MCS Group Assignment_Group 4

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  • 8/13/2019 MCS Group Assignment_Group 4

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    MCS Group

    Assignment

    BharatPolyplex

    Company

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    Alternatives

    Options

    No

    Change

    Total

    Outsource

    Outsourcing

    only

    manufacturing

    Outsourcing

    only

    maintenance

    Material 70000 7000 63000

    Labor 50000 3000 10000 40000

    Manager

    salary

    8000 5000 8000

    Rent 4500 0 4500 4500

    Depreciation 15000 5000

    Maintenance 3600 3600

    Other

    Expenses

    15750 6500 9250

    Admin

    Overhead

    22500 22500 22500 22500

    Contract Fee 125000 125000

    Contract for

    Repairs

    37500 37500

    Total 189350 188000 184100 189750

    % Saving 0.71 2.77 -0.21

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    Analyzing the Alternatives

    1. Total Outsourcing Cost saving: 189350-188000 = Rs 1350/- No change in Admin overhead High layoffs and pension costs

    2. Outsource only Manufacturing

    Materialo About 10 % of the materials used are used for maintenance and hence the

    amount comes to Rs 7000(10/100 of 70000) which includes all costs

    including that of GHL.

    Labor:o Only 1/5thof the labor would be requiredo Cost is (1/5 of Rs 50000)=Rs.10000/-

    Managers Salary:o The supervision would be transferred to a foreman and hence the salary

    would be decreased by Rs 3000

    o Salary: Rs 5000/- Rent:No change Depreciation:Nil Other expenses: Rs 6500/- Savings:Rs 5250/- (189350-184100)

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    3. Outsource only Maintenance Material:

    o It is mentioned that about 10 % of the materials used are used formaintenance and hence the amount comes to Rs 63000(90/100 of70000) which includes all costs including that of GHL.

    Labor:o Cost: Rs 40000(4/5 of Rs 50000).

    Managers Salary: The managers salary would remain constant Rent:The rent would not change Depreciation: No change would be observed and hence the depreciation would

    come to Rs 5000/-

    Other expenseswould decrease to Rs 9250/-(Given that Rs 6500 is incurred for maintenance work which would not be

    incurred in case of outsourcing).

    No other change would be observed in all the other heads of expenses.It is also assumed in the solution that if the company only outsources maintenance they

    would be saving on the costs that would be incurred under alternative 3 and hence the

    reduction in material and labor costs.

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    Conclusion

    Amongst the alternatives available, outsourcing only manufacturing seems most viable.

    It has the maximum savings amongst all the other options. But still the machines would notbe totally utilized and there would be some layoffs. It should be chosen as the long term

    implications of this alternative are better than the other ones which may seem good in the

    near future. The break-even can be achieved in about 3-5 years leading to higher cost

    savings in the future.