2
Voltage Protection Relay Operating Manual and Installation guide Over Voltage Trip point 105-125% (Variable) Under Voltage Trip point 75-95% (Variable) Voltage Unbalance Trip point 20% ( Fixed ) Phase Failure Trip point 70 % ( Fixed ) Hysteresis value 3% (Fixed) of Trip point 3% (Fixed) of Vn for Unbalance 1 Phase : L : 58-63-110-120-127-138 VLN : H : 220-230-240-254 VLN 3 Phase : L : 110-240 VLL / 63-138 VLN : M : 381-388-415 VLL / 220-230-240 VLN : H : 415-440-480 VLL / 240-254-277 VLN Nominal Voltage Vn* Parameter Settings: ( Variable - AC rms ) Trip delay 0-10 seconds variable for Undervoltage, Over voltage, Unbalance. Instant tripping for Phase reversal, Neutral fail and Phase fail conditions Reset Delay 1 second (Fixed) Power On Delay Approx. 3 seconds (Fixed) *Note : For 3P3W system, the tripping is based on VLL value. For 3P4W & 1P2W system, the tripping is based on VLN value. Installation to be carried out by qualified person along with life protecting equipment to prevent hazardous shock. Isolate incoming supply before connection. Do not expose device to Rain, Dust environment. Keep at least 10-15 mm distance on both sides of device. Do not install near Vibrating environment. Do not install near Heat source. Install Fuses of 2 Amp in series with supply. Use Sealing provision to protect from unintentional adjustment. Installation: 66.5 + 0.50 18.0 16.0 + 0.50 45.0 + 0.50 90.0 + 0.10 50.5 + 0.50 98.6 + 0.50 Withdraw clip Dimensions: Mounting: Mounting with withdraw clip Removing from DIN rail Mounting on DIN rail Device has 17.5 mm standard housing suitable for Din-rail or wall mount. To mount on DIN rail use standard 35 mm DIN rail (DIN50022). Wall mounting is to be done with the help of withdraw clips provided on bottom side of housing. Mounting and removing of device is demonstrated in below figures. Dimensions Applicable Standards Installation category Safety IP for water & dust Pollution degree High Voltage Test Environmental Operating temperature Storage temperature Relative humidity Shock Vibration Enclosure Relay Contacts Types of output Contact Ratings Mechanical Endurance Mechanical Attributes Weight Electrical Endurance Input Voltage Nominal Frequency Operating reference condition Reference Condition Input waveform Input Frequency Technical Specifications: Input Voltage Burden Per phase Max Continuous Input Voltage Operating Voltage Range Accuracy Tripping Accuracy ± 0.8 sec for Trip delay Response Time < 200 msec Nominal Input Voltage Relay configuration Input Voltage Burden Three phase 18 x 90 x 66 mm CAT III IEC 61010-1-2010 IEC60529 2 2.2 kV AC 50Hz for 1 min. between all Electrical circuits. -10 to +55°C -25 to +70°C 0...90% non condensing 15g in 3 planes 10...55 Hz, 0.15mm amplitude Flame retardant, IP20 (front face only) 1CO, 1CO+1CO 5A/250VAC/30VDC (resistive load) 1x10^7 OPS 80g Approx. 1x10^5 OPS 50 / 60 Hz 23°C +/- 2°C Sinusoidal (distortion factor 0.005) 50 / 60 Hz ± 2% < 2 VA approx. 127% of nominal value 70...125% of nominal value ± 3% of Nominal Value As given above in Parameter Settings Energised (relay is ON in healthy condition and < 4 VA approx. relay is OFF in fault condition ) The Voltage Protection Relay protects system from the faults occurring on voltage line. Relay protects against under voltage, over voltage, phase unbalance, phase failure, incorrect phase sequence and neutral disconnection faults. Front adjustment knobs are provided for easy selection of nominal voltage, system type, trip delay, fault trip point. Onsite 3P3W / 3P4W selection offers flexibility to user. The faults under voltage and over voltage can be disabled while other faults cannot be disabled. All faults are self resetting. Multiple LEDs indicate type of fault that helps for diagnosis purpose. Potential free relay contacts can be used for connection / disconnection of load or trigger alarm for annunciation purpose. Relay has Fail safe operation. Application in Motor protection, conveyor system and for process industry etc. L L N Connection diagram: 3Phase 4Wire 3Phase 3Wire L N L1 N L3 L2 L1 L3 L2 1Phase 2Wire 14 12 11 Relay 1 COM NC NO 24 22 21 Relay 2 COM NC NO L1 L2 L3 N L1 L2 L3 L N L1 L2 N L3 11 12 14 21 22 24 Input connectors are marked by numbers 1, 2, 3, 4 and potential free relay contacts are marked as 11, 12, 14 for relay1 and 21, 22, 24 for relay2. Rated switchgear and fusing is required to prevent inrush. Wire of 2 sq. mm is recommended for Input connection. Use suitable screw driver for tightening so that sufficient force can be applied, take care while tightening because excess force may result in damage to inside circuitry. Control voltage is to be applied with fusing to the connector numbered as 14, 24. Refer diagrams for input connection. Terminals and Connector details: N L 11 12 14 21 22 24 1 Phase 3 Phase

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Page 1: Manual Analog Protection Relay - goswitchgear.com

Voltage Protection Relay Operating Manual and Installation guide

Over Voltage Trip point 105-125% (Variable)

Under Voltage Trip point 75-95% (Variable)

Voltage Unbalance Trip point 20% ( Fixed )

Phase Failure Trip point 70 % ( Fixed )Hysteresis value 3% (Fixed) of Trip point

3% (Fixed) of Vn for Unbalance

1 Phase : L : 58-63-110-120-127-138 VLN : H : 220-230-240-254 VLN

3 Phase : L : 110-240 VLL / 63-138 VLN : M : 381-388-415 VLL / 220-230-240 VLN : H : 415-440-480 VLL / 240-254-277 VLN

Nominal Voltage Vn*

Parameter Settings:

( Variable - AC rms )

Trip delay 0-10 seconds variable for Undervoltage, Over voltage, Unbalance. Instant tripping for Phase reversal, Neutral fail and Phase fail conditions

Reset Delay 1 second (Fixed) Power On Delay Approx. 3 seconds (Fixed)

*Note : For 3P3W system, the tripping is based on VLL value.For 3P4W & 1P2W system, the tripping is based on VLN value.

Installation to be carried out by qualified person along with life protecting equipment to prevent hazardous shock. Isolate incoming supply before connection. Do not expose device to Rain, Dust environment. Keep at least 10-15 mm distance on both sides of device. Do not install near Vibrating environment. Do not install near Heat source. Install Fuses of 2 Amp in series with supply. Use Sealing provision to protect from unintentional adjustment.

Installation:

66

.5 +

0.5

0

18.0

16

.0 +

0.5

0

45.0 + 0.50

90.0 + 0.10

50

.5 +

0.5

0

98.6 + 0.50

Withdraw clip

Dimensions:

Mounting:

Mounting with withdraw clip

Removing from DIN rail

Mounting on DIN rail

Device has 17.5 mm standard housing suitable for Din-rail or wall mount. To mount on DIN rail use standard 35 mm DIN rail (DIN50022). Wall mounting is to be done with the help of withdraw clips provided on bottom side of housing. Mounting and removing of device is demonstrated in below figures.

Dimensions

Applicable Standards

Installation category

Safety

IP for water & dust

Pollution degree

High Voltage TestEnvironmental

Operating temperatureStorage temperature

Relative humidityShock

Vibration

Enclosure

Relay Contacts

Types of output

Contact Ratings Mechanical Endurance

Mechanical Attributes

Weight

Electrical Endurance

Input Voltage

Nominal Frequency

Operating reference condition

Reference Condition

Input waveform

Input Frequency

Technical Specifications:

Input Voltage Burden Per phase

Max Continuous Input Voltage

Operating Voltage Range

Accuracy

Tripping Accuracy ± 0.8 sec for Trip delay

Response Time < 200 msec

Nominal Input Voltage

Relay configuration

Input Voltage Burden Three phase

18 x 90 x 66 mm

CAT III

IEC 61010-1-2010

IEC60529

2

2.2 kV AC 50Hz for 1 min. between all Electrical circuits.-10 to +55°C-25 to +70°C

0...90% non condensing

15g in 3 planes10...55 Hz, 0.15mm amplitude

Flame retardant, IP20 (front face only)

1CO, 1CO+1CO

5A/250VAC/30VDC (resistive load) 1x10^7 OPS

80g Approx.

1x10^5 OPS

50 / 60 Hz

23°C +/- 2°C

Sinusoidal (distortion factor 0.005)

50 / 60 Hz ± 2%

< 2 VA approx.

127% of nominal value

70...125% of nominal value

± 3% of Nominal Value

As given above in Parameter Settings

Energised (relay is ON in healthy condition and

< 4 VA approx.

relay is OFF in fault condition )

The Voltage Protection Relay protects system from the faults occurring on voltage line. Relay protects against under voltage, over voltage, phase unbalance, phase failure, incorrect phase sequence and neutral disconnection faults.Front adjustment knobs are provided for easy selection of nominal voltage, system type, trip delay, fault trip point. Onsite 3P3W / 3P4W selection offers flexibility to user. The faults under voltage and over voltage can be disabled while other faults cannot be disabled. All faults are self resetting.Multiple LEDs indicate type of fault that helps for diagnosis purpose. Potential free relay contacts can be used for connection / disconnection of load or trigger alarm for annunciation purpose. Relay has Fail safe operation. Application in Motor protection, conveyor system and for process industry etc.

L

LN

Connection diagram:

3Phase 4Wire 3Phase 3Wire

L

N

L1

NL3L2

L1

L3L2

1Phase 2Wire

14

12 11

Relay 1COM

NC NO

24

22 21

Relay 2COM

NC NO

L1 L2 L3 N L1 L2 L3

L N

L1 L2

N L3

11 12 14

21 22 24

Input connectors are marked by numbers 1, 2, 3, 4 and potential free relay contacts are marked as 11, 12, 14 for relay1 and 21, 22, 24 for relay2.Rated switchgear and fusing is required to prevent inrush. Wire of 2 sq. mm is recommended for Input connection. Use suitable screw driver for tightening so that sufficient force can be applied, take care while tightening because excess force may result in damage to inside circuitry. Control voltage is to be applied with fusing to the connector numbered as 14, 24. Refer diagrams for input connection.

Terminals and Connector details:

N L

11 12 14

21 22 24

1 Phase 3 Phase

Page 2: Manual Analog Protection Relay - goswitchgear.com

OV

UV

Hysteresis

Pd Relay 1

Vn

Relay 2 &

Hysteresis

Td Td

Rd Rd Rd

> 20% of Vn < 3% of Vn

Over Voltage Under Voltage UnBalance

|Voltage (V)|

Time (sec)

Figure 1 : OV, UV & UB Tripping functionality for 3 Phase System with default Energised Relay

L1 L3

L2

Td

OverVoltage

UnderVoltage

Td

PF~~

Relay 1

Relay 2 &

Sequence Fail

Voltage (V)

Time (sec)

Figure 2 : PF, SEQ. FAIL & NF Tripping functionality for 3 Phase System with default Energised Relay

L1 L3

L2

Rd Rd

Neutral

L1 (0 )°

L2 (120 )°

L3 (240 )°

Rd

Phase Fail Neutral Fail

De-Energised

Energised

Relay States -

Pd - Power ON DelayTd - Trip DelayRd - Reset Delay

L1L2L3N

Tripping Diagrams:

Adjustments:

Power on LED

Undervoltage /Phase fail LED

Unbalance / Neutral Fail LED

Adjustment knob for Nominal voltage settings and system type. Keeping knob pointer on VLL side values selects 3 Wire system with nominal voltage as pointedPointer on VLN side values selects 4 wiresystem with nominal voltage as pointed.

Adjustment knob for undervoltageTrip point settings, values are inpercentage of nominal voltage selected.Pointer kept at OFF position disables the fault protection.

Adjustment knob for overvoltageTrip point settings, values are inpercentage of nominal voltage selected.Pointer kept at OFF position disables the fault protection.

Adjustment knob for Trip delay. Setting time is in seconds.

2

4 6

8

UV / PF

P-ON

OV

UB / NF

0

10

T-DLY

Off

75

OV(%)

80

95

90

Off

105

110 115 120125

UV(%)

85I/p -V

4W3W

Overvoltage LED

UV/PF Undervoltage Phase Fail

LED Indication Continuous ON Blinking

P-ON Power ON Incorrect Phase Sequence

OV Overvoltage -----

UB/NF Unbalance voltage Neutral Fail

Each LED has two states to indicate type of fault as explained in table below.

Indication Table:

Rishabh Instruments PVT. LTD.Trishala Unit , C-6 , NICE Area , MIDC Satpur , Nasik-422007 , India

Tel : +912532202371/028 Fax:+912532351064 , Email : [email protected] , www.rishabh.co.in

Test Certificate:Model : Voltage Protection Relay

Accuracy Test : Pass

Tripping Test : Pass

Adjustment Test : Pass

Relay Test : Pass

DMAN-00IM-0755 Rev.B 10/2019