Midvale5655 Gundy DriveMidvale, OH 44653740- 922-3343

TexasDallas1172 113th StreetGrand Prairie, TX 75050877-329-0339

El Paso11395 James Watt Dr. Suite A-13El Paso, TX 79936800-267-2298 Houston1833 JohannaHouston, TX 77055800-929-1100

UtahSalt Lake City1832 West 2770 South #10Salt Lake City, UT 84119801-975-9125

WashingtonSeattle1515 NW Ballard WaySeattle WA 98107800-666-0382 Spokane 2501 N Farr Lane, Suite 2Spokane Valley, WA 99206800-234-8265

Vancouver2119 SE Columbia Way, Suite 310Vancouver, WA 98661800-444-4946

WisconsinMilwaukee11928 W. Silver Spring Dr.Milwaukee, WI 53225888-899-2153

CanadaToronto6535 Millcreek Drive #48Mississauga, OntarioCanada L5N 2M2905-821-4230

25 North RivermedeUnits 1-3Concord, OntarioCanada L4K 5V4416-798-7575

– For more information, please contact your local SunSource representative.

SunSource LocationS

As a national distributor with local presence, SunSource has a unique and dominant position as a full-service resource for the industrial and mobile fluid power industry. We distribute a broad range of components, but SunSource is much more than a distributor just supplying fluid power products. We realize that our customers need more. Along with high quality products, we provide a commitment to high quality customer service and technically sound, cost-effective solutions.

The decisions you make every day affect your company’s bottom line, so finding the right partners is a top priority. When your success depends on the success of others, it becomes critical to develop strong, lasting partnerships with suppliers you can trust to provide the support your company needs for a competitive advantage. Dependable, knowledgeable, efficient service helps you focus your energy on activities that help sell your product – and help your company succeed.

The company behind the SunSource Advantage

www.sun-source.com • [email protected] • 888-786-7723

National Repair Solutions

• Nationwide Network of Facilities

• Extensive Range of Repair Capabilities

• Single Source and Point of Contact

• System Testing to Meet or Exceed OEM Specifications

© 2015 SUNSOURCE